Tekmar Zone Valve Control 304V Installation And Operation Manual

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Page 1

Installation & Operation Manual

304V_D

Zone Valve Control 304V

Zoning

10/19

Replaces: 11/16

Introduction

The Zone Valve Control 304V connects up to four thermostats and operates zone valves to provide heating to a zoned hydronic heating system. The 304V operates a system pump whenever a zone valve opens. Zone 1 can operate either a zone valve or a circulator to provide heat to an indirect domestic hot water tank with optional priority over zones 2 through 4. The 304V includes optional exercising to prevent circulator seizure when not in use, and optional post purge operation of the domestic hot water tank to maximize energy savings. The 304V provides a RoomResponse signal to modulating-condensing boilers to optimize comfort while improving boiler efficiency.

Features

• RoomResponse

• Compatible with all 24 V (ac) thermostats

• Compatible with 2, 3 and 4-wire zone valves

• Unlimited zone expansion

• Zone priority

• Priority override

• Pump exercising

• Post purge

signal

•

LED for each zone, priority, end switch and RoomResponse

• Away signal shared between thermostats

• Four ground screws

• Top, bottom and back conduit knockouts

• Fuses protect transformers and pumps

• Two spare fuses included

• CSA approved

Zone Valve Control 304V

Four Zones with Priority

Power

Priority

RoomResponse

System

Pump

Call

Valve Open

Zone 1

Zone 2 Zone 3 Zone 4

Page 2

Table of Contents

Important Safety Information .............................................2

Installation .........................................................................3

Preparation .................................................................... 3

Location ......................................................................... 3

Installing the Enclosure ................................................. 3

Application 304V–1 ........................................................ 4

Application 304V–2 ........................................................ 5

Application 304V–3........................................................ 6

User Interface ....................................................................7

Indicator LED ................................................................. 7

Sequence of Operation .....................................................7

Technical Data ...................................................................8

Limited Warranty and Product Return Procedure .............8

Important Safety Information

It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. tekmar is not responsible for damages resulting from improper installation and/or maintenance.

This is a safety-alert symbol. The safety alert symbol is shown alone or used with a signal word (DANGER, WARNING, or CAUTION), a pictorial and/or a safety message to identify hazards. When you see this symbol alone or with a signal word on your equipment or in this manual, be alert to the potential for death or serious personal injury.

This pictorial alerts you to electricity, electrocution, and shock hazards.

This symbol identifies hazards which, if not avoided, could result in death or serious injury.

This symbol identifies hazards which, if not avoided, could result in minor or moderate injury.

This symbol identifies practices, actions, or failure to act which could result in property damage or damage to the equipment.

Read manual and all product labels BEFORE using the equipment. Do not use unless you know the safe and proper operation of this equipment. Keep this manual available for easy access by all users. Replacement manuals are available at tekmarControls.com

•

It is the installer’s responsibility to ensure that this control is safely installed according to all applicable codes and standards.

•

Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury or death.

• This control is not intended for use as a primary limit control. Other controls that are intended and certified as safety limits must be placed into the control circuit.

The control includes fuses and transformer that are serviceable. Do not attempt to service any other parts on the control. Attempting to service the control voids the warranty.

• Strip all wiring to a length of 3/8 in. or 10 mm for all terminals.

• A circuit breaker or power disconnect that provides power to the control should be located nearby and clearly labeled.

• Refer to the current and voltage ratings at the back of this manual before connecting devices to this control.

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Page 3

Radio Frequency Interference

The installer must ensure that this control and its wiring are isolated and/or shielded from strong sources of electromagnetic noise. Conversely, this Class B digital apparatus complies with Part 15 of the FCC Rules and meets all requirements of the Canadian Interference-Causing Equipment Regulations. However, if this control does cause harmful interference to radio or television reception, which is determined by turning

Installation

Preparation

Tools Required

• tekmar or jeweler screwdriver

• Phillips head screwdriver

Materials Required

• 18 AWG LVT solid wire (low-voltage connections)

• 14 AWG solid wire (line-voltage connections)

Packaging Contents

• 1 Zone Valve Control 304V

• 2 Spare fuses (located in cover)

-----------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------

------------------------------------------------------------------------------------

the control off and on, the user is encouraged to try to correct the interference by re-orientating or relocating the receiving antenna, relocating the receiver with respect to this control, and/or connecting the control to a different circuit from that to which the receiver is connected.

Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

• Needle-nose pliers

• Wire stripper

• Four 1/8" - 1" wood screws

• 1 Installation and Operation Manual 304V_D

Location

• Keep the control dry. Avoid potential leakage onto the control.

• Maintain relative humidity less than 90% in a non-condensing environment.

• Avoid exposure to extreme temperatures beyond 32-122°F (0-50°C).

• Install away from equipment, appliances, or other sources of electrical interference.

• Install to allow easy access for wiring, viewing, and adjusting the display screen.

• Install approximately 5 feet (1.5 m) off the finished floor.

• Locate the control near pumps and/or zone valves if possible.

• Provide a solid backing which the enclosure can be mounted to. Example: plywood or wall studs.

• Use the conduit knockouts provided on the upper, lower, and back of the enclosure for wiring.

Installing the Enclosure

To prevent the risk of personal injury and/or death, make sure power is not applied to the control until it is fully installed and ready for final testing. All work must be done with power to the circuit being worked on turned off.

Please be aware local codes may require this control to be installed or connected by an electrician.

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Page 4

Application 304V–1

Away

C R Rh W

Away

C R Rh W R W R W

MOD

tN4

T1 T2 T3 T4 T5 T6

DHW CRW

BOILER T-STAT 1T-STAT 2T-STAT 3

tN4

CRW

tN4

CRW

T-STAT 4

tN4

CRW

T-STAT 5

tN4

CRW

T-STAT 6 EXPANSION

tN4

CRW

tN4

BCDE

FUSE 2 FUSE 1

END

SWITCH

MOTOR

POWER

PRIORITYSYS PUMP

ROOM

RESPONSE

ZONE 1

70 80

9060

50 100

MOD MAX %

END

SWITCH

MOTOR

ZONE 2

END

SWITCH

MOTOR

ZONE 3

END

SWITCH

MOTOR

ZONE 4

END

SWITCH

MOTOR

ZONE 5

END

SWITCH

MOTOR

ZONE 6

MASTER MEMBER

OFF OFF OFF

T-STAT 1 PRIORITY : ON

EXERCISING : ON POST PURGE : ON

MOD BOILER : 0-10V

SYSTEM PUMP DURING PRIORITY: ON

SYSTEM PUMP WITH MEMBER CALL: ON

ZONE VALVE END SWITCHES: ON

RESERVED

120 VAC POWER PUMP PUMP 1

SYSTEM PRIORITY

LNLNLN

OFF OFF OFF

4-20 mA

The Zone Valve Control 304V operates four heating zones. When the thermostat calls for heat, the zone valve opens, the system pump is turned on and the boiler is fired.

Mechanical

---------------------------------------------------------------------------------------------

Legend

B1 = Boiler PS = System Pump T1 = WiFi Thermostat 561 or 562 T2 = Thermostat 518 or 519 T3 = Generic Digital Power-Stealing Thermostat T4 = Generic Bi-Metallic Strip Thermostat V1 to V4 = 2-Wire Zone Valves

304V

V1 V2 V3 V4

Electrical

-----------------------------------------------------------------------------------------------

T2 T3 T4

DIP Switches

Master T-stat 1 Priority = Off Exercising = On Post Purge = On Mod Boiler = depends on boiler System Pump During Priority = On System Pump With Member Calls = Off Zone Valve End Switches = Off

Included 510 Ω resistor must be installed when using power stealing thermostats (e.g. Thermostat T3)

L N

V1 V2 V3 V4

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Page 5

Application 304V–2

Away C R Rh W Away C R Rh W R W

MOD

tN4

T1 T2 T3 T4 T5 T6

DHW CRW

BOILER T-STAT 1T-STAT 2T-STAT 3

tN4

CRW

tN4

CRW

T-STAT 4

tN4

CRW

T-STAT 5

tN4

CRW

T-STAT 6 EXPANSION

tN4

CRW

tN4

BCDE

FUSE 2 FUSE 1

END

SWITCH

MOTOR

POWER

PRIORITYSYS PUMP

ROOM

RESPONSE

ZONE 1

70 80

9060

50 100

MOD MAX %

END

SWITCH

MOTOR

ZONE 2

END

SWITCH

MOTOR

ZONE 3

END

SWITCH

MOTOR

ZONE 4

END

SWITCH

MOTOR

ZONE 5

END

SWITCH

MOTOR

ZONE 6

MASTER MEMBER

OFF OFF OFF

T-STAT 1 PRIORITY : ON

EXERCISING : ON

POST PURGE : ON

MOD BOILER : 0-10V

SYSTEM PUMP DURING PRIORITY: ON

SYSTEM PUMP WITH MEMBER CALL: ON

ZONE VALVE END SWITCHES: ON

RESERVED

120 VAC POWER PUMP PUMP 1

SYSTEM PRIORITY

LNLNLN

OFF OFF OFF

4-20 mA

1 23

+T-T

DHW

The Zone Valve Control 304V operates a three heating zones and a domestic hot water tank. When a thermostat calls for heat, the zone valve opens and the system pump and the boiler turn on once the zone valve end switch closes. The domestic hot water tank is heated using a pump. When priority is selected, the heating zones are shut off while the hot water tank is heated.

Mechanical

---------------------------------------------------------------------------------------------

Legend

A1 = DHW Tank Aquastat B1 = Modulating Condensing Boiler BP = Boiler Pump PS = System Pump P1 = Zone 1 DHW Tank Pump T1 = WiFi Thermostat 561 or 562 T2 = Thermostat 518 or 519 T3 = Generic Digital Power-Stealing Thermostat V1 = 2-Wire Zone Valve V2 = 3-Wire Zone Valve (e.g. Taco 570) V3 = 4-Wire Zone Valve

Power

304V

V1 V2 V3

Electrical

-----------------------------------------------------------------------------------------------

End switch jumper required for Zone 1 when using a pump and Zone Valve End Switch DIP = On

T2 T3

P1L N PS

V2 V3

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DIP Switches

Master T-stat 1 Priority = On Exercising = On Post Purge = On Mod Boiler = depends on boiler System Pump During Priority = Off System Pump With Member Calls = On Zone Valve End Switches = On

Included 510 Ω resistor must be installed when using power stealing thermostats (e.g. Thermostat T3)

Page 6

Application 304V–3

Away

C R Rh W

Away

C R Rh W

+TT

Away

C R Rh W

MOD

tN4

T1 T2 T3 T4 T5 T6

DHW CRW

BOILER T-STAT 1T-STAT 2T-STAT 3

tN4

CRW

tN4

CRW

T-STAT 4

tN4

CRW

T-STAT 5

tN4

CRW

T-STAT 6 EXPANSION

tN4

CRW

tN4

BCDE

FUSE 2 FUSE 1

END

SWITCH

MOTOR

POWER

PRIORITYSYS PUMP

ROOM

RESPONSE

ZONE 1

70 80

9060

50 100

MOD MAX %

END

SWITCH

MOTOR

ZONE 2

END

SWITCH

MOTOR

ZONE 3

END

SWITCH

MOTOR

ZONE 4

END

SWITCH

MOTOR

ZONE 5

END

SWITCH

MOTOR

ZONE 6

MASTER MEMBER

OFF OFF OFF

T-STAT 1 PRIORITY : ON

EXERCISING : ON POST PURGE : ON

MOD BOILER : 0-10V

SYSTEM PUMP DURING PRIORITY: ON

SYSTEM PUMP WITH MEMBER CALL: ON

ZONE VALVE END SWITCHES: ON

RESERVED

120 VAC POWER PUMP PUMP 1

SYSTEM PRIORITY

LNLNLN

OFF OFF OFF

4-20 mA

Away

C R Rh W

Away

C R Rh W R W R W

MOD

tN4

T1 T2 T3 T4 T5 T6

DHW CRW

BOILER T-STAT 1T-STAT 2T-STAT 3

tN4

CRW

tN4

CRW

T-STAT 4

tN4

CRW

T-STAT 5

tN4

CRW

T-STAT 6 EXPANSION

tN4

CRW

tN4

BCDE

FUSE 2 FUSE 1

END

SWITCH

MOTOR

POWER

PRIORITYSYS PUMP

ROOM

RESPONSE

ZONE 1

70 80

9060

50 100

MOD MAX %

END

SWITCH

MOTOR

ZONE 2

END

SWITCH

MOTOR

ZONE 3

END

SWITCH

MOTOR

ZONE 4

END

SWITCH

MOTOR

ZONE 5

END

SWITCH

MOTOR

ZONE 6

MASTER MEMBER

OFF OFF OFF

T-STAT 1 PRIORITY : ON

EXERCISING : ON POST PURGE : ON

MOD BOILER : 0-10V

SYSTEM PUMP DURING PRIORITY: ON

SYSTEM PUMP WITH MEMBER CALL: ON

ZONE VALVE END SWITCHES: ON

RESERVED

120 VAC

POWER PUMP PUMP 1

SYSTEM PRIORITY

LNLNLN

OFF OFF OFF

4-20 mA

Two Zone Valve Control 304V operate seven heating zones and a domestic hot water tank. When a thermostat calls for heat, the zone valve opens. The hot water tank is heated using a pump when the tank aquastat calls for heat. The master control operates the system pump and the boiler when there is a call for heat on either the master or member control.

Mechanical

---------------------------------------------------------------------------------------------

Legend

A1 = DHW Tank Aquastat B1 = Modulating Condensing Boiler BP = Boiler Pump PS = System Pump

P1 = Zone 1 DHW Tank Pump T1 to T3 = WiFi Thermostat 561 or 562 T4, T5 = Thermostat 518 or 519

304V 304V

N LN

T6 = Generic Digital Power-Stealing Thermostat T7 = Generic Bi-Metallic Strip Thermostat V1 to V7 = 4-Wire Zone Valves

Expansion

Power

V2V1 V3 V4 V5 V6 V7

Electrical

-----------------------------------------------------------------------------------------------

End switch jumper required for Zone 1 when using a pump and Zone Valve End Switch DIP = On

T2 T3

V1 V2 V3 V3 V4 V5 V6

Member T-stat 1 Priority = Off Exercising = On Post Purge = On

DIP Switches - Master DIP Switches - Member

Master T-stat 1 Priority = On Exercising = On Post Purge = On

PSLLN

Mod Boiler = depends on boiler System Pump During Priority = Off System Pump With Member Calls = On Zone Valve End Switches = On

T4 T5

Mod Boiler = depends on boiler System Pump During Priority = Off System Pump With Member Calls = Off Zone Valve End Switches = On

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Page 7

User Interface - Indicator LED

Power

• On when 115 V (ac) is applied.

•

Off when power disconnected or transformer fuse is blown.

Priority

• On when zone 1 has priority over zones 2 to 4.

• Flashing while in priority override.

RoomResponse

• On when modulating condensing boiler is operating below

maximum setting.

System Pump

• On when zone valve end switches are closed (valve open).

•

Off when zone valve end switches are open circuit (valves closed).

Sequence of Operation

Zone Operation

When a thermostat calls for heat by closing the R and W terminals:

• 24 V (ac) is applied to the corresponding zone valve.

• The corresponding zone indicator LED is turned on.

Boiler Operation

When a thermostat calls for heat by closing the R and W terminals:

• The boiler end switch XX is closed to fire the boiler. This re-

quires the control DIP switch to be set to Master.

• The RoomResponseTM 0-10 V (dc) or 4-20 mA signal is sent

to a modulating-condensing boiler.

DHW Operation

Many modulating-condensing boilers have multiple temperature call inputs. Wire the DHW end switch to input recommended in the boiler's manual.

When a zone 1 calls for heat by closing the R and W terminals:

• The DHW end switch is closed to fire the boiler at the DHW

temperature.

• The Mod Boiler output is changed to 10 V (dc) or 20 mA.

Priority Override

•

The Priorit y LED light flashes when priority override is in effect.

•

Priority for zone 1 is in effect for 60 minutes after which priority override starts by shutting off zone 1 and resumes heating on zones 2 through 4 and expansion zones.

•

During priority override, the mod max dial setting limits the RoomResponseTM Signal to the boiler.

Master / Member DIP Switch

•

Allows for unlimited expansion using additional Switching Relays and/or Zone Valve Controls.

•

The Master Switching Relay is wired and operates the boiler.

• If using a single Switching Relay set to Master.

•

When using multiple Switching Relays and/or Zone Valve Controls, set one control to Master and set all other controls to Member.

•

The boiler end switch XX only closes when the DIP switch is set to Master and does not close when set to Member.

T-Stat 1 Priority DIP Switch

When T-Stat 1 is calling for heat by closing the R and W terminals:

• 115 V (ac) is applied to the Priority Pump 1.

• Zone 1 indicator LED is turned on.

• Priority indicator LED is turned on.

• Zones 2 to 4 zone valves and LEDs are turned off.

• Expansion Member controls shut off their zones.

Zone 1 Call

• On when thermostat 1 calls for heat.

• Off when thermostat 1 stops calling for heat.

Zones 2 to 4 Call

• On when the corresponding thermostat calls for heat.

• Off during priority operation.

• Off when corresponding thermostat stops calling for heat.

Zones 1 to 4 Valve Open

•

On when corresponding thermostat calls for heat and the zone valve is open (zone valve end switch closed).

•

Off when zone valve closed (zone valve end switch open circuit).

• Off when corresponding thermostat stops calling for heat.

• After 60 minutes of continuous zone 1 call for DHW heating the control goes into priority override. This prevents building freeze up if the DHW tank aquastat fails in the closed position.

• A jumper wire must be installed on the zone 1 end switch if a pump is installed and the Zone Valve End Switches DIP switch is set on.

Exercising DIP Switch

ON: Each circulator pump is energized for 30 seconds every 72 hours.

OFF: Circulator pump exercising disabled.

Post Purge DIP Switch

ON: After thermostat 1 stops calling for heat, the zone 1 priority pump and zone valve remain on for 2 minutes to purge heat from the boiler to the zone.

OFF: Post purge disabled.

Mod Boiler DIP Switch

Select either 0-10 V (dc) or 4-20 mA signal to the modulating condensing boiler. Consult the boiler manual to determine the signal type. The DIP switch position does not matter if the modulating boiler output is not used.

System Pump During Priority DIP Switch

On: System pump operates when zone 1 calls for heat. Off: System pump shuts off when zone 1 calls for heat. Typically

set off when using a pump for heating a domestic hot water tank.

System Pump With Member Call DIP Switch

On: System pump on the master control runs when a zone on a member control calls for heat.

Off: System pump on the master control does not turn on when a zone on a member control calls for heat.

Zone Valve End Switches DIP Switch

On: System pump and boiler will not turn on until the zone valve end switch is closed. Select this option when using 3 or 4-wire zone valves.

Off: System pump and boiler turn on immediately when a thermostat calls for heat. Select this option when using 2-wire zone valves.

Fuses

• All fuses are T5A 250V slow blow.

•

Fuse 1 and 2 correspond to the 24 V (ac) transformer power supply. If a fuse is blown, first check that the thermostat wiring is not shorted. Then replace the fuse.

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Page 8

Expansion Terminals

70 80

9060

50 100

MOD MAX %

Connect the five wires of the expansion bus from the master to the member controls.

Termina l Description

A/tN4 Away signal connecting tekmar thermostats

C Power common

E Priority signal. 0 Vdc = priority. 2 Vdc = no priority

RoomResponseTM Signal

The RoomResponseTM signal adjusts the temperature of a modulating condensing boiler that accepts a 0-10 V(dc) or 4-20 mA signal input. It works by continually adjusting boiler water temperatures to the lowest possible value to meet comfort without wasting energy. This is done by monitoring each thermostat's on and off time pattern and determines the ideal water temperature for each zone. The control then chooses the highest water temperature requirement of all the thermostats and provides a 0-10 V (dc) or 4-20 mA signal proportional to the boiler operating temperature. The RoomResponseTM signal is a DOE compliant method of controlling boiler temperature to building load. The RoomResponseTM signal is not available to on/off boilers.

Benefits of the RoomResponseTM signal include:

• Increase in boiler efficiency

• Reduction of room temperature swings

RoomResponseTM signal from member controls

Demand signal. 0 Vdc = demand. 2 Vdc = no demand

Mod Max % dial set to 100% in the illustration.

• Reduction in expansion noises from heating pipes

Mod Max % Dial

The upper limit of the 0-10 V (dc) or 4 -20 mA signal to the modulating condensing boiler can be set using the Mod Max % Dial. This sets the upper temperature limit for the boiler.

The dial is only applicable to controls set as the Master.

Mod Max % Max Voltage Max mA

50 5 12

60 6 13.6

70 7 15.2

80 8 16.8

90 9 18.4

100 10 20

Setting the Max Mod % Dial

Required Adapter

Boiler Make/Model

Aerco AM series Not required 0-10 V 50% 65% 80% 100 %

Bosch Greenstar ICM Module 0-10 V 55% 70% 80% 100%

Buderus GB142, GB162 EM10 Module 0-10 V 50% 60% 75% 90%

Burnham® Alpine

Camus® Modulating Micoflame

HTP Elite Not required 0-10 V 50% 65% 80% 90% IBC VFC and SL series*

Laars® Mascot LX Not required 0-10 V 55% 70% 85% 100%

Laars® Mascot FT Not required 0-10 V 50% 65% 80% 100 %

Lochinvar® Knight

Lochinvar

NTI Trinity Fire Tube and LX Not required 4-20 mA 55% 65% 75% 90%

Peerless PureFire PFA-1 Adapter 0-10 V 55% 65% 75% 90%

Raypak Xfyre, Xtherm, MVB, XPakFT Not required 0-10 V 55% 65% 80% 90% Riverside HeatStation*

Viessmann 100-W, WB1B

Viessmann 200-W, B2HB and 300 CU3A Not required 0-10 V 50% 60% 70% 80%

Weil-McLain

* Requires changes to boiler's settings

™

FTXL*

Evergreen*

(Supplied by boiler

manufacturer)

Not required 4-20 mA 50% 70% 85% 100%

Not required 0-10 V 50% 60% 70% 85%

Not required 0-10 V 65% 75% 85% 100%

Not required 0-10 V 55% 70% 85% 100%

Not required 0-10 V 50% 65% 85% 100%

OpenTherm

Module

Not required 0-10 V 50% 70% 85% 10 0%

0-10 V (dc) /

4-20 mA

DIP Switch

0-10 V 55% 70% 85% 100%

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Mod Max % Dial for Boiler Design Temperature

120 °F 140°F 160°F 180 °F

Page 9

Aerco AM Series

--------------------------------

Camus Modulating MicoFlame

------------------

–

304V

22+23

–

Aerco AM

• No changes to the boiler are required.

Bosch Greenstar

–

-------------------------------

304V

9+10

–

Bosch ICM

• Install the Bosch ICM as per the directions.

•

Set ICM jumper to the left position to enable system supply water temperature (VT) mode.

Buderus GB142 and GB162

----------------------

–

304V

5+6

–

Camus

Micoflame

• Change control to mode 6 in the control parameters.

Heat Transfer Products Elite

–

304V

---------------------

16–17

HTP Elite

• Move jumper on connection board from A to B.

• Set function 17 to temperature.

IBC VFC and SL Series

--------------------------

–

304V

EM10 Module

Buderus

• Install the Buderus EM10 module as per the directions.

• Do NOT install the jumper between U terminals 1 and 3 on the EM10 module.

Burnham Alpine

–

---------------------------------

304V

TT –+

Burnham

Alpine

• Change Parameter 9 Remote 4-20 mA to Setpoint Source.

•

Change "Energy Management" setting "Central Heat Modulation Source" to 4-20 mA.

•

Change "Energy Management" setting "Central Heat 4-20 mA Setup, 4 mA Water Temperature" to 80°F (26.5°C).

–

304V

TT –+

IBC V10 Control

On the V10 controller:

• Set Load 1 to External Control

• Change "Max Control @ 9.5 Vdc" to 190°F (88°C)

• Change "Min Control @ 2.1 Vdc" to 32°F (0°C)

Laars Mascot LX

–

•

Change Installer Parameter 25 "0-10V to Power" to Disabled.

--------------------------------

304V

TT –+

5611 12

Laars

Mascot LX

• Change Installer Parameter 26 "0-10V to outlet setpoint" to Disabled.

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Page 10

Laars Mascot FT

--------------------------------

NTI Trinity FireTube

------------------------------

–

304V

16–17

Laars

Mascot FT

• No changes to the boiler are required.

Lochinvar Knight

–

304V

•

Set BMS Type to Setpoint. This is the factory default setting.

Lochinvar FTXL

--------------------------------

---------------------------------

WR –+

1237 38

Lochinvar

Knight

–

304V

CH1R –+

24Vac I/O

NTI Trinity Fire Tube

Sensor I/O

• Enter boiler password.

• Set Parameter "Setpoint source" to 4-20mA

Peerless Pinnacle PF-200, 210, 300, 399

–

304V J5 J8 J18

15+16

–

Peerless Pinnacle

Terminal Strip

2–8+12

Peerless

PFA-1 Interface

Adapter

---------

Peerless Pinnacle

Control Board

• Install the Peerless PFA-1 Interface Adapter

•

On the boiler display, change Central Heating Mode to 4 for 0-10 VDC Input to Modulate Setpoint

–

304V

WR –+

21 22 35 36

Lochinvar

FTXL

• Set BMS parameter to ACTIVE.

• Set BMS Type to SETPOINT.

NTI Trinity LX

------------------------------------

–

304V

CH1R +–

3511 12

NTI Trinity LX

• Enter boiler password.

• Set Parameter "Setpoint source" to 4-20mA

Riverside HeatStation

+–

304V

---------------------------

• Set boiler PIM DIP switch 2 to Off.

• Set boiler PIM DIP switch 5 to On.

• Set boiler PIM DIP switch 6 to Off.

• Set APP parameter to EMS

• Set SIGNAL parameter to 0-10Vdc

• Set SETP LO to 70°F

• Set SETP HI to 180°F

–+

EMS

Riverside

HeatStation

10 of 12

Page 11

Raypak MVB and XTherm

-----------------------

Weil-McLain Evergreen

--------------------------

–

304V

–+

13 14 17 18

Raypak MVB or

XTherm

• Set boiler PIM DIP switch 2 to Down.

• Set boiler PIM DIP switch 5 to Up.

Raypak XFyre and XPakFT

+– XX

304V

----------------------

–+ TT

J2 J1

Raypak XFyre or

XPakFT

• Set boiler PIM DIP switch 2 to Down.

• Set boiler PIM DIP switch 5 to Up.

–

304V

5+6

–

Weil-McLain

Evergreen P15

• Use Local Priority 1 for DHW tank heating.

• Use Local Priority 2 for the RoomResponseTM signal.

• Set Local Priority 2 Supply Min to 60°F.

• Set Local Priority 2 Supply Max to 180°F.

• Set Local Priority 2 Volts For Min to 2 V.

• Set Local Priority 2 Volts For Max to 10 V.

Viessmann Vitodens 100-W, WB1B

–

304V

•

Install the OpenTherm Module as per the boiler manufac-

OpenTherm Module

--------------

1–4

Viessmann

turer's instructions.

Viessmann Vitodens 200-W, B2HP and Vitocrossal 300 CU3A

–

304V

---------------------------

1–2

Viessmann

Extension Module EA1

Plug 0-10V

•

Connect to the Viessmann Extension Module EA1 Plug 0-10V.

11 of 12

Page 12

Technical Data

Zone Valve Control 304V Four Zones with Priority

Literature 304V_C, 304V_D, 304V_J Control Microprocessor control. This is not a safety (limit) control. Packaged weight 5.0 lb. (2250 g) Dimensions 8-3/16" H x 10-11/16" W x 2-3/8" D (208 x 271 x 60 mm) Enclosure Cover: ABS plastic, Base: galvanized steel, NEMA type 1 Approvals Ambient conditions 32 to 122°F (0 to 50°C), ≤ 90% RH non-condensing Power supply 115 V (ac) ±10%, 60 Hz, 11 A Transformer 40 VA at 24 V (ac) , expandable to 80 VA with additional transformer M3069 (sold separately) Control load 7 VA at 24 V (ac) Fuses T5A 250 V slow blow 5 x 20 mm glass fuse, two spare fuses included Zone valve outputs 24 V (ac), 2 A max each, one transformer 33 VA, two transformer 73 VA Zone valve end switch 24 V (ac) Pump relays 230 V (ac), 5 A, 1/3 hp Boiler XX end switch 24 V (ac), 5 A DHW end switch 24 V (ac), 5 A Mod boiler output 0-10 V (dc) 500 Ω min impedance / 4-20 mA 1 kΩ max impedance

CSA C US, RoHS

Limited Warranty and Product Return Procedure

Limited Warranty The liability of tekmar under this warranty is limited. The Purchaser, by taking receipt of any tekmar product (“Product”), acknowledges th e terms of the Limited Warranty in effe ct at the time of such Product sale and acknowledges that it has read and understands same.

The tekmar Limited Warranty to the Purchaser on the Products sold hereunder is a manufacturer’s pass-through warranty which the Purchaser is authorized to pass through to its customers. Under the Limited Warranty, each tekmar Product is warranted against defects in workmanship and materials if the Product is installed and used in compliance with tekmar’s instructions, ordinary wear and tear excepted. The pass-through warranty period is for a period of twenty-four (24) months from the production date if the Product is not installed during that period, or twelve (12) months from the documented date of installation if installed within twenty-four (24) months from the production date.

The liability of tekmar under the Limited Warranty shall be limited to, at tekmar’s sole discretion: the cost of parts and labor provided by tekmar to repair defects in materials and / or workmanship of the defective product; or to the exchange of the defective product for a warranty replacement product; or to the granting of credit limited to the original cost of the defective product, and such repair, exchange or credit shall be the sole remedy available from tekmar, and, without limiting the foregoing in any way, tekmar is not responsible, in contract, tor t or strict product liability, for any other losses, costs, expenses, inconveniences, or damages, whether direct, indirect, special, secondary, incidental or consequential, arising from ownership or use of the produc t, or from defects in workmanship or materials, including any liability for fundamental breach of contract.

The pass-through Limited Warranty applies only to those defective Products returned to tekmar during the warranty period. This Limited Warranty does not cover the cost of the parts or labor to remove or transport the defective Product, or to reinstall the repaired or replacement Product, all such costs and expenses being subjec t to Purchaser’s agreement and warrant y with its customers.

Any re pre sen tat ion s or war ranties about th e Produc ts made by Purchaser to its customers which are different from or in excess of the tekmar Limited Warranty are the Purchaser’s sole responsibilit y and obligation. Purchaser shall indemnify and hold

tekmar harmless from and against any and all claims, liabilities and damages of any kind or nature which arise out of or are related to any such representations or warranties by Purchaser to its customers.

The pass-through Limi ted Warrant y does not apply if the returned Produ ct has been damaged by negligence by persons other than tekmar, accident, fire, Act of God, abu se or misu se; or has been damaged by modi fications, alterations or att ach men ts made subsequent to purchase which have not been authorized by tekmar; or if the Product was not installed in compliance with tekmar’s instructions and / or the local co des and ord inanc es; or if due to defe ctiv e ins ta llati on of the Produc t; or if the Pro duct was not used in compliance with tekmar’s instructions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH THE GOVERNING LAW ALLOWS PARTIES TO CONTRACTUALLY EXCLUDE, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DURABILITY OR DESCRIPTION OF THE PRODUCT, ITS NON-INFRINGEMENT OF ANY RELEVANT PATENTS OR TRADEMARKS, AND ITS COMPLIANCE WITH OR NON-VIOLATION OF ANY APPLICABLE ENVIRONMENTAL, HEALTH OR SAFETY LEGISLATION; THE TERM OF ANY OTHER WARRANTY NOT HEREBY CONTRACTUALLY EXCLUDED IS LIMITED SUCH THAT IT SHALL NOT EXTEND BEYOND TWENTY-FOUR (24) MONTHS FROM THE PRODUCTION DATE, TO THE EXTENT THAT SUCH LIMITATION IS ALLOWED BY THE GOVERNING LAW.

Product Warranty Return Procedure All Products that are believed to have defects in workmanship or materials must be returne d, together with a written description of the defect, to the tekmar Representative assigned to the territory in which such Product is located. If tekmar receives an inquiry from someone other than a tekmar Representative, including an inquiry from Purchaser (if not a tekmar Representative) or Purchaser’s customers, regarding a potential warranty claim, tekmar’s sole obli gation shall be to pr ovide the address and other contact info rmation regarding the appropriate Representative.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

For more information: Watts.com/prop65

All specications are subject to change without notice

Tel: (250) 545-7749 • Fax: (250) 984-0815

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