Teka Gourmet BBQ 4100 G User guide
User Manual
TBBQ 4100 G SS
EN ES PT FR
teka.com
4 BURNER GAS BBQ GRILL
Should you have any questions, please contact us. Contact information can be found on our website teka.com.
MANUAL MUST BE READ BEFORE OPERATING!
WARNINGS
Improper installation, adjustment, alteration, use, or maintenance can cause bodily injury and/or property damage.
Read this instruction manual thoroughly before installing or using this appliance.
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. A propane/butane gas tank not connected for use should not be stored in the vicinity of this or any other appliance.
DANGER
If you smell gas:
1. Immediately shut off gas to the appliance.
2. Extinguish any open flame.
3. Open the lid.
4. If the odour continues, keep away from the appliance and immediately call your gas supplier or fire department.
Before using your appliance for the first time, please carefully read the installation and maintenance
instructions included.
Depending on the model, the accessories and features included in your appliance may vary from those
shown in the pictures.
CONTACT US
Should you have any questions, please contact us. Contact information can be found on our website teka.com.
Our address:
TEKA Industrial S.A.
C/Cajo 17, 39011 Santander
TABLE OF CONTENTS
INTENDED USE ...................................................................................................................................EN-5
SAFETY INFORMATION ......................................................................................................................EN-5
UNPACKING THE GRILL
PARTS LIST ............................................................................................................................................................... EN-11
PREPARATION .......................................................................................................................................................... EN-12
ASSEMBLY INSTRUCTIONS
CONNECTING TO GAS SUPPLY
GAS TANK CONNECTION .......................................................................................................................................... EN-19
GAS REQUIREMENTS ............................................................................................................................................... EN-20
SAFE GRILLING ENVIRONMENT ............................................................................................................................... EN-20
OPERATING INSTRUCTIONS
FIRST USE – PRIMING THE GRILL ............................................................................................................................. EN-21
PREHEATING ............................................................................................................................................................ EN-21
COOKING TIPS ......................................................................................................................................................... EN-21
ELECTRONIC LIGHTING INSTRUCTIONS ................................................................................................................... EN-21
REPLACING THE BATTERY ........................................................................................................................................ EN-22
LID POSITIONING – OPEN OR CLOSE ....................................................................................................................... EN-22
TESTING FOR GAS LEAKS ......................................................................................................................................... EN-22
MAINTENANCE AND CLEANING
CLEANING THE BURNERS ........................................................................................................................................ EN-23
CLEANING THE IGNITION HEAD ............................................................................................................................... EN-24
CLEANING THE DRIP TRAY ....................................................................................................................................... EN-24
MAINTAINING BARBECUE SURFACES AND LIDS ...................................................................................................... EN-24
GAS SAFETY ............................................................................................................................................................. EN-25
CARE AND MAINTENANCE TIME TABLE ................................................................................................................... EN-26
REPLACING THE MAIN BURNER .......................................................................................................EN-27
TROUBLESHOOTING ........................................................................................................................EN-28
REPLACEMENT PARTS ......................................................................................................................EN-29
WASTE DISPOSAL ............................................................................................................................. EN-31
DECLARATION OF CONFORMITY ......................................................................................................EN-31
EN-4
INTENDED USE
This gas grill is intended for heating up, cooking and grilling different kinds of foodstuff in well-ventilated outdoor areas.
The appliance must be operated with low pressure butane or propane gas. It may not be supplied with natural gas.
This product is intended for private use only and may not be used for any commercial or industrial purposes.
This appliance must only be used as described in this user manual. Any other use will be considered improper and may
cause property damage and personal injury.
The manufacturer is not liable for any damage resulting from improper use.
SAFETY INFORMATION
SAFETY SYMBOLS
Danger! (High risk)
Failure to observe this precaution can result in fatal injuries.
Warning! (Medium risk)
Failure to observe this precaution can result in property damage.
Caution! (Low risk)
Precaution that should be taken into account when handling the appliance.
General safety information
GENERAL SAFETY INSTRUCTIONS
These safety instructions must be observed during every use.
– Use outdoors only!
– Read the instructions before using the appliance.
– WARNING! Accessible parts may be very hot. Keep young children away.
– This appliance must be kept away from flammable materials during use.
– Do not move the appliance during use!
– Turn off the gas supply at the gas cylinder after use.
– Do not modify the appliance.
GENERAL BARBECUE WARNINGS
1. WARNING! Danger of carbon monoxide poisoning! Never operate the appliance in enclosed areas such as garages or sheds, as
this leads to a carbon monoxide build-up resulting in personal injury or death.
2. WARNING! Danger of explosion! Never operate the appliance in enclosed areas such as garages or sheds, as this leads to gas
accumulation in case of a leakage which may result in an explosion.
3. Always lock the wheels with their brakes (if available) prior to use.
4. Do not attempt to move the appliance while it is in use.
5. Do not attempt to modify the appliance in any way. Only use attachments and accessories recommended by the manufacturer.
Any alterations made to the appliance, improper use, or non-compliance with the instructions lead to danger.
6. Do not use the appliance in the immediate presence of aerosol cans, flammable liquids, volatile gases, or other flammable
substances. Keep open flames such as candles or torches away from the appliance.
7. Do not store any flammable liquids or volatile gases near the appliance.
EN-5
8. Do not leave the appliance unattended during use.
9. Do not use liquid fuels with this appliance.
10. Never lean over the cooking surface while igniting the appliance or during cooking.
GAS BARBECUE WARNINGS
1. This appliance is configured to work with low-pressure butane or propane gas. Do not use natural gas supply.
2. Open the cover before igniting the appliance.
3. Use caution when opening the cover when the appliance is being used. Hot steam could collect inside the cover and may be
ejected quickly when opened. Do not open the cover too quickly.
4. Do not touch hot surfaces. Use the handle only for lifting the cover.
5. Cover the appliance only when it has completely cooled down completely.
6. Never use charcoal or other solid fuels in this appliance.
7. It is recommended minimum clearances of the grill to any combustible materials must be 1 m.
8. Do not place anything on the top for the cover while the appliance is in use!
9. Minimum and maximum dimentions of pot or pan to use on the side burner: 203.2 mm - 254 mm.
GAS CONNECTIONS / GAS CYLINDER / PRESSURE REGULATOR WARNINGS
1. Check the appliance and all connections regularly and each time the gas cylinder is replaced for possible gas leaks.
2. Never check for gas leaks using a match or any other open flame.
3. Never alter or modify the pressure regulator or gas supply assembly.
4. Always turn the gas supply off on the gas cylinder or the pressure regulator and disconnect the gas hose after use.
5. Never store gas cylinders indoors or close to heat sources.
6. Always store gas cylinders in the upright position, never in a horizontal position which could cause the gas cylinder to leak or
the gas to leak into the gas hose.
7. Never use the appliance without the pressure regulator.
8. Only use pressure regulators approved for liquid petroleum gas (LPG) and complying with national regulations.
GAS HOSE WARNINGS
1. Inspect the gas hose(s) prior to and after each use: look for any cuts, cracks, excessive wear, or other damage. The gas hose(s)
shall be replaced every one to two years by a qualified technician or the retailer only. Replace brittle gas hoses and their
connections. If in doubt, ask a local specialist.
2. Protect the gas hose(s) against damages. Do not let it / them hang over sharp edges. Do not twist, squeeze or bend it / them.
Keep the gas hose(s) away from hot surfaces and ensure that nobody can trip over it / them.
3. Only use gas hoses approved for liquid petroleum gas (LPG) and complying with national regulations.
4. Every kind of work or replacement of the hoses is to be conducted according to the manufacturer’s instructions by qualified
personnel or specialists.
5. The LP Gas hose must be replaced if damaged and when national conditions require it.
6. Make sure there is no debris, spiders, small insects, or webs inside the hose before any connection is made. They can obstruct
the gas flow, which could result in a fire in and around the burner tube.
The maximum length of the hose shall not exceed 1.5 m.
IF YOU SMELL GAS
1. Never light the appliance if you smell gas.
2. Immediately turn the gas supply off on the appliance as well as on the gas cylinder and / or the pressure regulator.
3. Extinguish all open flames near the appliance such as candles and torches. Switch off all electrical appliances in the
surroundings.
4. Make sure the area is well ventilated with fresh air.
5. Open the cover of the appliance in order to let the gas escape. Should you still smell gas, do not use the appliance any longer
and have it repaired by an authorized professional only.
EN-6
SAFETY INSTRUCTIONS
Danger! Risk of fire!
The grill parts become very hot during use and can cause fire.
- Always have a ready-to-use fire extinguisher and a first aid kit at hand in the event of an accident or fire.
- Place the grill on a secure, non-flammable, flat, level, stable, heat-resistant and clean surface away from any heat source prior
to use.
- Ensure that the grill is set up at least 1 m away from highly combustible materials such as awnings, wooden terraces or
furniture.
- Do not move the grill during use.
- Some foods produce flammable fats and juices. Clean the grill on a regular basis, preferably after each use.
- Do not leave the operating grill unattended.
Danger! Risk of fire!
Never attempt to switch on/light the grill with the lid closed.
- Only operate the gas grill with the lid closed at a low flame.
Danger! Risk of burns and accidents!
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and/or knowledge.
- This group of people must be informed about the dangers associated with the use of the appliance and must be supervised by
a person responsible for their safety.
- Supervise children at all times to ensure that they do not play with the appliance.
- Any modifications to the product may be extremely hazardous and are therefore prohibited. Do not attempt to make
unauthorized modifications to the appliance. In the event of damage, repairs or other problems with the grill, please contact
our service center or a local dealer.
- Keep the appliance away from children and pets.
Do not touch the grill, flame burner and food being grilled during use as they become extremely hot and can cause severe burns.
- Keep sufficient distance from hot parts since any contact can cause severe burns.
- Always wear grill or oven gloves (e.g. Category II heat-resistant gloves rated according to DIN-EN 407) when grilling.
- Use only long-handled grill utensils with heat-resistant grips.
- Do not wear clothing with wide sleeves.
- Allow the grill to cool down completely before cleaning it or stowing it away.
Danger! Risk of deflagration!
When poured into the flames, flammable liquids create flashes or deflagrations.
- Never use flammable fluids such as gasoline or spirit.
Danger! Risk of poisoning!
Gas is odorless and can be deadly in enclosed spaces!
- The grill is intended for outdoor use only.
Danger! Health risk!
Do not use paint solvents or thinners to remove stains. These substances are hazardous to health and must not come
into contact with food.:
Danger! Risks to children!
Children playing with the packaging film can get caught in it, which can result in suffocation.
- Do not let children play with the packaging film.
- Do not let children put small assembly parts into their mouths as these present a choking hazard. The parts can cause choking
if swallowed.
EN-7
Danger! Risk of injury!
Both the grill and individual parts have some sharp edges.
- Individual parts of the grill must be handled with care to prevent accidents or injuries during assembly and use. Wear safety
gloves where necessary.
- Do not set up the grill near entryways or high-traffic zones.
- Utmost care must be exercised when grilling. You may lose control of the appliance if distracted.
- Always be attentive to and aware of what you are doing. Do not use this product if you are unfocused or tired, or if you are
under the influence of drugs, alcohol, or medicines. Just one moment of carelessness during use of the product can cause
serious injuries.
Warning! Risk of damage!
During use, the screws can loosen slowly and impair the grill's stability.
- Check the tightness of screws before each use. If necessary, re-tighten all screws to ensure the grill stands stable at all times.
Warning! Risk of damage!
Do not use any strong or abrasive solvents or scouring pads as these can damage the surfaces and leave scuff marks.
Danger! Risk of burns and accidents!
Caution! If you smell gas:
- Immediately shut off gas to the appliance.
- Extinguish any open flame.
- Open the lid.
- If odour continues, keep away from the appliance and immediately call your gas supplier or fire department.
Danger! Risk of burns and accidents!
The grill must be stored away from fuels (e.g. gasoline) or other flammable liquids or gases.
- Gas cylinders must be stored separately from the gas grill.
- Gas cylinders must be stored away from the gas grill.
- Do not place gas cylinders directly under the gas grill.
Danger! Risk of fire!
This appliance must be kept away from flammable materials during use.
- Changing the gas cylinder must be carried out away from any source of ignition.
- Gas cylinders must never be stored at temperatures exceeding 50 °C. On extremely hot days, efforts should be made to keep
the cylinders in the shade.
EN-8
BATTERY SAFETY INFORMATION
1. WARNING: KEEP BATTERY OUT OF REACH OF CHILDREN. Swallowing can lead to chemical burns, perforation of soft
tissue, and death. Severe burns can occur within two hours of ingestion. Seek medical attention immediately.
2. If you think the battery might have been swallowed or placed inside any part of the body, seek immediate medical
attention.
3. Do not allow children to replace the battery without adult supervision.
4. Exhausted batteries should be immediately removed from the equipment and properly disposed of.
5. Do not dispose of the batteries in fire. Do not expose batteries to heat or fire. Avoid storage in direct sunlight.
6. If the battery should leak, remove it with a cloth from the battery compartment. Dispose of battery according to
regulations. If battery acid has leaked, avoid contact to skin, eyes, and mucous membranes. Rinse affected areas
immediately after contact with the acid and wash with plenty of clean water. Visit a physician.
7. Do not encapsulate and/or modify batteries.
8. Before you discard the appliance, dispose of batteries in an environmentally safe manner.
9. Always insert batteries correctly with regard to polarity (+ and –) marked on the battery and in the battery
compartment. When batteries are inserted in reverse they might be short-circuited or charged. This can cause
overheating, leakage, venting, rupture, explosion, fire, and personal injury.
10. Only use the battery type indicated in this manual.
11. Do not short-circuit batteries. When the positive (+) and negative (–) terminals of a battery are in electrical contact
with each other, the battery becomes short-circuited. For example, loose batteries in a pocket with keys or coins can be
short-circuited. This can result in venting, leakage, explosion, fire, and personal injury.
12. Do not charge alkaline batteries. Attempting to charge a non-rechargeable (primary) battery can cause internal gas
and/or heat generation resulting in leakage, venting, explosion, fire, and personal injury.
13. Do not subject batteries to mechanical shock.
14. Do not dismantle, open or shred batteries.
15. WARNING: Used batteries must not be disposed of in the household rubbish. Take them to a designated disposal/
collection site.
EN-9
UNPACKING THE GRILL
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EN-10
PARTS LIST
PART DESCRIPTION QTY PART DESCRIPTION QTY
A Firebox Assembly 1 S Grease Tray 1
B Left Side Shelf 1 T Cart Side Panel, Right 1
C Left Side Shelf Facia 1 U Knob 1
D Bracket D 1 V Side Burner Knob Bezel 1
E Cart Side Panel, Left 1 W Side Burner 1
F Left Door 1 X Bracket X 1
G Door Hanle Bezel 4 Y Right Side Shelf Facia 1
H Door Handle 2 Z Right Side Shelf 1
I Door Handle Grommet 4 A1 Flame Tamer 4
J Bracket J 1 B1 Cooking Grid 2
K Locking Caster 2 C1 Warming Rack 1
L Cart Front Brace 1 D1 Cart Rear Panel 1
M Bracket M 1 E1 Firebox Rear Cover 1
N Cart Bottom Panel 1 AA 5/32"x10mm Screw 10
O Door Stopper 1 BB 1/4"x8mm Screw 6
P Straight Caster 2 CC 1/4"x10mm Screw 23
Q Right Door 1 DD 1/4"x12mm Screw 26
R Grease Box 1 EE 1/4" Flat Washer 22
EN-11
PREPARATION
N
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and
hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.
Contact the dealer from whom you purchased the appliance if you find that parts are missing or show damage.
Do not use the appliance unless missing parts have been delivered or defective parts have been replaced. Using an
incomplete or damaged appliance leads to personal injury and property damage.
Remove and safely discard any packaging material or promotional labels attached to the set.
Tools required for assembly: Phillips screwdriver (not included).
ASSEMBLY INSTRUCTIONS
Danger! Risk of injury!
Follow all assembly instructions listed here. Failure to follow these instructions can lead to problems and
risks while using the grill.
1. Assemble the appliance completely and make all required adjustments prior to operation.
2. Follow the assembly and operation instructions closely. Use the figures as a visual guide.
3. Pay attention to small parts such as screws and nuts that are loosened or removed for assembly or during
adjustments. Keep them safe in order to avoid losing them.
4. The appliance is large. It is recommended to assemble by two people.
WARNING!
Use the appliance only after it has been completely assembled and adjusted!
IMPORTANT: Parts sealed by the manufacturer or the manufacturer's agent shall not be manipulated by the user.
NOTE: For all of the following steps, do not tighten any screws completely until all screws for that step have been
installed. Once all screws have been installed, then tighten them securely.
Step 1 Installing the casters
DD
EE
K
P
Step 2 Installing the door stopper
AA
N
O
Use 16pcs of screw DD and 16pcs of flat washer EE to
install the casters P and K onto the bottom panel N.
Use 2pcs of screw AA to install the door stopper O onto
the bottom panel.
EN-12
Step 3 Installing the side panels
J
Step 4 Installing the rear panel
E
CC
T
N
Use 6pcs of screw CC to install the side panels E and T
onto the bottom panel.
CC
D1
E
T
N
Use 7pcs of screw CC to install the rear panel D1 onto the
bottom panel.
Step 5 Installing the front brace
CC
T
L
Use 4pcs of screw CC to install the front brace L onto the
side panels.
Step 6 Installing the brackets
AA
E
T
E
M
Use 4pcs of screw AA to install the bracket J and bracket
M onto the front brace and side panel.
EN-13
Step 7 Mounting the firebox
A
A
S
Step 8 Securing the firebox to the cart
DD
E
T
Put the firebox assembly A on the cart as shown above.
Step 9 Installing the grease tray
S
Remove the pre-assembled screw on grease tray S, then
Use 4cps of screw DD to secure the firebox assembly.
Step 10 Installing the grease box
R
Install the grease box R as shown above.
install the grease tray to the firebox and tighten the
screw.
EN-14
Step 11 Installing the rear cover
A
I
C
T
Step 12 Assembling the door handles
F
CC
E1
G
E
D1
Use 6pcs of screw CC to fasten the firebox rear cover E1.
Step 13 Installing the cart doors
A
F
Q
H
Remove the pre-assembled screw on the door handle H,
and install the handle and bezel G to the door as shown
above. Then install the handle grommet I.
Apply the same installation method for the other door.
Step 14 Assembling the side shelf
BB
AA
B
D
N
Install the 2pcs of doors to the cart as shown above.
Use 3pcs of screw BB to install the left side shelf facia C
onto the left side shelf B.
Use 2pcs of screw AA to install the bracket D onto the left
side shelf B.
EN-15
Step 15 Assembling the side burner shelf
AA
BB
X
Y
Z
a
b
a
Step 16 Loosening the right side screws
c
Use 3pcs of screw BB to install the left side shelf facia Y
onto the side burner shelf Z.
Use 2pcs of screw AA to install the bracket X onto the
side burner shelf Z.
Step 17 Attaching the right side shelf
b
c
Loosen screws a and c, and remove screw b on the right
side of the firebox.
Step 18 Securing the right side shelf
DD EE
Attach the right side shelf to screws a and c, then tighten
screw b.
EN-16
Use 3pcs of screw DD and 3pcs of flat washer EE to
fasten the side burner shelf from inside of the firebox.
Then tighten screws a and c.
Apply the same installation method for left side shelf.
Step 19 Loosening the left side screws
V
Step 20 Attaching the left side shelf
a
b
c
Loosen screws a and c, and remove screw b on the left
side of the firebox.
Step 21 Securing the left side shelf
a
b
c
Attach the left side shelf to screws a and c, then tighten
screw b.
Step 22 Connecting the side burner valve
W
DD
EE
Use 3pcs of screw DD and 3pcs of flat washer EE to
fasten the left side shelf from inside of the firebox. Then
tighten screws a and c.
Remove the pre-assembled screws (2pcs) on the side
valve, then attach the bezel V to the valve with the holes
aligned. Tighten the screws.
EN-17
Step 23 Installing the side burner
Step 24 Installing the side burner knob
W
U
Remove the nut on the side burner W, and align the end
of side burner to the nozzle as shown in step 22. Install
the side burner by tightening the nut.
Step 25 Connecting electrode wire
Install the side burner knob U.
Step 26 Installing the cooking components
C1
B1
A1
Connect the side burner electrode wire.
Attach the flame tamer A1, cooking grid B1 and warming
rack C1 onto the grill.
EN-18
CONNECTING TO GAS SUPPLY
WARNING! Be aware of flashbacks!
Make sure there is no debris, spiders, small insects, or webs inside the head of the gas cylinder, pressure regulator,
burner(s), burner tube(s), or hose before any connection is made. They can obstruct the gas flow, which could result in
a fire in and around the burner tube. This kind of fire is known as “flashback” and can cause serious damages. Check
and clean (refer to "MAINTENANCE AND CLEANING" on page EN-23.) all the parts of the appliance before assembling it,
to reduce the chance of its occurrence.
GAS TANK CONNECTION
Warning! Risk of damage!
Do not use any strong or abrasive solvents or scouring pads as these can damage the surfaces and leave
scuff marks.
SAFEGUARD 1 - HAND ASSEMBLY
1. Make certain the tank valve and all the appliance valves are in the “OFF” position.
2. When connecting the regulator/burner valve assembly to the tank valve, turn the large plastic nut clockwise
until it stops.
3. Gas will not flow unless the plastic nut is completely connected.
4. HAND TIGHTEN ONLY.
SAFEGUARD 2 - HAND DISASSEMBLY
1. Make certain the tank valve and all the appliance valves are in the “OFF” position.
2. Turn the large plastic nut counterclockwise until it is disassembled.
3. HAND TIGHTEN ONLY.
SAFEGUARD 3 - EXCESS FLOW CONTROL
The regulator assembly incorporates an excess flow device designed to supply the grill with sufficient gas flow under
normal conditions yet control excess gas flow. Rapid changes in pressure can trigger the excess flow device providing
a low flame and low temperature. If the tank valve is turned open to allow gas flow while a burner valve is open, the
surge of pressure will cause the device to activate. The device will remain closed until the pressure is equalized. This
should occur within 5 seconds.
To ensure this does not cause difficulty in lighting the grill, follow these instructions:
1. Make sure all burner valves are ”OFF.”
2. Open the tank valve and wait 5 seconds.
IMPORTANT: Before using a fresh tank of gas, please check leakage around the connection system to make sure there
is no leakage or vapor accumulation in the cabinet. Make sure all openings around side walls are not blocked.
IMPORTANT: Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only use the type of dust
cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in
leakage.
EN-19
GAS REQUIREMENTS
CAUTION: It is important to inspect the full length of the gas hose. If it is evident there is excessive abrasion or wear,
or the hose is cut, the hose must be replaced before using this appliance.
NEVER use an unregulated gas supply.
Refer to the following table for supported gas type:
Cat
Nozzle Size
Country code
Gas Type and Pressure
Nominal heat input Qn= 3.22 kW
Total Heat Input ∑Qn=16.39 (1193g/h) kW
I3+(28-30/37)
Main Burner: 0.88mm
Side Burner: 0.92mm
BE, CH, CY, CZ, ES, FR,
GB, GR, IE, IT, LT, LU, LV,
PT, SK and SI.
G30 Butane at 28-
30mbar and G31
Propane at 37mbar
I3B/P(30)
Main Burner: 0.88mm
Side Burner: 0.92mm
AL, CY, DK, EE, FR, FI,
HU, IT, LT, NL, NO, SE,
SI, SK, RO, HR, TR, BG,
IS, LU, MT and CZ.
G30 Butane and G31
Propane at 30mbar
I3B/P(37)
Main Burner: 0.85mm
Side Burner: 0.89mm
PL AT, CH, CZ, DE and SK
G30 Butane and G31
Propane at 37mbar
I3B/P(50)
Main Burner: 0.76mm
Side Burner: 0.81mm
G30 Butane and G31
Propane at 50mbar
SAFE GRILLING ENVIRONMENT
This gas appliance is designed and certified for outdoor use only. Do not operate the grill inside a building, garage,
recreation vehicle, screened porch or any enclosed area. Keep the grill away from windy areas but keep the grill in a
well-ventilated area. Do not obstruct the flow of the combustion and ventilation air around the grill.
• CLEARANCE TO COMBUSTIBLE CONSTRUCTION
A minimum clearance of 1 m from the sides of the grill and a minimum clearance of 1 m from the back of the grill
to adjacent vertical combustible constructions must be maintained. We strongly recommend a 1 m clearance of the
grill to any combustible constructions.
• CLEARANCE TO NON-COMBUSTIBLE CONSTRUCTION
A minimum clearance of 1 m from the back of the grill above the cooking surface to noncombustible constructions
is required to allow the grill hood to open completely. A minimum of 1 m clearance to the sides of the grill above
the cooking surface to noncombustible constructions is recommended. The grill can be installed directly next to
noncombustible construction below the cooking surface.
Warning: Do not place the grill under overhead, unprotected combustible surfaces.
EN-20
OPERATING INSTRUCTIONS
FIRST USE – PRIMING THE GRILL
When firing your grill for the first time, it is advisable to run the main burner(s) on “HIGH” for 20 minutes with the hood
down and then turn the main burners off. This tempers the grill.
IMPORTANT: Ensure the hood is completely open each time you attempt to light the grill. Failure to open the hood
could lead to delayed ignition resulting in bodily harm. Use the flame observation hole in the side panel.
PREHEATING
It is extremely important that your grill be up to temperature before you begin using it. After lighting, close the hood
and preheat the grill on “HIGH” for 15 minutes. This preheating will ensure that the cooking grid and grate are hot
enough for proper grilling.
COOKING TIPS
1. Brush the grill grates with cooking or vegetable oil prior to using the appliance.
2. Use a brush with a long handle. Juices from the food drip onto the heater during cooking and vaporize. The steam
arising from this process contributes to the taste of the food.
3. Adjust the control knob(s) between “High” to “Low” position in order to achieve your desired cooking results.
4. Keep the lid closed at a low flame in order to achieve a more consistent result and to cook larger pieces of meat or
whole chickens.
5. Avoid opening the lid too often as accumulated heat escapes each time, increasing the grilling duration as a result.
ELECTRONIC LIGHTING INSTRUCTIONS
To Light the Main Burners and the Side Burner
1. Make sure the control knobs are in the “OFF” position.
2. Open the grill hood.
3. Check the ignition pin position and distance between the pin and the
burner.
4. Make sure the drip tray is installed.
5. Open the LP tank or natural gas valve.
6. Light each burner separately. Turning on two burner valves together could
trip the flow limiting device in the tank connection (LP grills only).
7. Push the control knob in and turn the knob to the left to “HIGH” position.
8. Push and turn burner control knob to “HIGH” and immediately press and hold electronic igniter.
9. If the burner still does not ignite, TURN OFF THE GAS. WAIT 5 MINUTES for excess gas to dissipate.
10. If the burner still can’t be lit, refer to the troubleshooting section.
EN-21
REPLACING THE BATTERY
Unscrew the electrical ignition button and remove the old battery. Replace with new AA battery.
Note: The negative (-) side of the battery goes in first. Please refer to the mark on the side of the cap.
LID POSITIONING – OPEN OR CLOSE
Cooking with the lid open or closed is a matter of personal preference.
• LID OPEN
Cooking with the lid-open is recommended if you enjoy cooking at maximum searing temperatures. This method
will also produce more flare-ups, speed the cooking procedure and will give you a more robust, smoky, outdoor
flavor. Lid-open when grilling meats, especially chicken.
• LID CLOSED
If you prefer cooking slower with less flare-up, we suggest the lid-closed method. Perfect for indirect or rotisserie
cooking. We recommend always cooking with the lid CLOSED if you are in a windy area or colder climate.
Your grill has been designed and constructed to give you maximum flexibility and cooking performance. Be creative.
Try different cooking methods on your grill to determine which suits your needs best. There is no right or wrong way to
cook, just alternative cooking styles. Get creative and enjoy!
CAUTION: Always protect your hand with a pot mitten or cooking glove when coming into contact with a hot surface.
TESTING FOR GAS LEAKS
Warning! Risk of explosion!
Never use a match or open flame for leak detection. Use of an open flame could result in fire, explosion and
bodily harm.
Test all connections, fittings and all gas hoses for gas leaks every time prior to use of the appliance, or each time the gas
cylinder is changed. Make sure this procedure is carried out in a well-ventilated area away from flames, sparks or any
heat sources. Do not attempt to light the appliance, if you smell gas.
1. Make sure that all control knobs on the appliance are in the off positions (OFF).
2. Open the gas valve of the gas cylinder and / or the pressure regulator.
3. Apply leak detector spray or half water / half soap solution with a brush to all the connection points.
4. If you spot gas bubbles forming, there is a leak. Turn the gas supply and/or the pressure regulator off immediately.
Tighten all connections again and repeat the test.
5. Do not use the appliance but contact your retailer, if gas bubbles keep forming.
IMPORTANT: When connecting or replacing any gas pipe or fittings, all joints must be sealed with approved leakproof sealing compound or plumber’s tape.
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MAINTENANCE AND CLEANING
Your barbecue is made of high-quality materials.
Clean the barbecue after each use. To clean and maintain the surfaces, please observe the following instructions:
Danger! Risk of burns!
Allow the barbecue to cool down completely before cleaning.
Danger! Health risk!
Do not use paint solvents or thinners to remove stains. These substances are hazardous to health and must
not come into contact with food.
Warning! Risk of damage!
Do not use any strong or abrasive solvents or scouring pads as these can damage the surfaces and leave scuff
marks.
• After each use, allow the barbecue to burn for approx. 5 more minutes without any grillables. This minimizes the food
residues.
• Set the regulator on the gas hose to Off before cleaning the barbecue.
• Remove the grill grate and clean it thoroughly with soapy water. Rinse it with clean water and then dry it off
thoroughly.
• Use a wet sponge to remove loose residues from the barbecue.
• Any grease layer that may have built up on the internal surface of the lid can be cleaned off using a hot strong soapy
solution. Then rinse with clean water and dry completely before using the barbecue again.
Warning! Never use commercially available oven cleaners!
• Food residues on the barbecue base can be removed with a brush, spatula or cleaning sponge. Then wash again with
soapy water. Rinse with clean water and dry.
• Clean the inner and outer surfaces with warm soapy water as a general practice.
• Clean wooden surfaces with a soft cloth and hot soapy water. Then rinse with clean water. Never clean wooden
surfaces with barbecue cleaner concentrates.
• Use a soft, clean cloth for drying. Do not scratch the surfaces when wiping them dry.
• Tighten all screws before every use to ensure that the barbecue stands stable at all times.
• When the gas barbecue is not in use, it should be covered with a protective cover.
CLEANING THE BURNERS
• Set the regulator on the gas cylinder to Off. Then set the temperature controller on the barbecue to Off and
disconnect the gas hose from the gas cylinder.
• Remove the grill grates.
• Clean the burners with a soft brush or with compressed air. Then wipe them dry with a cloth.
• Clean blocked openings with a sturdy pipe cleaner, a wire or with the opened end of a paper clip.
EN-23
CLEANING THE IGNITION HEAD
• Soiling of the ignition head tip may make it difficult to build up fire. In this case, it must be cleaned. The ignition head
tip is located next to the burner opening.
• To ensure perfect functioning, food residues between the ignition head tip and the burner must be removed. Use fine
sandpaper/emery paper to clean the ignition head tip and the burner edge.
• The ignition head tip should be approx. 4 - 6 mm away from the burner edge. This is the optimal distance for reliable
ignition.
CLEANING THE DRIP TRAY
This drip tray collects excessive grease runoff and fallen food particles. Allow the tray and its contents to cool before
cleaning. Loosen the back grill head cover (J) and slide out the drip tray and then wipe it clean.
Make sure the tray is installed properly before using the grill. It is highly recommended that you check the tray regularly
to avoid any possibility of a grease fire; however, most of the drippings will vaporize back into the cooked item giving
you an outdoor grilled flavor.
MAINTAINING BARBECUE SURFACES AND LIDS
IMPORTANT INFORMATION
Maintaining and protecting stainless steel surfaces
Your barbecue was manufactured with stainless steel components. All stainless steel parts require a certain protection
and care effort in order to keep their original appearance. Contrary to general perception, stainless steel is not
hundred percent resistant to flash rust and corrosion; therefore, it does require certain maintenance. Even the highestquality stainless steel parts need to be cleaned on a regular basis with fresh water so that oxidation and corrosion are
prevented.
Modern aesthetics requires that your barbecue be equipped with stainless steel components and a brushed finish. This
brushed finish is achieved by running stainless steel sheets through a process in which the mirror finish of the steel is
removed and thus the sheets leave the processing plant in a brushed condition.
Brushed stainless steel requires regular cleaning and maintenance in order to preserve its appearance. Without proper
care, signs of rust or corrosion are sure to appear on the steel surface over time.
Stainless steel does require maintenance. Cleanliness and stainless steel are closely interrelated.
Once you have assembled the barbecue, it is recommended that you use a clean cloth to apply a thin film of olive oil
on all accessible stainless steel surfaces.
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Then rub in the olive oil and subsequently wipe the surface with a clean cloth so that the finish is not oily. This way you
will ensure that the material is protected from dirt and other aggressive harmful substances because the surface will be
covered with a temporary food-safe protective layer.
The olive oil film also makes subsequent polishing and removal of fingerprints and the like much easier. Repeat this
procedure from time to time when you clean your barbecue.
IMPORTANT INFORMATION
You may have purchased a protective cover for your barbecue. To protect your investment, we recommend that you
cover the barbecue with the protective cover whenever it is not in use. However, make sure to put on the protective
cover only when your barbecue has cooled down and is clean and dry. It may be necessary to use a protective cover.
Caution! Putting a protective cover on your barbecue while it is warm, wet or dirty may lead to heavy rusting.
For this reason, your barbecue must always be cool, clean and thoroughly dried before you put on the protective
cover. This is especially important before long periods of disuse, e.g. during winter storage.
Follow these maintenance and care tips thoroughly in order to preserve the quality of your barbecue for a long time.
Take good care of your investment and it will serve you well for years to come.
GAS SAFETY
For LP gas grills, the LP gas supply tank to be used must be: manufactured in accordance with an established European
Directive relating to gas cylinders.
• The tank should be 35.3 cm in diameter and 45.72 cm tall and be equipped with a Type-I fitting.
• The tank supply system must be arranged for vapor withdrawal.
• The tank used must include a collar to protect the cylinder valve.
Do not operate the gas grill indoors or in any enclosed area. If the gas grill is not in use, the gas must be turned off at
the supply tank and store the tank in an upright position in a cool, well-ventilated outdoor location away from your grill
or any other heat source.
When checking for gas leaks, do not use an open flame. Use a soapy water solution and apply it to the pipe joints and
fittings with a brush and check for bubbles. Check flexible hoses for cuts and wear that may affect the safe operation
of the grill. Only the factory supplied hose and regulator must be used. Use only replacement regulator and hose
assemblies specified by the manufacturer.
LP tank should be securely locked by the patented safety tank ring at all times. An unlocked tank may fall or tilt which
can cause injury or property damage. It is recommended to lock the tank all the time.
After positioning the tank in the opening, lower the safety tank ring to lock the tank. Use only 20lb (9.07 kg) gas tank.
WARNING: The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be
used. Replacement pressure regulators and hose assemblies must be those specified by the outdoor cooking gas
appliance manufacturer.
EN-25
• HANDLING GAS TANKS
Remember to handle your portable liquid butane or propane tank carefully when you take it to your dealer for a
refill. Avoid dropping it or bumping it against sharp objects. Liquid butane or propane tanks are sturdily constructed,
but a series of hard jolts could damage the container.
When transporting the tank to your local butane or propane gas dealer, make sure the valve is closed tightly and the
protective cover is in place. Position the tank securely in an upright position so it will not roll around your vehicle.
If you plan to make stops for shopping or errands, have your liquid butane or propane tank filled at the last stop
before going home. Again, make certain the refilled tank is secure and in an upright position. When you return
home, remove the refilled tank from your vehicle. Never leave a portable liquid butane or propane tank inside a
vehicle that may become overheated by the sun.
• SAFE STORAGE
Do not store portable liquid butane or propane tanks (whether full or empty) inside your home, the living area of
an R.V., a garage, basement or workshop. It is unlikely that liquid butane or propane will leak from the tanks. If it
should leak, the fuel could be exposed to sparks from automobiles, power tools or other appliances. When storing
or transporting your LP tank, it must remain in an upright position. Never lay your LP tank down on its side whether
it is full or empty. Never store a spare tank under or near your grill.
CAUTION: Never transport or move your grill or grill tank without first closing the manual valve on your liquid butane
or propane gas tank.
The best place to store a liquid butane or propane tank is in a shady or protected spot outdoors, behind your home or
garage, or on a screened porch but where it is out of reach of children. Liquid butane or propane will not evaporate. It is
in a strong, closed container. It will not lose any of its clean-burning heat content, even if left outside year-round.
WARNING: When not connected to your grill, the LP gas tank must be stored in an upright position in a cool, shady,
well-ventilated, outdoor location away from your grill or any other heat source. Failure to follow his warning could
lead to tank valve damage, fire hazard and personal injury.
IMPORTANT: When connecting or replacing gas pipe or fittings, all joints must be sealed with approved leak-proof
sealing compound or plumber’s tape. After making connections, check all joints for leaks using a soapy water
solution and a brush.
WARNING: Never use an open flame to test for gas leaks. Use of an open flame could result in a fire, explosion and
bodily harm.
CARE AND MAINTENANCE TIME TABLE
Item Cleaning Frequency (Normal Use) Cleaning Method
Stainless Steel Surfaces Twice Per Year Stainless Steel Cleaner
Cooking Grates After Each Use Burn Off Excess, Wire Brush
Stainless Steel Grates 15 Days Scrub Pad & Soapy Water/Dishwasher Safe
Grease Cup 15 Days Scrub Pad & Soapy Water/Dishwasher Safe
Grease Tray 15 Days Scrub Pad & Soapy Water
Flame Tamers 30 Days Scrub Pad & Soapy Water/Dishwasher Safe
Burners 90 Days Scrub Pad & Soapy Water
Firebox 120 Days Interior Grill Cleaning Products
EN-26
REPLACING THE MAIN BURNER
HOW TO REPLACE THE MAIN BURNER
1. Open the grill hood and remove the warming rack (A), cooking
grates (B) and flame tamers (C).
2. Remove the cotter pin from the main burner. (Fig. 1)
3. Remove the two screws that attach the main burner electrode and
wire to the main burner.
4. Remove and discard the old main burner. Replace with new one.
Note: When reinstalling the main burner make sure the main valve
stem is inserted into main burner tube opening.
5. Reinstall the cotter pin and the two screws that attach the main
burner electrode and wire.
6. Replace the flame tamers, cooking grates and warming rack.
HOW TO REPLACE THE ELECTRONIC IGNITION AND MAIN
BURNER ELECTRODE WIRE
1. Open the grill hood and remove the warming rack (A), cooking
grates (B) and flame tamers (C).
2. Remove the two screws that attach the main burner electrode and
wire to the main burner. (Fig. 1)
3. From underneath the grill just above the left side cart door,
remove the two screws holding the ignition heat shield in place.
Remove the heat shield through the opening just above the door.
(Fig. 2)
4. Unscrew the push button igniter button and lock nut, then remove
the push button igniter through the same opening. Unplug the
main burner electrode wire that you are replacing from the back
of the push button igniter, then remove the electrode and wire
from the grill. (Fig. 2)
5. Feed the new main burner electrode wire through the hole on the
inside of the grill, then reinstall the main burner electrode with
the two screws previously removed. (Fig. 3)
6. Plug the wire into the back of the push button igniter where the
previous wire was removed. (Fig. 4)
7. Reinstall the push button, then reinstall the ignition heat shield
with the two screws previously removed.
8. Replace the flame tamers, cooking grates and warming rack.
FIG. 1
FIG. 2
Fixed Screws
Ignition heat shield
FIG. 3
Push button igniter
lock nut and push
button
Ignition heat shield
FIG. 4
Ignition wire
“Cotter” Pin
Fixed Screws
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igniter
TROUBLESHOOTING
PROBLEM CAUSE CORRECTIVE ACTION
Grill or side cooker will
not light.
Excessive flare-up. Grilling fatty meats. Grill fatty meats when the grids are cold, and
The ignition wire came off the electrical
igniter/valve.
The distance between the ignition pin and
the burner is greater than 3.96 mm to 4.75
mm (side burner).
The ignition wire is broken. Call Customer Service for replacement.
The battery has died. Install a new battery.
The new battery does not work. Check the battery polarity. The negative (-) side
The electrode tip does not produce sparks
at the burner port.
No gas supplied. Check the regulator valve. Check connection for
Controls are on “HIGH”. Before you are ready to grill, turn the knobs to
Water sprayed on gas flames. Do not spray water on gas flames.
Hood closed when grilling. Hood up when grilling.
Reconnect the ignition wire to the electrical
igniter/valve.
Loosen the ignition pin, adjust the distance,
then tighten.
of the battery goes in first.
Reinstall the electrode.
leak.
the knobs are on the “LOW” setting. Move the
meats to the warming rack if flare-up continues.
the “OFF”.
Burner blows out. LP tank is empty. Refill the LP tank.
Burner is not aligned with the control
valve.
Gas supply is not sufficient. Check the gas supply hose and make sure there
Low heat when on
“HIGH”
Low Heat, LP gas. The regulator assembly incorporates an
Ports are blocked. Clear ports of any obstructions.
LP tank has run out. Refill the LP tank.
excess flow device designed to supply the
grill with sufficient gas flow. Rapid changes
in pressure can trigger the excess flow
device, providing a low flame and low
temperature.
Install the burner correctly.
are no leaks and no knots.
1. Make sure all burners are “OFF.”
2. Open the tank valve and wait 5 minutes.
3. Light each burner, one at a time, following
the lighting instructions.
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REPLACEMENT PARTS
EN-29
PART DESCRIPTION PART DESCRIPTION
1 Main Lid 36 Bracket J
2 Hing Screw 37 Bracket M
3 Heat Insulating Spacer, for Thermometer 38 Door Magnet
4 Thermometer Bezel 39 Door Pivot
5 Thermometer 40 Door Handle Grommet
6 Name Plate 41 Door Handle
7 Lid Bumper 42 Door Handle Bezel
8 Lid Handle Bezel 43 Left Door
9 Heat Insulating Spacer, for Lid Handle 44 Right Door
10 Lid Handle 45 Locking Caster
11 Lid Bracket, Left 46 Door Stopper
12 Lid Bracket, Right 47 Straight Caster
13 Firebox 48 Cart Bottom Panel
14 Door Pivot Bracket 49 Cart Side Panel, Right
15 Control Panel Bracket, Left 50 Side Burner
16 Control Panel Bracket, Right 51 Side Burner Fixture
17 Main Burner Valve 52 Bracket X
18 Gas Manifold, for Main Burner 53 Side Burner Knob Bezel
19 Ignitor 54 Right Side Shelf Facia
20 Control Panel 55 Right Side Shelf
21 Knob 56 Right Side Shelf Bottom Panel
22 Knob Bezel 57 Side Burner Electrode & Wire
23 Gas Hose 58 Side Burner Cooking Grid
24 Side Burner Valve 59 Right Side Shelf Cover
25 Gas Manifold, for Side Burner 60 Right Side Shelf Cover Hinge
26 Regulator 61 Main Burner
27 Grease Tray 62 Main Burner Electrode & Wire A
28 Grease Box 63 Main Burner Electrode & Wire B
29 Firebox Rear Cover 64 Main Burner Electrode & Wire C
30 Cart Rear Panel 65 Main Burner Electrode & Wire D
31 Bracket D 66 Cotter Pin
32 Left Side Shelf 67 Flame Tamer
33 Left Side Shelf Facia 68 Cooking Grid
34 Cart Side Panel, Left 69 Warming Rack
35 Cart Brace 70 Igniting Tube
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