Technalogix TXUD1000 Users Manual

TAUD-1000

BROADCAST TRANSMITTER

OPERATING

MANUAL

You’ve already unpacked it, haven’t you? You’ve unpacked
it and plugged it in and turned it on and fiddled with the
knobs. No? Okay, good. Please take a few minutes to read
the manual and familiarize yourself with your new
Technalogix power amplifier.

We believe that this manual, and of course our equipment,
should be everything you need to get on the air with superb
broadcast quality video. We understand that a capable and
confident user will get the most out of our product and we
have made every attempt to educate readers of all technical
levels. If there is something that is not clear, or you require
further information, please do not hesitate to contact us and
we’ll be glad to help out.

Technalogix Ltd.
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Phone: [phone]
Fax: [phone]
URL: www.technalogix.ca
Email: [e-mail]

[e-mail]

We truly appreciate that you have chosen us as your
television broadcast system supplier. Happy viewing.

Section I - Safeguards

General Safeguards

This section is written as a general guide to keep all 5 fingers on your hand and is intended for
those having previous knowledge and experience with these kinds of equipment. It is not intended
to contain a complete statement of all safety precautions, which should be observed by personnel
using this or other electronic equipment.

DOCUMENTATION - Read, retain and follow instructions before operating the equipment.
There is a lot of useful information in the manual, and besides, we spent a lot of time
writing it!

ENVIRONMENT - To reduce the risk of fire or electric shock, do not expose this
equipment to rain, moisture, or rye and sodas at the company Christmas party. Refer all
servicing to qualified service personnel.

SERVICING - Do not attempt to service this equipment yourself as opening or removing
covers can result in a warm tingly feeling and will void the warranty. Refer all servicing to
qualified service personnel.

I-1

Technalogix Ltd

Safety and First Aid

Personnel engaged in the installation, operation, maintenance, or servicing of electronic equipment
are exposed to the hazard of high voltage. It is imperative that all safety regulations and
precautions are consistently observed. Knowledge of first aid procedures is recommended. The
following information is presented as a reference only.

• At all times, avoid placing any part of the body in series between ground and circuit points,
whether power is on or off.

• Dangerous voltage may be present in equipment even though power is off. Do not open the
cabinet. Refer servicing to qualified service personnel.

• It is the duty of all personnel to be prepared to give adequate emergency first aid treatment and
thereby prevent avoidable loss of life.

• There are three principle degrees of burns, recognizable as follows:

• a first-degree burn reddens the skin.

• a second-degree burn blisters the skin.

• a third degree burn chars the flesh and frequently places the victim in a state of shock

accompanied by respiratory paralysis.

• Respiratory paralysis can cause death by suffocation within seconds. It is imperative that the
approved methods of artificial respiration are initiated immediately and continue until the victim’s
breathing is normal.

• A muscular spasm of unconsciousness may render the victim unable to break free of the
electric power. If this is the case, turn the power off immediately.

DO NOT TOUCH THE VICTIM OR YOU MAY SHARE THE SAME
PREDICAMENT.

• If the power cannot be turned off immediately, very carefully loop a dry rope, article of clothing,
length of strong cloth or a rolled-up newspaper around the victim and pull the victim free of the
power source. Carefully avoid touching the victim or clothing.

• Once free of the power source, the victim must be placed in a reclining position and covered
with a blanket or newspapers to keep warm. At the first opportunity, enlist help in
summoning a doctor. If a doctor cannot be summoned, transport the victim to the doctor or
a hospital. Be sure the victim is kept well covered and warm while awaiting professional
treatment.

I-2

Technalogix Ltd

Operating Safeguards

It is a known fact that our broadcast transmitters and translators enjoy 50-ohm load
impedances. So much so, that it is imperative you maintain 50-ohm impedances throughout
your system. In return, your equipment will provide you with maximum power transfer to the
antenna and decreased reflected power heading back towards the amplifier pallets, reducing
the amount of magic smoke that gets let out of the power amplifier. Before anything is turned
on, ensure that there is a 50-ohm path from the output of each stage to the input of the next, all
the way to the antenna.

In addition to maintaining proper 50-ohm impedances throughout the signal chain, it is also
important, whenever possible, to make sure the RF drive going to the input of the power
amplifier is removed before turning on or turning off the DC power supply. This is because all of
the RF transistors used in the individual amplifier pallets are fabricated with LDMOS (Laterally
Diffused Metal Oxide Semiconductor) technology. Nice and linear yes, but they do not like to
make any RF power when their supply voltages are not within a specific range. When you first
turn your power amplifier on or off, the DC power supply’s output voltage may take a while to
stable out to a safe operating voltage. Ten seconds wait before applying the RF drive will
ensure no issues arise.

Our power amplifiers are designed to reliably generate a specific RF output power. Failing to
adhere to overdriven amplifier warnings can decrease the reliability of your system, and frankly,
makes our repair department busy and grumpy. If you need to transmit to a little larger
coverage, you are better off increasing antenna gain, and more importantly, antenna height
above average terrain. On TV and FM broadcast frequencies, insufficient antenna height puts
an upper limit on your range, regardless of power levels, as the distance from your antenna to
the radio horizon is limited.

I-3

Technalogix Ltd

Section II - Warranty

Our legalese is straightforward. It is simply designed to give you peace of mind and helps you resist
the temptation to have your electronics friend try to repair your Technalogix product.

Technalogix Ltd. products have been completely tested and found to meet specifications and be in
proper operating condition. They are warranted to be free from defects in materials and
workmanship for a period of one year from the date of shipment. If the system becomes damaged in
shipment and there are obvious signs of damage to the outside of the packaging, notify your courier
immediately before that courier walks out the door.

Technalogix Ltd. will not be liable for damages of whatever nature arising out of or in connection
with the equipment or its use thereof. Technalogix does not assume responsibility for injury or
damage resulting from the practices of untrained or unqualified personnel in the handling of this
equipment.

Technalogix Ltd. warranty does not include:

• misuse, neglect or accident.

• incorrect wiring and /or improper installation.

• unauthorized repairs, modifications or use in violation of instructions issued by Technalogix.

• incidental or consequential damages as a result of any defect.

• reshipment cost or insurance of the unit or replacement units or parts.

• acts of nature or terrorism.

Technalogix agrees, at our option, to remedy warranted defects or furnish a new part in exchange
for any part of a unit which, under normal installation, use and service, becomes defective. The user
will pay for transportation costs to and from the repair center. If you require technical service on the
site, the cost to you will be $800.00 US per day plus air fare and meals.

Technalogix Ltd Transmitter

II-1

To claim your rights under this warranty:

• Contact Technalogix and describe the problem in as much detail as possible. See
troubleshooting section in this manual. If a solution cannot be found at this time, it may be
determined that the unit will have to be returned to Technalogix for repair, once a Return
Materials Authorization (RMA) number is provided. Please look under our web site
(www.technalogix.ca

• Package equipment carefully for prepaid shipment to Technalogix. Include a written description
of the problem experienced, a copy of the original invoice establishing warranty status, and the
RMA.

Technalogix reserves the right to make revisions in current production of the equipment and
assumes no obligation to incorporate these changes in earlier models.

Shipping Address:
Technalogix Ltd.

ATTN: RMA#
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Ph: 403.347.5400
Made in Canada, returned for repairs

) for the RMA form (Service) and fill it out. Either fax it to us or email to us.

Technalogix Ltd Transmitter

II-2

Terms & Conditions of Sale

Sales by Technalogix Ltd (“Seller”) are made only on the terms which are contained in this
Terms and Conditions of Sale Policy. Seller hereby gives notice of its objection to any different
or additional terms and conditions. All sales are expressly conditional upon Buyers’ assent to
the terms and conditions set forth below. These terms and conditions may be modified or
supplemented only by a written document sighed by the authorized representative of Seller.
These terms and conditions supersede any prior and/or contemporaneous agreements or
correspondence between Buyer and Seller. Any order received and accepted by Technalogix
Ltd (Seller) shall be construed as an acceptance of Seller’s offer to sell its products to the
purchaser (Buyer) in accordance with the terms and conditions of sale set forth herein. No
waiver, whether express or implied, by Seller of any of the terms or conditions hereof shall be
deemed a continuing waiver or trade custom between the parties, but shall apply solely to the
instance to which the waiver is directed.

Ordering Information

All orders must be in writing and/or accompanied by a PO. 50% down payment is required with
all orders. No orders are considered an order until the down payment has been paid.

Order Confirmation

A purchase order is not binding on Seller until Buyer has received Seller’s order confirmation or
acknowledgement.

Pricing Policy

Prices for products do not include taxes or any additional charges. All prices are FOB shipping
point and prices do not include freight/handling charges and insurance charges. All prices are
in U.S. currency.

All prices published or quoted by Seller may be changed at any time without notice. Unless
otherwise specified, written quotations expire thirty (30) days from the date issued and are
subject to change or termination by notice during this period.

Taxes

Prices for all products do not include any sales, use, excise or other taxes. Buyer agrees to pay
all applicable federal, state, and local taxes, duties and other fees on product and services
ordered. If Buyer claims an exemption form any tax, Buyer shall submit to Seller the
appropriate exemption certificates.

Shipping

Shipping is the responsibility of the Buyer. This includes all freight, custom and brokerage
charges and duties.

Technalogix Ltd Transmitter

II-3

Terms of Payment

Seller will provide credit terms to Buyer at its discretion. Such terms are subject to change at all
times. If credit is provided, Seller will invoice Buyer on the date the product is ordered. Such
invoices will be due and payable net thirty (30) days from date of invoice, subject to credit
approval. If credit is not established or maintained, terms shall be net cash on or prior to the
Delivery Date. Seller reserves the right, at its sole discretion at any time to revoke any credit
previously extended.

Past due accounts shall be charged two percent (2%) per month, or the highest rate permitted
by Alberta law, whichever is less, and will be added to the outstanding balance. In the event
Buyer defaults on payment, Buyer shall be liable for all collection cost, including reasonable
attorney’s fees and costs.

Changes and Cancellation

Purchase orders that have been accepted by Seller may not be changed or cancelled, in whole
or in part, without written consent of Seller. All changes must be include in a change order
reflecting the purchase order number and submitted to the Seller. All other changes will not be
accepted or acknowledged. Changes may affect delivery dates. Expenses incurred because of
the changes shall be charged to the Buyer. Buyer will be liable for Seller’s costs incurred, plus
a reasonable profit, for the portion of the work terminated, in accordance with generally
accepted accounting principle, together with cancellation charges.

Orders for standard product may be changed by Buyer, with no penalty to the Buyer, provided
that Buyer provides Technalogix notification at least 30 days prior to the scheduled ship date.
Order changes received within 30 days of the scheduled ship date may be subject to an order
change charge; a schedule detailing these charges will be forwarded to Buyer when Buyer’s
change order is acknowledged. In no event can any aspect of the order be changed after
product shipment has occurred.

Orders for custom product may be canceled by Buyer, provided that Buyer pays Seller for
completed work allocated to Buyer’s order at the time of termination of the work at the unit
selling price and all costs, direct and indirect for work-in-progress as well as costs resulting from
cancellation and a reasonable profit therein. Specific cancellation charges will be dependent on
the type of custom product ordered; a schedule detailing these charges will be forwarded to
Buyer when Buyer’s cancellation is acknowledged. Orders for custom product are subject to a
cancellation fee of up to 100% of the order, depending on the stage of completion of the order
at the date the cancellation or revision is accepted.

Custom Products Policy

Custom items are not returnable; items other than “off the shelf” products are considered
custom. Custom products, by their nature, are products and materials which have been altered,
modified, cut, amended and customized to your order, and are not resalable or returnable.

Technalogix Ltd Transmitter

II-4

Orders for custom product are subject to a cancellation fee of up to 100% of the order,
depending on the stage of completion of the order at the date the cancellation or revision is
accepted.

Returns

The return of Products without a written authorization by Seller will not be accepted. Returns
are accepted only with a valid Return Material Authorization (RMA) number for items to be
returned. To receive authorization for Product return, please call customer service. There is a
standard 25% restocking cost assessed on most returns.

All returned products must be unused, and in original condition. No refund or credit shall be
given for damaged products.

We do not accept return packages without a valid RMA number and we do not accept postage­due or C.O.D. packages at any time for any reason.

Excusable Delay

Seller shall not be liable for any loss or damage resulting from any delay in delivery or failure to
deliver which is due to any cause beyond Seller’s control, including, without limitation, acts of
nature, unavailability of supplies or sources of energy, riots, wars, fires, floods, epidemics,
lockouts, strikes and slowdowns, delays in delivery by supplies, or acts or omissions of the
Buyer. The Buyer shall be liable for stage charges, including but not limited to all third party
costs and expenses incurred by Seller, in holding or storing products for the Buyer or at the
Buyer’s request.

Assignment

Buyer shall not assign any duties nor assign any order or any interest therein without the written
consent of the Seller. Any such actual or attempted assignment shall entitle Seller to cancel the
order upon written notice to Buyer.

Installation

Seller assumes no obligation to install any product sold or to place any products in working
order at Buyer’s premises

Validity of Separate Clauses

If any provisions of this agreement shall be held invalid, illegal, or unenforceable, the validity,
legality or enforceability of the remaining provisions shall not be affected or impaired thereby.

Technalogix Ltd Transmitter

II-5

Section III – Overview

Standard Features

• Narrow output bandpass filter allows adjacent channel operation

• Front panel Display to monitor system parameters

• Microcontroller-based monitoring and control ensures amplifier will never be overdriven and

high VSWR will not damage amplifier

• All aluminium enclosure maintains power amplifier’s light weight

• Simple design using commonly available parts ensures reliable operation

• Ethernet, SNMP and Remote Port system monitoring

III-1

Principle of Operation

The TAUD-1000 power amplifier supplies a 1000-watt (rms) 8VSB television signal on any of the
UHF television channels 14 through 69. Please note that channel selection must be made at time
of order, as the transmitter or translator is calibrated and tested to the channel requested and is not
field tuneable. The TAUD-1000 power amplifier is a modular solid-state 1000-watt broadcast
amplifier utilizing readily available RF components wherever possible, thus enhancing the
serviceability of the equipment.

The TAUD-1000 is comprised of two TAUD-500 500-watt RMS power amplifiers that get combined
to create the 1,000-watts RMS 8VSB RF signal, as illustrated in the following block diagram

III-2

Modulator or
Processor

COMBINER/FILTER

TAUD-500 AMPLIFIER

RF Out

TAUD-500 AMPLIFIER

External
power
supply

TAUD-1000 BLOCK DIAGRAM

Rev ID

Date: November 17, 2008 Page: 1 of 1

Inside each of the 500-watt RMS power amplifiers, the signal passes through an RF attenuator
to limit the output power level of the power amplifier and to help buffer any transients that may
come into the power amplifier. After attenuation, the signal gets preamplified through a UHFTV­50 driver amplifier before the signal gets split into (3) signals for final amplification using a 3-way
microstrip power divider. The final amplification stage is comprised of (3) BLF878 final
amplifiers. The outputs of the (3) final amplifier pallets are combined with a 3-way microstrip
combiner and pass through an isolator as illustrated in the following TAUD-500 block diagram.
After the isolator, the signal passes through a dual directional coupler before heading into the
combiner/filter enclosure.

III-3

BLF878 FINAL
AMPLIFIER PALLET

3 WAY SPLIITER

RF INPUT RF OUT

ATTENUATION

UHFTV-50 Driver
Pallet

BLF878 FINAL
AMPLIFIER PALLET

3 WAY COMBINER

A=-0.5dB typical

50 OHM
TERMINATION

Directional C

To Wattmeter
and Antenna

A=-0.05dB typical

TAUD-500 ENCLOSURE

Rev ID

Date: NOVEMBER 29, 2010 Page: 1 of 1

After amplification, the signal exits the power amplifier enclosure and goes into the filter/coupler
enclosure. The two RF signals from each of the TAUD-500 amplifiers (500-watts RMS) get
combined by a 2-way, 90 degree combiner via phased cables. The amplified signals are filtered
with a bandpass filter and monitored again with another directional coupler before heading out
to the customers inline 8VSB reading wattmeter and then to an antenna for broadcast, as
depicted in the following filter/coupler block diagram.

III-4

COMBINER

FILTER

DIRECTIONAL COUPLER

PA1 OUT
PA2 OUT

A=-0.45dB

A=-0.6dB to -1.0dB

A=-0.05dB

RF OUT

TO WATTMETER
AND ANTENNA

TAUD-1000 COMBINER/FILTER ENCLOSURE

Rev ID

Date: November 17, 2008 Page: 1 of 1

Specifications

Electrical specifications that are specific to the unit are included with the shipment in addition to
being kept on file at Technalogix

Physical Characteristics

Operating Temperature
Dimensions

TAUD-500 Power Amplifier (each)

TM600-8VSB Modulator (if supplied) W-19" flange (17” encl.), D-16", H-3 ½” (2U)

Combiner/Filter

Power Supply

W-19" flange (17” encl.), D-25­W-19" flange (17” encl.), D-25­W-19" flange (17” encl.), D-25-

¼", H-10 ½” (6U) each
¼", H-10 ½” (6U)
¼", H-5 ¼” (3U)

0 - 50°C

III-6

Section IV – RF Components

Amplifier Pallets

The UHFTV-50 driver pallet is also a linear class-AB pallet. It has a typical gain of 37dB and draws
no more than 3.0Adc total drain current. The quiescent and drain currents can be measured on the
UHFTV-50 by inserting an ammeter in series with the power supply lead to the pallet or by
measuring the voltage drop across the current sense resistor found directly at the DC power supply
lead input to the pallet. This resistance is 0.01-ohms, providing a 10mV per ampere ratio.

The BLF878 pallets used in the final amplification stage use LDMOS (La terally Diffuse d Metal Oxide
Semiconductor) technology. LDMOS technology offers higher gain, efficiency and linearity over
standard MOSFET and Bipolar devices and enhances ruggedness and reliability. LDMOS
transistors have the added advantage of not having BEO (Beryllium Oxide) in their construction.
The BLF878 amplifier pallets have a typical gain of 17dB and draw no more than 25Adc. Currents
for these pallets must be measured with an ammeter in series with the power supply lead.

Each of the amplifier pallets is connectorized to optimize servicing and accessibility

Technalogix Ltd TAUD-1000 Transmitter

IV-1

Power Divider/Combiner (internal to each TAUD-500 enclosure)

A Wilkinson power divider and combiner (identical printed circuit boards) are used to split the RF
signal into, and combine the amplified RF signal out of the (3) BLF final amplifier pallets. Flanged
power resistors help ensure that any differences between the inputs or outputs are balanced.

The Wilkinson design takes advantage of the fact that an impedance transformation can take place
across a quarter-wavelength transmission line if the line has different impedance than the source or
load impedances being matched. In this case, quarter-wavelengths of 75-ohm coaxial are used to
maintain 50-ohm impedances at the input and output of the Wilkinson divider/combiner. Due to its
electrical and mechanical symmetry, the Wilkinson design’s performance over moderate
bandwidths is superior to other types. This design maintains phase and amplitude equality, in
addition to providing isolation and matched outputs.

Splitter/Combiner

The splitter and combiner are used to split the RF signal into, and combine the amplified RF signal
out of the (2) final amplifier pallets. The connectorized designs are based on the simple isolated
Wilkinson combiner design. Due to its electrical and mechanical symmetry, the Wilkinson design’s
performance over moderate bandwidths is superior to other types.

Directional Coupler

The Technalogix dual directional coupler provide DC voltages proportional to forward and reflected
RF power monitoring. These analog voltages are converted for processing using analog-to-digital
converters and provide the control system with valuable data for monitoring purposes. Output power
should be set following the operating procedure found elsewhere in this manual. The directional
coupler has a typical insertion loss of 0.5dB and its Type N connectors can handle 1,500 watts
peak. On higher power systems, 7/16 DIN connectors are used for increased power handling
capability.

Isolator

The power amplifier pallets are protected in part by the isolator located in the filter enclosure. It is
actually made up of a circulator and 50-ohm dump resistor. The circulators’ specifications include
an insertion loss of less than 0.2dB with an isolation rating better than 20dB. Any reflected power
gets dumped into the flanged power resistor. Even though the flanged power resistor is rated for
less than the transmitter’s rated power, the software will recognize quickly that reflected power is
present and turn the carrier off. This way, there is instantaneous protection due to the isolator setup
and long term protection due to the software.

Technalogix Ltd TAUD-1000 Transmitter

IV-4

Filter

The passive bandpass filter rejects spurious and harmonic output products and passes the channel
RF output. The cavity resonator uses aperture coupling and is a linear resonator design. Typical
insertion loss is 0.4 dB to 0.6 dB depending on channel frequency. The filter is DC grounded on
both the input and output for additional lightning protection.

Technalogix Ltd TAUD-1000 Transmitter

IV-5

Section V – Power Supply

Switching AC-DC power supplies are used to power the amplifier pallets, the control circuits, and all
of the fans. There are switching supplies in the Power Supply enclosure that feed all of the amplifier
pallets and fans inside each of the two TAUD-500 amplifier enclosures that make the 1,000-watts
RMS. In addition, the Combiner/Filter enclosure has a small switching supply to feed the control
circuitry in that enclosure.

The power supplies found in the Power Supply enclosure are (2) Meanwell RSP-3000-48. The
switching power supply is fully protected against short circuit and output overload. Short circuit
protection is a cycling type power limit. The internal AC fuse is designed to blow only on a
catastrophic failure in the unit – the fuse does not blow on overload or short circuit. The thermal
shutdown automatically recovers when the power supply chassis cools down. AC (220Vac) is fed
into the power supply enclosure via a resettable circuit breaker. The power supplies are set at

48.0Vdc nominally. All fans in the Power Amplifier enclosure run off this same supply.

The power supply found in the Combiner/Filter enclosure is a Meanwell S60-24. It powers the
control PCBS in the Combiner/Filter enclosure. Its output voltage is set to 24.0 Vac.

Technalogix Ltd TAUD-1000 Transmitter

V-1

3000WSingleOutputPowerSupply

SPECIFICATION

MODEL

DCVOLTAGE

RATEDCURRENT

CURRENTRANGE

RATEDPOWER

RIPPLE&NOISE(max.) Note.2

OUTPUT VOLTAGE ADJ.RANGE

VOLTAGETOLERANCE Note.3

LINEREGULATION

LOADREGULATION

SETUP,RISETIME

HOLDUP TIME (Typ.)

VOLTAGERANGE

FREQUENCY RANGE

POWERFACTOR (Typ.) 0.95/230VACatfullload

INPUT

PROTECTION

FUNCTION

ENVIRONMENT

SAFETY &

EMC

(Note4)

NOTE

EFFICIENCY (Typ.)

ACCURRENT (Typ.)
INRUSHCURRENT (Typ.)

LEAKAGECURRENT

OVERLOAD

OVERVOLTAGE

OVERTEMPERATURE

AUXILIARY POWER(AUX)

REMOTEON/OFFCONTROL
ALARMSIGNAL OUTPUT

OUTPUTVOLTAGETRIM
CURRENTSHARING

WORKINGTEMP.

WORKINGHUMIDITY
STORAGETEMP.,HUMIDITY

TEMP.COEFFICIENT

VIBRATION

SAFETY STANDARDS
WITHSTANDVOLTAGE

ISOLATIONRESISTANCE

EMICONDUCTION&RADIATION
HARMONICCURRENT

EMSIMMUNITY

MTBF

DIMENSIONOTHERS

PACKING

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.

RSP-3000 s er i es

Features :

AC input 180 ~ 264VAC

AC input active surge current limiting

High efficiency up to 90%

Built-in active PFC function,PF>0.95

Protections: Short circuit / Overload / Over voltage / Over temperature

/ Fan alarm
Forced air cooling by built-in DC with fan speed control function

Output voltage can be trimmed between 20~110% of the rated output voltage

High power density 15.6W/inch

Current sharing up to 3 units

Alarm signal output (relay contact and TTL signal)

Built-in 12V/0.1A auxiliary output for remote control

Built-in remote ON-OFF control

Built-in remote sense function

3 years warranty

RSP-3000-12

12V

200A

0~200A

2400W

150mVp-p

10.8~13.2V

1.0%

0.5%

0.5%

1000ms,80msatfullload

10msatfullload

180~264VAC254~370VDC

47~63Hz

86%

20A/180VAC16A/230VAC
60A/230VAC

<2.0mA /240VAC

100~112% ratedoutputpower

Useradjustablecontinuousconstantcurrentlimitingorconstantcurrentlimitingwithdelayshutdownafter5seconds,re-powerontorecover

13.8~16.8V

Protectiontype:Shutdowno/pvoltage,re-powerontorecover

90 5 (12V),110 5 (24V),105 5 (48V)(TSW1:detectonheatsinkofpowertransistor)
90 5 (12V),85 5 (24V),75 5 (48V)(TSW2:detectonheatsinkofo/pdiode)

Protectiontype:Shutdowno/pvoltage,recoversautomaticallyaftertemperaturegoesdown

12V@0.1A(OnlyforRemoteON/OFFcontrol)

PleaseseetheFunctionManual

PleaseseetheFunctionManual

2.4~13.2V

PleaseseetheFunctionManual

-20~+70 (Refertooutputloadderatingcurve)

20~90%RHnon-condensing

-40~+85 ,10~95%RH

0.05%/ (0~50 )
10~500Hz,2G10min./1cycle,60min.eachalongX, Y,Zaxes

UL60950-1, TUVEN60950-1approved

I/P-O/P:3KVACI/P-FG:1.5KVACO/P-FG:0.5KVAC

I/P-O/P,I/P-FG,O/P-FG:100MOhms/500VDC /25 /70%RH
CompliancetoEN55022(CISPR22)

Complianceto EN61000-3-2,-3

Complianceto EN61000-4-2,3,4,5,6,8,11;ENV50204,EN55024,lightindustrylevel,criteria A

104.5Khrsmin.MIL-HDBK-217F(25 )

278*177.8*63.5mm(L*W*H)
4Kg;4pcs/16Kg/1.89CU FT

RSP-3000-24 RSP-3000-48

24V

125A

0~125A

3000W

150mVp-p

22~28V

1.0% 1.0%

0.5% 0.5%

0.5% 0.5%

90% 90.5%

28.8~33.6V

4.8~28V

3

48V

62.5A

0~62.5A

3000W

200mVp-p

43~56V

57.6~67.2V

9.6~56V

Fil eName: RSP-3 000-S PEC200 9-09- 21

3000WSingleOutputPowerSupply

RS P -30 0 0 s e ri es

MechanicalSpecification

Airf low

dir ectio n

8-M 4(Bot hSides )L=5mm

4-M 4L=5mm

278

236 .3

236 .3

7.9

162

CaseNo.982BUnit:mm

27

27

40

12.5

CN1

CN2

38

OUT PUT

INP UT

10

13

16m ax.

63. 5

20

+V

4

-V

7

CN1

8866442

+

SVR

LED

177 .8

CN3

2

10

2

2

9

7

7

CN2

CN3

10

8866442

8866442

9

1133557

1133557

1133557

1 2 3

TB1

BlockDiagram

I/P

FILTER

ACInput TerminalPinNo. Assignment

PinNo.

1
2
3

Assignment

AC/L
AC/N
FG

ControlPinNo. Assignmen t(CN1,CN2):HRSDF11-8DP-2DS orequivalent

PinNo. PinNo.

Assignment Assignment

1
2

3
4

RCG

RC
PV
PS

5,7

6
8

-S

CS(CurrentShare)

+S

RCG:RemoteON/OFFGround
RC:

RemoteON/OFFCS:LoadShare

MatingHousing Term in al

HRSDF11-8DS

orequivalent orequivalent

-S:-RemoteSensing

PV:OutputVoltageExternalControl+S:+Remo teS en si ng
PS:ReferenceVoltage Terminal

ControlPinNo. Assignmen t(CN3):HRSDF11-10DP-2DS orequivalent

PinNo. PinNo. PinNo. Pi nNo .

Assignment Assignment Assignment As si gn me nt

P OKGN D

1 4 7 10
2 5 8
3 6 9

P OK

P OKGN D2

P OK2 AUXG OL-SD

RCG AUX

RC OLP

P OKGN D:P ow erO KGr ound RCG:RemoteON/OFFGround AUX: AuxiliaryO ut pu t
P OK:P ow erO KSi gn al(RelayContact) RC:RemoteON/OFF OLP:OLP/OL-SD:OLP modeselect
P OK2 :Po we rOKS ig nal(TTL Signal) AUXG: AuxiliaryGround

EMI

ACT IVE
INR USH

CUR RENT

LIM ITING

RECTIFIERS

&

PFC

PFC

CONTROL

O.T.P.

AUX

POWER

POWER

SWITCHING

PWM

CONTROL

LOAD

SHARING

O.L.P.

FAN

RECTIFIERS

&

FILTER

DETECTION

CIRCUIT

REMOTE

CONTROL

RECTIFIERS

O.V.P.

FILTER

MatingHousing Terminal

HRSDF11-10DS

orequivalent orequivalent

&

HRSDF11-**SC

HRSDF11-**SC

PFCfosc:88KHz

PWMfosc:100KHz

+S

+V

-V

-S

P OK

RC

CS

AUXPOWER
(12V/0.1A)

Fil eName: RSP-3 000-S PEC200 9-09- 21

3000WSingleOutputPowerSupply

RS P -30 0 0 s e ri es

DeratingCurve StaticCharacteristics

100

Ta=25

80

60

50

40

LOAD(%)

20

-20 0 10 20 30 40 50 60 70

AMBIENTTEMPERATURE( )

(HORIZONTAL)

100

90

80

70

LOAD(%)

60

180 185 190 195 20 0 21 0 220 230 240 250 264

INPUTVOLTAGE(V)60Hz

FunctionManual

1.RemoteON/OFF

(1)RemoteON/OFFcontrolbecomesavailablebyapplyingvoltageinCN1&CN2&CN3.
(2)Table1.1showsthespecificationofRemoteON/OFFfunction.
(3)Fig.1.2showstheexampletoconnectRemoteON/OFFcontrolfunction.

Table1.1SpecificationofRemoteON/OFF

ConnectionM ethod

SWLogic

Outputon SWOp en SWOpen
Outputoff SWCl ose SWClose

Fig.1.2ExamplesofconnectingremoteON/OFF

(A)Usingext ernalvoltages ource (B)Usingint ernal12Vauxil iaryoutput

Fig.1.2(A) Fig.1.2(B) Fig.1.2(C)

SWClose
SWOpen

1K

12Vtyp.

(C)Usingint ernal12Vauxil iaryoutput

1K

12Vtyp.

AUX

RC

RCG

AUXG

AUX

RC

SW

RCG

AUXG

12V

1K

SW

12Vtyp.

1K

AUX

RC

RCG

SW

AUXG

Fil eName: RSP-3 000-S PEC200 9-09- 21

3000W Single Output Power Supply

2.Alarm Signal Output

(1)Alarm signal is sent out through "P OK" & "P OK GND" and P OK2 & P OK GND2 pins.
(2)An external voltage source is required for this function.
(3)Table 2.1 explain the alarm function built-in the power supply.

Function

POK

The signal is"Low" when the power supply is
80% of therated output voltage-Power OK

The signal turnsto be "High" when the power supply
is under 80%of the rated output voltage-Power Fail

Description Output of alarm(POK, RelayContact) Output of alarm(P OK2, TTL Signal)

above

Low (0.5V maxat 500mA) Low (0.5V maxat 10mA)

High or open
(External applied voltage,500mA max.)

Table 2.1 Explanationof alarm

RSP-3000 series

High or open
(External applied voltage,10mA max.)

POK

R

POKGND

Fig. 2.2 Internal circuit of P OK (Relay, total is 10W)

External voltage and R
(The max. sink is 500mA and 20V)

V

Fig. 2.3 Internal circuit of P OK2 (Open collector method)

POK2

0.1uF

P OK GND2

R

V

External voltage and R
(The max. sink is 10mA and 30V)

3.Output Voltage TRIM

(1)Connecting an external DC source between PV and-S on CN1 or CN2 that is shown in Fig. 3.1.
(2)Adjustment of output voltage is possible between 20~110%(Typ.) of the rated output which is shown in Fig. 3.2. Reducing output current is required when the

output voltage is trimmed up.

PV

Vout

120

100

80

1~6V

-S

60

40

Non-Linear

OVP >120%

100

80

60

40

Fig. 3.1Add on 1~6V external voltage

OUTPUT VOLTAGE (%)

20

123456

EXTERNAL VOLTAGE (DC)

20

OUTPUT CURRENT (%)

V

Fig. 3.2 Output voltage trimming

40 60 80 100 120

20

V

OUTPUT VOLTAGE (%)

File Name:RSP-3000-SPEC 2009-09-21

3000WSingleOutputPowerSupply

4.CurrentSharing

(1)Paralleloperationisavailablebyconnectingtheunitsshownasbelow

(+S,-SandCSareconnectedmutuallyinparallel):
(2)Thevoltagedifferenceamongeachoutputshouldbeminimizedthatlessthan 2%isrequired.
(3)Thetotaloutputcurrentmustnotexceedthevaluedeterminedbythefollowingequation.

(Outputcurrentatparalleloperation)=(Theratedcurrentperunit)x(Numberofunit)x0.9
(4)Inparalleloperation3unitsisthemaximum,pleaseconsultthemanufacturerforotherapplications.
(5)Whenremotesensingisusedinparalleloperation,thesensingwiremustbeconnectedonlytothemasterunit.
(6)Wiresofremotesensingshouldbekeptatleast10cmfrominputwires.

No. 1(Mas ter)

+V

CN1

+S

-S

-V

CS

+S

-S
CS

AC/ L

No. 2(Sla ve)

AC/ N

CN2

+S

+V

Loa d

-V

+V

-S

RS P -30 0 0 s e ri es

CN1

+S

-S

-V

CS

+S

-S
CS

AC/ L

AC/ N

CN2

No. 3(Sla ve)

+V

CN1

+S

-S

-V

CS

+S

-S
CS

AC/ L

AC/ N

CN2

(7)Wheninparalleloperation,theminimumoutputloadshouldbegreaterthan2%oftotaloutputload.

(Min.Load>3%ratedcurrentperunit numberofunit)
(8)Underparalleloperation,the"outputvoltagetrim"functionisnotavailable.

5.SelectO.L.P mode

(1)RemovetheshortingconnectoronCN3thatisshowninFig5.1,theO.L.P.modewillbe"continuousconstantcurrentlimiting".
(2)InserttheshortingconnectoronCN3thatisshowninFig5.2,theO.L.P.modewillbe"constantcurrentlimitingwithdelayshutdownafter5seconds,

re-powerontorecover.

OL-SD

OLP

Fig.5.1RemovetheCN3

OLP Mode:constantcurrentlimiting

OL-SD

OLP

Fig.5.2InserttheCN3

OLP Mode:constantcurrentlimitingwithdelayshutdownafter5seconds

Fil eName: RSP-3 000-S PEC200 9-09- 21

3000WSingleOutputPowerSupply

6.ThreePhaseConnect

FIG. A:3 3W220VACSYSTEM (STANDARDMODEL FORSTOCK)

RS P -30 0 0 s e ri es

R

R

L1

FG1

N1

S

L2

(NC )

FG2

N2

L3

FG3

N3

220 V

T

S

N

FIG.B:3 4W220/380VACSYSTEM

FIG.C:3 W190/110VACSYSTEM4

220 V

T

R

220 V

N

S

380 V

T

R

FG

FG

R

L1

FG1

N1

S

L2

FG2

N2

T

L3

FG3

N3

N

R

L1

FG1

FG

N1

S

L2

FG2

N2

T

L3

FG3

N3

(NC )

N

Fil eName: R SP-30 00-SP EC2009 -09-2 1

110V

N

(N. C.)

S

190 V

T

MEAN WELL

S-60

SWITCHING POWER SUPPLY

ISO-9001 CERTIFIED MANUFACTURER

.LOW COST, HIGH RELIABILITY .COMPACT SIZE, LIGHT WEIGHT
.105ºC OUTPUT CAPACITOR .100% FULL LOAD BURN-IN TEST
.INTERNATIONAL AC INPUT RANGE .BUILT IN EMI FILTER, LOW RIPPLE NOISE
.HIGH EFFICIENCY, LOW WORKING TEMPERATURE
.SOFT-START CIRCUIT, LIMITING AC SURGE CURRENT
.SHORT CIRCUIT, OVERLOAD, OVER VOLTAGE PROTECTED

MODEL

SPECIFICATION

DC OUTPUT VOLTAGE 5V 12V 15V 24V
OUTPUT V. TOLERANCE ±2% ±1% ±1% ±1%
OUTPUT RATED CURRENT 12A 5A 4A 2.5A
OUTPUT CURRENT RANGE 0-12A 0-5A 0-4A 0-2.5A
RIPPLE & NOISE 120mVp-p 120mVp-p 150mVp-p 150mVp-p
LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±1% ±0.5% ±0.5% ±0.5%
DC OUTPUT POWER 60W 60W 60W 60W
EFFICIENCY 73% 76% 77% 79%
DC VOLTAGE ADJ. +10,-5% ±10% ±10% ±10%
INPUT VOLTAGE RANGE 85~264VAC 47~63Hz; 120~370VDC
AC CURRENT 2A/115V 1A/230V
INRUSH CURRENT COLD START 30A/115V 60A/230V
LEAKAGE CURRENT <3.5mA/240VAC
OVERLOAD PROTECTION 105%~150% TYPE:PULSING HICCUP SHUTDOWN RESET:AUTO RECOVERY
OVER VOLTAGE PROTECTION 115%~135%
OVER TEMP. PROTECTION ---------­TEMP. COEFFICIENT ±0.03% / ºC (0~50ºC)
SETUP, RISE, HOLD UP TIME 800ms, 50ms, 10ms / 115VAC 300ms, 50ms, 80ms / 230VAC
VIBRATION 10~500Hz, 2G 10min./1cycle, PERIOD FOR 60min. EACH AXES
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:500VDC / 100M Ohms
WORKING TEMP., HUMIDITY -10ºC~+60ºC(REFER TO OUTPUT DERATING CURVE), 20%~90% RH
STORAGE TEMP., HUMIDITY -20ºC~+85ºC, 10%~95% RH
DIMENSION 159*97*38mm CASE:901
WEIGHT 0.55Kgs
SAFETY STANDARDS UL1012, TUV EN60950, IEC950, UL1950 APPROVED
EMC STANDARDS CISPR22 (EN55022), IEC801-2,3,4, IEC555-2 VERIFICATION

S-60-5 S-60-12 S-60-15 S-60-24

SERIES

NOTE : 1.ALL PARAMETERS ARE SPECIFIED AT 230VAC INPUT, RATED LOAD, 25ºC 70% RH. AMBIENT.

2.TOLERANCE GINCLUDE SET UP TOLERANCE, LINE REGULATION, LOAD REGULATION.

3.RIPPLE & NOISE ARE MEASURED AT 20MHz BY USING A 12" TWISTED PAIR TERMINATED WITH A 0.1uF & 47uF CAPACITOR.

4.LINE REGULATION IS MEASURED FROM LOW LINE TO HIGH LINE AT RATED LOAD.

5.LOAD REGULATION IS MEASURED FROM 0% TO 100% RATED LOAD.

6.C2,3,6 MUST BE REMOVED. 2000-10-03

Section VI – Monitor and Control System

Control System Overview (Adrenaline)

The Adrenaline control system is used for a variety of functions, the most important of which is
ensuring that the transmitter continues to operate in a safe manner. The control system also
allows the user to monitor and control the transmitter from both the front panel and remotely
through the parallel port, Ethernet, or SNMP access port (some features optional).

The Adrenaline control system is comprised of three modules. These modules work together to
provide all the functions of the control system and include: Display Interface, RF, and
Temperature Sensor modules. In higher power/multiple pallet systems, a fourth module (DC
Distribution) is included. The operation of each module is outlined in the following sections and
illustrated in the following block diagram.

Technalogix Ltd Adrenaline Control System

VI-1