Technalogix TAV2000L Users Manual
TAV-2000
BROADCAST TRANSMITTER
OPERATING
MANUAL
You’ve already unpacked it, haven’t you? You’ve unpacked it and
plugged it in and turned it on and fiddled with the knobs. No?
Okay, good. Please take a few minutes to read the manual and
familiarize yourself with your new Technalogix power amplifier.
We believe that this manual, and of course our equipment, should
be everything you need to get on the air with superb broadcast
quality video. We understand that a capable and confident user
will get the most out of our product and we have made every
attempt to educate readers of all technical levels. If there is
something that is not clear, or you require further information,
please do not hesitate to contact us and we’ll be glad to help out.
Technalogix Ltd.
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Phone: 403.347.5400
Fax: 403.347.7444
URL: www.technalogix.ca
Email: technical@technalogix.ca
sales@technalogix.ca
We truly appreciate that you have chosen us as your television
broadcast system supplier. Happy viewing.
Table of Contents
S
ECTION I- SAFEGUARDS
S
AFETY AND FIRST AID
O
PERATING SAFEGUARDS
S
ECTION II - WARRANTY
S
ECTION
S
TANDARD FEATURES
P
RINCIPLE OF OPERATION
B
LOCK DIAGRAM
RF S
B
LOCK DIAGRAM
S
PECIFICATIONS
S
ECTION IV - RF COMPONENTS
A
MPLIFIER PALLETS
S
PLITTER/COMBINER
D
IRECTIONAL COUPLER
I
SOLATOR
F
ILTER
S
ECTION V - POWER SUPPLY SECTION
S
ECTION VI - MONITOR AND CONTROL SYSTEM
C
ONTROL BOARD OVERVIEW (INSIGHT
U
SER INTERFACE MODULE
C
OUPLER CONDITIOING MODULE
RF C
T
EMPERATURE SENSOR MODULE
T
XNET MODULE
R
EMOTE PORT
F
AULT SHUTDOWN
B
ILL OF MATERIALS
S
CHEMATICS
S
ECTION
III - O
VERVIEW
(TAV-2000)................................................................................................................... III-3
IGNAL PATH
....................................................................................................................................... III-4
(TAV-1000)................................................................................................................... III-3
........................................................................................................................................III-5
................................................................................................................................................... IV-4
....................................................................................................................................................... IV-4
ONDITIONING MODULE
........................................................................................................................................ VI-3
........................................................................................................................................... VI-4
............................................................................................................................................ VI-12
VII - M
ECHANICAL SECTION
S
ECTION
B
UILDING RECOMMENDATIONS
H
EATING AND COOLING REQUIREMENTS
E
LECTRICAL SERVICE RECOMMENDATIONS
A
NTENNA AND TOWER RECOMMENDATIONS
S
HELTER SECURITY
VIII - I
NSTALLATION
............................................................................................................................. I-1
................................................................................................................................ I-2
............................................................................................................................ I-3
............................................................................................................................ II-1
..........................................................................................................................III-1
............................................................................................................................... III-1
........................................................................................................................III-2
................................................................................................................ IV-1
................................................................................................................................. IV-1
................................................................................................................................ IV-4
............................................................................................................................ IV-4
........................................................................................................V-1
....................................................................................... VI-1
) ................................................................................................... VI-1
........................................................................................................................ VI-2
.............................................................................................................. VI-3
..................................................................................................................... VI-3
.............................................................................................................. VI-3
.................................................................................................................................... VI-5
................................................................................................................................. VI-6
.....................................................................................................VII-1
............................................................................................................... VIII-1
............................................................................................................. VIII-1
............................................................................................... VIII-2
.......................................................................................... VIII-3
.......................................................................................... VIII-4
................................................................................................................................ VIII-5
U
NPACKING AND INSPECTION
L
OCATION AND FUNCTION OF CONTROLS AND CONNECTORS
L
OCATION AND FUNCTION OF CONTROLS AND CONNECTORS (POWER SUPPLY
L
OCATION AND FUNCTION OF CONTROLS AND CONNECTORS (COMBINER ENCLOSURE
I
NITIAL HOOK UP
…………………………………………………………………… VIII-13
................................................................................................................ VIII-6
(TAV-1000 P
OWER AMPLIFIERS
) .......... VIII-7
).................................... VIII-9
...................... VIII-11
S
ECTION IX - OPERATING PROCEDURE
..................................................................................................... IX-1
S
ECTION X - MAINTENANCE AND TROUBLESHOOTING
T
ROUBLESHOOTING
..................................................................................................................................... X-2
................................................................................X-1
Section I - Safeguards
General Safeguards
This section is written as a general guide to keep all 5 fingers on your hand and is intended for those having
previous knowledge and experience with these kinds of equipment. It is not intended to contain a complete
statement of all safety precautions, which should be observed by personnel using this or other electronic
equipment.
DOCUMENTATION - Read, retain and follow instructions before operating the equipment. There is a
lot of useful information in the manual, and besides, we spent a lot of time writing it!
ENVIRONMENT - To reduce the risk of fire or electric shock, do not expose this equipment to rain,
moisture, or rye and sodas at the company Christmas party. Refer all servicing to qualified service
personnel.
SERVICING - Do not attempt to service this equipment yourself as opening or removing covers can
result in a warm tingly feeling and will void the warranty. Refer all servicing to qualified service
personnel.
I-1
Safety and First Aid
Personnel engaged in the installation, operation, maintenance, or servicing of electronic equipment are exposed
to the hazard of high voltage. It is imperative that all safety regulations and precautions are consistently
observ ed. Knowledge of first aid procedures is recommended. The following information is presented as a
reference only.
• At all times, avoid placing any part of the body in series between ground and circuit points, whether power is
on or off.
• Dangerous voltage may be present in equipment even though power is off. Do not open the cabinet. Refer
servicing to qualified service personnel.
• It is the duty of all personnel to be prepared to give adequate emergency first aid treatment and thereby
prevent avoidable loss of life.
• There are three principle degrees of burns, recognizable as follows:
• a first-degree burn reddens the skin.
• a second-degree burn blisters the skin.
• a third degree burn chars the flesh and frequently places the victim in a state of shock accompanied
by respiratory paralysis.
• Respiratory paralysis can cause death by suffocation within seconds. It is imperative that the approved
methods of artificial respiration are initiated immediately and continue until the victim’s breathing is normal.
• A muscular spasm of unconsciousness may render the victim unable to break free of the electric power. If
this is the case, turn the power off immediately.
DO NOT TOUCH THE VICTIM OR YOU MAY SHARE THE SAME PREDICAMENT.
• If the power cannot be turned off immediately, very carefully loop a dry rope, article of clothing, length of
strong cloth or a rolled-up newspaper around the victim and pull the victim free of the power source.
Carefully avoid touching the victim or clothing.
• Once free of the power source, the victim must be placed in a reclining position and covered with a
blanket or newspapers to keep warm. At the first opportunity, enlist help in summoning a doctor. If a
doctor cannot be summoned, transport the victim to the doctor or a hospital. Be sure the victim is kept
well covered and warm while awaiting professional treatment.
I-2
Operating Safeguards
It is a known fact that our broadcast transmitters and translators enjoy 50-ohm load impedances. So much
so, that it is imperative you maintain 50-ohm impedances throughout your system. In return, your equipment
will provide you with maximum power transfer to the antenna and decreased reflected power heading back
towards the amplifier pallets, reducing the amount of magic smoke that gets let out of the power amplifier.
Before anything is turned on, ensure that there is a 50-ohm path from the output of each stage to the input
of the next, all the way to the antenna.
In addition to maintaining proper 50-ohm impedances throughout the signal chain, it is also important,
whenever possible, to make sure the RF drive going to the input of the power amplifier is removed before
turning on or turning off the DC power supply. This is because all of the RF transistors used in the individual
amplifier pallets are fabricated with LDMOS (Laterally Diffused Metal Oxide Semiconductor) technology.
Nice and linear yes, but they do not like to make any RF power when their supply voltages are not within a
specific range. When you first turn your power amplifier on or off, the DC power supply’s output voltage may
take a while to stable out to a safe operating voltage. Ten seconds wait before applying the RF drive will
ensure no issues arise.
Our power amplifiers are designed to reliably generate a specific RF output power. Failing to adhere to
overdriven amplifier warnings can decrease the reliability of your system, and frankly, makes our repair
department busy and grumpy. If you need to transmit to a little larger coverage, you are better off increasing
antenna gain, and more importantly, antenna height above average terrain. On TV and FM broadcast
frequencies, insufficient antenna height puts an upper limit on your range, regardless of power levels, as the
distance from your antenna to the radio horizon is limited.
I-3
Section II - Warranty
Our legalese is straightforward. It is simply designed to give you peace of mind and helps you resist the
temptation to have your electronics friend try to repair your Technalogix product.
Technalogix Ltd. products have been completely tested and found to meet specifications and be in
proper operating condition. They are warranted to be free from defects in materials and workmanship
for a period of one year from the date of shipment. If the system becomes damaged in shipment and
there are obvious signs of damage to the outside of the packaging, notify your courier immediately
before that courier walks out the door.
Technalogix Ltd. will not be liable for damages of whatever nature arising out of or in connection with
the equipment or its use thereof. Technalogix does not assume responsibility for injury or damage
resulting from the practices of untrained or unqualified personnel in the handling of this equipment.
Technalogix Ltd. warranty does not include:
• misuse, neglect or accident.
• incorrect wiring and /or improper installation.
• unauthorized repairs, modifications or use in violation of instructions issued by Technalogix.
• incidental or consequential damages as a result of any defect.
• reshipment cost or insurance of the unit or replacement units or parts.
• acts of nature or terrorism.
Technalogix agrees, at our option, to remedy warranted defects or furnish a new part in exchange for
any part of a unit which, under normal installation, use and service, becomes defective. The user will
pay for transportation costs to and from the repair center. If you require technical service on the site,
the cost to you will be $800.00 per day plus air fare and meals.
II-1
To claim your rights under this warranty:
• Contact Technalogix and describe the problem in as much detail as possible. See troubleshooting
section in this manual. If a solution cannot be found at this time, it may be determined that the unit
will have to be returned to Technalogix for repair, once a Return Materials Authorization (RMA)
number is provided. Please look under our web site (www.technalogix.ca) for the RMA form
(Service) and fill it out. Either fax it to us or email to us.
• Package equipment carefully for prepaid shipment to Technalogix. Include a written description of
the problem experienced, a copy of the original invoice establishing warranty status, and the RMA.
Technalogix reserves the right to make revisions in current production of the equipment and assumes
no obligation to incorporate these changes in earlier models.
Shipping Address:
Technalogix Ltd.
ATTN: RMA#
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Ph: 403.347.5400
Made in Canada, returned for repairs
II-2
Section III – Overview
Standard Features
• Narrow output bandpass filter allows adjacent channel operation
• Front panel Liquid Crystal Display (LCD) to monitor forward and reflected RF power, and DC
voltage
• Microcontroller-based monitoring and control ensures amplifier will never be overdriven and high
VSWR will not damage amplifier
• AC circuit breaker on back panel to eliminate replacement of fuses
• All aluminium enclosure maintains power amplifier’s light weight
• Simple design using commonly available parts ensures reliable operation
• Predominate and third-order intermodulation distortion exceeds Industry Canada and FCC
specification.
III-1
Principle of Operation
The TAV-2000 power amplifier supplies a 2000-watt peak video signal with 10% aural power on any
of the VHF television channels 2 through 13. Please note that channel selection must be made at
time of order, as the transmitter or translator is calibrated and tested to the channel requested and
is not field tuneable. The TAV-2000 power amplifier is a modular solid-state 2000-watt broadcast
amplifier utilizing readily available RF components wherever possible, thus enhancing the
serviceability of the equipment. The TAV-2000 features ultra linear amplification and individual
channel RF output bandpass filtering. The amplifier modules are stable for high reliability and long
service life.
III-2
The amplification of the TAV-2000 is comprised of (2) TAV-1000 1000-watt power amplifiers. Firstly,
the output of the modulator or processor gets split into (2) RF signals of equal amplitude. Each
output of the 2-way power divider is then fed into a TAV-1000 Power Amplifier. Finally, the outputs
of each TAV-1000 are combined to generate 2000-watts of peak visual power in addition to an aural
carrier, as seen in the TAV-2000 block diagram.
Inside the 1000-watt power amplifier, the signal passes through an RF attenuator to limit the
output power level of the power amplifier and to help buffer any transients that may come into
the power amplifier. After attenuation, the signal gets preamplified through a VHFTV-25 and a
VHFTV-200 driver amplifier before the signal gets split into (4) signals for final amplification
using a 4-way Wilkinson microstrip power divider. The final amplification stage is comprised of
(4) VHFTV-400 final amplifiers. The outputs of the (4) final amplifier pallets are combined with a
4-way Wilkinson microstrip combiner and pass through an isolator as illustrated in the following
TAV-2000 block diagram.
III-3
TAV-1KW AMPLIFIER
COMBINER/FILTER
Modulator or
Processor
2 WAY SPLITTE
RF Out
TAV-1KW AMPLIFIER
External
power
supply
TAV-2000 BLOCK DIAGRAM
Rev ID
Date: mAY 25, 2005 Page: 1 of 1
After amplification, the signal exits the power amplifier enclosure and goes into the filter/coupler
enclosure. The amplified signals are filtered with a bandpass filter and monitored again with
another directional coupler before heading out to an antenna for broadcast, as depicted in the
following filter/coupler block diagram.
III-5
VHFTV-400
VHFTV-400
RF INPUT
ATTENUATION
VHFTV-25H
VHFTV-200H
A=+38dB min.
4 WAY SPLITTER
A=-0.3dB typical
VHFTV-400
VHFTV-400
4 WAY COMBINER
A=-0.3dB typical
CIRCULATOR
50 OHM
TERMINATION
RF OUT
To Wattmeter
and Antenna
TAV-1000 Block Diagram
Rev ID
Date: May 24, 2005 Page: 1 of 1
Specifications
The following specifications were taken with a Technalogix modulator/processor. Should a different
modulator or processor be used, specifications could vary. For this reason, we recommend that any
different modulator/processor be shipped to Technalogix so the system can be matched and set up
optimally. In addition, the audio/video ratio the input to the power amplifier needs to be –10 dB in
order for the software and LCD readout to be accurate.
RF Characteristics
Frequency range any specified VHF Channel 2 to 13**
Frequency Response (one channel) ±0.5 dB
Frequency Stability ±250 Hz
Selectivity 60 dB (adjacent channel)
Minimum Input Level 0 dBmV
Rated Visual Output Power 1000 Watts
Rated Aural Output Power 10% of peak visual power
IF Output Level +35 dBmV nominal
Input Impedance 75 Ohms
Output Impedance 50 Ohms
Harmonics > 60 dB below rated power
Predominant Intermodulation Distortion dBc = decibels below visual carrier
+ 920 kHz
- 920 kHz
+ 2.66 MHz
- 2.66 MHz
+ 5.42 MHz
+ 7.16 MHz
3rd Order Intermodulation Distortion
+ 4.5 MHz
+ 9.0 MHz
All others
Spurious Emissions > -60 dBc
** Stand-alone power amplifier will operate from channels 14-69.
PAL Video Characteristics
Input Level to modulator (for 87.5% modulation) 1.0 V
Differential Phase (at 87.5% modulation) ±2 Degrees
Differential Gain (at 87.5% modulation) 2%
Group Delay < ±40 nS
Video Group Delay Pre-emphasis Conforms to IC/FCC specifications
K-Factor 1.9% for 2T Pulse
Hum and Noise > 60 dB below rated power
> -53 dBc
> -53 dBc
> -53 dBc
> -53 dBc
> -53 dBc
> -53 dBc
> -60 dBc
> -60 dBc
> -60 dBc
PP
III-7
Aural Characteristics
Input Level for 25 kHz Deviation 0.3 V
Frequency Response (Standard Pre-emphasis) ±1 dB
Harmonic Distortion (25 kHz Deviation) < 1% 50 Hz to 15 kHz
Amplitude Modulation Noise > 50 dB
Frequency Modulation Noise > 60 dB
Intercarrier Stability ±250 Hz
Physical Characteristics
Power Requirements
Power Supply
Operating Temperature
230 VAC, 10 A
0 - 50°C
Dimensions
PP
AC
TAV-1000 Power Amplifier
Filter/coupler
W-19" flange (17” encl.), D-25-¼", H-101/2”
(6U)
W-19" flange (17” encl.), D-25-¼", H-8-¾” (5U)
III-8
Section IV – RF Components
Amplifier Pallets
The VHFTV-25 pallet is a two stage ultra linear class-A linear pallet. The VHFTV-25-L has a typical
gain of 40dB and the VHFTV-25-H has a typical gain of 34dB. These pallets draw no more than
3.25Adc total drain current (the exact bias and drain currents of your system are found in the spec
sheet supplied with each manual). The quiescent and drain currents can be measured on the
VHFTV-25 pallet by measuring the voltage drop across the current sense resistor found directly at
the DC power supply lead input to the pallet. This resistance is 0.01-ohms, providing a 10mV per
ampere ratio.
The VHFTV-200 pallet is a two stage ultra linear class-A linear pallet. The VHFTV-200-L has a
typical gain of 40dB and the VHFTV-200-H has a typical gain of 18dB. These pallets draw no mor e
than 17 Adc total drain current (the exact bias and drain currents of your system are found in the
spec sheet supplied with each manual).
The final amplifier stage is comprised of a VHFTV-400-L or VHFTV-400-H amplifier pallet and
are characterized with typical gains of 18 dB (low band) or 16dB (high band) and maximum
drain currents of 11 A (low-band) or 14 A (high-band).
Each of the amplifier pallets is connectorized. All amplifier pallets must have the transistor drain
voltages reach at least 26Vdc before the RF drive is applied.
IV-1
Technalogix Ltd.
25 Watt High Band VHF Pallet
PA25-VHF-H
S. Kazarian
November 12, 2001
B
B
A
A11
TECHNALOGIX LTD.
25 W VHF LO BAND DRIVER
P25-VHF-L
R.S. MCDONALD
14 SEPTEMBER, 2000
Technalogix Ltd.
200 Watt High Band VHF Pallet
P200-VHF-H
R.S. McDonald
December 17, 2001
B
A
A
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