Team Associated RC10 User Manual

2
:: Introduction
Thank you for purchasing this Team Associated product. This assembly manual contains instructions and tips for building and maintaining your new RC10 Worlds Car Kit. Please take a moment to read through this manual to help familiarize yourself with these steps. We are continually changing and improving our designs; therefore, actual parts may appear slightly different than in the illustrations. New parts will be noted on supplementary sheets located in the appropriate parts bags. Check each bag for these sheets before you start to build.
:: KIT Features
Features in the RC10 Worlds Car Kit:
• Black hard anodized 6061-T6 machined aluminum monocoque chassis
• Stealth 3-gear transmission with ball differential
• V2 slipper assembly with molded gear cover
• 16 precision ball bearings included
• Turbo Mirage body, 5.5” wing, and replica vintage decals
• V2 threaded hard anodized 6061-T6 aluminum coilover shocks with molded bleeder caps
• Independent suspension with durable long front arms and refined geometry
• In-line aluminum front axles and 30 degree caster blocks
• Fiber composite shock towers and battery strap
• Graphite transmission brace
• Updated CVA axle drivetrain
• World’s Car bellcrank steering
• 2.2” one-piece wheels
• Steel turnbuckles
:: Additional
Your new RC10 Worlds Kit comes as a kit. There are some items you will need to complete your kit (refer to catalog for suggestions):
• R/C two channel surface frequency radio system
• Electronic Speed Control (ESC) • R/C Electric Motor
• Steering Servo • Tires with inserts
• 2S, 7.4V Lipo stick battery or 7.2V NiMH battery
• Peak detection battery charger • Thread Lock (AE # 1596)
• #2 Bit Type Phillips Screw Driver • Polycarbonate specific paint
• Pinion gear, size to be determined by type and wind of motor you use
Tools included:
• Allen wrenches (AE # 6950) (.050”, 1/16”, 3/32”, 5/64”)
• Molded tools (AE # 6956)
• Camber gauge (AE # 1719)
:: Other Helpful Items
• Silicone Shock Fluid (Refer to catalog for complete listings) • Tire Adhesive (AE # 1597)
• Body Scissors (AE # 1737) • Reamer / Hole Punch • Wire Cutters • Hobby Knife
• FT Hex Wrenches (AE # 1655) • Needle Nose Pliers • Multi Tool (AE # 7494)
• Soldering Iron • Calipers or a Precision Ruler • Green Slime shock lube (AE # 1105)
Associated Electrics, Inc.
26021 Commercentre Dr.
Lake Forest, CA 92630
Customer Service
Tel: 949.544.7500
Fax: 949.544.7501
3
:: Hardware - 1:1 Scale View
Cap Head (shcs)
4-40x5/16” (6932)
Bushings / Bearings
Oilite Bushing Set (6630)
1/4 x 3/8 x 1/8 Flanged
5/32” x 5/16” x .125”
ball bearing (6589)
ball bearing (3977)
(PTFE bearing, 6906)
ball bearing (3976)
(PTFE bearing, 6903)
4-40x1/4 (6285)
(4145, aluminum)
4-40x3/8 (6924)
w/hole (6929)
4-40x1/2 (6925)
w/hole (6916)
4-40x5/8 (6926)
4-40x3/4 (6927)
4-40x1 (6928)
3/16” x 3/8”
3/8” x 5/8”
Flat Head (fhcs)
Flat Head (fhps)
Set Screws
Clips
Diff Balls
5/64 Diff Thrust Balls (6574)
3/32 Carbide Diff Balls (6581)
4-40x3/8 (6292)
4-40x1/2 (6922)
8-32x1/4 (6931)
8-32x1/2 (6280)
8-32x7/8 (6281)
4-40x1/8 (6951)
4-40x5/16 (4436)
E-clip 1/8 (6299)
Button Head (bhcs)
0-80x3/16 (6613)
2-56x1/8 (9645)
4-40x3/16 (6920)
4-40x1/4 (6288)
4-40x3/8 (6917)
3x6mm (31531)
Nuts (lock/plain)
4-40 Plastic Nut (6472)
4-40 Nuts (6295)
4-40 Small Pattern
Plain Nut (7260)
5-40 Diff Locknut (6629)
4-40”/5-40” nylon locknut (6222)
8-32 Steel Locknut (6952)
Notes:
Shims and Washers
.030 Nylon Spacer (4187)
3/16 Axle Shim - Silver (7368)
#4 Washer (6936)
#8 Aluminum Thick
Washer (3323)
Ballstuds
Silver .20 Short (6271)
Silver .30 Long (6273)
4
:: Table of Contents
1................... Cover
2................... Introduction
3................... 1:1 Hardware “Fold Out”
4................... Table of Contents
11 - 12........ Turnbuckles Build
(Bag F)
12 - 14........ Shocks Build
(Bag G-GG)
14 - 15 .......Chassis Build
(Bag H-HH)
5....................Nose Plate / Steering Build
(Bag A-AA)
6................... Front Suspension Build
(Bag B)
7 - 8.............Transmission Build
(Bag C-CC)
9....................Rear Bulkhead Build
(Bag D-DD)
10 - 11.........Rear Suspension Build
(Bag E)
15 - 16........ Servo Build
(Bag I)
16 - 17........ Wheels, Tires and Body Install
(Bag J)
18 - 19........ Tuning Tips
20 - 28....... Catalog
29................ Setup Sheet “Blank”
30................ Back Cover
:: Notes
This symbol indicates a special note or instruction in the manual.
!
There is a 1:1 hardware foldout page in the front of the manual. To check the size of a part,
This symbol indicates a Racers Tip.
Associated Electrics, Inc.
26021 Commercentre Dr.
Lake Forest, CA 92630
line up your hardare with the correct drawing until you find the exact size. Each part in the foldout has a number assigned to it for ordering replacement parts.
Customer Service
Tel: 949.544.7500
Fax: 949.544.7501
6254
RC10WC
Bellcranks
.20 (silver)
2/14
:: Nose Plate / Steering Build - Bag A-AA - Step 1
6331
RC10 Body
Mounts (white)
6309
RC10WC
Front Nose
Plate,
(black)
6280
8-32 x 1/2
Aluminum
FHPS
6931
8-32 x 1/4
FHPS
3323
#8 Aluminum
Washer (thick)
#1596
thread lock
x2
6280
8-32 x 1/2
Aluminum
FHPS
x2
:: Nose Plate / Steering Build - Bag A-AA - Step 2
!
6302
RC10WC
Chassis,
(black)
You can use 2 or 3
#3323 #8 washers
based on body height
preference.
6254
RC10WC
Bellcranks
5
6271
Ballstud
.20 (silver)
x5
6254
x2
Bellcrank
Bushing
Nut
6630
x4
Flanged Oilite
Bushing,
(.25 x .375 x .125)
6254
x2
Bellcrank
Shim
:: Nose Plate / Steering Build - Bag A-AA - Step 3
6936
#4 aluminum
washer
7260
x2
4-40 Plain
Nut
x2
#1596
thread lock
6295
4-40 Nut
x2
4-40 x 3/4
6927
SHCS
Racer’s Tip: Hold the chassis and bulkhead assemblies upside down during install to ensure the #6254 bellcrank shims are correctly seated. Tighten down the bushing and then loosen until bellcrank turns freely.
x2
6208
RC10 Front
Arm Mounts
(Left & Right)
x2
6232
RC10WC
Front Shock
Tower
6925
x2
4-40 x 1/2
SHCS
6271
Ballstud
.20 (silver)
6280
8-32 x 1/2
Aluminum
FHPS
x2
x6
6
:: Front Suspension Build - Bag B - Step 1
7260
4-40
Plain
Nut
Build left and
LEFT LEFT
6210
RC10 front
caster blocks,
30 degrees
(Left & Right)
6273
Ballstud
.30 (silver)
right sides!
:: Front Suspension Build - Bag B - Step 2
6299
E-clip
(small)
x2
6951
4-40 x 1/8
Set Screw
#4 Washer,
Aluminum
6225
RC10WC
Inline
Steering
Blocks
6936
7260
4-40
Plain
Nut
x2
.30 (silver)
#1596
thread lock
6206
RC10WC
Front Arms,
(black)
(Left & Right)
6273
Ballstud
7222
Wide Front
Axle
Press stub axles
into steering blocks.
Use a hard surface
to push down on!
Build left and
(small)
!
right sides!
6299
E-clip
x2
6223 RC10
King Pins
:: Front Suspension Build - Bag B - Step 3
6226
RC10 Front
Inner Hinge
Pins
6227
RC10 Front
Outer
Hinge Pins
6299
E-clip
(small)
Build left and
right sides!
x2
Build left and
right sides!
:: Transmission Build - Bag C-CC - Step 1
7
x12
#6591
diff lube
6581
3/32 carbide
diff balls
!
The diff gear has four
molded dimples on
one side. The diff balls
should be installed on
the opposite side of
the dimples.
6580
Diff Gear
:: Transmission Build - Bag C-CC - Step 2
6573
Diff thrust
washer
x2
#6591
diff lube
6579
Diff Drive
Ring
6577
Diff
Outdrive
(Right)
#6591
diff lube
6579
Diff Drive
Ring
6578
Diff
Outdrive
(Left)
#6588
black grease
6574
x6
5/64 diff
thrust
balls
6573
Diff thrust
bolt
:: Transmission Build - Bag C-CC - Step 3
6575
Locking
t-nut
6582
Diff
thrust
spring
!
Compress
spring first.
6589
x2
Bearing,
5/32 x 5/16
As you tighten the diff bolt, you will notice the
T-nut ears moving closer to the bottom of the
outdrive slot. This compresses the spring
behind the T-nut. The spring should be
completely compressed at the same time the
T-nut reaches the end of the slot.
Caution! Pay close attention to the feeling
when the spring is completely compressed. Do not overtighten the bolt. When you feel the spring completely compressed, loosen the diff
bolt 1/4” of a turn. Your diff should now operate smoothly with resistance as the outdrives move
in opposite directions. After you have driven the
car once, re-check the diff setting.
6575
Diff
cover
8
- Bag C-CC
- Step 6
4-40 x 1”
RC10
Motor Plate,
black
:: Transmission Build - Bag C-CC - Step 4
3977
Bearing,
3/16 x 3/8”
3976
Bearing,
3/8 x 5/8”
x2
:: Transmission Build - Bag C-CC - Step 5
x2
6564
RC10WC
Transmission
Case
(L & R sides)
3977
Bearing,
3/16 x 3/8”
x2
6569
RC10WC
Idler Gear
9361
Idler Gear
Shaft
9601
Top Shaft
#6591
diff lube
!
Note: The head
of the diff bolt
should be on the
same side as
the spur gear!
:: Transmission Build - Bag C-CC - Step 6
7485
V2 Slipper
Hubs
x2
6603 RC10
Motor Plate,
black
6928
4-40 x 1”
SHCS
#1596
thread lock
x4
6629
5-40 Diff
Locknut
9739
Slipper
Spring
9603
Slipper
Pads
x2
7486
Slipper Spring
Washer
9651
81T 48P
Spur Gear
1mm
!
There should be
1mm of thread
exposed for
stock slipper
setup.
:: Rear Bulkhead Build - Bag D-DD - Step 1
9
6295
4-40 Nuts
6936
x2
#4 Aluminum
Washer
6377
RC10WC
x2
4-40 x 3/8
thread lock
6927
4-40 x 3/4
SHCS
6924
SHCS
#1596
x2
x2
4-40 x 5/16
Rear Shock
Tower
:: Rear Bulkhead Build - Bag D-DD - Step 2
6926
4-40 x 5/8
SHCS
x2
6932
SHCS
RC10 Rear
Bulkhead
x2
6323
6271
x2
Ballstud
.20 (silver)
!
Cut the
bulkhead for
a more authentic look to the original
Worlds car.
6280
x2
8-32 x 1/2
FHPS
:: Rear Bulkhead Build - Bag D-DD - Step 3
x4
Note: The
transmission
brace does
not have a
counter sink
for the
#6280 screw.
6280
8-32 x 1/2
FHPS
6331
RC10 Body
Mounts (white)
6593
RC10WC
Transmission
Brace
6932
4-40 x 5/16”
SHCS
6292
x4
4-40 x 3/8”
FHCS
* These screws are
from Bag C
6327
x2
RC10 Wing
Tubes
#1596
thread lock
Racer’s Tip: Use a small amount of CA glue on wing tube ends before inserting into bulkhead.
!!
Press wing
tubes into
bulkhead!
6285
4-40 x 1/4
SHCS
x2
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