Team Associated ProRally User Manual

2
:: Introduction
Thank you for purchasing this Team Associated Qualifier Series product. This manual contains instructions and tips for maintaining your new Pro Rally RTR. Please take a moment to read through it and familiarize yourself with these steps as they will help you to understand each component’s function and show you some tips for getting the most out of your Pro Rally RTR. We are continually changing and improving our designs; therefore, actual parts may appear slightly different than the illustrations.
For more information, scan the QR code to the right for videos and tutorials on the Pro Rally RTR!
http://www.teamassociated.com/cars_and_trucks/Pro_Rally_4WD/RTR
:: Pro Rally Platform Features
• Fully assembled Ready-To-Run shaft drive 4WD rally car with factory finished body
• Reedy 550-SL 3500KV brushless motor
• Reedy WolfPack 7-cell NiMH battery with high current T-plug connector
• XP 2.4Ghz Radio system with XP metal gear steering servo
• XP SC900-BL water-resistant 90A ESC with high current T-plug connector
• Realistic rally inspired hex drive wheels with high grip all terrain tires
• Durable front bumper and rear diffuser
• Heavy duty front and rear gear differentials with adjustable slipper clutch
• Front CVAs and rear dog bones
• Fluid filled adjustable shock absorbers
• Adjustable steel turnbuckles
• Composite modular chassis with enclosed water-resistant receiver box
• All metric hardware and ball bearings throughout
:: Additional Items Needed
Your Pro Rally RTR requires the following items to complete your kit:
• Transmitter batteries (x6) (#302 recommended)
• Battery charger (peak detection charger recommended) (AE #610) -OR- Wall charger (#29154)
• Needle nose pliers • Hobby knife • Reamer/hole punch
• Ride Height Gauge (#1449 recommended)
:: Other Helpful Items
• Silicone Shock Fluid / Differential Fluid (Refer to catalog for complete listings)
• Body Scissors (AE Part # 1737) • FT Threadlock (AE Part # 1596)
• FT Hex Wrenches (AE Part # 1541, 1655) • Multi Tool (AE Part # 7494)
• FT Nut Drivers (AE Part # 1561, 1663-1668) • Calipers or a Precision Ruler
• FT Turnbuckle Wrench (AE Part #1112) • Soldering Iron
• Green Slime shock lube (AE Part # 1105) • Wire cutters
Associated Electrics, Inc.
26021 Commercentre Dr.
Lake Forest, CA 92630
http://www.TeamAssociated.com · http://www.RC10.com · http://twitter.com/Team_Associated · http://bit.ly/AEonFacebook
Tel: 949.544.7500
Fax: 949.544.7501
:: Table of Contents
4/14
3
1....................Cover
2....................Introduction
3....................Table of Contents
4....................Blueprint of a Pro Rally 4x4
5-7................Quick Start Guide
8....................Radio, Speed Control Wiring
9...................Gear Mesh & Ride Height
10.................Camber & Toe Settings /
Slipper Adjustment
11-13..........Spur Gear / Rear Diff Access
13-14..........Front Diff Access
14.................Diff Maintenance
14-15..........Shock Maintenance
16.................Motor Manual
17................. ESC Manual
18-27..........Catalog
28................1:1 Hardware “Fold Out”
11.................Bumper Adjustments /
Body Post Adjustments
:: Notes
!
This symbols indicates a special note or instruction in the manual.
29................Optional Tools / Contact Info
30................Trouble Shooting
There is a 1:1 hardware foldout page in the back of the manual. To check the size of a part, line up your hardare with the correct drawing until you find the exact size. Each part in the foldout has a number assigned to it for ordering replacement parts.
Associated Electrics, Inc.
26021 Commercentre Dr.
Lake Forest, CA 92630
http://www.TeamAssociated.com · http://www.RC10.com · http://twitter.com/Team_Associated · http://bit.ly/AEonFacebook
Tel: 949.544.7500
Fax: 949.544.7501
4
:: Blueprint of a Pro Rally
Front
Bumper
Front
Arm
Caster
Block
Steering
Block
Front
CVA
Turnbuckle
(Front Camber Link)
Front
Shock
Front
Body Mount
Front
Shock Tower
Turnbuckle
(Front Servo Link)
Receiver Box
Nerf Bar
Electronic Speed
Control
Motor
Pinion
Turnbuckle
(Front Steering Link)
Chassis
Battery
w/ Deans®
Plug
Drive Shaft
Battery Strap
Slipper Clutch
Spur Gear
Rear
Arm
Rear
Hub
Rear
Dogbone
Rear
Diffuser
Rear
Shock
Rear
Shock Tower
Rear
Body Mount
Turnbuckle
(Rear Camber Link)
:: Quick Start Guide
Battery Charging Steps and Safety:
NiMH Wall Charger: (Part #29154 ­Wall Charger AC 120V 350MaH)
NiMH Quick Charger: (Part #610 ­Reedy 447-S AC/DC 4-7 Cell Peak Prediction NiMH/NiCd Charger)
Remove the battery from the vehicle before charging. Be sure to select the correct charging mode for the type of battery you are charging.
NEVER leave the battery unattended while charging!
5
NiMH: NiMH batteries (nickel-metal hydride) are high current rechargeable batteries. If you use a peak detection charger, make sure it is designed for NiMH batteries!
:: Quick Start Guide - (cont.)
Battery Installation:
1. Install the battery with the battery wires directed towards the rear of the vehicle.
2. Insert the tabs of the battery strap into the battery wall.
3. Slide the opposite side of the battery strap onto the battery post and secure with a body clip.
You may move the foam pad to either the front or the rear of the battery compartment to adjust the weight balance of the vehicle.
Wall Charger Peak Detection
Quick Charger
1
:: Quick Start Guide - (cont.)
2 3
6
:: Quick Start Guide - (cont.)
Change the speed control to NiMH or LiPo battery modes. *NOTE: The Transmitter & ESC come Pre-Programmed!
1) Make sure both TH. ATV (LO & HI) is set on your transmitter all the way to the right or at 100% before you start.
2) Turn on the transmitter.
3) Pull trigger to full throttle and hold it.
4) Turn on the speed control. You will hear six beeps (bibibibibibi) and see six flashing green lights.
5) Release trigger back to neutral. You will hear two sets of two beeps (bibi-bibi) and see four flashing green lights.
6) Push trigger to full brakes/reverse. You will hear two sets of two beeps (bibi-bibi) and see four flashing green lights.
7) Release trigger back to the neutral position. You will see a red static light.
Wait a few seconds and you will hear audio tones.
8) For NiMH Battery you will hear 1 tone, a pause, then 1 tone pull and release trigger to select this mode. You will hear two sets of two beeps (bibi-bibi) and see four flashing green lights.
Now the speed control is in NiMH (nickel metal mode).
If this is your desired setting, turn of f your speed control and radio! If not, do not select this mode and continue to step #9.
9) For Lipo Battery you will hear 1 tone, a pause, then 2 tones pull and release trigger. You will hear two sets of two beeps (bibi-bibi) and see four flashing green lights.
Now the speed control is in LiPo mode (lithium polymer mode)
Throttle set to Neutral when turning on the radio !
1
Pull for Throttle
Push for
Brake
Neutral
10) If this is your desired setting, turn off your speed control and radio! If you would like to change the Drag Brake, Throttle Profile, and Run Mode, see page 17 for the rest of the Speed Control setup sequence.
:: Quick Start Guide - (cont.)
Battery Notes and Tip:
Plug the battery in as shown. Unplug battery when not in use! There are two types of batteries you can use with this vehicle. NiMH (nickel-metal hydride) and LiPo (lithium polymer).
LiPo: LiPo batteries (lithium polymer) are high current rechargeable batteries. LiPo batteries offer extended run time and peak performance over NiMH batteries. They require a peak detection charger designed specifically for LiPo batteries. LiPo/LiFe Charger: (Part # 604 - Reedy 526-S AC/DC 2S-6S Cell LiPo/LiFe Balance Charger) These batteries require specal care and handling. LiPo batteries are recommended for advanced users only!
ALWAY S charge a LiPo battery in LiPo mode.
CAUTION! If using a LiPo battery, you need to change the speed
control settings to LiPo mode (see page 17 for instructions).
If using a 3S LiPo battery, you must use a smaller pinion gear (use part #91164 13T Pinion). This will give you the correct gear ratio for the extra power the 3S LiPo battery will deliver.
:: Quick Start Guide - (cont.)
Radio System Tuning and Controls:
7
RULE: Transmitter on First/Vehicle on Second, Vehicle off First/ Transmitter off Last!
1) Slide the battery cover in the direction shown to
remove cover.
2) Install six (6) alkaline or rechargeable AA size
batteries into the battery holder.
3) Slide the battery cover back into place making
sure it is completely closed and secore.
4) Turn the power ON. If the power indicator LED
fails to light, check the batteries for insufficient contact or incorrect polarity.
While pressing this part Battery cell (x6)
1 2 3
Battery cover
:: Quick Start Guide - (cont.)
Radio System Tuning and Controls:
DO NOT hold the trigger when turning on the radio.
If using optional battery for transmitter, be sure to plug it in correctly. Plugging in a battery backwards can cause damage.
4
On/Off Switch
RightLeft
Refer to Radio owners manual for more in-depth instructions on radio operation and functions.
:: Quick Start Guide - (cont.)
Adjust steering
trim so front wheels point
straight.
Push for
Brake
Pull for Throttle
Neutral
Throttle set to Neutral when turning on the radio !
Install body and
body clips.
Ready to go!
Install antenna wire
through antenna tube,
then install antenna
tube as shown.
8
:: Wiring Diagrams
Receiver Box Gasket Maintenance:
1. Apply a small amount of “hobby grade” glue (not included) to the top edge of
the receiver box in order to hold the receiver box gasket in place. Do the same for the receiver box lid. Make sure not to get glue on the side of the gaskets that will make contact with each other!
Wait untill the glue has completely dried before moving on to the next step!
2. Once the receiver box gasket is installed,
you can then plug your servo and speed control into your receiver. You can also run your receiver’s antenna wire into the antenna tube. Once this is done, you can now install the radio box lid. The gasket attached to the receiver box and the gasket attached to the receiver box lid will squeeze against the servo, speed control, and antenna wires.
1 2
:: Wiring Diagrams
Motor and Receiver Wiring:
1. If motor runs in reverse when you apply throttle,
unplug any two of the motor wires and switch them.
2. Your Receiver has multiple channel ports for plugs.
Channel 1 - you should always plug your steering servo into this channel port.
Channel 2 - you should always plug your speed control (ESC) into this channel port.
Channel 3 - Used for optional equipment such as fans, lights, ect...
Batt - Used for optional receiver battery pack. Not used in this model.
Negative black wires on steering servo and speed control plugs should face the outside edge of receiver where channel markers are located.
:: Wiring Diagrams - (cont.)
1
2
:: Gear Mesh
Shock
pre-load
into place, then raise or lower the ride height with the shock clips as
necessary and recheck.
Getting the front and rear arms level is a good starting point.
Gear Mesh:
To correctly set your gear mesh, follow the steps below:
1. Remove the Chassis Brace. Loosen the set screw on the motor’s pinion gear. Slide the pinion on the motor shaft until the gear face of the pinion is entirely aligned with the gear face of the spur gear (see diagram). Tighten the set screw while ensuring it is aligned with the flat face on the motor shaft.
Pinion
9
Spur Gear
2. Loosen the motor clamp screw until the motor is able to move freely. Rotate the motor as far as it can go towards the spur gear, ensuring that the teeth of the pinion and the spur gear are interlocking. Slide the motor back (approximately 0.5 mm), and tighten the motor clamp screw. Proper gear mesh has been achieved when the teeth are meshing closely, but the gears still have a small amount of clearance between them. If you hold one gear, you should be able to rock the other gear back and forth a small amount. If there is no clearance, your gear mesh is too tight and you should readjust the motor again.
:: Ride Height
Adjusting Ride Height:
Ride height is adjusted by adding and /or removing shock pre-load clips to the front and rear shocks. Stock setting is approximately 35mm front and rear. Check the ride height with the FT Ride Height Gauge (#1449) by lifting up the entire vehicle about 8-12 inches off the bench and drop it. Af ter the suspension “settles” into place, then raise or lower the ride height with the shock clips as necessary and recheck. Getting the front and rear arms level is a good starting point.
Pinion
pre-load
Spur Gear
Front shock: 4mm
Rear shock: 4mm
7149
Shock
clips
1mm
2mm
4mm
6mm
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