9. List of Parts ………………………………………………………………………….………………….16
2
Page 5
.
1.SAFETY PRECAUTIONS
1. The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by
qualified personnel only.
2. Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the
manufacturer’s warranty and will further relieve the
manufacturer of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are
often not evident from visual inspection nor can the protection
afforded by them necessarily be obtained by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in the parts list of Service
manual. Electrical components having such features are identified
by shading on the schematics and by ( ! ) on the parts list in
Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual
may cause shock, fire, or other hazards
4. Don’t short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model’s power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE: ( ) side
GND, ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND. Don’t short between the LIVE
side GND and ISOLATED (NEUTRAL) side GND or EARTH
side GND and never measure with a measuring apparatus
(oscilloscope etc.) the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be
broken.
5. If any repair has been made to the chassis, i t is recommended
that the B1 setting should be checked or adjusted (See
ADJUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage
can cause an increase in X-Ray emission, arcing and possible
component damage, therefore operation under excessive high
voltage conditions should be kept to a minimum, or should be
prevented. If severe arcing occurs, remove the AC power
immediately and determine the cause by visual inspection
(incorrect installation, cracked or melted high voltage harness,
poor soldering, etc.). To maintain the proper minimum level of
soft X-Ray emission, components in the high voltage circuitry
including the picture tube must be the exact replacements or
alternatives approved by the manufacturer of the complete
product.
7. Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame and
connecting the other end of the lead through a 10kΩ 2W
resitor to the anode button.
8. When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress
in the high voltage circuit area. Where a short circuit has
occurred, those components that indicate evidence of
overheating should be replaced. Always use the
9. manufactur er’s replacement components.
10. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control
knobs, metal cabinet, screwheads, earphone jack, control
shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
11. The surface of the TV screen is coated with a thin film which
can easily be damaged. Be very careful with it when handle the
TV. Should the TV screen become soiled, wipe it with a soft
dry cloth. Never rub it forcefully. Never use any cleaner or
detergent on it.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal part
having a return path to the chassis should withstand a voltage
of 3000V AC (r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a periode of one second.)
This method of test requires a test equipment not generally
found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a
“Leakage Current Tester”, measure the leakage current from
each exposed metal part of the cabinet, particularly any
exposed metal part having a return path to the chassis, to a
known good earth ground (water pipe, etc.). Any leakage
current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●Alternate Check Method
Plug the AC line cord directly into the AC outlet ( do not use a
line isolation transformer during this check.). Use an AC
voltmeter having 1000 ohms per volt or more sensitivity in the
following manner. Connect a 1500Ω 10W resistor paralleled
by a 0.15μF AC-type capacitor between an exposed metal
part and a known good earth ground (water pipe, etc.).
Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Any voltage measured must not exceed 0.75V
AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)
3
Page 6
.
V
rCb
S
F
X
A
V
2. TV Block diagram
TUNER
SAW
S
TRAP
video
24C04
bus
POWER
UNIT
130V
24V
16V
8V
5V
3.3V
TDA8351
V OUT
PHILIPS UOC FUNCTIONAL DIFFERENCE BETWEEN THE VARIOUS IC VERSIONS
Automatic volume leveling or
Subcarrier output (for comb filter
applications)
QSS sound IF amplifier with
Separate input and AGC circuit
AM sound demodulator without
Extra reference circuit
PAL decoder
Block diagram TDA93xX PS/N2 series with mono intercarrier sound demodulator
1664k
1664k
1664k
1664k
1664k
1664k
1664k
3255k
3255k
3255k
3255k
3255k
5
Page 8
.
6
Page 9
3.REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
deflection circuits.
When replacing memory IC, be sure to use IC written with the initial value of data.
2. PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from AC outlet.
(2) Replace IC
Be sure to use memory IC written with the initial data values.
(3) Power On
Plug the power cord into the AC outlet and switch the power On.
(4) Check and set SYSTEM default value:
1) Press “QV” key holding about 4 second and then press “MENU1” key on the Remote control unit.
Or Press “TEST” key on the Remote control unit for factory used.
2) The “TEST” will be displayed on the screen.
3) Press digital key, (Mkey) and corresponding on-screen display will be appeared.
Some time “PASSWORD” on-screen display will be appeared, you need to input 828.
4) Check the setting value of the SYSTEM default value of Table below. If the value is different, select
items by [CH+]/[CH-] keys and set value by [VOL+]/[VOL-] keys.
5) Press “STANDBY” key again and return to the normal screen.
4.SERVICE ADJUSTMENT
B1 POWER SUPPLY
1. Receive normal colour bar signal.
2. Connect DC voltmeter to VD541- and isolated ground.
3. Adjust potentiometer in power unit to get the voltage as 110V ±1.0V for 21 inch hereinafter,
130 ±1.0V for 25 inch upwards.
FOCUS ADJUSTMENT
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR to make the vertical and horizontal lines as fine and
sharp as possible.
BUS CONTROL ADJUSTMENT
To enter BUS control mode, Press “TEST” key on the Remote control unit of factory.
Press “0” to “9“ key, (Mkey) and corresponding on-screen display will be appeared.
On TV screen “TEST” will be indicated, this means entered bus control mode.
And press following key, each function will be available.
Remote Hand Unit keys
[M1] [M2] [M3]
[M8] menu
c d e
f g h
i j k
[M0]
b
MENU8
V SLOPE
31
V SHIFT
31
7
V AMP
31
V SCOR
Page 10
MENU0 Geometrical adjustment
Receive PAL standard Complete pattern signal.
Adjustment steps:
a) Adjust V. SLOPE, to the center horizontal line just appeare from half bottom shadow.
b) Adjust V. SIZE, to get 90% of vertical picture contents would be displayed on CRT.
c) Adjust V. SHIFT, the center horizontal line correspond to CRT vertical center.
d) Adjust H.SHIFT, to get the picture horizontal center correspond to CRT horizontal center.
Receive NTSC signal and repeat above [M0] and [M1] adjustment.
[M7] Menu
AGC Adjustment.
Receive 60dBμ(1mV)V
colour bar pattern signal,adjust AGC value(voltage from high to low),to noise
H
reduce gradually and just disappeared point.
[M9] Menu
CRTcut off and white balance adjustment.
Receive white signal.
a) CRT cut off adjustment.
1. Select “SC”, then automatically vertical scan will be stopped.
2. Adjust SCREEN control on Flyback transformer to get the darkest single horizontal line (red,
green, or blue, sometimes shows more yellow, more purple or more white).
b) White balance adjustment.
1. Select RD/BD menu.
2. Adjust RD/BD to get colour temperature as x=281, y=311
c) Sub-Brightness adjustment. (Use stair case signal)
1. Select SB menu.
2. Adjust SB to get the darkest step being cutoff.
ICs Default Settings
1. TDA9381(1.0) EK cord=NTDA9381-----NG
MI Items Variable Preset MIItems Variable Preset
M0 AVL ON/OFF ON M4 SUBCON 0~63 63
FSL ON/OFF ON SUBCOL 0~63 63
FMWS ON/OFF OFF SUBSHP 0~63 63
FFI ON/OFF OFF SUBTINT 0~15 15
OSO ON/OFF ON YDLY PAL 0~15 12
FCO ON/OFF OFF YDLY NTSC 0~15 12
WOOFER ON/OFF OFF YDLY SEC 0~15 12
DUAL OUT 0~1 0 YDLY AV 0~15 12
Volume mode 0~1 1 UOC VOL ON/OFF Off
CATHODE 0~15 15
M1 BAND 0~2 2 SC BRI 0~63 10
AV CFG* 0~8 3
NTSC MX USA M5OSD VPOS 0~63 53
VIDEO OUT CVBS OSD HPOS 0~59 15
PIN5 NTSC WIDE 0~63 15
PRO 0~3 0 ZOOM 0~63 59
NENU TITLE 0~6 3
M2 VISION IF 38.9M E2PROM ADRESS 0~33
DK ON/OFF OFF E2PROM VALUE 0~95
BG ON/OFF ON E2PROM WRITE
I ON/OFF OFF
M ON/OFF OFF M8FREQUENCY 50HZ 60HZ
SIF PREFER BG VSLOPE 0~63 31 31
AUTO SOUND ON/OFF ON VSHIFT 0~63 31 31
VAMP 0~63 31 31
M3 START ON 0~2 0 VSCOR 0~63 31 31
ENGLISH ON/OFF ON HSHIFT 0~63 31 31
8
Page 11
ARABIC ON/OFF OFF
PERSIAN ON/OFF OFF M9BT 0~63 48
TURKISH ON/OFF OFF CT 0~63 48
FRANCE ON/OFF OFF SC OFF
RUSSIA ON/OFF OFF RB 0~63 32
GB 0~63 32
M6 SHIPMODE RD 0~63 32
SEARCH SPEED 0~3 0 GD 0~63 32
M7 AGC-TOP 0~63 25 BD 0~63 32
AGC-SPEED 0~3 2 SB 0~63 40
2. TDA9361(1.1) EK cord=NTDA9361-----NF
MI Items Variable Preset MIItems Variable Preset
M0 AVL ON/OFF ON M4 SUBCON 0~63 63
FSL ON/OFF ON SUBCOL 0~63 63
FMWS ON/OFF OFF SUBSHP 0~63 63
FFI ON/OFF OFF SUBTINT 0~15 15
OSO ON/OFF ON YDLY PAL 0~15 12
FCO ON/OFF OFF YDLY NTSC 0~15 12
WOOFER ON/OFF OFF YDLY SEC 0~15 12
DUAL OUT 0~1 0 YDLY AV 0~15 12
Volume mode 0~1 1 UOC VOL ON/OFF Off
CATHODE 0~15 15
M1 BAND 0~2 2 SC BRI 0~63 10
AV CFG* 0~8 3
NTSC MX USA M6LOGO ON/OFF ON
VIDEO OUT CVBS LOGO COLUR 0~7 0
PIN5 NTSC LOGO POSITION 0~11 0
PRO 0~3 0 LOGO CHAR SHIPMODE
M2 VISION IF 38.9M SEARCH SPEED 0~3 0
DK ON/OFF OFF
BG ON/OFF ON M7AGC-TOP 0~63 25
I ON/OFF OFF AGC-SPEED 0~3 2
M ON/OFF OFF
SIF PREFER BG M8FREQUENCY 50HZ 60HZ
AUTO SOUND ON/OFF ON VSLOPE 0~63 31 31
VSHIFT 0~63 31 31
M3 START ON 0~2 0 VAMP 0~63 31 31
ENGLISH ON/OFF ON VSCOR 0~63 31 31
ARABIC ON/OFF OFF HSHIFT 0~63 31 31
PERSIAN ON/OFF OFF
TURKISH ON/OFF OFF M9BT 0~63 48
FRANCE ON/OFF OFF CT 0~63 48
RUSSIA ON/OFF OFF SC OFF
Spanish bit 0~1 0 RB 0~63 32
TXT DEF 0~3 0 GB 0~63 32
RD 0~63 32
STAND BY output. 1 In STAND BY mode, high level (Power OFF).
For Power ON this pin will be reduced to low.
SCL 2 I2C-bus clock line
SDA 3 I2C-bus data line
TUNING 4 tuning Voltage (Vt) PWM output
P3.0/NTSC SW 5 Port 3.0 or NTSC output/SCART SW input, Forced NTSC selection,
Low-level output, otherwise High output.
KEY 6 Control keys input *3
VOL 7 Sound Volume control PWM output
MUTE 8 Sound mute output
VSSC/P 9 Digit ground for µ-controller core and periphery
BAND1 10 Tuner Band selection output
BAND2 11 Tuner Band selection output
VSSA 12 Analog ground of teletext decoder and digital ground of TV-processor
SECPLL 13 SECAM PLL decoupling
VP2 14 2nd supply voltage TV-processor(+8V)
DECDIG 15 decoupling digital supply of TV-processor
PH2LF 16 Phase-2 filter
PH1LF 17 Phase-1 filter
GND3 18 Ground 3 for TV-processor
DECBG 19 Band gap decoupling
AVL/EWD 20 Automatic volume leveling /EAST-WEST drive output
VDRB 21 Vertical drive B output
VDRA 22 Vertical drive A output
IFIN1 23 IF input 1
IFIN2 24 IF input 2
IREF 25 Reference current input
VSC 26 Vertical sawtooth capacitor
TUNER AGC 27 T uner AGC output
AUDEEM/SIFIN1 *1 28 Audio deemphasis or SIF input
DECSDEM/SIFIN2 29
GND2 30
SNDPLL/SIFAGC *1 31
AVL/SNDIF/REF0/
decoupling sound demodulator or SIF input 2
ground 2 for TV processor
narrow band PLL filter or AGC sound IF
Automatic Volume Levelling / sound IF input / subcarrier reference output / audio
deemphasis
horizontal output
flyback input/sandcastle output
external audio output / QSS intercarrier out
EHT/overvoltage protection input
IF-PLL loop filter
IF video output / selected CVBS output
supply voltage TV processor
internal CVBS input
ground for TV processor
CVBS/Y input
C input
audio output /AM audio output (volume controlled)
2nd RGB / YUV insertion input
2nd R input / V (R-Y) input / PR input
1. The function of pin 20, 28, 29, 31, 32, 35 and 44 is dependent on the IC version (mono intercarrier FM demodulator /QSS IF
amplifier and East-West output or not) and on some software control bits. The valid combinations are given in table 1.
2. the vertical guard function can be controlled via pin 49 or pin 50. the selection is made by means of the
IVG bit in subaddress 2BH.
2nd G input / Y input
2nd B input / U (B-Y) input / PB input
beam current limiter input
black current input / V-guard input
Red output
Green output
Blue output
analog supply of Closed Caption decoder and digital supply of TV-processor (3.3 V)
OTP Programming Voltage
digital supply to core (3.3 V)
oscillator ground supply
crystal oscillator input
crystal oscillator output
reset
digital supply to periphery (+3.3 V)
TV/AV (AV1) / AV2 /S-VHS mode Output.
TV/AV (AV1) / AV2 /S-VHS mode Output.
Remote control signal input.
TABLE 1
IC version FM-PLL version QSS version
East-West Y/NNYNY
CMB1/CMB0
bits
AM bits
Pin 20
Pin 28AUDEEMSIFIN1
Pin 29DECSDEMSIFIN2
Pin 31SNDPLLSIFAGC
Pin 32
Pin 35
Pin 44 AUDOUT Controlled AM or audio out
Note
1. When additional (external) selectivity is required for FM-PLL system pin 32 can be used as sound IF input. This function is
selected by means of SIF bit in subaddress 28H.
2. the reference output signal is only available for the CMB1/CMB0 setting of 0/1. for the other settings this pin is a switch
output(see also 5 table 67).
Pin No. 6: Control keys input (Max. Limit voltage)
Function POWER MENU TV/AV V- V+ P- P+
Voltage 0 0.4125 0.825 1.2375 1.65 2.0625 2.475
AN7522/7523 Function : audio output
Symbol PIN Function Symbol PINFunction
Vcc 1 Power supply GND 7 ground
Out 1 (+) 2 Ch 1 output (+) In 2 8 Ch 2 input
GND(out 1) 3 Ch 1Ground VOL 9 Volume Control
Out 1 (-) 4 Ch 1 output (-) Out 2 (-) 10 Ch 2 output (-)
Standby 5 Mute input GND(out 2) 11 Ch 2 Ground
In 1 6 Ch 1 input Out 2 (+) 12 Ch 2 output (+)
Note: AN7523 is pin 1 to 9, AN7522 is pin 1 to 12.
11
Page 14
pp
LA78040/78045 Function : vertical output
Symbol PIN Function Symbol PIN Function
INV IN 1 Input V OUT 5 Vertical output
VCC1 2 Power VCC2 6 Output power supply
PUMP UP 3 Pump up power NON INV IN 7 Negative feedback
GND 4 Ground
TDA9859 Function : Universal Sound processor
Symbol Pin Function Symbol Pin Function
AV1L 1 AV1 Audio Left input AV1R 32 AV1 Audio input Right
P1 2 Not used P2 31 Not used
MAINL 3 Main Audio Left input AV2R 30 AV2 Audio input Right
MAINR 5 Main Audio Right input AV2L 28 AV2 Audio input Left
VP 6 Power Supply CPS2 27 Pseudo stereo Cap. 2
OUT R 7 Right Output OUT L 26 Left Output
GND 8 Ground MAD 25 Not used (GND)
LINOR 9 Line Output Right LINOL 24 Line Output Left
LINIR 10 Line Input Right LINIL 23 Line Input Left
CBR1 11 Bass Cap. Right 1 CBL1 22 Bass Cap. Left 1
CBR2 12 Bass Cap. Right 2 CBL2 21 Bass Cap. Left 2
Headphone R 13 Headphone-R output Headphone L 20 Headphone-L output
CTR 14 Treble Cap. Right CTL 19 Treble Cap. Left
MAINOR 15 Main Audio out Right MAINOL 18 Main Audio out Left
SCL 16 I2C Bus clock SDA 17 I2C Bus data
POWER CABLE PRE-WORKING MODULE
POWER BUTTON CAP
POWER CABLE
POWER SWITCH
POWER TRANSMITTING WIRE
PACKING ARK MODULE 1
POWER CABLE PLASTIC BAG
WIRE
OPERATION INTRODUCTIONS(ENGLISH)
TEAC PROPAGANDIZE PAGE 1
POP STATIC FILM (ENGLISH)
BATTERY
REMOTE CONTROL
OPERATION INTRODUCTIONS PLASTIC BAG
29“90 SERIES INTEGER PLASTIC BAG 1
PACKI N G A RK 1
ENCASEMENT NAIL 20
BACK COVER LABEL
TRANSPORT SCUTCHEON 2
1. The unit of all resistors is . K=1000, M=1,000,000
2. The power of all unmarked resistors is 1/6W.
3. The unit of capacitors is F commonly. "p" represents for pF. If there is no additional
illustration, the working voltage of capacitors is 63V.
4. This diagram only illustrates the basic and typical model. Exceptional parts or part circuits may
be different from the fact circuit.
Note:
1. As the parts marked with are relevant to the whole-set's safety, the replaced ones must be the
same with Service Manual.
2.The circuit enclosed by = = is connected to the AC power directly. While repairing, the service
man should connect a buffer transformer between TV and AC power to avoid electrical shock.
9. List of Parts ………………………………………………………………………….………………….16
2
Page 29
.
1.SAFETY PRECAUTIONS
1. The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by
qualified personnel only.
2. Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the
manufacturer’s warranty and will further relieve the
manufacturer of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are
often not evident from visual inspection nor can the protection
afforded by them necessarily be obtained by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in the parts list of Service
manual. Electrical components having such features are identified
by shading on the schematics and by ( ! ) on the parts list in
Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual
may cause shock, fire, or other hazards
4. Don’t short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model’s power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE: ( ) sid e
GND, ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND. Don’t short between the LIVE
side GND and ISOLATED (NEUTRAL) side GND or EARTH
side GND and never measure with a measuring apparatus
(oscilloscope etc.) the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be
broken.
5. If any repair has been made to the chassis, it is recommended
that the B1 setting should be checked or adjusted (See
ADJUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage
can cause an increase in X-Ray emission, arcing and possible
component damage, therefore operation under excessive high
voltage conditions should be kept to a minimum, or should be
prevented. If severe arcing occurs, remove the AC power
immediately and determine the cause by visual inspection
(incorrect installation, cracked or melted high voltage harness,
poor soldering, etc.). To maintain the proper minimum level of
soft X-Ray emission, components in the high voltage circuitry
including the picture tube must be the exact replacements or
alternatives approved by the manufacturer of the complete
product.
7. Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame and
connecting the other end of the lead through a 10kΩ 2W
resitor to the anode button.
8. When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress
in the high voltage circuit area. Where a short circuit has
occurred, those components that indicate evidence of
overheating should be replaced. Always use the
9. manufacturer’s replacement components.
10. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control
knobs, metal cabinet, screwheads, earphone jack, control
shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
11. The surface of the TV screen is coated with a thin film which
can easily be damaged. Be very careful with it when handle the
TV. Should the TV screen become soiled, wipe it with a soft
dry cloth. Never rub it forcefully. Never use any cleaner or
detergent on it.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal part
having a return path to the chassis should withstand a voltage
of 3000V AC (r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a periode of one second.)
This method of test requires a test equipment not generally
found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a
“Leakage Current Tester”, measure the leakage current from
each exposed metal part of the cabinet, particularly any
exposed metal part having a return path to the chassis, to a
known good earth ground (water pipe, etc.). Any leakage
current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●Alternate Check Method
Plug the AC line cord directly into the AC outlet ( do not use a
line isolation transformer during this check.). Use an AC
voltmeter having 1000 ohms per volt or more sensitivity in the
following manner. Connect a 1500Ω 10W resistor paralleled
by a 0.15μF AC-type capacitor between an exposed metal part
and a known good earth ground (water pipe, etc.). Measure
the AC voltage across the resistor with the AC voltmeter. Move
the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and measure the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Any voltage measured must not exceed 0.75V
AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)
3
Page 30
.
V
rCb
S
F
X
A
R
R
V
2. TV Block diagram
TUNER
SAW
S
TRAP
video
24C04
bus
POWER
UNIT
130V
24V
16V
8V
5V
3.3V
TDA8351
V OUT
PHILIPS UOC FUNCTIONAL DIFFERENCE BETWEEN THE VARIOUS IC VERSIONS
Automatic volume leveling or
Subcarrier output (for comb filter
applications)
QSS sound IF amplifier with
Separate input and AGC circuit
AM sound demodulator without
Extra reference circuit
PAL decoder
Block diagram TDA93xX PS/N2 series with mono intercarrier sound demodulator
1664k
1664k
1664k
1664k
1664k
1664k
1664k
3255k
3255k
3255k
3255k
3255k
5
Page 32
.
6
Page 33
3.REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
deflection circuits.
When replacing memory IC, be sure to use IC written with the initial value of data.
2. PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from AC outlet.
(2) Replace IC
Be sure to use memory IC written with the initial data values.
(3) Power On
Plug the power cord into the AC outlet and switch the power On.
(4) Check and set SYSTEM default value:
1) Press “QV” key holding about 4 second and then press “MENU1” key on the Remote control unit.
Or Press “TEST” key on the Remote control unit for factory used.
2) The “TEST” will be displayed on the screen.
3) Press digital key, (Mkey) and corresponding on-screen display will be appeared.
Some time “PASSWORD” on-screen display will be appeared, you need to input 828.
4) Check the setting value of the SYSTEM default value of Table below. If the value is different, select
items by [CH+]/[CH-] keys and set value by [VOL+]/[VOL-] keys.
5) Press “STANDBY” key again and return to the normal screen.
4.SERVICE ADJUSTMENT
B1 POWER SUPPLY
1. Receive normal colour bar signal.
2. Connect DC voltmeter to VD541- and isolated ground.
3. Adjust potentiometer in power unit to get the voltage as 110V ±1.0V for 21 inch hereinafter,
130 ±1.0V for 25 inch upwards.
FOCUS ADJUSTMENT
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR to make the vertical and horizontal lines as fine and
sharp as possible.
BUS CONTROL ADJUSTMENT
To enter BUS control mode, Press “TEST” key on the Remote control unit of factory.
Press “0” to “9“ key, (Mkey) and corresponding on-screen display will be appeared.
On TV screen “TEST” will be indicated, this means entered bus control mode.
And press following key, each function will be available.
Remote Hand Unit keys
[M1] [M2] [M3]
[M8] menu
c d e
f g h
i j k
[M0]
b
MENU8
V SLOPE
31
V SHIFT
31
7
V AMP
31
V SCOR
Page 34
MENU0 Geometrical adjustment
Receive PAL standard Complete pattern signal.
Adjustment steps:
a) Adjust V. SLOPE, to the center horizontal line just appeare from half bottom shadow.
b) Adjust V. SIZE, to get 90% of vertical picture contents would be displayed on CRT.
c) Adjust V. SHIFT, the center horizontal line correspond to CRT vertical center.
d) Adjust H.SHIFT, to get the picture horizontal center correspond to CRT horizontal center.
Receive NTSC signal and repeat above [M0] and [M1] adjustment.
[M7] Menu
AGC Adjustment.
Receive 60dBμ(1mV)V
colour bar pattern signal,adjust AGC value(voltage from high to low),to noise
H
reduce gradually and just disappeared point.
[M9] Menu
CRTcut off and white balance adjustment.
Receive white signal.
a) CRT cut off adjustment.
1. Select “SC”, then automatically vertical scan will be stopped.
2. Adjust SCREEN control on Flyback transformer to get the darkest single horizontal line (red,
green, or blue, sometimes shows more yellow, more purple or more white).
b) White balance adjustment.
1. Select RD/BD menu.
2. Adjust RD/BD to get colour temperature as x=281, y=311
c) Sub-Brightness adjustment. (Use stair case signal)
1. Select SB menu.
2. Adjust SB to get the darkest step being cutoff.
ICs Default Settings
1. TDA9381(1.0) EK cord=NTDA9381-----NG
MI Items Variable Preset MI Items Variable Preset
M0 AVL ON/OFF ON M4 SUBCON 0~63 63
FSL ON/OFF ON SUBCOL 0~63 63
FMWS ON/OFF OFF SUBSHP 0~63 63
FFI ON/OFF OFF SUBTINT 0~15 15
OSO ON/OFF ON YDLY PAL 0~15 12
FCO ON/OFF OFF YDLY NTSC 0~15 12
WOOFER ON/OFF OFF YDLY SEC 0~15 12
DUAL OUT 0~1 0 YDLY AV 0~15 12
Volume mode 0~1 1 UOC VOL ON/OFF Off
CATHODE 0~15 15
M1 BAND 0~2 2 SC BRI 0~63 10
AV CFG* 0~8 3
NTSC MX USA M5 OSD VPOS 0~63 53
VIDEO OUT CVBS OSD HPOS 0~59 15
PIN5 NTSC WIDE 0~63 15
PRO 0~3 0 ZOOM 0~63 59
NENU TITLE 0~6 3
M2 VISION IF 38.9M E2PROM ADRESS 0~33
DK ON/OFF OFF E2PROM VALUE 0~95
BG ON/OFF ON E2PROM WRITE
I ON/OFF OFF
M ON/OFF OFF M8 FREQUENCY 50HZ 60HZ
SIF PREFER BG VSLOPE 0~63 31 31
AUTO SOUND ON/OFF ON VSHIFT 0~63 31 31
VAMP 0~63 31 31
M3 START ON 0~2 0 VSCOR 0~63 31 31
8
Page 35
ENGLISH ON/OFF ON HSHIFT 0~63 31 31
ARABIC ON/OFF OFF
PERSIAN ON/OFF OFF M9 BT 0~63 48
TURKISH ON/OFF OFF CT 0~63 48
FRANCE ON/OFF OFF SC OFF
RUSSIA ON/OFF OFF RB 0~63 32
GB 0~63 32
M6 SHIPMODE RD 0~63 32
SEARCH SPEED 0~3 0 GD 0~63 32
M7 AGC-TOP 0~63 25 BD 0~63 32
AGC-SPEED 0~3 2 SB 0~63 40
2. TDA9361(1.1) EK cord=NTDA9361-----NF
MI Items Variable Preset MI Items Variable Preset
M0 AVL ON/OFF ON M4 SUBCON 0~63 63
FSL ON/OFF ON SUBCOL 0~63 63
FMWS ON/OFF OFF SUBSHP 0~63 63
FFI ON/OFF OFF SUBTINT 0~15 15
OSO ON/OFF ON YDLY PAL 0~15 12
FCO ON/OFF OFF YDLY NTSC 0~15 12
WOOFER ON/OFF OFF YDLY SEC 0~15 12
DUAL OUT 0~1 0 YDLY AV 0~15 12
Volume mode 0~1 1 UOC VOL ON/OFF Off
CATHODE 0~15 15
M1 BAND 0~2 2 SC BRI 0~63 10
AV CFG* 0~8 3
NTSC MX USA M6 LOGO ON/OFF ON
VIDEO OUT CVBS LOGO COLUR 0~7 0
PIN5 NTSC LOGO POSITION 0~11 0
PRO 0~3 0 LOGO CHAR SHIPMODE
M2 VISION IF 38.9M SEARCH SPEED 0~3 0
DK ON/OFF OFF
BG ON/OFF ON M7 AGC-TOP 0~63 25
I ON/OFF OFF AGC-SPEED 0~3 2
M ON/OFF OFF
SIF PREFER BG M8 FREQUENCY 50HZ 60HZ
AUTO SOUND ON/OFF ON VSLOPE 0~63 31 31
VSHIFT 0~63 31 31
M3 START ON 0~2 0 VAMP 0~63 31 31
ENGLISH ON/OFF ON VSCOR 0~63 31 31
ARABIC ON/OFF OFF HSHIFT 0~63 31 31
PERSIAN ON/OFF OFF
TURKISH ON/OFF OFF M9 BT 0~63 48
FRANCE ON/OFF OFF CT 0~63 48
RUSSIA ON/OFF OFF SC OFF
Spanish bit 0~1 0 RB 0~63 32
TXT DEF 0~3 0 GB 0~63 32
RD 0~63 32
STAND BY output. 1 In STAND BY mode, high level (Power OFF).
For Power ON this pin will be reduced to low.
SCL 2 I2C-bus clock line
SDA 3 I2C-bus data line
TUNING 4 tuning Voltage (Vt) PWM output
P3.0/NTSC SW 5 Port 3.0 or NTSC output/SCART SW input, Forced NTSC selection,
Low-level output, otherwise High output.
KEY 6 Control keys input *3
VOL 7 Sound Volume control PWM output
MUTE 8 Sound mute output
VSSC/P 9 Digit ground for µ-controller core and periphery
BAND1 10 Tuner Band selection output
BAND2 11 Tuner Band selection output
VSSA 12 Analog ground of teletext decoder and digital ground of TV-processor
SECPLL 13 SECAM PLL decoupling
VP2 14 2nd supply voltage TV-processor(+8V)
DECDIG 15 decoupling digital supply of TV-processor
PH2LF 16 Phase-2 filter
PH1LF 17 Phase-1 filter
GND3 18 Ground 3 for TV-processor
DECBG 19 Band gap decoupling
AVL/EWD 20 Automatic volume leveling /EAST-WEST drive output
VDRB 21 Vertical drive B output
VDRA 22 Vertical drive A output
IFIN1 23 IF input 1
IFIN2 24 IF input 2
IREF 25 Reference current input
VSC 26 Vertical sawtooth capacitor
TUNER AGC 27 T uner AGC output
AUDEEM/SIFIN1 *1 28 Audio deemphasis or SIF input
DECSDEM/SIFIN2 29
GND2 30
SNDPLL/SIFAGC *1 31
AVL/SNDIF/REF0/
decoupling sound demodulator or SIF input 2
ground 2 for TV processor
narrow band PLL filter or AGC sound IF
Automatic Volume Levelling / sound IF input / subcarrier reference output / audio
deemphasis
horizontal output
flyback input/sandcastle output
external audio output / QSS intercarrier out
EHT/overvoltage protection input
IF-PLL loop filter
IF video output / selected CVBS output
supply voltage TV processor
internal CVBS input
ground for TV processor
CVBS/Y input
C input
audio output /AM audio output (volume controlled)
1. The function of pin 20, 28, 29, 31, 32, 35 and 44 is dependent on the IC version (mono intercarrier FM demodulator /QSS IF
amplifier and East-West output or not) and on some software control bits. The valid combinations are given in table 1.
2. the vertical guard function can be controlled via pin 49 or pin 50. the selection is made by means of the
IVG bit in subaddress 2BH.
2nd RGB / YUV insertion input
2nd R input / V (R-Y) input / PR input
2nd G input / Y input
2nd B input / U (B-Y) input / PB input
beam current limiter input
black current input / V-guard input
Red output
Green output
Blue output
analog supply of Closed Caption decoder and digital supply of TV-processor (3.3 V)
OTP Programming Voltage
digital supply to core (3.3 V)
oscillator ground supply
crystal oscillator input
crystal oscillator output
reset
digital supply to periphery (+3.3 V)
TV/AV (AV1) / AV2 /S-VHS mode Output.
TV/AV (AV1) / AV2 /S-VHS mode Output.
Remote control signal input.
TABLE 1
IC version FM-PLL version QSS version
East-West Y/NNYNY
CMB1/CMB0
bits
AM bits
Pin 20
Pin 28AUDEEMSIFIN1
Pin 29DECSDEMSIFIN2
Pin 31SNDPLLSIFAGC
Pin 32
Pin 35
Pin 44 AUDOUT Controlled AM or audio out
Note
1. When additional (external) selectivity is required for FM-PLL system pin 32 can be used as sound IF input. This function is
selected by means of SIF bit in subaddress 28H.
2. the reference output signal is only available for the CMB1/CMB0 setting of 0/1. for the other settings this pin is a switch
output(see also 5 table 67).
Pin No. 6: Control keys input (Max. Limit voltage)
Function POWER MENU TV/AV V- V+ P- P+
Voltage 0 0.4125 0.825 1.2375 1.65 2.0625 2.475
AN7522/7523 Function : audio output
Symbol PIN Function Symbol PIN Function
Vcc 1 Power supply GND 7 ground
Out 1 (+) 2 Ch 1 output (+) In 2 8 Ch 2 input
GND(out 1) 3 Ch 1Ground VOL 9 Volume Control
Out 1 (-) 4 Ch 1 output (-) Out 2 (-) 10 Ch 2 output (-)
Standby 5 Mute input GND(out 2) 11 Ch 2 Ground
11
Page 38
pp
In 1 6 Ch 1 input Out 2 (+) 12 Ch 2 output (+)
Note: AN7523 is pin 1 to 9, AN7522 is pin 1 to 12.
LA78040/78045 Function : vertical output
Symbol PIN Function Symbol PIN Function
INV IN 1 Input V OUT 5 Vertical output
VCC1 2 Power VCC2 6 Output power supply
PUMP UP 3 Pump up power NON INV IN 7 Negative feedback
GND 4 Ground
TDA9859 Function : Universal Sound processor
Symbol Pin Function Symbol Pin Function
AV1L 1 AV1 Audio Left input AV1R 32 AV1 Audio input Right
P1 2 Not used P2 31 Not used
MAINL 3 Main Audio Left input AV2R 30 AV2 Audio input Right
MAINR 5 Main Audio Right input AV2L 28 AV2 Audio input Left
VP 6 Power Supply CPS2 27 Pseudo stereo Cap. 2
OUT R 7 Right Output OUT L 26 Left Output
GND 8 Ground MAD 25 Not used (GND)
LINOR 9 Line Output Right LINOL 24 Line Output Left
LINIR 10 Line Input Right LINIL 23 Line Input Left
CBR1 11 Bass Cap. Right 1 CBL1 22 Bass Cap. Left 1
CBR2 12 Bass Cap. Right 2 CBL2 21 Bass Cap. Left 2
Headphone R 13 Headphone-R output Headphone L 20 Headphone-L output
CTR 14 Treble Cap. Right CTL 19 Treble Cap. Left
MAINOR 15 Main Audio out Right MAINOL 18 Main Audio out Left
SCL 16 I2C Bus clock SDA 17 I2C Bus data
POWER CABLE PRE-WORKING MODULE
POWER BUTTON CAP
POWER CABLE
POWER SWITCH
POWER TRANSMITTING WIRE
PACKING ARK MODULE 1
POWER CABLE PLASTIC BAG
WIRE
OPERATION INTRODUCTIONS(ENGLISH)
TEAC PROPAGANDIZE PAGE 1
POP STATIC FILM (ENGLISH)
BATTERY
REMOTE CONTROL
OPERATION INTRODUCTIONS PLASTIC BAG
29“90 SERIES INTEGER PLASTIC BAG 1
PACKI N G A RK 1
ENCASEMENT NAIL 20
BACK COVER LABEL
TRANSPORT SCUTCHEON 2
Electrical Specification……………………… 2
Panel Diagram……………………………… 2
Remote Controller Diagram………………… 3
ICs Introduction…………………………… 4
Description of Adjustment………………… 10
Replacement Part List……………………… 附
Common Faults Service…………… 14
PCB Diagram……………………………… 附
Contents
警告 WARNING
该机电源部分带电,维修本机 The power part in this receiver is electrical .
时,请使用隔离变压器。 Please use an isolative transformer in servicing.
为了防止电的危险,不要去拆 To prevent electric shock don’t remove cover,
下机盖。必须委托够格的维修 Refer servicing to qualified service personnel.
人员来进行维修。
- 1 -
Page 54
Overall Configuration:
In this chassis, the single-chip IC OM8838/TDA8842 for color TV small signal
processing with I2C bus control of the Phillips is used. It can be used on all models from 14”
to 29”. It has a number of expansion functions, and a series of color TV sets, from simple to
high grade and of a number of systems, such as PAL, NTSC and SECAM can be made on a
single PCB master board
Specification
TV system TV, PAL, AV, PAL , NTSC
Power consumption 14”≥65W、21”≥70W、25”≥110W、29”≥120W
Power supply range AC/ 150V ------ AC/ 260V
Tuning range Full frequency band: VHF, UHF, CATV
Medium band 38.0MHz, 38.9MHz or others
Wireless input impedance 75Ω unbalanced
AV input AV1 and AV2
AV output 1 channel
Audible output >3W
Loudspeaker impedance 8Ω
(Note: It may differ depending on types)
Control panel diagram
TV/AV MENU
- P +
67
4
The adjusting buttons and some sockets are in the front of the TV, other sockets
are in the rear of the TV.
① Main power switch
② Remote control sensor
③ Power indicator
④ Program number down (P-) and up (P+)
⑤ Volume decrease (V-) and increase (V+)
⑥ Menu button
⑦ TV/AV button
- V +
5
2
1
3
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Page 55
Rear view diagram
⑧AV IN sockets
⑧ Antenna input and AV IN/OUT sockets
Remote controller diagram
1
7
SLEEP
TV
2
3
654
890
FEATURE
CLEAR
PICTURE
PP
AV
PRESET
MUTE
SOUND
CALL
CH
VOL
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Page 56
一. Introduction to IC’s
1. TDA8842 (OM8838) multi-system small signal processing IC
TDA8842 (OM8838) is the new type Video/Chroma/Deflection (V/C/D) processing chip
developed by the Phillips in 1998, i.e., the Video/Chroma/Deflection small signal processing
IC. By fully adopting the I2C bus control technique and integrating a number of unique
circuits into the chip, it has greatly simplified the elements external to the IC and achieved
overall improvement in the picture and sound quality of the popular model color TV sets.
TDA8842 (OM8838) was developed on the basis of its TDA8362/8361 single-chip IC,
therefore it has retained the main functional circuits in the ordinary single-chip IC
TDA8362/8361, and it mainly includes: phase-locked loop (PLL) synchronized detection and
picture intermediate frequency (PIF) signal processing module; the second sound intermediate
frequency (SIF2) signal processing module centered with PLL frequency discrimination; the
commissioning free scanning deflection indirect triggering pulse forming module with the
dual PLL as the core; the brightness signal processing module with a number of measures to
improve picture quality; the chroma signal decoding module suiting the selection of a number
of systems; and the matrix circuit module satisfying the conversion and transfer of
multi-channel basic color levels.
TDA8842 (OM8838) series IC’s have introduced the I2C bus “Read/Write” technique,
the frequency synthesis technique (FS), charge coupling switch capacitance network
technique (CCD), and digital signal processing technique (DSP). Also inside the chip, circuits
such as bus controlled matrix switch, 1H delay horizontal and comb filter are integrated. All
functions traditionally accomplished by cooperation with external circuits can all be
performed inside the chip, thus greatly increasing the signal processing ability of the chip,
realizing the self-adapting adjustment for the control objects. Especially, the “Read” technique
of I2C bus is used, so that the TDA8842 (OM8838) series IC’s have advanced functions such
as automatic fault diagnosis. The internal block diagram of TDA8842 (OM8838) series IC is
as shown in Fig. 1.
(I) It mainly consists of the following function sections:
1. Video intermediate frequency (VIF) unit circuit
This circuit consists of the video intermediate amplification, adjustment free VCO, PLL
demodulator, video buffer, automatic frequency control circuit AFC, automatic gain control
circuit AGC and video signal identification circuit, as detailed in Fig. 2.
2. Sound intermediate amplification unit circuit
The sound intermediate amplifier consists of the PLL demodulator, preamplifier and
muting circuit, volume control circuit and audio switch, as detailed in Fig. 3.
3. Horizontal and vertical synchronization unit circuit
The horizontal and vertical synchronization unit circuit consists of the horizontal
synchronization separator, vertical synchronization separator, horizontal oscillation circuit and
correction system, PHI-1 and PHI-2 detectors, sandcastle pulse generator, the horizontal
output circuit with slow start and slow stop devices, noise detector and vertical frequency
divider, as detailed in Fig. 4.
4. Horizontal and vertical geometric correction and deflection driving unit circuit
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Page 57
This unit circuit consists of four sections, i.e., vertical serrated wave generator, vertical
geometric correction processor, horizontal (E-W) geometric correction processor, EHT
follow-up and over-voltage protection circuit, as detailed in Fig. 5.
5. Filter CVBS/Y/C switching unit circuit
The filter CVBS/Y/C switching unit circuit has such main functions: selective filtering
correction for input composite video signal CVBSINT, output composite video signal
CVB-SEXT, CVB/Y and chroma signal C; chroma signal processing and brightness signal
processing, as detailed in Fig. 6.
6. Color decoder unit circuit
The color decoder unit circuit consists of the PLL/VCXO circuit, PAL/NTSC
identification circuit, SECAM identification circuit, (R-Y)/(B-Y) demodulator and automatic
system manager ASM, as detailed in Fig. 7.
7. RGB primary signal processor and control unit circuit
This unit circuit mainly consists of two parts, the processing of YUV/RGB video
component signal and primary signal, and RGB control, as detailed in Fig. 8.
(II) Main composition and functions of main pins
1. Main composition
This chassis is in standard single-board structure in the overall layout, the mature Sanyo
power supply is used, and the position numbers are arranged to international standard. Its
main IC’s and their functions are as follows:
Position No. 0- AV unit
Position No. 1- small signal unit
Position No. 2- video amplification unit
Position No. 3- vertical unit
Position No. 4- horizontal unit
Position No. 5- intermediate amplification and decoding unit
Position No. 6- sound unit
Position No. 7- remote control unit
Position No. 8- power supply unit
Position No. 9- other units
①N701 MTV880C.V1.1 (CPU)
2
②N702 PCF8594/24C04 (E
PROM)
③N501 OM88388 (color single-chip small signal processor)
④N601 TDA7056B (single-channel power amplification)
N602 TDA7057AQ (stereo power amplification)
⑤N301 TDA8351 (large screen vertical module)
TDA8356 (small screen vertical module)
⑥N201 TDA6108JF/TDA6107JF (only for some models)
⑦N001 HEF4053 (AV switch, only for models with AV stereo)
⑧V101 ENV59D68F1G (38MHz)/ENV9D68FIE (38.9MHz)
⑨T402 FBT (flyback transformer)
2. Functions of main pins of ICs’
[1]CPU MTV880C.V1.1 (Note: 0—low level, 1— high level)
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Page 58
Pin ① Tuning voltage output (functioning only to VST tuner, and it has no output
when the IIC bus has identified the presence of a FST tuner.)
Pin ② left channel volume control output
Pin ③ right channel volume control output (Note: Pins ② and ③ have PWM
output only when there is no output from IIC)
Pin ④ woofer switch (Note: there is level output only when IIC has not identified
the presence of the TDA9680 sound chip) 0=OFF 1=ON
Pin ⑤ sound system identification circuit input, can be used as automatic
identification function for sound system (Note: not used in this machine)
Pin ⑥ video signal identification output, when there is video signal in the current
program signal (including AV): 1=presence of video signal 0=no video signal
(not used in this chassis)
Pin ⑦ 1=switching to S-VHS signal input at port 0=switching to other signal
source (not used in this chassis)
Pin ⑧ for control of the working status of comb filter
0=NTSC 1=PAL/SECAM status
It is used in 25” and 29” models, for control of pillow distortion equalizing circuit in
N system
Pin ⑨ local key
Pin local key
10
11
Pin not used
12
Pin AV/TV status output 1=TV 0=AV
13
Pin sound system output
14
Pin sound system output mainly as follows:
(13) system (14) system Sound system
0 0 M
0 1 D/K
1 0 I
1 1 BG
15
Pin mute (not used in this chassis as under mute status, the N701①② pin DC
control level automatic output is 0)
1=no mute 0=mute
16
Pin LED driven output
0=LED highly lit, indicating a stand-by status or is receiving remote control signal
1=LED slightly lit, indicating usual status
18
17
Pins Band control output, only to VST tuner
(17) (18) Band
0 0 VHF-L
1 0 VHF-H
1 1 UHF
19
Pin AV3 status not used at present
1=AV3 status 0=other status
20
Pin AV1 and AV2 status
1=AV1 TV/AV2=0
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Page 59
Pin Ground
21
Pins are respectively for B,G,R screen character display output (Note: the
22
23
24
blue background in this machine is produced inside OM8838)
25
Pin blanking signal output
26
Pin horizontal synchronization signal input (positive polarity)
27
Pin vertical synchronization signal input (positive polarity)
28
Pin +5V
29
Pin ground
30
Pin not used in this machine
Pins 12MHz
Pin reset 1=reset 0=general status
Pin vertical frequency identification output 1=60Hz 0=50Hz
Pin forced to AV2 when the level is changed from high to low
Pin forced to AV1 when the level is changed from low to high
Pin infrared remote signal input effective for high level
Pin factory production mode control (not used in this machine)
Pin clock line SCL
Pin data line SDA
Pin stand-by status (stand-by)
31 32
33
34
35
36
37
38
39
40
41
0=working status 1= stand-by status
42
Pin +5V power supply
[2] Memory block
PCF8594 24C04
Pin ①
Pins ②③④
Pin ⑤
Pin ⑥
Pin ⑦
Pin ⑧
+5V
Ground
Data line SDA
Clock line SCL
NC not used
+5V power supply
Pins ①②③④⑦
Pin ⑤
Pin ⑥
Pin ⑧
Ground
Data line SDA
Clock line SCL
+5V power supply
[3] Color single chip small signal processing OM8838/TDA8842
The TDA8842/8838 pin functions are as follows
Pin
Sign Function DC voltage (V) Ground resistance
No.
With
signal
1 NDIF Sound IF input
0 0.31 14.5 9.5
No
signal
(KΩ)
Red pen
grounding
Black pen
grounding
Remarks
(SIF)
2 UDIOEXT External sound
3.63 3.63 14 9.5
input
3 NC Blank 0 0 8 8
4 NC Blank 0 0 8 8
5 PLLIF Loop filter of IF
2.5 3.63 1.4 9
phase-locked loop
6 IFVO IF Video output 2.6 4.08 11 9.5
7 SCL (I2C) serial clock 4.88 4.88 11 7.5
Pin ①
Pin ②
Pin ③
Pin ④
Pin ⑤
Pin ⑥
Pin ⑦
Pins ⑧⑩
Pin ⑨
Sound volume DC level 1 control
Ground
Audio signal L input
Sound working voltage (+15V-18V)
Audio signal R input
Ground
Sound volume DC level 2 control
Sound signal output (8 as positive and 10 as negative)
Ground
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Page 62
11
Pins Sound signal output (11 as positive and 13 as negative)
Pin Ground
13
12
TDA7056 (mono)
Pin No. Function
Pin ①
Pin ②
Pin ③
Pin ④
Pin ⑤
Pins ⑥⑧
Pin ⑦
Pin ⑨
Blank
Sound working power supply (+14V-16V)
Audio signal input
Ground
Sound volume DC level control
Loudspeaker output (6 as positive and 8 as negative)
Ground
Blank
[5] Vertical block TDA8356/TDA8351
Pin No. Function
Pins ①②
Pin ③
Pins ④⑦
Pin ⑤
Pin ⑥
Pin ⑧
Pin ⑨
Vertical drive signal input
Vertical working power supply (+16V negative pulse)
Vertical output
Ground
Pump power supply (+45V negative pulse)
Vertical protection
Vertical feedback
The pins functions of 8356 and 8351 are all the same
only 8356 I=2A
8351 I=3A
R,G and B input
Ground
Dark balance testing output
Working voltage +180V
R,G and B output
6107 and 6108 pins are all the same, 6107 has a bandwidth of 4.5MHz and 6108 has a
bandwidth of 8MHz
[7] T402 Flyback transformer
Pin No. Function
Pin ①
Pin ②
Pin ③
Pin ④
Pin ⑤
Pin ⑥
Pin ⑦
Pin ⑧
Horizontal collector
+B
Vertical power supply (+45V)
Vertical power supply (+16V)
Ground
AFC Vp-p=150V
ABL
Heater
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Page 63
Pin ⑨
Pin ⑩
Video amplification voltage (+180V)
Blank
[8] Video switch HEF4053
Three sets of SPDT switches
Output 1
①
15
④
②
10
--Control pin⑨--Control pin --Control pin
Pin +5V power supply
Pins⑥⑦⑧ Ground
1IN1(1) ③2IN1(0)⒀3IN1(1)
14
1IN2(0) ⑤2IN2(1) ⑿3IN2(0)
11
16
II. Description of adjustment
Factory status data for 8838/8842 chassis
A special remote controller for factory use must be used to enter the factory adjustment
status of the 8838/8842 chassis, as detailed below:
You can enter the factory status by pressing continuously the “Maintenance” and “mute”
keys on the factory remote controller. Now you can see the first menu display under factory
status as follows:
MTV880C.
OSDORGH 56 35-120
OSDORGV 13 0-45
OSDPLL 120 35-205
│││││││││││
Remarks:
OSDORGH: for adjusting left and right positions of
characters
OSDORGV: for adjusting up and down positions of
characters
*OSDPLL: set value 120。
Note: The characters positions for PAL system
signal and NTSC system signal should be adjusted separately.
Press the “Maintenance” key twice to enter the second menu under factory status, which
gives the following display:
Remarks:
MTV880C.
V-SLOPE 37 0-63
V-AMPL 20 0-63
V-S.CORR 17 0-63
V-SHIFT 29 0-63
V-Z00M 25 0-63
V-SCROLL 31 0-63
V-SLOPE: Vertical semi-blanking adjustment,
specifically as follows:
First receive the signal from the PHILIPS card to
adjust this value, and adjust so that a horizontal line just
appears in the center of the P card.
V-AMPL: vertical magnitude adjustment
V-S.CORR: vertical S-correction adjustment
V-SHIFT: vertical center adjustment
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*V-ZOOM: set value 25
R
*V-SCORLL: set value 31
Note: The vertical adjustment for PAL system signal and NTSC system signal should be
adjusted separately.
Press the “Maintenance” key three times to enter the third menu under factory status, which
gives the following display:
Remarks:
MTV880C.
H-SHIFT 36 0-63
H-WIDTH 31 0-63
H-PARAB 31 0-63
H-CORNER 31 0-63
H-TRAP 31 0-63
H-SHIFT: horizontal center position adjustment.
*H-WIDTH set value 31.
*H-PARAB set value 31.
*H-CORNER set value 31.
*H-TRAP set value 31.
Note: The horizontal center for PAL system signal
and NTSC system signal should be adjusted separately.
Press the “Maintenance” key four times to enter the forth menu under factory status, which
gives the following display:
Remarks: R: brightness balance red gun adjustment
-31
G-31
B-31
C-4
C: set value is adjustable between 1-6, is determined by
G: brightness balance green gun adjustment
B: brightness balance blue gun adjustment
CRT driving voltage and has been set as a fixed value when
leaving the factory.
Press the “Maintenance” key five times to enter the fifth menu under factory status, which
gives the following display:
Remarks:
MTV880C.
AGC-TAK 3 0-63
VOLUME-CON 40 0-63
Y-DELAY 7 0-15
IF-FRE 38.00 0-5
IN WINDOW ABOVE
*AGC-TAK: set value 3
VOLUME-CON: set value 35-45 (This adjustment can
change the volume, and has been set as a fixed value
according to power requirement after leaving the factory)
*Y-DELAY: set value 7
*IF-FRE: set value 38 or 38.9 (set as a fixed value when
leaving the factory)
IN WINDOW ABOVE: indicating MF is within the range.
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Press the “Maintenance” key six times to enter the sixth menu, which gives the following
display:
MTV880C.
Y-CTI-DELAY 4 0-7
ADAP. BLACK 32 0-63
LUM. LINER 32 0-63
GAMMA 32 0-63
PEARING 32 0-63
STEEPNESS 32 0-63
CORE 32 0-63
LINE WIDTH 32 0-63
Remarks:
No item in this menu will function in the adjustment of this
chassis.
Press the “Maintenance” key seven times to enter the seventh menu, which gives the
following display:
Remarks:*WOOFER: set value 1 (0 for 21” and 14”)
OPTION 0
WOOFER 1
WOOFER VOL 0
COMB FILTER 0
AUTO SOUND 0
DIRECT SWITCH 1
TUNE SPEED 0
STERO 1
single audio channel)
*WOOFER VOL: set value 0
*COMB FILFER: set value 0
*AUTO SOUND: set value 0
*DIRECT SWITCH: set value 1
*TUNE SPEED: set value 0
*STERO: set value 1 (0 for machines with
Press the “Maintenance” key eight times to enter the level eighth menu, which gives the
following display:
OPTION 1
PAL 4.43 1
NTSC 3.58 1
NTSC 4.43 1
SECAM 0
D K 0
B G 0
I 0
M 0
Remarks:
*PAL 4.43: set value 1
*NTSC 3.58: set value 1
*NTSC 4.43: set value 1
*SECAM: set value 0 (it is a set value for 8842)
*DK: set value 0 (1 for full system)
*BG: set value 0 (1 for full system)
*I: set value 0 (1 for full system)
*M: set value 0 (1 for full system)
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Press the “Maintenance” key nine times to enter the ninth menu, which gives the following
display:
Remarks:
OPTION2
AV1 1
AV2 1
AV3 0
SVHS 1
UI MODE 2
MESH MODE 0
I F 1
REVERSE SEARCH 0
* AV1: set value 1
*AV2: set value 1 (0 for one channel of AV input)
*AV3: set value 0
*SVHS: set value 1 (0 for 21” and 14”)
*UI MODE: set value 2
*MESH MODE: set value 0
*IF: set value 1
*REVERSE SEARCH: set value 0
Press the “Maintenance” key ten times to enter the tenth menu, which gives the following
display:
OPTION3
AV SOUND
AV1 0
AV2 0
AV3 0
SVHS 0
Remarks: all being set value 0
Note:
1. Those with “*” are factory set values and must not be altered.
2. You can exit from the factory status by pressing the “TV” key on the remote
controller in any level of factory menu.
III. Repair for common faults
1. Fault principle and analysis for video amplification section
① Characteristics and principle of automatic white balance adjustment of
8838/8842 series TV set
The primary colors R, G and B from the decoding circuit, after passing three independent
video amplifiers, are applied to the cathodes of three independent electron guns, to control
three independent electron beams, which are converged to hit the respective fluorescent
materials. They should show white when mixed, but the luminous efficiency of the
fluorescent materials cannot be the same due to the characteristics of elements in the three
amplifiers and the electron emitting ability of the electron gun cathodes. Therefore balance
adjustment must be performed to display a white color, hence it is referred to as white balance
adjustment. In an ordinary color TV set, white balance is adjusted by adjusting the bias
resistance of the video amplification, i.e., the static bias of video amplification pole and signal
amplitude amplification ability, to control the balance of the three current beams. Despite
careful adjustment before leaving the factory, after long-time service, any change in any
parameter of the three independent channels will break the white balance, resulting in “color
cast”. It can be restored to normal only after re-adjustment by specialized personnel. The
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white balance is classified as “dark white balance” and “bright white balance”. Dark white
balance means the white balance when the screen is in dark condition because of high cathode
voltage of the electron gun and low electron beam current, it corresponds to the color cast
resulted from different electron flow cut-off characteristics of the beams from three guns,
therefore dark white balance adjustment is actually an adjustment of the static bias voltage of
the video amplifier. The bright white balance is the white balance when the display screen is
in bright status because of low cathode voltage of the electron gun and high electron beam
current, it corresponds to the color cast resulted from different grid cathode transconductance
characteristics of the three guns, therefore bright white balance adjustment is actually an
adjustment of the output signal amplitude of the video amplifier.
In 8838/8842 series color TV set, the automatic white balance adjustment technique is
adopted to achieve a good solution to the color cast problem. At the instance of each time
when the machine is turned on, it automatically check and adjust the static bias voltage and
output signal amplitude of the video amplification circuit, so that genuine, clear and bright
colors can be maintained even after long time use of the TV set. The schematic diagrams of
video amplification and white balance automatic check circuit of 8838/8842 color TV set is as
shown in Fig. 9. Figs. 10 and 11 are the simplified schematics. The automatic adjustment
method for white balance is: while the video amplifier and display with basically the same
structure, bias and gain remaining fixed unchanged, the “dark voltage” and “bright voltage”
permitting slight correction is fed respectively into the three independent amplifiers from the
primary color R, G, B output ports of the TDA8842/8838, then the cathode current (electron
beam current) of the three guns of the CRT is checked and compared with the same standard,
to correct the output of R, G and B by negative feedback mode according to their difference,
until the cathode current of the three guns are equalized (showing white). The entire
adjustment is automatically performed under the control by the IIC bus.
With Figs. 9 and 10, we can analyze the automatic adjustment process of white balance.
As the video amplifier is a horizontalar amplifier, the grid cathode transconductance of the
CRT electron guns after γcorrection can be regarded as horizontalar, because the respective
cathode current is proportional to the driving voltages U
, UG and UB. It can be known from
R
Fig. 10 that, the cathode current of three electron guns is collected in the form of added sum.
The cathode current of the three electron guns can only be checked with the “10-score
method” respectively. Refer to Fig. 11, sandcastle pulse is generated according to horizontal
return and vertical return pulses, and the leak current of the three guns are measured first with
its timing control, which is completed during “LM” period, then the cathode current of dark
white balance of the three electron guns for R, G and B is measured in turn, each for two
scanning cycles, i.e., the “BM” period; with the same method, the respective cathode current
is measured in turn during the “WM” period. The whole test takes 13 scanning cycles and is
completed in 0.832ms.
The processing of the test results is as shown in Fig. 12, where only the comparison and
adjustment principle block diagram for blue (B) is shown. The block diagrams for comparison
and adjustment of R and G are identical and omitted. As the comparison standard for dark and
bright is V
REF1<VREF2
, therefore the result of A1 is used to correct the output of bias circuit,
and the comparison result of A2 used to correct the gain of the amplifier. Any time of test
failure or adjustment beyond the specified range, R, G and B will output the blanking level.
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② Main points in color cast and retrace fault repair in 8838/8842 series color TV
The traditional method to repair a color cast fault in color TV is to adjust the saturation,
then observe if the picture turns to black and white after cutting off the saturation. If so, the
fault is in the video amplification circuit or there is color cast in the CRT. With a color TV set
with automatic white balance adjustment function, if the color cast remains after turning off
the saturation, the check should be focused on the elements of video amplification circuit and
the associated elements of 8838 main chips.
In case of a retrace fault, first analyze the cause of the fault according to the color of the
retrace horizontal appearing. For example, if it is too blue, the video amplification circuit
should be checked to see if the video amplification output voltage is too low, or any element
such as the video amplification transistor is damaged. The video amplification circuit element
for the color with problem should be checked. In most cases, it is damaged video
amplification circuit element that lead to retrace and color cast, only in extreme few cases the
CRT is damaged. In case of retrace fault without color cast, it is usually due to abnormality in
the supply system for video amplification circuit and CRT acceleration pole voltage. Often
open R215 or D490 and damaged D407 will result in retrace fault. Of course, sometimes the
transistors in the video amplification circuit will damage at the same time.
2. Circuit analysis and maintenance for “three no’s” fault
The fault of “no picture, no sound and no power supply indication” (hereinafter referred
to as “three no’s” fault) is a fault with high probability of occurrence in TDA8842/OM8838
series chassis. The following faults can be repaired using the methods described below:
① Indicator is not ON. The fault is mainly in the power supply circuit section.
In this circuit, there are the following main voltage power supply systems:
●The power transformer T801 outputs the following voltage:
a. +B (main power supply)
b. +24V (power supply to horizontal drive and pillow distortion equalizing)
7805 +5V (supply to CPU, indicator and remote control
head)
c. +15V V809 +12V (12V supply to tuner)
7805 (5V supply to tuner)
7808 (supply to N501, N001)
d. +16V (sound power supply)
● Horizontal output transformer T402 outputs the following voltage:
a. +16V (vertical power supply)
b. +45V (vertical power supply)
c. +180V (video amplification voltage)
② The indicator is ON and the power supply output voltage is normal. The fault is mainly in
the horizontal section, vertical section and video amplification section as follows:
In the fault automatic protection circuit in an ordinary color TV set, normally some
external sampling circuits triggers a testing port of the thyristor or microprocessor, and after
logic operation and determination by the microprocessor, a cut-off (waiting) signal level is
output from a specific pin position of the microprocessor, to cut off the switching stabilized
power supply +B voltage or horizontal scan triggering signal power supply output, to realize
automatic protection cut-off for the main circuit of the color TV set.
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OM8838/TDA8842 series color TV sets rely more on the “soft start and slow stop”
function set inside the IC chip and the “automatic fault diagnosis” or logic protection function
on some ports to realize protection for the circuit. In case of a fault in horizontal scanning,
vertical scanning and video amplification circuits, the whole machine will be in the faulty
status of “three no’s” fault.
The primary meaning of “soft start and slow stop” function is that, in case of oscillation
stop in horizontal scanning output, excessive electron beam current, oscillation stop in vertical
scanning output, it will immediately enter the “slow stop” process from the internal horizontal
triggering output, and finally cut off the triggering output, resulting in the “three no’s” fault.
Because of the internal protection provisions, even if the microcomputer-based monitoring
system fails at this time, it will not damage other elements. Therefore for the repair of this
“three no’s” fault in the chassis, it is permitted to cut off the power supply protection system
of the microcomputer (CPU), then to monitor the change in voltage at various critical points
quickly after “forced on”, so as to analyze the location of the fault. The “soft start” means in
each turning on, there is a transition period from start to normal, without exception even for a
TV set with fault. “Slow stop” means there is a transition period from normal to turning off
once a fault functions. During the transition period, the voltage at a point without fault
changes in the order of starting, normal and waiting, and the voltage at a point with fault
changes in the order of starting, abnormal and waiting. Therefore each time after turning on
again, check is started, the variation range of instrument measured values are observed in time
within the valid time period, then any circuit or element with fault is determined according to
the monitoring results during the transition period following turning on.
For the flow diagram of “three no’s” fault, see Fig. 13.
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3. Quick checklist for common faults in TDA8842/OM8838 series color TV sets:
Fault symptom Faulty unit circuitFaulty element
Three no’s, the indicator
is not ON
Three no’s, the indicator
is not ON
Three no’s, the indicator
is not ON
Three no’s, the indicator
Power supply
section
Power supply
section
Power supply
section
Fuse F801 damaged, and resistor R802
damaged
Fuse F801 damaged, and diodes D801, D802,
D805 and D806 damaged
Fuse F801 damaged, and transistors V802 and
V805 damaged
Horizontal section V402 damaged, and C413 damaged
is ON
Three no’s, the indicator
Horizontal section V402 damaged, and D412 damaged
is ON
Three no’s, the indicator
is ON
Three no’s, the indicator
is not ON
Power supply
N807 damaged, and V809 damaged
section
Power supply
N805 damaged
section
Top retrace horizontal Vertical section D406 damaged, and R307 damaged
Top retrace horizontal Vertical section N301 damaged, and R307 damaged
Three no’s, the indicator
Horizontal section V401 damaged
is ON
Horizontal bright
Vertical section R306 damaged, and D405 damaged
horizontal
Three no’s, the indicator
is ON
Three no’s, the indicator
is ON
Power supply
V808 damaged
section
Video amplification
N201 damaged
section
No AV input AV section N001 damaged, and ZD001 damaged
Pillow distortion Pillow distortion