TDK iQN series User Manual

℡ (877) 498

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Data Sheet: SuperetaTM iQN Series –Single Output Quarter Brick

Supereta™ iQN Series DC/DC Power Modules

Standard Features:

• Standard Quarter Brick Pinout

• Size: 2.28” × 1.45” × 0.5” (57.9mm × 36.8mm × 12.7mm)

• Up to 6A of output current

• Power density – 127W / in3

• Efficiency – up to 92%

• Full load typical efficiency – 90%

• Output power – up to 210W

• Droop load share

• Wide output voltage trim range, 17V to 35V

• Metal board design with high usable power

6A at 70C, 350LFM, 1.625” heat sink

• Basic insulation – 1500Vdc

• Positive remote on/off logic

• Remote sense

• Constant switching frequency

• Voltage fold-back constant current limit

• Latched output over-voltage protection

• Latched output over-current protection

• Latched over-temperature protection

The Supereta™ iQN series offers an industry standard quarter brick high current power module with true useable output power. iQN series power modules with the voltage foldback constant current limit feature are ideally suited for fan motor control and wireless applications. Its 90% full load efficiency (91% at 70% of full load) and superior thermal performance make the iQN series of power modules ideally suited for tight space and power-hungry applications in demanding thermal environments. This rugged building block is designed to serve as the core of your high reliability system. The droop current sharing capability allows multiple modules to be connected in parallel. A wide output voltage trim down range, to 17V, and remote sensing are standard features enhancing versatility.

• Auto-recovery input under and over

voltage protections

• UL 60950 (US and Canada), VDE 0805,

CB scheme (IEC950)

• CE Mark (EN60950)

• EMI: CISPR 22 A or B with external filter

• US 6,618,274. Other patents pending

• ISO Certified manufacturing facilities

Optional Features:

• Negative remote on/off logic

• Short Thru-hole pins 2.79 mm (0.110”)

• Long Thru-hole pins 4.57 mm (0.180”)

• Long Thru-hole pins 5.08 mm (0.200”)

• Non-latching output OVP protection

• Non-latching load over-current protection

• Non-latching over-temperature protection

48V Input, 35V / 6A Output

Quarter Brick

The

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℡ (877) 498

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TDK Innoveta Inc.

Data Sheet: SuperetaTM iQN Series –Single Output Quarter Brick

Ordering information:

Product

Identifier

i Q N 48 006 A 350 V -

TDK Innoveta

Package

Size

Quarterbrick

Platform Input

Voltage

Supereta 36-75V 006 – 6 A Amps

Output

Current/

Power

Output

Units

Main

Output

Voltage

350 – 35V

Option Table:

Feature Set On/Off Logic OVP Pin Length Special Code

00 Positive Latch 0.145” No 01 Negative Latch 0.145” No 02 Positive Latch 0.110” No 03 Negative Latch 0.110” No 04 Positive Latch 0.200” No 05 Negative Latch 0.200” No 06 Positive Non-Latch 0.145” No 07 Negative Non-Latch 0.145” No 08 Positive Latch 0.180” No 09 Negative Latch 0.180” No A9 Negative Latch 0.180” Yes. Modified start-up

characteristics.

Product Offering:

Code Input Voltage Output Voltage

Output

Current

iQN48006A350V 36-75V 35V 6A 210W 90%

# of

Outputs

Single 00 – Standard

Safety

Class

0 00

Feature Set

Maximum

Efficiency

Output Power

3320 Matrix Drive, Suite 100 Richardson, Texas 75082

Phone (877) 498-0099 Toll Free (469) 916-4747 Fax (877) 498-0143 Toll Free (214) 239-3101

support@tdkinnoveta.com http://www.tdkinnoveta.com/

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Data Sheet: SuperetaTM iQN Series –Single Output Quarter Brick

Mechanical Specification:

Dimensions are in mm [in]. Unless otherwise specified tolerances are: x.x ± 0.5 [0.02], x.xx and x.xxx ± 0.25 [0.010].

1.02 [.040] DIA 6 pins

1.52 [.060] DIA

M3 X .5 threaded inserts, 2 places

2 pins

1

2

3

3.40 [0.134] max Dia 2 places

Recommended hole pattern (top view)

8 7 6 5 4

Pin Assignment:

PIN FUNCTION PIN FUNCTION

1 Vin(+) 4 Vo(-)

2 On/Off 5 Sense(-)

3 Vin(-) 6 Trim

7 Sense(+)

8 Vo(+)

Pin base material is copper or brass with matte tin or tin/lead plating; the maximum module weight is 60g (2.1 oz). Metal Board Flatness Tolerance: 0.002” per inch (Max).

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Data Sheet: SuperetaTM iQN Series –Single Output Quarter Brick

Absolute Maximum Ratings:

Stress in excess of Absolute Maximum Ratings may cause permanent damage to the device.

Characteristic Min Max Unit Notes & Conditions

Continuous Input Voltage -0.5 80 Vdc

Transient Input Voltage --- 100 Vdc 100mS max.

Isolation Voltage Input to Output Input to Base-plate Output to Base-plate

Storage Temperature -55 125 ˚C

Operating Temperature Range (Tc)

---

-40 119 ˚C

1500 1500

500

Vdc Vdc Vdc

Basic Insulation Basic Insulation Operational Insulation

Measured at the location specified in the thermal measurement figure. Maximum temperature varies with model number, output current, and module orientation – see curve in thermal performance section of the data sheet.

Input Characteristics:

Unless otherwise specified, specifications apply over all Rated Input Voltage, Resistive Load, and Temperature conditions.

Characteristic Min Typ Max Unit Notes & Conditions

Operating Input Voltage 36 48 75 Vdc

Turn-on Voltage --- 34.5 --- Vdc

Turn-off Voltage --- 32.3 --- Vdc

Hysteresis --- 2.2 --- Vdc

Startup Delay Time from application of input voltage

Startup Delay Time from on/off --- 40 --- mS Vo = 0 to 0.1*Vo,nom; Vin = Vi,nom,

Output Voltage Rise Time --- 80 --- mS Io=Io,max,Tc=25˚C, Vo=0.1 to 0.9*Vo,nom

Inrush Transient --- --- 0.2 A2s Exclude external input capacitors

Input Reflected Ripple --- --- --- mApp See input/output ripple and noise

Input Ripple Rejection --- 40 --- dB @120Hz

*

Engineering Estimate

**

Consult TDK Innoveta for slow start-up with heavy capacitive load

Caution: The power modules are not internally fused. An external input line normal blow fuse with a maximum value of 15A is

6A output --- --- 7 A Vin = 0 to Vin,max Maximum Input Current

--- 50 --- mS Vo = 0 to 0.1*Vo,nom; on/off =on, Io=Io,max, Tc=25˚C

Io=Io,max,Tc=25˚C

measurements figure; BW = 20 MHz

required; see the Safety Considerations section of the data sheet.

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Data Sheet: SuperetaTM iQN Series –Single Output Quarter Brick

Electrical Data:

iQN48006A350V-000 through -0A9: 35V, 6A Output

Characteristic Min Typ Max Unit Notes & Conditions

Output Open Circuit Voltage Set-point 34.65 35 35.35 Vdc Vin=Vin,min to Vin,max, Io=0A, Tc = 25˚C

Output Voltage Initial Set-point Tolerance 34.48 35 35.53 Vdc

Efficiency --- 90 --- % Vin=Vin,nom; Io=Io,max; Tc = 25˚C

Line Regulation --- 50 100* mV Vin=Vin,min to Vin,max, Io and Tc fixed

Droop Rate --- 771 --- mV/A Vin=Vin,min to Vin,max, Tc = 25˚C

Temperature Regulation --- 125 300* mV Tc=Tc,min to Tc,max, Vin and Io fixed

Load Share Accuracy -10 --- +10 % 50% to 100% rated load current, Tc = 25˚C

Output Current 0 --- 6 A

Output Current Limiting Threshold --- 6.5 --- A Vo = 0.9*Vo,nom, Tc<Tc,max

Short Circuit Current 0 0 --- A Latch off

Output Ripple and Noise Voltage

Over all rated input voltage and temperature conditions with Io=0A to end of life

At loads less than Io,min the module will continue to regulate the output voltage, but the output ripple may increase slightly

--- 120 250

--- 10 30 mVrms

mVpp

Vin=48V, Io≥Io,min, Tc=25˚C. Measured across one 0.1uF, one 1.0 uF, one 47uF ceramic, and a 68uF low esr aluminum electrolytic capacitors located 2 inches away – see input/output ripple measurement figure; BW = 20MHz

Output Voltage Adjustment Range 17 --- 35** V

Output Voltage Remote Sense Range --- --- 10 %Vo,nom

---

800

350

Dynamic Response:

Recovery Time to 10% of Peak Deviation

Transient Voltage

Output Voltage Overshoot during Startup 0 0 --- mV Vin=Vin,nom; Io=Io,max,Tc=25˚C

Switching Frequency --- 155 --- kHz Fixed

Output Over Voltage Protection 38.9 39.7 41.1 V

External Load Capacitance 68 ---

Isolation Capacitance --- 1000 --- pF

Isolation Resistance 10 --- --- MΩ

Vref 2.5 V Required for trim calculation

* Engineering Estimate ** Trim up is possible, but the load current needs to be reduced. Contact TDK Innoveta for details

†

Contact TDK Innoveta for applications that require additional capacitance or using capacitors with very low ESR

---

5,000 †

µS

mV

uF

Note: Trim up 10% is possible, but the load current needs to be reduced

di/dt = 0.1A/uS, Vin=Vin,nom; load step from 50% to 75% of Io,max, Tc=25˚C with at least one 1.0 uF, one 47uF ceramic, and a 68uF low esr aluminum electrolytic capacitors across the output terminals.

Note: Exclude the droop.

Minimum ESR > 2.5 mΩ. Tc=25˚C

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TDK iQN series User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual