TDK GENESYS 1500W, GENESYS 750W User Manual

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TECHNICAL MANUAL FOR

GENESYSTM 750W/1500W

Programmable DC Power Supplies

Document: 83-507-013 Rev D

TDK-Lambda Americas Inc.

405 Essex Road, Neptune, NJ 07753

Tel: (732) 922-9300

Fax: (732) 922-9334

Web: www.US.TDK-Lambda.com/HP

TDK GENESYS 1500W, GENESYS 750W User Manual

GENESYS™ Manual Supplement

FOR UNITS EQUIPPED WITH “IEMD” OPTION, ALSO REFER TO MANUAL 83-030-200 IEMD.

FOR UNITS EQUIPPED WITH “LAN” OPTION,

REFER TO MANUAL 83-034-100.

83-507-013 Rev. D

TABLE OF CONTENTS

WARRANTY…………………………………………………………………………………………….

Pg. 1

SAFETY INSTRUCTIONS……………………………………………………………………………..

Pg. 2

GERMAN SAFETY INSTRUCTIONS…………………………………………………………………

Pg. 4

CHAPTER 1 GENERAL INFORMATION…………………………………………………………...

Pg. 6

1.1 USER MANUAL CONTENT……………………………………………………………………….

Pg. 6

1.2 INTRODUCTION……………………………………………………………………………………

Pg. 6

1.2.1 General description…………………………………………………………………………..

Pg. 6

1.2.2 Models covered ……………………………………………………………………………...

Pg. 6

1.2.3 Features and options ………………………………………………………………………..

Pg. 6

1.2.4 Multiple output power system ………………………………………………………………

Pg. 7

1.2.5 Control via the serial communication port…………………………………………………

Pg. 7

1.2.6 Analog voltage programming and monitoring…………………………………………….

Pg. 7

1.2.7 Parallel operation…………………………………………………………………………….

Pg. 7

1.2.8 Output connections………………………………………………………………………….

Pg. 7

1.2.9 Cooling and mechanical construction……………………………………………………..

Pg. 8

1.3 ACCESSORIES…………………………………………………………………………………….

Pg. 8

1.3.1 Included Accessories………………………………………………………………………..

Pg. 8

1.3.2 Optional Communication Cables……………………………………………………………

Pg. 8

1.3.3 AC cables …………………………………………………………………………………….

Pg. 8

CHAPTER 2 SPECIFICATIONS……………………………………………………………………...

Pg. 9

2.1 OUTPUT RATING………………………………………………………………………………….

Pg. 9

2.2 INPUT CHARACTERISTICS……………………………………………………………………...

Pg. 9

2.3 CONSTANT VOLTAGE MODE…………………………………………………………………...

Pg. 9

2.4 CONSTANT CURRENT MODE…………………………………………………………………..

Pg. 9

2.5 ANALOG PROGRMAMING AND MONITORING……………………………………………….

Pg. 9

2.6 PROGRAMMING AND READBACK……………………………………………………………..

Pg. 10

2.7 PROTECTIVE FUNCTIONS………………………………………………………………………

Pg. 10

2.8 FRONT PANEL…………………………………………………………………………………….

Pg. 10

2.9 ENVIRONMENTAL CONDITIONS……………………………………………………………….

Pg. 10

2.10 MECHANICAL…………………………………………………………………………………….

Pg. 10

2.11 SAFETY/EMS……………………………………………………………………………………..

Pg. 10

2.12 SUPPLEMENTAL CHARACTERISTICS……………………………………………………….

Pg. 11

2.13 OUTLINE DRAWINGS…………………………………………………………………………...

Pg. 12

CHAPTER 3 INSTALLATION………………………………………………………………………..

Pg. 13

3.1 GENERAL…………………………………………………………………………………………...

Pg. 13

3.2 PREPARATION FOR USE………………………………………………………………………...

Pg. 13

3.3 INITIAL INSPECTION……………………………………………………………………………...

Pg. 13

3.4 RACK MOUNTING…………………………………………………………………………………

Pg. 13

3.4.1 To install the power supply in a rack……………………………………………………..

Pg. 13

3.4.2 Rack mount slides………………………………………………………………………….

Pg. 14

3.5 LOCATION MOUNTING AND COOLING……………………………………………………….

Pg. 14

3.6 AC SOURCE REQUIREMENTS………………………………………………………………….

Pg. 14

3.7 AC INPUT POWER CONNECTION……………………………………………………………...

Pg. 14

3.7.1 AC input connector, 1500W models………………………………………………………

Pg. 15

3.7.2 AC input connector, 750W models………………………………………………………..

Pg. 15

3.7.3 AC input cord………………………………………………………………………………..

Pg. 15

3.7.4 AC input wire connection, 1500W models………………………………………………..

Pg. 15

3.8 TURN-ON CHECKOUT PROCEDURE………………………………………………………….

Pg. 16

3.8.1 General……………………………………………………………………………………….

Pg. 16

3.8.2 Prior to operation…………………………………………………………………………….

Pg. 16

3.8.3 Constant voltage check……………………………………………………………………..

Pg. 17

3.8.4 Constant current check……………………………………………………………………..

Pg. 17

3.8.5 OVP check…………………………………………………………………………………...

Pg. 17

3.8.6 UVL check……………………………………………………………………………………

Pg. 17

3.8.7 Foldback check……………………………………………………………………………...

Pg. 18

83-507-013 Rev. D

TABLE OF CONTENTS

3.8.8 Address setting……………….……………………………………………………………..

Pg. 18

3.8.9 Baud rate setting…………………………………………………………………………….

Pg. 18

3.9 CONNECTING THE LOAD………………………………………………………………………..

Pg. 18

3.9.1 Load Wiring…………………………………………………………………………………..

Pg. 18

3.9.2 Current Carrying Capacity………………………………………………………………….

Pg. 18

3.9.3 Wire termination…………………………………………………………………………….

Pg. 19

3.9.4 Noise and Impedance Effects……………………………………………………………...

Pg. 20

3.9.5 Inductive loads……………………………………………………………………………….

Pg. 20

3.9.6 Making the load connections……………………………………………………………….

Pg. 20

3.9.7 Connecting single loads, local sensing (default)…………………………………………

Pg. 23

3.9.8 Connecting single loads, remote sensing………………………………………………...

Pg. 23

3.9.9 Connecting multiple loads, radial distribution method…………...……………………...

Pg. 23

3.9.10 Multiple loads connection with distribution terminals…………………………………..

Pg. 24

3.9.11 Grounding outputs…………………………………………………………………………

Pg. 24

3.10 LOCAL AND REMOTE SENSING………………………………………………………………

Pg. 25

3.10.1 Sensing wiring……………………………………………………………………………...

Pg. 25

3.10.2 Local sensing……………………………………………………………………………….

Pg. 25

3.10.3 Remote sensing……………………………………………………………………………

Pg. 26

3.10.4 J2 sense connector technical information………………………………………………

Pg. 26

3.11 REPACKAGING FOR SHIPMENT………………………………………………………………

Pg. 26

CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECTORS………...………

Pg. 27

4.1 INTRODUCTION……………………………………………………………………………………

Pg. 27

4.2 FRONT PANELCONTROLS AND INDICATORS……………………………………………….

Pg. 27

4.3 REAR PANELCONNECTIONS AND CONTROLS……………………………………………..

Pg. 29

4.4 REAR PANEL SW1 SETUP SWITCH……………………………………………………………

Pg. 30

4.4.1 SW1 positions functions……………………………………………………………………

Pg. 31

4.4.2 Resetting the SW1 switch………………………………………………………………

Pg. 31

4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR……………………

Pg. 32

4.5.1 Making J1 connections……………………………………………………………………..

Pg. 32

CHAPTER 5 LOCAL OPERATION………………………………………………………………….

Pg. 34

5.1 INTRODUCTION…………………………………………………………………………………..

Pg. 34

5.2 STANDARD OPERATION…………………………………………………………………………

Pg. 34

5.2.1 Constant Voltage Mode…………………………………………………………………….

Pg. 34

5.2.2 Constant Current Operation………………………………………………………………..

Pg. 34

5.2.3 Automatic Crossover………………………………………………………………………..

Pg. 35

5.3 OVER VOLTAGE PROTECTION (OVP)………………………………………………………...

Pg. 35

5.3.1 Setting the OVP level……………………………………………………………………….

Pg. 35

5.3.2 Activated OVP protection indications……………………………………………………..

Pg. 35

5.3.3 Resetting the OVP circuit…………………………………………………………………..

Pg. 35

5.4 UNDER VOLTAGE LIMIT……………………………………………………………………….. .

Pg. 36

5.4.1 Setting the UVL level………………………………………………………………………..

Pg. 36

5.5 FOLDBACK PROTECTION……………………………………………………………………….

Pg. 36

5.5.1 Setting the Foldback protection…………………………………………………………….

Pg. 36

5.5.2 Resetting activated Foldback protection…………………………………………………..

Pg. 36

5.6 OUTPUT ON/OFF CONTROL…………………………………………………………………….

Pg. 36

5.7 OUTPUT SHUT-OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR………………

Pg. 36

5.8 ENABLE/DISABLE CONTROL VIA………………………………………………………………

Pg. 37

5.9 CV/CC SIGNAL……………………………………………………………………………………..

Pg. 37

5.10 PS OK SIGNAL……………………………………………………………………………………

Pg. 37

5.11 SAFE START AND AUTO-RESTART MODES………………………………………………..

Pg. 38

5.11.1 Automatic start mode………………………………………………………………………

Pg. 38

5.11.2 Safe start mode……………………………………………………………………………..

Pg. 38

5.12 OVER TEMPERATURE PROTECTION (OTP)………………………………………………..

Pg. 38

5.13 LAST SETTING MEMORY………………………………………………………………………

Pg. 38

5.14 SERIES OPERATION…………………………………………………………………………….

Pg. 39

5.14.1 Series connection for increased output voltage…………………………………………

Pg. 39

5.14.2 Series connection for positive and negative output voltage……………………………

Pg. 40

5.15 PARALLEL OPERATION……………………………………………………………………….

Pg. 41

83-507-013 Rev. D

TABLE OF CONTENTS

5.15.1 Basic parallel operation……………………………………………………………………

Pg. 41

5.15.2 Advanced parallel operation………………………………………………………………

Pg. 42

5.16 DAISY-CHAIN SHUT-OFF CONNECTION…………………………………………………….

Pg. 45

5.17 FRONT PANEL LOCKING……………………………………………………………………….

Pg. 44

5.17.1 Unlocked front panel………………………………………………………………………

Pg. 44

5.17.2 Locked front panel…………………………………………………………………………

Pg. 44

CHAPTER 6 REMOTE ANALOG PROGRAMMING………………………………………………

Pg. 45

6.1 INTRODUCTION……………………………………………………………………………………

Pg. 45

6.2 LOCAL/REMOTE ANALOG CONTROL…………………………………………………………

Pg. 45

6.3 LOCAL/REMOTE ANALOG INDICATION……………………………………………………….

Pg. 45

6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT………..

Pg. 46

6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT…………………..

Pg. 47

6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT………………………...

Pg. 48

CHAPTER 7 RS232 & RS485 REMOTE CONTROL……………………………………………...

Pg. 49

7.1 INTRODUCTION……………………………………………………………………………………

Pg. 49

7.2 CONFIGURATION………………………………………………………………………………….

Pg. 49

7.2.1 Default setting………………………………………………………………………………...

Pg. 49

7.2.2 Address setting……………………………………………………………………………….

Pg. 49

7.2.3 RS232 or RS485 selection………………………………………………………………….

Pg. 49

7.2.4 Baud rate setting……………………………………………………………………………..

Pg. 49

7.2.5 Setting the unit into Remote or Local mode……………………………………………….

Pg. 49

7.2.6 RS232/458 port at Local mode……………………………………………………………..

Pg. 50

7.2.7 Front panel in Remote mode……………………………………………………………….

Pg. 50

7.3 REAR PANEL RS232/485 CONNECTOR……………………………………………………….

Pg. 50

7.4 MD MODE OPTION (Factory Installed)………………………………………………………….

Pg. 51

7.4.1 MD Mode Description……………………………………………………………………….

Pg. 51

7.4.2 MD Mode enable - Serial communication mode………………………………………….

Pg. 51

7.4.3 MD Mode SRQ……………………………………………………………………………….

Pg. 51

7.4.4 Communication Collisions…………………………………………………………………..

Pg. 51

7.4.5 MD Mode SRQ Retransmission……………………………………………………………

Pg. 51

7.5 CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS…………………………….

Pg. 52

7.5.1 Single power supply………………………………………………………………………….

Pg. 52

7.5.2 Multi power supply connection to RS232 or RS485 BUS………………………………..

Pg. 53

7.6 COMMUNICATION INTERFACE PROTOCOL…………………………………………………

Pg. 53

7.6.1 Data format…………………………………………………………………………………...

Pg. 53

7.6.2 Addressing……………………………………………………………………………………

Pg. 53

7.6.3 End of message……………………………………………………………………………..

Pg. 53

7.6.4 Command repeat…………………………………………………………………………….

Pg. 53

7.6.5 Checksum…………………………………………………………………………………….

Pg. 53

7.6.6 Acknowledge………………………………………………………………………………….

Pg. 53

7.6.7 Error message………………………………………………………………………………..

Pg. 54

7.6.8 Backspace…………………………………………………………………………………….

Pg. 54

7.7 ERROR MESSAGES………………………………………………………………………………

Pg. 54

7.8 COMMAND SET DESCRIPTION…………………………………………………………………

Pg. 54

7.8.1 General guides……………………………………………………………………………….

Pg. 54

7.8.2 Command set categories……………………………………………………………………

Pg. 54

7.8.3 Initialization control commands……………………………………………………………..

Pg. 55

7.8.4 ID control commands………………………………………………………………………..

Pg. 55

7.8.5 Output control commands…………………………………………………………………..

Pg. 55

7.9 GLOBAL OUTPUT COMMANDS………………………………………………………………..

Pg. 57

7.9.1 General………………………………………………………………………………………..

Pg. 57

7.10 SINGLE BYTE COMMANDS……………………………………………………………………

Pg. 58

7.10.1 General………………………………………………………………………………………

Pg. 58

7.10.2 Global commands without response……………………………………………………..

Pg. 58

7.10.3 Global commands with response…………………………………………………………

Pg. 59

7.10.4 Addressed commands with response……………………………………………………

Pg. 59

7.10.5 Addressed commands without response………………………………………………..

Pg. 59

83-507-013 Rev. D

TABLE OF CONTENTS

7.10.6 Status Control Commands………………………………………………………………..

Pg. 62

7.11 STATUS, ERROR AND SRQ REGISTERS…………………………………………………..

Pg. 62

7.11.1 General Description………………………………………………………………………..

Pg. 62

7.11.2 Conditional Registers………………………………………………………………………

Pg. 63

7.11.3 Service Request: Enable and Event Registers………………………………………….

Pg. 64

7.12 SERIAL COMMUNICATION TEST SET-UP.………………………………………………….

Pg. 67

CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION…………………………………

Pg. 68

8.1 INTRODUCTION……………………………………………………………………………………

Pg. 68

8.2 SPECIFICATIONS………………………………………………………………………………….

Pg. 68

8.2.1 0-5V/0-10V option……………………………………………………………………………

Pg. 68

8.2.2 4-20mA option………………………………………………………………………………..

Pg. 68

8.3 ISOLATED PROGRAMMING & MONITORING CONNECTOR………………………………

Pg. 69

8.4 SETUP AND OPERATING INSTRUCTIONS……………………………………………………

Pg. 70

8.4.1 Setting up the power supply for 0-5V/0-10V Isolated Programming and Monitoring…

Pg. 70

8.4.2 Setting up the power supply for 4-20mA Isolated Programming and Monitoring……..

Pg. 70

CHAPTER 9 MAINTENANCE………………………………………………………………………...

Pg. 71

9.1 INTRODUCTION……………………………………………………………………………………

Pg. 71

9.2 UNITS UNDER WARRANTY……………………………………………………………………...

Pg. 71

9.3 PERIODIC MAINTENANCE……………………………………………………………………….

Pg. 71

9.4 ADJUSTMENT AND CALIBRATION……………………………………………………………..

Pg. 71

9.5 PARTS REPLACEMENT AND REPAIRS………………………………………………………..

Pg. 71

9.6 TROUBLESHOOTING……………………………………………………………………………..

Pg. 71

9.7 FUSE RATING……………………………………………………………………………………...

Pg. 72

83-507-013 Rev. D

WARRANTY

This TDK-Lambda Americas Inc. product is warranted against defects in materials and workmanship for a period of five years from date of shipment. During the warranty period, TDK-Lambda Americas Inc. will, at it’s option, either repair or replace products which prove to be defective.

LIMITATION OF WARRANTY

The warranty shall not apply to defects resulting from improper or inadequate usage or maintenance by the buyer, buyer supplied products or interfacing. The warranty shall not apply to defects resulting from unauthorized modifications, or from operation exceeding the environmental specifications of the product, or if the QA seal has been removed or altered by anyone other than TDK-Lambda Americas Inc. authorized personnel. TDK-Lambda Americas Inc. does not warrant the buyer’s circuitry or malfunctions of TDK-Lambda Americas Inc. products resulting from the buyer’s circuitry. Furthermore, TDK-Lambda Americas Inc. does not warrant any damage occurring as a result of the buyer’s circuitry or the buyer’s - supplied products. THIS LIMITED WARRANTY IS IN LIEU OF, AND TDK-LAMBDA AMERICAS INC DISCLAIMS AND EXCLUDES, ALL OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OF CONFORMITY TO MODELS OR SAMPLES.

WARRANTY SERVICE

This product must be returned to an authorized TDK-Lambda Americas Inc. service facility for repairs or other warranty service. For products returned to TDK-Lambda Americas Inc. for warranty service, the buyer shall prepay shipping charges to TDK-Lambda Americas Inc. If the unit is covered under the foregoing warranty then TDK-Lambda Americas Inc. shall pay the shipping charges to return the product to the buyer. Refer to Section 3.11 for repackaging for shipment.

DISCLAIMER

The information contained in this document is subject to change without notice. TDK-Lambda Americas Inc. shall not be liable for errors contained in this document or for incidental or consequential damages in connection with the furnishing, performance or use of this material. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of TDKLambda Americas Inc.

TRADEMARK INFORMATION

Genesys™ power supply is a trademark of TDK-Lambda Americas Inc.

Microsoft™ and Windows™ are trademarks of Microsoft Corporation.

THE FCC WANTS YOU TO KNOW

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.

FCC WARNING

Modifications not expressly approved by manufacturer could void the user authority to operate the equipment under FCC Rules.

1

83-000-016 Rev. F

SAFETY INSTRUCTIONS

CAUTION

The following safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with the safety precautions or warnings in this document violates safety standards of design, manufacture and intended use of this equipment and may impair the builtin protections within.

TDK-Lambda Americas Inc. Inc. shall not be liable for user’s failure to comply with these requirements.

INSTALLATION CATEGORY

The GenesysTM power supply series has been evaluated to INSTALLATION CATEGORY II. Installation category (over voltage category) II: local level, appliances, portable equipment etc. With smaller transient over voltage than Installation Category (over voltage category) III.

GROUNDING

This product is a Safety Class 1 instrument. To minimize shock hazard, the instrument chassis must be connected to an electrical ground. The instrument must be connected to the AC power supply mains through a three conductor power cable, with the ground wire firmly connected to an electrical ground (safety ground) at the power outlet.

For instruments designed to be hard-wired to the supply mains, the protective earth terminal must be connected to the safety electrical ground before another connection is made. Any interruption of the protective ground conductor or disconnection of the protective earth terminal will cause a potential shock hazard that might cause personal injury.

WARNING

OUTPUT TERMINALS GROUNDING

There is a potential shock hazard at the RS232/RS485 and the IEEE ports when using power supplies with rated or combined voltage greater than 400V and the Positive Output of the Power Supply is grounded. Do Not connect the Positive Output to ground when using the RS232/RS485 or IEEE.

FUSES

Fuses must be changed by authorized TDK-Lambda Americas Inc. Inc. service personnel only. For continued protection against risk of fire, replace only with the same type and rating of fuse. Refer to Chapter 9 for fuse ratings.

INPUT RATINGS

Do not use AC supply, which exceeds the input voltage and frequency rating of this instrument. The input voltage and frequency rating of the GenesysTM power supply series is: 100-240V , 50/60Hz. For safety reasons, the mains supply voltage fluctuations should not exceed +/-10% of nominal voltage.

LIVE CIRCUITS

Operating personnel must not remove the instrument cover. No internal adjustment or component replacement is allowed by non-TDK-Lambda Americas Inc. Inc. qualified personnel. Never replace components with power cable connected. To avoid injuries, always disconnect power, discharge circuits and remove external voltage source before touching components.

PARTS SUBSTITUTIONS & MODIFICATIONS

Parts substitutions and modifications are allowed by authorized TDK-Lambda Americas Inc. Inc. service personnel only. For repairs or modifications, the instrument must be returned to an authorized TDK-Lambda Americas Inc. Inc. service facility.

2

83-507-013 Rev. D

SAFETY INSTRUCTIONS

ENVIRONMENTAL CONDITIONS

The GenesysTM power supply series safety approval applies to the following operating conditions:

*Indoor use

*Ambient temperature: 0°C to 50°C

*Maximum relative humidity: 90% (no condensation)

*Altitude: up to 3000m

*Pollution degree 2

 

CAUTION Risk of Electrical Shock

Instruction manual symbol. The instrument will be marked with this symbol when it is necessary for the user to refer to the instruction manual.

Indicates hazardous voltage.

Indicates ground terminal.

Protective Ground Conductor Terminal

Off (Supply)

On (Supply)

The WARNING sign denotes a hazard. An attention to a procedure is called. Not following procedure correctly could result in personal injury.

A WARNING sign should not be skipped and all indicated conditions must be fully understood and met.

The CAUTION sign denotes a hazard. An attention to a procedure is called. Not following procedure correctly could result in damage to the equipment. Do not proceed beyond a CAUTION sign until all indicated conditions are fully understood and met.

FCC COMPLIANCE NOTICE:

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates electro-magnetic field, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

3

83-507-013 Rev. D

SICHERHEITS-INSTALLATIONS ANWEISUNGEN

Vorsicht

Vor Anschluss an das Netz ist die Aufstellanleitung wie nachstehend beschrieben zu beachten. Die nachstehenden Sicherheitsanweisugen mussen während aller Phasen des Betriebes, des Services und der Reparatur dieser Ausrustung beachtet werden. Alle notwendigen Bedingungen die sicherstellen, dass die Einrichtung zu keiner Gefahr im Sinne dieser Norm führen kann, sind in diesem Handbuch beschrieben.

TDK-Lambda Americas Inc. ist nich verantwortlich fur Fehler, die bei der Inbetriebnahme des Gerates auf Grundlage dieser Sicherheitsanweisungen durch den Betreiber entstehen können.

Betriebsbedingungen

Die GenesysTM Stromversorgungs-Reihe ist zur installation gemass Uberspannungs-Kategorie 2 entwickelt worden.

Installatios Kategorie (Uberspannungs-Kategories) 2 bedeutet: Kleinindustrie, Geräte, bewegliche Ausrustung etc.. mit Uberspannungen kleiner als Installation Kategorie 3.

Erdungskonzept

Dieses Produkt ist ein Gerat mit Schutzklasse1. Damit gefahrliche Energieinhalte und Spannungen vermieden werden, ist das Geratechassis an eine Schutzerde anzuschliessen. Das Gerat muss an die AC-Wechselspannungsversorgung mit 3 Leitern (L, N, PE) angeschlossen werden. Der PEAnschluss ist an einen festen Erder anzuschliessen. Bei Festverdrahtung des Gerates ist sicherzustellen, dass der PE Anschluss als erstes durchgefuhrt wird.

Jede mogliche Unterbrechung des PE-Leiters oder Trennung der PE Masses kann einen moglichen elektrischen Schlag hervorrufen, der Personenschaden zur Folge hatte.

Vorsicht

Erdung des DC-Ausgangs

Es besteht Energiegefahr am RS232/RS485 und IEEE Anschluss, falls die Ausgangsspannung des Gerates grosser ist als 400V und der positive Ausgangsanschluss des Netzteiles geerdet wird. Dies gilt insbesondere auch bei Reihenschaltungen von unterschiedlichen Netzteilen. Wird die RS232/485 oder IEEE Schnittstelle verwendet, ist darauf zu achten, dass der Plus-Ausgangsanschluss nicht geerdet wird.

Absicherung

Sicherungen durfen nur durch autorisierte TDK-Lambda Americas Inc. Service Personen ausgetauscht werden. Um Brandgefahr vorzubeugen, sind nur Sicherungen zu verwenden mit gleicher Bauart und Auslosecharakteristik. Siehe hierzu Wartungsanweisungen in Kapitel 6 bezuglich Sicherungen.

Anschluss an Versorgungsstromkreis

Der Betrieb des Gerates ist nur fur den dafur spezifizierten Wechselspannungsbereich und der angegebenen Frequenz erlaubt.

Der Nominaleingangsspannungsbereich der GenesysTM Serie liegt bei 100-240VAC mit 50/60Hz. Fur einen sicheren Betrieb des Gerates ist eine Abweichung von max. +/-10% der Nominalspannung erlaubt.

Spannungsfuhrende Teile

Die Gerateabdeckung darf nur im stromlosen Zustand geoffnet werden. Interne Modifikationen, sowie Bauteileaustausch ist nur durch TDK-Lambda Americas Inc. qualifiziertes Personal erlaubt. Vor Austausch von Bauteilen ist das Netzkabel bzw. Die Versorgungsspannung zu trennen. Energieversorgungsanschlusse sind immer zu trennen um Personenverletzungen durch gefahrliche Energieinhalte und Spannungen auszuschliessen. Die Stromkreise sind zu entladen, extreme Spannunsquellen sind zu entfernen bevor Bauteile bzw. Komponenten getauscht werden.

4

83-507-013 Rev. D

Anderungen and Bauteileersatz

Ersatzteilaustausch – und Anderungen durfen nur von autorisiertem TDK-Lambda Americas Inc. SERVICE-PERSONEN durchgefuhrt werden. Fur Reparaturen oder Anderungen ist das

Gerat zur TDK-Lambda Americas Inc. Service-Niederlassung zu retournieren.

SICHERHEITS-HINWEISE

Umweltbedingungen

Die GenesysTM Stromversorgungs-Serie ist gemassden Sicherheitsabnahmen fur folgende Betriebsbedingungen zugelassen.

*Stationare Einrichtungen in Gebauden. *Umgebungstemperaturebereich: 0-50°C.

*Maximale Relative Luftfeuchtigkeit: 90% (nicht kondensierend). *Betriebshohe: bis zu 3000m.

*Verschmutzungsgrad 2.

Sicherheits-und Warnsymbole

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Handbuch-Symbol. Das Gerat bzw. Gerateteile werden mit diesem Symbol gekennzeichnet, wenn es fur den Benutzer notwendig ist, sich auf die Anweisungen im Handbuch zu beziehen.

Zeigt „spannungsfuhrende Teile“ mit gefahrlicher Spannung an.

Zeigt Masse-Anschluss an, keine Schutzerde. (z.B. Masseanschlussan einenVerbraucher).

Schutzleiter-Anschlussklemme.

Symbol fur Schalter oder Drucknopfe - Zeigt die

Symbol fur Schalter oder Drucknopfe - Zeigt die

Dieses Warnaufschrift weist auf eine Gefahr hin, die eine Uberprufunganweisung nach sich ziecht. Nichteinhaltung kann zu Personenschaden fuhren. Dieser Warnhinweis darf nicht ubersprungen werden und die beschriebene Vorgehensweise musstrikt verstanden werden und dementsprechend umgesetzt werden.

Diese „Vorsichtswarnung“ weist auf eine Gefahr hin, die einer Vorkehrung bedarf. Nichteinhaltung kann zur Zerstorung der Anlage oder des Gerates fuhren. Bitte berucksichtigen Sie alle Anweisungen, die dort beschreiben sind, bevor Sie mit Benutzung der Anlage bzw. des Gerates fortfahren.

5

83-507-013 Rev. D

CHAPTER 1 GENERAL INFORMATION

1.1 USER MANUAL CONTENT

This User’s Manual contains the operating instructions, installation instructions and specifications of the GenesysTM 1500W and 750W power supply series. The instructions refer to the standard power supplies, including the built-in RS232/RS485 serial communication. For information related to operation with the optional IEEE programming, refer to User’s Manual for Power Supply Programming Interface. (TDK-Lambda Americas Inc. P/N 83-030-200)

1.2 INTRODUCTION

1.2.1General Description

GenesysTM power supplies are wide output range, high performance switching power supplies. The GenesysTM series is power factor corrected and operates from worldwide AC voltage range continuously. Output Voltage and Current are continuously displayed and LED indicators show the complete operating status of the power supply. The Front panel controls allow the user to set the output parameters, the protections levels (Over-Voltage protection, Under-Voltage limit and Foldback) and preview the settings. The rear panel includes the necessary connectors to control and monitor the power supply operation by remote analog signals or by the built-in serial communication (RS232/RS485). GPIB programming and Isolated-Analog programming/monitoring are optional.

1.2.2Models covered by this Manual

Model

Voltage

Current

Model

Voltage

Current

 

range (V)

range (A)

 

range (V)

range (A)

GEN 6-100

0

- 6

0

- 100

GEN 60-12.5

0

- 60

0

- 12.5

GEN 6-200

0

- 6

0

- 200

GEN 60-25

0

- 60

0

- 25

GEN 8-90

0

- 8

0

- 90

GEN 80-9-5

0

- 80

0

- 9.5

GEN 8-180

0

- 8

0

- 180

GEN 80-19

0

- 80

0

- 19

GEN 12.5-60

0

- 12.5

0

- 60

GEN 100-7.5

0

- 100

0

- 7.5

GEN 12.5-120

0

- 12-5

0

- 120

GEN 100-15

0

- 100

0

- 15

GEN 20-38

0

- 20

0

- 38

GEN 150-5

0

- 150

0

- 5

GEN 20-76

0

- 20

0

- 76

GEN 150-10

0

- 150

0

- 10

GEN 30-25

0

- 30

0

- 25

GEN 300-2.5

0

- 300

0

- 2.5

GEN 30-50

0

- 30

0

- 50

GEN 300-5

0

- 300

0

- 5

GEN 40-19

0

- 40

0

- 19

GEN 600-1.3

0

- 600

0

- 1.3

GEN 40-38

0

- 40

0

- 38

GEN 600-2.6

0

- 600

0

- 2.6

GEN 50-30

0

- 50

0

- 30

 

 

 

 

 

Table 1-1: Models covered by the Manual

1.2.3Features and options

Constant Voltage / Constant Current with automatic crossover.

Active power factor correction.

Universal Input Voltage (85 265Vac), continuous operation.

Embedded Microprocessor Controller.

Built-in RS-232/RS-485 Interface.

Voltage & Current high resolution adjustment by digital encoders.

High accuracy programming/readback.

Software Calibration (no internal trimmers / potentiometers).

Last Setting Memory.

Independent Remote ON/OFF (opto-isolated) and remote Enable/Disable.

Parallel operation (Master/Slave) with Active current sharing.

6

83-507-013 Rev. D

Remote sensing to compensate for voltage drop of power leads.

External Analog Programming and Monitoring standard (0-5V or 0-10V, user selectable).

Cooling fan speed control for low noise and extended fan life.

Zero stacking-no ventilation holes at the top and bottom surface of the power supply.

Optional GPIB interface (SCPI compatible).

Optional Isolated Analog programming/monitoring (0-5V or 0-10V, user selectable and 4-20mA).

1.2.4Multiple output power system

The GenesysTM power supplies series can be configured into a programmable power system of up to 31 units using the built-in RS232/RS485 communication port and the RS485 linking cable provided with each power supply.

In a GPIB system, each power supply can be controlled using the optional GPIB controller (factory installed).

1.2.5Control via the serial communication port

The following parameters can be programmed / monitored via the serial communication port:

1.Output Voltage setting.

2.Output Current setting.

3.Output Voltage measurement.

4.Output On/Off control.

5.Output Current measurement.

6.Foldback protection setting

7.Over-voltage protection setting and readback.

8.Under-Voltage limit setting and readback.

9.Power-supply start up mode (Auto-restart or Safe-start mode).

1.2.6Analog voltage programming and monitoring

Analog inputs and outputs are provided at the rear panel for analog control of the power supply. The Output Voltage and the Current can be programmed by analog voltage or by resistor, and can be monitored by analog voltage. The power supply output can be remotely set to On or Off and analog signals monitor the proper operation of the power supply and the mode of operation (CV/CC).

1.2.7Parallel operation

GenesysTM power supplies of the same Output Voltage and Current rating can be paralleled in a mas- ter-slave configuration with automatic current sharing to increase power available.

1.2.8Output connections

Output connections are made to rear panel bus-bars for models up to 60V and to a 4-terminal wire clamp connector for models above 60V rated output voltage. Either the positive or negative terminal may be grounded or the output may be floated. Models up to 60VDC Rated Output shall not float outputs more than +/- 60VDC above/below chassis ground. Models >60VDC Rated Output shall not float outputs more than +/-600VDC above/below chassis ground. Contact factory for assistance with higher float voltage applications.

Local or remote sense may be used. In remote sense, the voltage drop on the load wires should be minimized. Refer to the specifications for the maximum voltage drop value.

7

83-507-013 Rev. D

1.2.9Cooling and mechanical construction

The GenesysTM series is cooled by internal fans. At the installation, care must be taken to allow free airflow into the power supply via the front panel and out of the power supply via the rear panel. The GenesysTM power supplies have a compact and lightweight package, which allows easy installation and space saving in the application equipment.

CAUTION

Observe all torque guidelines within this manual. Over-torquing may damage

Unit or accessories. Such damage is not covered under manufacturers warranty.

1.3 ACCESSORIES

1.3.1 Included Accessories

The following accessories are delivered with the power supply:

1.3.1.1 Serial Link Cable

Serial link cable for linking power supplies by RS-485 communication.GEN/RJ45.

Cable description: 0.5m Length, shielded, RJ-45 type plugs, eight (8) contacts (P/N 15-507-201)

1.3.1.2 Hardware (delivered with power supply)

Strain Relief for AC Cord

Output terminal Shield

DB25 Programming Plug kit (AMP 749809-9)

750W Only - Power Cord

1500W Only - No Power Cord is Provided.

1500W Only Input Connector plug kit (Phoenix Contact, plug: IMC 1,5/7-ST-3,81, Header: IMC 1, 5/7-G- 3,81))

1.3.2 Optional Communication Cables (See Para. 7.5)

RS-232 Cables to connect GEN to Serial Port on PC

GEN to PC (DB9)

GEN 232/9

P/N 15-507-203

GEN to PC (DB25)

GEN 232/25

P/N 15-507-204

RS-485 Cable to connect GEN to Serial Port on PC

GEN to PC (DB9)

GEN/485-9

P/N 15-507-202)

1.3.3AC cables

AC Cables are provided with 750W Model only, according to suffix in Model Number.

For 750W GenesysTM power supplies:

Part No.

Market

Description

NC301

USA

13A 125V, unshielded, 2m typical length, with IEC320 connector on one end and NEMA-

(GEN/U)

 

5-15P connector on the other end.

NC302

Europe

10A 250V, unshielded, 2m typical length, with IEC320 connector on one end and INT’L 7

(GEN/E)

 

standard VII, dual earthing.

NC303

General

10A 250V, unshielded, 2m typical length, with IEC320 connector on one end and unter-

(GEN/O)

 

minated stripped wires on the other end. Use the cable only with plug approved by the

 

 

national safety standards of the country of usage.

NC305

Japan

13A 125V, unshielded, 2m typical length, with IEC320 connector on one end and Japan

(GEN/J)

 

type plug on the other end.

NC306

UK

10A 250V unshielded, 2m typical length, with IEC320 connector on one end and UK type

(GEN/GB)

 

plug on the other end.

For 1500W GenesysTM power supplies the recommended AC cable (customer supplied) is:

25A 250V, 3x12AWG, outer diameter: 9-11mm, rated 60°C min., 3m max. length. Add a non-locking plug approved by the national safety standards of the country of usage.

8

83-507-013 Rev. D

 

 

CHAPTER 2

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.1 OUTPUT RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

GEN

6-100

8-90

 

12.5-60

20-38

30-25

 

40-19

 

60-12.5

80-9.5

100-7.5

150-5

300-2.5

600-1.3

1.Rated output voltage (*1)

 

V

6

8

 

12.5

20

30

 

40

 

60

80

100

 

150

300

600

2.Rated output current 750W (*2)

 

A

100

90

 

60

38

25

 

19

 

12.5

9.5

7.5

 

5

2.5

1.3

3.Rated output power 750W

 

W

600

720

 

750

760

750

 

760

 

750

760

750

 

750

750

780

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

GEN

6-200

8-180

12.5-120

20-76

30-50

 

40-38

 

50-30

60-25

80-19

100-15

150-10

300-5

600-2.6

1.Rated output voltage (*1)

 

V

6

8

 

12.5

20

30

 

40

 

50

60

80

100

 

150

300

600

2.Rated Output Current 1500W (*2)

 

A

200

180

 

120

76

50

 

38

 

30

25

19

15

 

10

5

2.6

3.Rated output power 1500W

 

W

1200

1440

1500

1520

1500

 

1520

 

1500

1500

1520

1500

 

1500

1500

1560

2.2 INPUT CHARACTERISTICS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

6

8

 

12.5

20

30

 

40

 

50

60

80

100

 

150

300

600

1.

Input voltage/freq. (*3)

 

85~265Vac continuous, 47-63Hz, single phase.

 

 

 

 

 

 

 

 

 

 

2.

Input current (at 100/200Vac)

 

A

10.5/5 for 750W model, 21/11 for 1500W models.

 

 

 

 

 

 

 

 

 

 

3.

Power Factor

 

0.99@100/200Vac, rated output power.

 

 

 

 

 

 

 

 

 

 

 

 

4.

750W models Efficiency (*4)

 

%

76/78

77/80

81/84

82/85

82/85

 

83/87

 

83/87

83/87

83/87

83/87

 

83/87

83/87

83/87

5.

1500W models Efficiency (*4)

 

%

77/79

78/81

82/85

83/86

83/86

 

84/88

 

84/88

84/88

84/88

84/88

 

84/88

84/88

84/88

6.

Inrush current at 100/200V

 

A

Less than 25A for 750W models, 50A for 1500W models.

 

 

 

 

 

 

 

2.3 CONSTANT VOLTAGE MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

6

8

 

12.5

20

30

 

40

 

50

60

80

100

 

150

300

600

1.

Max.Line regulation (*5)

 

0.01% of rated output voltage +2mV

 

 

 

 

 

 

 

 

 

 

 

 

2.

Max.Load regulation (*6)

 

0.01% of rated output voltage +2mV

 

 

 

 

 

 

 

 

 

 

 

 

3. Ripple and noise (p-p,20MHz) (*10)

mV

60

60

 

60

60

60

 

60

 

60

60

80

80

 

100

150

300

4. Ripple r.m.s., 5Hz~1MHz (*10)

 

mV

8

8

 

8

8

8

 

8

 

8

8

8

8

 

10

25

60

5.

Temperature coefficient

 

PPM/°C

100PPM/°C of rated output voltage, following 30 minutes warm up

 

 

 

 

 

 

 

6.

Temperature drift

 

0.05% of rated Vout over 8hrs interval following 30 minutes warm-up. Constant line, load & temp.

 

 

 

7. Rem. Sense compensation/wire

 

V

1

1

 

1

1

1.5

 

2

 

2

3

4

5

 

5

5

5

8. Up-prog. Response time 0~Vomax (*9)

mS

 

 

 

 

80

 

 

 

 

 

 

 

150

 

250

9. Down-prog. Response time: Full load

mS

10

 

 

50

 

 

 

 

80

 

 

150

 

250

 

 

 

No load

 

500

600

 

700

800

900

 

1000

 

1100

1100

1200

1500

 

2000

2500

4000

10. Transient response time

 

mS

Time for the output voltage to recover within 0.5% of its rated output for a load change 10~90% of rated

 

 

 

 

 

 

 

output current.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output set-point: 10~100%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Less than 1mS for models up to and including 100V; 2mS for models above 100V.

 

 

 

 

 

11. Hold-up time

 

mS

More than 20mS, 100Vac, rated output power.

 

 

 

 

 

 

 

 

 

 

2.4 CONSTANT CURRENT MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

6

8

 

12.5

20

30

 

40

 

50

60

80

100

 

150

300

600

1.

Max.line regulation (*5)

 

0.01% of rated output voltage +2mA

 

 

 

 

 

 

 

 

 

 

 

 

2.

Max.load regulation (*7)

 

0.02% of rated output current +5mA

 

 

 

 

 

 

 

 

 

 

 

 

3. Ripple r.m.s. 5Hz~1MHz.750W (*8)

mA

200

180

 

120

76

63

 

48

 

38

29

23

 

18

13

8

 

 

1500W (*8)

mA

400

360

 

240

152

125

 

95

 

75

75

57

45

 

35

25

12

4.

Temperature coefficient

 

PPM/°C

100PPM/°C from rated output current, following 30 minutes warm-up.

 

 

 

 

 

 

5.

Temperature drift

 

0.05% of rated lout over 8hrs interval following 30 minutes warm-up. Constant line, load & temp.

 

 

 

2.5 ANALOG PROGRAMMING AND MONITORING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Vout voltage programming

 

0~100%, 0~5V or 0~10V, user select. Accuracy and linearity; +/-0.5% of rated Vout.

 

 

 

 

 

2.

Iout voltage programming

 

0~100%, 0~5V or 0~10V, user select. Accuracy and linearity; +/-1% of rated Iout.

 

 

 

 

 

3.

Vout resistor progrmming

 

0~100%, 0~5/10Kohm full scale, user select. Accuracy and linearity: +/-1% of rated Vout.

 

 

 

4.

Iout resistor programming

 

0~100%, 0~5/10Kohm full scale, user select. Accuracy and linearity: +/-1.5% of rated Iout.

 

 

 

5.

On/off control

 

By electrical Voltage: 0~0.6V/2~15V or dry contact, user selectable logic.

 

 

 

 

 

 

6.

Output current monitor

 

0~5V or 0~10V, user selectable. Accuracy: 1%

 

 

 

 

 

 

 

 

 

 

7.

Output voltage monitor

 

0~5V or 0~10V, user selectable. Accuracy: 1%

 

 

 

 

 

 

 

 

 

 

8.

Power supply OK signal

 

4~5V-OK, 0V-Fail, 500ohm series resistance.

 

 

 

 

 

 

 

 

 

 

9.

Parallel operation

 

Possible, up to 4 units in master/slave mode with single wire current balance connection.

 

 

 

10. Series operation

 

Possible (with external diodes), up to 2 units.

 

 

 

 

 

 

 

 

 

 

11. CV/CC inicator

 

CV: TTL high (4~5V), source current: 10mA, CC: TTL low (0-0.6V). Sink current: 10mA .

 

 

 

12. Enable/Disable

 

Dry contact. Open: off, Short: on. Max. voltage at Enable/Disable in: 6V.

 

 

 

 

 

 

13. Local/Remote analog control

 

By electrical signal or Open/Short: 0~0.6V or short: Remote, 4~5V or open: Local.

 

 

 

 

 

14. Local/remote analog indicator

 

Open collector. Local: Open, Remote: On. Maximum voltage: 30V, maximum sink current: 5mA.

 

 

 

9

83-507-013 Rev. D

2.6 PROGRAMMING AND READBACK (RS232/485, Optional IEEE Int

1.

Vout programming accuracy

 

 

0.05% + 0.05% of rated output voltage.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Iout programming accuracy (*13)

 

0.1% of actual output current + 0.1% of rated output current (for Iout >0.4% of rated Iout to 100% of rated Iout).

 

 

 

 

 

 

0.1% of actual output current +0.4% of rated output current (for Iout <0.4% of rated Iout to 0.4% of rated Iout).

 

3.

Vout programming resolution.

 

 

0.012% of full scale.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Iout programming resolution

 

 

0.012% of full scale.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Vout readback accuracy

 

 

0.1% + 0.1% of rated output voltage

 

 

 

 

 

 

 

 

 

 

 

 

6.

Iout readback accuracy (*13)

 

 

0.1% + 0.3% of rated output current

 

 

 

 

 

 

 

 

 

 

 

 

7.

Vout readback resolution

 

 

0.012% of full scale

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Iout readback resolution

 

 

0.012% of full scale

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.7 PROTECTIVE FUNCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

6

8

 

12.5

20

30

40

50

60

 

80

 

100

150

 

300

600

1.

Foldback protection

 

Output shut-down when power supply changes from CV to CC. User presetable.

 

 

 

 

 

 

 

2.

Over-voltage protection

 

Inverter shut-down; manual reset by AC input recycle, OUT button.

 

 

 

 

 

 

 

 

 

 

3.

Over-voltage trip point

 

V

 

0.5-7.5

0.5-10

 

1-15

1-24

2-35

2-44.1

5-57

5-66

 

5-88

 

5-110

5-165

 

5-330

5-660

4.

Output under voltage limit

 

Preset by front panel or communication port. Prevents adjusting Vout below limit. Raises the PS_OK signal in case

 

 

 

 

 

output

voltage is below limit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Over temperature protection

 

User selectable, latched or non latched.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.8 FRONT PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Control functions

 

 

Vout/Iout manual adjust by separate encoders. (Coarse and fine adjustment)

 

 

 

 

 

 

 

 

 

 

 

OVP/UVL manual adjust by Volt. Adjust encoder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Address selection by Voltage adjust encoder. No of addresses: 31

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to local control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output on/off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC on/off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front panel lock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foldback control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial or IEEE display at power-up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Baud rate selection: 1200, 2400, 4800, 9600 and 19200

 

 

 

 

 

 

 

 

 

 

 

 

 

Re-start modes (Auto Restart, Safe Start)

 

 

 

 

 

 

 

 

 

 

 

2.

Display

 

 

Vout:

4 digits, accuracy: 0.5% of rated voltage + 1 count

 

 

 

 

 

 

 

 

 

 

 

 

 

Iout:

4 digits, accuracy: 0.5% of rated current + 1 count

 

 

 

 

 

 

 

 

 

3. Indications

 

 

VOLTAGE, CURRENT, ALARM FINE, PREVIEW, FOLDBACK, LOCAL, OUTPUT ON.

 

 

 

 

 

2.9 ENVIRONMENTAL CONDITIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Operating temperature

 

C

 

0~50 C, 100% load.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Storage temperature

 

C

 

-20 to + 70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Operating humidity

 

%

 

30~90% RH (no condensation).

 

 

 

 

 

 

 

 

 

 

 

 

4.

Storage humidity

 

%

 

10~95% RH (no condensation).

 

 

 

 

 

 

 

 

 

 

 

 

5.

Altitude

 

 

Maximum 3000m, Derate output current by 2%/100m above 2000m. Alternatively, derate maximum ambient

 

 

 

 

 

 

temperature by 1 degC/100m above 2000m.

 

 

 

 

 

 

 

 

 

 

 

2.10 MECHANICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Cooling

 

 

Forced air cooled by internal fans.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Weight

 

Kg

 

Less than 4.5Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Dimensions (W x H x D)

 

mm

 

W: 214.0 H: 43.6 (57.0 Benchtop Version). D: 437.5 (Refer to Outline drawing).

 

 

 

 

 

 

 

4.

Vibration

 

 

MIL-810E, method 514.5 test condition l-3.3

 

 

 

 

 

 

 

 

 

 

 

5.

Shock

 

 

Less than 20G, half sine, 11mS. Units unpacked

 

 

 

 

 

 

 

 

 

 

 

2.11 SAFETY/EMC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Applicable standards

Safety

 

UL 60950-1 listed, EN 60950-1 Vout <= 40V: Output is SELV, IEEE/Isolated Analog are SELV.

 

 

 

 

 

 

 

 

 

 

 

 

 

60 < Vout < 400V: Output is hazardous, IEEE/Isolated analog are SELV

 

 

 

 

 

 

 

 

 

 

 

400 < Vout < 600V: Output is hazardous, IEEE/Isolated, Analog are not SELV

 

 

 

EMC

 

EN55024

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Withstand voltage

 

 

Vout < 60V models: Input-Outputs (SELV): 3.0KVrms 1 min, Input-Ground: 2.0KVrms 1 min.

 

 

 

 

 

 

 

 

 

60 <= Vout < 600V models: Input-Haz, output: 2.5KVrms 1 min, Input-SELV: 3KVrms 1 min, 1900VDC 1 min.

 

 

 

 

 

 

Hazardous Output - SELV: 1.9KVrms 1 min, Hazardous Output-Ground: 1.9KVrms 1 min.

 

 

 

 

 

 

 

 

 

Input-Ground: 2KVrms 1min

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Insulation resistance

 

 

More than 100Mohm at 25°C, 70%RH

 

 

 

 

 

 

 

 

 

 

 

 

4. Conducted emission

 

 

EN55022B, FCC part 15-B, VCCI-B

 

 

 

 

 

 

 

 

 

 

 

 

5. Radiated emission

 

 

EN55022A, FCC part 15-A, VCCI-A

 

 

 

 

 

 

 

 

 

 

 

 

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NOTES:

*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage. *2: Minimum current is guaranteed to maximum 0.4% of the rated output current.

*3: For cases where conformance to various safety standards (UL, IEC etc.) is required, to be described as 100-240Vac (50/60Hz).

*4: At 100/200V input voltage and maximum output power. *5: From 85 132Vac or 170 265Vac, constant load.

*6: From No-load to Full-load, constant input voltage. Measured at the sensing point in Remote Sense.

*7: For load voltage change, equal to the unit voltage rating, constant input voltage.

*8: For 6V models the ripple is measured at 2 6V output voltage and full output current. For other models, the ripple is measured at 10 100% output voltage and full output current.

*9: With rated, resistive load.

*10. For 6 300V models: Measured with JEITA RC-9131A (1:1) probe For 600V model: Measured with (10:1) probe.

2.12 SUPPLEMENTAL CHARACTERISTICS

The supplemental characteristics give typical but non-warranted performance characteristics. The supplemental characteristics are useful in assessing applications for the power supply. Several kinds of supplemental characteristics are listed below.

1.Evaluation Data: Typical performance of the power supply.

2.Reliability Data: Reliability Performance of the power supply.

3.IEC1000 Data: Performance of the power supply under IEC1000 test conditions.

4.EMI Data: Typical EMI (conducted and radiated) performance of the power supply.

The supplemental characteristics data is held in each TDK-Lambda Americas Inc. sales and service facility. For further details please contact the TDK-Lambda Americas Inc. office nearest you.

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2.13 GENESYSTM 750W & 1500W POWER SUPPLIES OUTLINE DRAWINGS

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CHAPTER 3 INSTALLATION

3.1 GENERAL

This Chapter contains instructions for initial inspection, preparation for use and repackaging for shipment. Connection to PC, setting the communication port and linking GenesysTM power supplies are described in Chapter 7.

3.2 PREPARATION FOR USE

NOTE

GenesysTM power supplies generate magnetic fields which might affect the operation of other instruments. If your equipment is susceptible to magnetic fields, do not position it adjacent to the power supply.

In order to be operational, the power supply must be connected to an appropriate AC source. The AC source voltage should be within the power supply specification. Do not apply power before reading Section 3.6 and 3.7.

Table 3-1 below, describes the basic setup procedure. Follow the instructions in Table 3-1 in the sequence given to prepare the power supply for use.

Step no.

Item

Description

Reference

1

Inspection

Initial physical inspection of the power supply

Section 3.3

2

Installation

Installing the power supply,

Section 3.4

 

 

Ensuring adequate ventilation.

Section 3.5

3

AC source

AC source requirements

Section 3.6

 

 

Connecting the power supply to the AC source

Section 3.7

4

Test

Turn-on checkout procedure.

Section 3.8

5

Load connection

Wire size selection. Local/Remote sensing.

Section 3.9

 

 

Single or multiple loads.

 

6

Default setting

The power supply setting at shipment.

Section 7.2.1

 

 

Table 3-1: Basic setup procedure

 

3.3 INITIAL INSPECTIONS

Prior to shipment this power supply was inspected and found free of mechanical or electrical defects. Upon unpacking of the power supply, inspect for any damage, which may have occurred in transit. The inspection should confirm that there is no exterior damage to the power supply such as broken knobs or connectors and that the front panel and meters face are not scratched or cracked. Keep all packing material until the inspection has been completed. If damage is detected, file a claim with carrier immediately and notify the TDK-Lambda Americas Inc. sales or authorized service facility nearest you.

3.4 RACK MOUNTING

The GenesysTM power supply series is designed to fit in a standard 19” equipment rack.

3.4.1To install the Power Supply in a rack:

1.Use the front panel rack-mount brackets to install the power supply in the rack.

2.Use a support bar to provide adequate support for the rear of the power supply. Do not obstruct the air exhaust at the rear panel of the unit.

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3.4.2 Rack Mount Slides (optional):

CAUTION

Ensure that the screws used to attach the slides to the unit do not penetrate ore than 6mm into the sides of the unit.

Use rack mount slides: General Devices P/N: CC3001-00-S160 or equivalent to install the unit in a standard 19” equipment rack. Refer to Fig. 3-1 for slides assembly instructions. Use three #10-320x0.38”(max.) screws at each side. To prevent internal damage, use the specified screw length only.

Fig. 3-1: Rack-mount slides assembly

3.5 LOCATON, MOUNTING AND COOLING

This power supply is fan cooled. The air intake is at the front panel and the exhaust is at the rear panel. Upon installation, allow cooling air to reach the front panel ventilation inlets. Allow a minimum of 10cm (4 Inch) of unrestricted air space at the front and the rear of the unit.

The power supply should be used in an area that the ambient temperature does not exceed +50°C.

3.6 AC SOURCE REQUIREMENTS

The GenesysTM series can be operated from a nominal 100V to 240V, single phase, 47 63 Hz. The input voltage range and current required for each model is specified in Chapter 2. Ensure that under heavy load, the AC voltage supplied to the power supply does not fall below the specifications described in Chapter 2.

3.7 AC INPUT POWER CONNECTION

CAUTION

Connection of this power supply to an AC power source should be made by an electrician or other qualified personnel.

WARNING

There is a potential shock hazard if the power supply chassis (with cover in place) is not connected to an electrical safety ground via the safety ground in the AC input connector.

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83-507-013 Rev. D

WARNING

Some components inside the power supply are at AC voltage even when the On/Off switch is in the “Off” position. To avoid electric shock hazard, disconnect the line cord and load and wait two minutes before removing cover.

3.7.1 AC Input Connector, 1500W models

The AC input connector is a 3-Terminal wire clamp located on the rear panel. Use suitable wires and tightening torque as follows:

1.Wire diameter: 12AWG or 10AWG.

2.Tightening torque: 6.5 - 7.0 Lb-inch.

3.7.2 AC Input Connector, 750W models

An IEC connector is provided on the rear panel for connecting the unit to the AC power source with an AC cord. The IEC connector also provides the safety ground connection while the AC cord is plugged into an appropriate AC receptacle.

WARNING

The AC input cord is the disconnect device of the power supply. The plug must be readily identifiable and accessible to the user. The AC input cord must be no longer than 3m.

3.7.3 AC Input Cord

Refer to Section 1.3.4 for details of the AC input cords recommended for the 750W and the 1500W models.

3.7.4AC Input Wire Connection, 1500W models

1.Strip the outside insulation of the AC cable approx. 10cm (3.94 inches). Trim the wires so that the ground wire is 10mm (0.4 inches) longer than the other wires. Strip 14mm (0.55 inches) at the end of each of the wires.

2.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through the outside opening in the AC input cover and screw the locknut securely (11-14 Lb-inch.) the base, from the inside.

3.Slide the helix-shaped body onto the AC cable. Insert the stripped wires through the strain relief base until the outer cable jacket is flush with the edge of the base. Tighten (16-18 Lb-inch.) the body to the base while holding the cable in place. Now the cable is securely fastened inside the strain relief. Refer to Fig. 3-2.

Screw-on

Locknut

Fig.3-2: Stripped Wires installed in Strain Relief

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83-507-013 Rev. D

4.Route the AC wires to the input connector terminals as required. To connect the wires, loosen the terminal screw, insert the stripped wire into the terminal and tighten the screw securely (4.4-5.3 Lb-inch).

5.Route the wires inside the cover to prevent pinching. Fasten the cover to the unit using the M3x8 Flat Head screws provided. Refer to Fig.3-3 for details.

L N

Cover

M3x8

Flat Head screws (2 places)

Assembled Strain Relief

Fig.3-3: AC input cover and strain relief, 1500W models

3.8 TURN-ON CHECKOUT PROCEDURE

3.8.1General

The following procedure ensures that the power supply is operational and may be used as a basic incoming inspection check. Refer to Fig. 4-1 and fig. 4-2 for the location of the controls indicated in the procedure.

3.8.2Prior to Operation

1.Ensure that the power supply is configured to the default setting:

On/Off switch at Off position.

Dip switch: All positions at Down (“Off”) position.

J2 Sense connector: Configured to Local Sense as shown in Fig. 3-4:

1

Remote (+) sense

Plug P/N: MC1,5/5-ST-3,81

2

Local (+) sense

(Phoenix)

3

Not connected

 

4

Local (-) sense

 

5

Remote (-) sense

 

Fig.3-4: J2 Sense connector default connection

For units equipped with IEEE option, ensure that the IEEE_En switch is in Up (default) position (Refer to Fig.4-2, Item 9 for location) if checkout is to be done in IEEE mode.

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