Taylor Freezer C709, C717 Operation Manual

Models C709/C717
Heat Treatment
Soft Serve Freezers
Operating Instructions
062080--M
2/4/05
Complete this page for quick reference when service is required:
Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: A Minimum Wire Ampacity: A
EFebruary, 2005 Taylor
All rights reserved. 062080-M
Taylor Company The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Compressor Warranty Disclaimer 4.......................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Id entification 7...............................
Model C709 Single Spout Door and Beater Assembly 8......................
Model C717 9..........................................................
Model C717 Three Spout Door and Beater Assembly 10......................
Feed T ube Assembly 11..................................................
Accessories 12..........................................................
Brushes 13..............................................................
Section 5 Important: To the Operator 14.................................
Symbol Definitions 15....................................................
Operating Screen Descriptions 17..........................................
Manager's Menu 21......................................................
Section 6 Operating Procedures 28.....................................
Assembly 28............................................................
Freezer Door Assembly 29................................................
Sanitizing 34............................................................
Priming 36..............................................................
Models C709 & C717 Table of Contents
Table of Contents - Page 2
o
Daily Closing Procedures 37..............................................
Daily Opening Procedures 38..............................................
Manual Brush Cleaning 39................................................
Draining Product From T he Freezing Cylinder 40............................
Rinsing 40..............................................................
Hopper Cleaning 41......................................................
Disassembly 41..........................................................
Brush Cleaning 42.......................................................
Section 7 Important: Operator Checklist 43..............................
During Brush Cleaning and Sanitizing 43....................................
Troubleshooting Bacterial Count 43........................................
Regular Maintenance Checks 43...........................................
Winter Storage 44........................................................
Section 8 Troubleshooting Guide 45....................................
Section 9 Parts Replacement Schedule 49...............................
Section 10 Warranty Explanation 50......................................
Section 11 Parts List 51.................................................
Wiring Diagrams 61......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
EFebruary, 2005 Taylor
All rights reserved. 062080-M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models C709 & C717 Table of Contents
a division of Carrier Commercial Refrigerati 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Models C709 & C717 To the Installer
Air Cooled Units
DO NOT obstruct air intake and discharge openings: C709: A minimum of 6” (152mm) air space is required
on both sides and 0” on the rear. C717: A minimum of 3” (76 mm) air space is required around all sides. Install the deflector provided to prevent recirculation of warm air.
This will allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
081208
1
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside of the base pan or on the right side, two 3/8” I.P.S. water connections for inlet and outlet are provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
A back flow prevention device is required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Each freezer requires one power supply for each data label. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
080912
2
Models C709 & C717To the Installer
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be
performed by a trained service technician. To correct rotation on a three-phase unit,
interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal block provided behind the lower front panel.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
Models C709 & C717 To the Installer
3
Section 2 To the Operator
Your freezer has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent, quality product. Like all mechanical products, cleaning and maintenance will be required. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Con st ant research results i n steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
080912
4
Models C709 & C717To the Operator
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without
reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
080820
Models C709 & C717 Safety
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in
severe personal injury from hazardous moving parts.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings: C709: A minimum of 6” (152 mm) air space is
required on both sides and 0” on the rear.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are very sharp.
S CAUTION-SHARP EDGES: Two people are
required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.
C717: A minimum of 3” (76 mm) air space is required around all sides. Install the deflector provided to prevent recirculation of warm air.
Failure to follow these instructions may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
080912
6
Models C709 & C717Safety
Section 4 Operator Parts Identification
Figure 1
ITEM DESCRIPTION PART NO.
1 PANEL-SIDE-LEFT 056963-SP1 2 PAN-DRIP 11-5/8 LONG 027503 3 PIN-RETAINING-HOPPER CVR 043934 4 KIT A.-COVER-HOPPER X65368 5 BLADE A.-AGITATOR X56591 6 TUBE A.-FEED-OUTER-HT X34641 7 PANEL-REAR 056077-SP1 8 ORIFICE 022465-100 9 SCREW-1/4-20X3/8 RHM-SS 011694
Models C709 & C717 Operator Parts Identification
ITEM DESCRIPTION PART NO.
10 PANEL A-SIDE-RIGHT X57871
11 PANEL A.-FRONT-UPPER X59423 12 PANEL A.-FRONT-LOWER X58955 13 STUD-NOSE CONE 055987 14 SHELF-TRAY-DRIP 056076 15 TRAY-DRIP 056858 16 SHIELD-SPLASH 049203 17 TUBE A.-FEED-SC-INNER X32824-2
100324
7
Model C709 Single Spout Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW-WELDED X56246 2 O-RING-1/4 OD X .070W 50 015872 3 SCREW-ADJUSTMT-5/16-24 056332 4 NUT-STUD BLACK 3.250” 058765 5 NUT-STUD BLACK 2.563“ 058764 6 DOOR A.-W/BAFFLE X57332-SER 7 VALVE A.-DRAW X55820 8 O-RING-DRAW VALVE-S.S. 014402
Figure 2
8
ITEM DESCRIPTION PART NO.
9 PIN-HANDLE-SS 055819 10 GASKET-DOOR HT 4”-DBL 048926 11 BEARING-FRONT 050216 12 BEATER A.-3.4 QT HELICORE X31761 13 BLADE-SCRAPER-PLASTIC 035174 14 SHAFT-BEATER 056078 15 SEAL-DRIVE SHAFT 032560
Models C709 & C717Operator Parts Identification
Model C717
Figure 3
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809-1 2 BLADE A.-AGITATOR X56591 3 ORIFICE 022465-100 4 TUBE A.-FEED-SC-INNER-3/16H X32824-3 5 TUBE A.-FEED-OUTER-HT X34641 6 O-RING-.643 OD X .077 W 018572 7 PANEL-REAR 059917 8 PANEL-SIDE*RIGHT 059907 9 PAN-DRIP 12.5 059736
10 PANEL A.-FRONT (MIDDLE) X63879
Models C709 & C717 Operator Parts Identification
ITEM DESCRIPTION PART NO.
11 PANEL A.-FRONT (UPPER) X59836 12 STUD-NOSE CONE 055987 13 FILTER-AIR-POLY-FLO 052779-11 14 PANEL A.-FILTER-LOUVERED X59928 15 SCREW-1/4-20X 3/8 RHM-SS 011694 16 DEFLECTOR-BLOWER EXHAUS 059929 17 SHIELD-SPLASH-WIRE-19-3/4 L 033813 18 TRAY-DRIP-19-5/8 L X 4-7/8 033812 19 PAN-DRIP 19-1/2 LONG 035034 20 PANEL-SIDE-LEFT 059906
090611
9
Model C717 Three Spout Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW-WELDED X56421-1 2 O-RING-1/4 OD X .070W 50 015872 3 SCREW-ADJUSTMENT-5/16-24 056332 4 NUT-STUD BLACK 3.250 LONG 058765 5 NUT-STUD BLACK 2.563 LONG 058764 6 DOOR A.-*LG BAF*W/O PRG X59924-SER 7 PIN-HANDLE-TWIN 059894 8 GASKET-DOOR HT 4”-DOUBLE 048926-1 9 BEARING-FRONT 050216
060308
Figure 4
10
ITEM DESCRIPTION PART NO.
10 BEATER A.-3.4QT-HELICORE X31761
11 BLADE-SCRAPER-PLASTIC 17 035174 12 SHAFT-BEATER 032564 13 SEAL-DRIVE SHAFT 032560 14 VALVE A.-DRAW-L&R X59888 15 VALVE A.-DRAW-CENTER X59890 16 SEAL-DRAW VALVE 034698 17 O-RING-7/8 OD X .103W 014402
Models C709 & C717Operator Parts Identification
Feed Tube Assembly
Figure 5
ITEM DESCRIPTION PART NO.
1 AIR ORIFICE 022465-100 1a O-RING 016137
TUBE A.-FEED-SC-INNER
2
(C709) TUBE A.-FEED-SC-INNER
(C717)
Models C709 & C717 Operator Parts Identification
X32824-2
X32824-3
11
ITEM DESCRIPTION PART NO.
3 O-RING - .291 ID x .080 W 018550 4 TUBE A.-FEED-OUTER-HT X34641 5 O-RING- .643 OD x .077 W 018572
Accessories
ITEM DESCRIPTION PART NO.
1 PAIL-MIX 10 QT. 013163 2 TOOL-O-RING REMOVAL 048260-WHT 3 LUBRICANT-TAYLOR HI-PERF 048232
Figure 6
ITEM DESCRIPTION PART NO.
*4 SANITIZER KAY-5 25 PACKS SEE NOTE
KIT A.-TUNE-UP (C709) X49463-58
**5
KIT A.-TUNE-UP (C717) X49463-79
*Note: A sample container of sanitizeris sent with the unit. For reorders, order Kay-5 part no. 041082 (125 packs) or Stera Sheen part no. 055492 (100 packs).
**NotShown
081120
12
Models C709 & C717Operator Parts Identification
Brushes
Figure 7
ITEM DESCRIPTION PART NO.
1 BRUSH-REAR BRG 1” D X 2” L 013071 2 BRUSH-DOUBLE ENDED 013072 3 BRUSH-DRAW VALVE 1”OD X 2 013073
Models C709 & C717 Operator Parts Identification
13
ITEM DESCRIPTION PART NO.
4 BRUSH-MIX PUMP BODY 3” X 7” 023316 5 BRUSH-END-DOOR-SPOUT-SS 039719
Section 5 Important: To the Operator
050321
Figure 8
ITEM DESCRIPTION
1 POWER SWITCH 2 LIQUID CRYSTAL DISPLAY 3 KEYPADS 4 MIX OUT INDICATOR 5 STANDBY KEY 6 MIX LOW INDICATOR 7 SELECT KEY 8 SERVICE MENU KEY 9 BRUSH CLEAN COUNTER
10 ARROW KEYS
11 TOPPINGHEATER KEY
14
Models C709 & C717Important: To the Operator
Symbol Definitions
Power Switch
When placed in the ON position, the power switch allows control panel operation.
To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions.
= SELECT
= UP ARROW
= DOWN ARROW
=AUTO
Fluorescent Display
The fluorescent display is located on the front control panel. During normal operation the display is blank. The display is used to show menu options and notifies the operator if a fault is detected. On International models, the display will indicate the temperature of the mix in the hopper.
Indicator Lights
MIX LOW - When the MIX LOW symbol is
illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.
MIX OUT - When the MIX OUT illuminated, the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and touch the
AUTO symbol begin operation.
. The freezer will automatically
symbol is
= HEAT CYCLE
= WASH
=MIXLOW
= MIX OUT
= MENU DISPLAY
= STANDBY
HEAT MODE - When the HEAT MODE symbol is illuminated, the freezer is in the process of a heat cycle.
BRUSH CLEAN COUNTER - When the BRUSH CLEAN COUNTER display has counted down to “1”, the machine must be disassembled and brush cleaned within 24 hours.
Standby Symbol
The Standby feature maintains product temperatures in both the hopper and the freezing cylinder below 40°F (4.4°C). This feature is useful during long “No Sale” periods to prevent overbeating and product breakdown.
To activate STANDBY, enter the Manager Menu access code (s ee page 21.) Remove the air orifice and turn the inner feed tube so the pin rests on top of the outer feed tube. When STANDBY is selected,
the STANDBY symbol Standby feature has been activated. In the STANDBY mode, the WASH and AUTO functions are automatically cancelled.
illuminates, indicating the
Models C709 & C717 Important: To the Operator
15
To resume normal operation, press the AUTO symbol
the freezing cylinder will be at serving viscosity. At this time, turn the inner feed tube so the pin fits into the groove of the outer feed tube. Install the air orifice.
. When the unit cycles off, the product in
Wash Symbol
The WASH symbol will illuminate when it is touched. This indicates beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode.
WARNING: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
If the beater motor is turning properly, touch the WASH symbol AUTO symbol
freezer shuts down again, contact your authorized service technician.
to cancel the cycle. Touch the to resume normal operation. If the
Auto Symbol
The AUTO symbol will illuminate when it is touched. This indicates that the refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled.
Note: An indicating light and an audible tone will sound whenever a mode of operation has been selected. To cancel any function, touch the key again. The light and the mode of operation will shut off.
Reset Mechanism
The C709 reset button is located in the service panel on the left side of the machine. The C717 reset buttons are located in the rear panel of the machine.
Reset button(s) protect the beater motor(s) from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch
to the ON position. Touch the WASH symbol observe the freezer's performance.
and
Adjustable Draw Handle
These units feature an adjustable draw handle(s) to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle(s) should be adjusted to provide a flow rat e of 5 to 7-1/2 oz. (142 to 213 g. ) of product by weight per 10 seconds. To INCREASE the flow rate, turn the screw CLOCKWISE, and COUNTERCLOCKWISE to DECREASE the flow rate.
Note: To clear the f ault, refer to page 21.
16
Figure 9
Models C709 & C717Important: To the Operator
Operating Screen Descriptions
The fluorescent display located in the center of the control panel is normally blank during the daily operation of the machine. The display is activated when the SEL symbol or the Manager's Menu is selected. The display screen will also alert the operator of specific faults detected by the control.
Note: The following operating screen examples will be displayed as they appear on a C709. The C717 will display information for the second freezing cylinder.
The SAFETY TIMEOUT screen will be displayed with the alarm on, for 60 seconds or until any control symbol is selected.
After the safety timeout has been completed and the power switch is OFF, the following screen is displayed.
POWER SWITCH OFF
-=-=-=-=-=­UNIT CLEANED
Power Up
When the machine is powered the control system will initialize to perform a system check. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA.
During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system detects corrupt data during INITIALIZING, the following display will alert the operator that the control settings may have been changed.
NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY
Figure 10
See “NVRAM FAULT” for instructions if the above message appears on the screen.
Once the system has initialized, the number of days remaining before the next required brush cleaning is indicated on the control panel and the SAFETY TIMEOUT screen is displayed with the alarm turned on.
Figure 12
Power Switch ON
When the power switch is placed in the ON position, the control panel touch keys become operative. The fluorescent display will be either blank or indicate that the unit has been cleaned.
UNIT CLEANED
Figure 13
Heat Cycle
The HEAT symbol on the control panel is illuminated throughout the heat treatment cycle. Two warning messages will be displayed on the screen. “DO NOT DRAW” will be displayed when the mix temperature is below 130°F (54.4°C).
SAFETY TIMEOUT
ANY KEY ABORTS
Figure 11
Models C709 & C717 Important: To the Operator
17
DO NOT DRAW
Figure 14
When the temperature of the mix is above 130°F (54.4°C) the screen will display a message indicating that HOT PRODUCT is in the machine.
HOT PRODUCT
International Models Only:
Some International models will continuously display the temperature of each mix hopper when the power switch is in the ON position. (See Figure 16.)
HOPPER 3.8
UNIT CLEANED
Figure 15
DO NOT attempt to draw product or disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
In the HEAT cycle, the mix temperature in the hopper and freezing cylinder must be raised to 151°F (66.1°C) within 90 minutes.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will keep the temperature above 151°F (66.1°C) for a minimum of 35 minutes.
The final phase of the heat treatment cycle is the cooling phase. The freezer must cool the mix below 41°F (5°C) within 90 minutes.
When the entire heat cycle has been completed, the HEAT symbol
will no longer be illuminated. The
machine will enter the STANDBY mode (STANDBY symbol
illuminates). The machine can be placed
in AUTO or left in STANDBY.
To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must be disassembled and brush cleaned a minimum of every 14 days. Brush cleaning is the normal disassembly and cleaning procedure found in this manual. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode.
Always comply with local guidelines for the maximum number of days allowed between brush clean cycles. (See the Manager's Menu for setting the Brush Clean int er v al, on page 24.)
Figure 16
If the control is set for international configuration, the following screen will appear when the heat symbol is touched and the machine is in the AUTO or ST ANDBY mode. (See Figure 17.)
HEAT TREAT CYCLE ARE YOU SURE? YES
>NO
Figure 17
Use the up or down arrow symbol to move the cursor to “YES”. Press the SEL symbol to immediately start a heat cycle.
If the control is set for international configuration, it is possible to select ST ANDBY by pressing the STANDBY symbol without entering the Manager’s Menu.
Freezer Locks
There are two types of freezer lock conditions that can occur: Hard Lock or Soft Lock. A Hard Lock requires the machine be disassembled and brush cleaned. A Soft Lock can be corrected by either disassembling and brush cleaning the machine, or by starting another heat treatment cycle.
Hard Lock: There are two causes of a hard lock failure:
1. The brush clean timer has elapsed (maximum setting of 14 days).
BRUSH CLEAN TIMEOUT
FREEZER LOCKED
CLEANING REQ'D
WASH TO BRUSH CLEAN
Figure 18
18
Models C709 & C717Important: To the Operator
Selecting the WASH symbol following screen.
FREEZER LOCKED
will display the
To restore the message that identified the reason for the hard lock, turn the power switch OFF for five seconds and then return the power switch to the ON position. The original message with the reason for the Hard Lock will be displayed. The FAULT DESCRIPTION can also be found in the Manager ' s Menu (See page 25.)
Figure 19
2. There has been a thermistor failure (freezing cylinder or hopper) during the heat treatment process.
SYSTEM FAULT
FREEZER LOCKED
SERVICE REQ'D
PRESS SEL KEY
Figure 20
Selecting the SEL symbol will indicate which thermistor caused the Hard Lock.
HOPPER THERM BAD
FREEZER LOCKED
Figure 21
If the machine has hard locked and an attempt is made to enter AUTO, the machine will enter the STANDBY mode and display the following message.
The FREEZER LOCKED message will remain on the display until the brush clean requirements are fulfilled. The freezer must be disassembledin order to activate the five minute timer on the display screen. Once the timer counts down to zero, the lockout is cleared.
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, a soft lock failure will occur. A soft lock allows the operator to correct the cause of the soft lock. The operator has the option of either starting another heat cycle or brush cleaning the machine. When a soft lock occurs, the machine will go into the STANDBY mode. The following message is displayed on the screen. The reason for the soft lock is indicated on the second line.
HEAT TREAT FAILURE
REASON
HEAT FOR HEAT CYCLE
WASH TO BRUSH CLEAN
Figure 23
If the reason for the soft lock has been corrected,
FREEZER LOCKED
selecting the HEAT symbol immediately. Selecting the WASH symbol
initiates a Heat Cycle
when
the above message is displayed will hard lock the
Figure 22
Models C709 & C717 Important: To the Operator
machine and brush cleaning will be necessary.
19
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