Taylor Freezer C706 Operation Manual

Model C706
Soft Serve Freezer
Operating Instructions
056436--M
February, 2003 (Original Publication)
(Updated October, 2010)
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E February, 2003 Taylor (Original Publication)
(Updated October, 2010) All rights reserved. 056436--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Model C706 7..........................................................
Model C706 Single Spout Door and Beater Assembly 8......................
X57029--XX Pump A. -- Mix Simplified 9...................................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Symbol Definitions 12....................................................
Power Switch 12.........................................................
Indicator Lights 12.......................................................
MIX REF Key 12.........................................................
STANDBY Key 12........................................................
WASH Key 13...........................................................
AUTO Key 13...........................................................
Pump Key 13............................................................
Beater Motor Reset Button 13.............................................
Air/Mix Pump Reset Button 13.............................................
Adjustable Draw Handle 13...............................................
Feed Tube (Back--up Option) 14...........................................
Section 6 Operating Procedures 15.....................................
Prior to Set--Up (Freezers With Topping Pumps Only) 15......................
Assembly 15............................................................
Mix Hopper Assembly 18.................................................
Sanitizing 21............................................................
Priming 23..............................................................
Table of Contents Model C706
Table of Contents -- Page 2
Closing Procedure 24....................................................
Draining Product From the Freezing Cylinder 25.............................
Rinsing 25..............................................................
Cleaning 25.............................................................
Disassembly 26..........................................................
Brush Cleaning 26.......................................................
Section 7 Important: Operator Checklist 28..............................
During Cleaning and Sanitizing 28.........................................
Troubleshooting Bacterial Count 28........................................
Regular Maintenance Checks 28...........................................
The Air/Mix Pump Checklist 29............................................
Winter Storage 29........................................................
Section 8 Troubleshooting Guide 30....................................
Section 9 Parts Replacement Schedule 34...............................
Section 10 Parts List 35.................................................
Wiring Diagram 41.......................................................
Note: Contin u ing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E February, 2003 Taylor (Original Publication)
(Updated October, 2010) All rights reserved. 056436--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Model C706 Table of Contents
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
The model C706 air cooled unit requires a minimum of 6” (152 mm) of clearance on both sides and 0” in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only:This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized T aylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Model C706 To the Installer
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
1
This unit must be installed on a level surface
081208
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
101027
2
Model C706To the Installer
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately .
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
080828
Model C706 To the Installer
3
Section 2 To the Operator
The Model C706 has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility , as specified by your local code.
080714
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
4
Model C706To the Operator
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
080828
Model C706 Safety
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result insevere personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
S CAUTION--SHARP EDGES: Two people
are required to handle the cup/cone
dispenser. Protective gloves must be worn
and the mounting holes must NOT be used
to lift or hold the dispenser. Failure to follow
this instruction can result in personal injury
to fingers or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) air space is required on both sides and 0” on the rear. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only:This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
NOISE L EVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
080908
6
Model C706Safety
Section 4 Operator Parts Identification
Model C706
Figure 1
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER COMPLETE 053809 2 PAN-DRIP 11-5/8 LONG 027503 3 PIN-RETAINING-HOPPER CVR 043934 4 PANEL-SIDE-LEFT 056082 5 STUD-NOSE CONE 055987 6 SHIELD-SPLASH 049203 7 TRAY-DRIP 056075
ITEM DESCRIPTION PART NO.
8 PANEL-FRONT-LOWER 056061
9 PANEL A.-FRONT X56060 10 DUCT A. X56241 11 PANEL-REAR 056077 12 PAN-DRIP-PUMP X56074 13 PUMP A.-MIX SIMPLIFIEDS.S. X57029-XX
050117
Model C706 Operator Parts Identification
7
Model C706 Single Spout Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW-WELDED X56246 1a O-RING-1/4OD X .070W 50 015872 1b SCREW-ADJUSTMENT-5/16-24 056332
2 NUT-STUD-BLACK 3.250 LONG 058765
3 NUT-STUD-BLACK 2.563 LONG 058764
4 DOOR A.-W/BAFFLE X56071
5 PIN-HANDLE-SS 055819
6 GASKET-DOOR HT 048926
7 O-RING-3/8 OD X .070W 016137
8 PLUG-PRIME 028805
041118
Figure 2
8
ITEM DESCRIPTION PART NO.
9 O-RING-7/8 OD X .103W 014402 10 VALVE A.-DRAW X56072 11 BEARING-FRONT-SHOE 050348 12 SHOE-FRONT·HELIX·*REAR* 050346 13 SHOE-FRONT HELIX *FRONT* 050347 14 BEATER A.-3.4QT-1 PIN X46231 15 BLADE-SCRAPER-PLAS 8-1/8L 046235 16 CLIP-SCRAPER BLADE*7.00“ 046236 17 SHAFT-BEATER 056078 18 SEAL-DRIVE SHAFT 032560
Model C706Operator Parts Identification
X57029--XX Pump A. -- Mix Simplified
ITEM
1-7 PUMP ASSEMBLY - MIX
SIMPLIFIED SOFT SERVE
1 CYLINDER A.-PUMP-HOPPER-
SOFT SERVE 2 PIN A.-COAX PUMP X55450 3 PISTON 053526 4 O-RING2-1/8” OD - RED 020051 5 CAP-VALVE 056874-12 6 GASKET - SIMPLIFIED PUMP
VALVE 7 ADAPTOR - MIX INLET 054825 8 O-RING-11/16OD - RED 016132
DESCRIPTION PART NO.
X57029-XX
X57025
053527
Figure 3
ITEM DESCRIPTION PART NO.
9 PIN - COTTER 044731
10 SHAFT A.-DRIVE-MIX PUMP-
HOPPER 10a CRANK-DRIVE 039235 10b SHAFT-DRIVE 039106 10c O-RING - DRIVE SHAFT 048632 10d O-RING 1-3/4 008904 11 TUBE A.-FEED HOPPER
SOFT SERVE 12 RING-CHECK.120OD 056524 13 CLIP-MIX PUMP RETAINER 044641
X39084
X56521
050617
Model C706 Operator Parts Identification
9
Accessories
ITEM DESCRIPTION PART NO.
1 TOOL-O-RING REMOVAL 048260-WHT 2 BRUSH-REAR·BRG·1IN.DX2IN. 013071 3 BRUSH-DOUBLE·ENDED 013072 4 BRUSH-DRAW·VALVE·1”ODX2 013073 5 BRUSH-MIX·PUMP·BODY-3”X7 023316
071015
Figure 4
10
ITEM DESCRIPTION PART NO.
6 SANITIZER STERA SHEEN 065293 7 PAIL-MIX 10 QT. 013163 8 BRUSH-END-DOOR-SPOUT 039719 9 BRUSH-SET·LVB 050103
10 BRUSH-PUMP·SPOUT 054068
Model C706Operator Parts Identification
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