Taylor Freezer C300 Operation Manual

Slush Freezer
Model C300
Original Operating Instructions
055072-M
9/26/08 (Original Publicaton)
(Updated 10/11/11)
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Fax:
E--mail:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E September, 2008 Taylor
All rights reserved. 055072--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Section 2 To the Operator 5...........................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Identification 8...............................
Beater Door Assembly 9.................................................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Control Switch 11........................................................
Liquid Crystal Display 11..................................................
Operational Mode Display 11..............................................
Operator Menu Display 12................................................
Syrup Out Indicator 17....................................................
CO2 Out Indicator 17.....................................................
Water Out Indicator 17....................................................
Audio Alarm Silencer 17..................................................
Product Light 17.........................................................
Sampling Valve 17.......................................................
Daily Procedures 17......................................................
Section 6 Operating Procedures 18.....................................
Assembly 18............................................................
Sanitizing 23............................................................
Priming/Brixing 25........................................................
120 Day Closing Procedure 27............................................
Draining Product From the Freezing Cylinder 28.............................
Table of Contents Model C300
Table of Contents -- Page 2
Rinsing 28..............................................................
Cleaning 29.............................................................
Disassembly 29..........................................................
Brush Cleaning 30.......................................................
Section 7 Important: Operator Checklist 31..............................
During Cleaning and Sanitizing 31.........................................
Troubleshooting Bacterial Count 31........................................
Regular Maintenance Checks 31...........................................
Winter Storage 32........................................................
Section 8 Troubleshooting Guide 33....................................
Section 9 Parts Replacement Schedule 35...............................
Section 10 Parts List 36.................................................
Wiring Diagrams 47......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E September, 2008 Taylor (Original Publication)
(Updated October, 2011) All rights reserved. 055072--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Model C300
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
cause severe injuries.
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of air space on one side, 3” (76 mm) at the rear, and 12” (305 mm) on the top of the unit. This is required to allow for adequate air flow through the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
081208
Model C300 To the Installer
1
Water Cooled Refrigeration Units (Water Cooled Units Only)
On the back of the unit, two additional 3/8” (9.5 mm) F.P.T. water connections for condenser inlet and outlet have been provided for easy hook--up. 3/8” (9.5 mm) inside diameter water lines should be connected to the machine. Flexible lines are recommended if local codes permit. Failure to use adequate size water lines may cause the unit to go on high head pressure and shut down.
Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve.
DO NOT INSTALL A HAND SHUT--OFF VALVE ON THE “OUT” LINE! Water cooled units are counter flow and the water should flow in this order: First through the automatic water valve. Second, through the inlet located at the bottom of the condenser. Third, through the outlet fitting located at the top of the condenser toanopentrapdrain.
IMPORTANT: Water pressures are pre--set at the factory. Do not adjust the water pressure. Improper water adjustments may cause operation discrepancies.
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
Water Connections
An adequate cold water supply must be provided with a hand shut--off valve. On the back of the unit, a 3/8” (9.5 mm) M.F.L. water connection has been provided for easy hook--up. A flexible line is recommended, if local codes permit. A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch. A booster pump must be provided if this pressure is not available.
Note: Water lines beyond 200 ft. (61 m) require 1/2” (13 mm) water lines.
INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK-FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL, STATE AND LOCAL CODES.
It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components.
IMPORTANT: The water filter (064422--SER) must be thoroughly flushed with water before connecting it to the machine. This removes any loose particles present from the manufacture of the filter that could clog the flow control. To flush the filter, connect the inlet end of the filter to the water supply. Position the outlet end of the filter over an empty pail. Open the water supply. Allow water to flow through the filter until the water exiting the filter is clear. Close the water supply. Attach the outlet end of the filter to the machine. Reopen the water supply.
Figure 1
2
Model C300To the Installer
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Beater Rotation
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Model C300 To the Installer
looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
3
Beater rotation must be clockwise as viewed
110506
Initial Freezing Cylinder Cleaning
Due to the types of products used in FCB equipment, it is imperative that the freezing cylinder and the inlet tube be thoroughly brush cleaned, rinsed, and sanitized before running any product.
Prepare a cleaning solution, using 2 oz. of liquid detergent in 2 gallons of warm water. Using this solution, brush clean the freezing cylinder and the inlet tube. Rinse the freezing cylinder and the inlet tube with clean water and then sanitize, using the sanitizing procedures outlined in this Operator Manual, starting on page 23.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
090219
4
Model C300To the Installer
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation.
The Model C300, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and scheduled maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your freezer will NOT eventually compensate and correct for any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor for service.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its
use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
Model C300 To the Operator
5
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S Cord Connected Units: Only Taylor
authorized service technicians may install a plug on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
110506
6
Model C300Safety
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
CAUTION: This unit is pressurized when
in operation. The control switch must be in the OFF
position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No part should be removed until the control switch has been turned to the OFF position and all pressure has been relieved by opening the draw valve.
Failure to follow these instructions may result in severe personal injury from hazardous moving parts or from the impact of propelled parts.
DO NOT obstruct air intake and discharge openings: Air cooled units require a minimum of 3” (76 mm) of air space on one side, 3” (76 mm) at the rear, and 12” (305 mm) on the top of the unit. This is required to allow for adequate air flow through the con­denser(s). Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
Model C300 Safety
7
Section 4 Operator Parts Identification
ITEM
1 PANEL A.-SIDE-LEFT C300 X54676-SER
2 PANEL-REAR 054672
3 PANEL-SIDE-RIGHT 054671
4 DISPLAY-LIGHTED 054683-27
5 PANEL-FRONT-UPPER 054669
6 PANEL-FRONT-SHELL 054668
DESCRIPTION PART NO.
090417
Figure 2
8
ITEM DESCRIPTION PART NO.
7 PANEL-FRONT-LOWER 054670
8 SHELF-DRIP TRAY 057938
9 TRAY-DRIP 057738
10 SHIELD-SPLASH 057939
11 SWITCH-ROCKER-OFF-ON 078418
12 FILTER-AIR 15.88L X 15.88H 052779-5
Model C300Operator Parts Identification
Beater Door Assembly
ITEM
1 DOOR A.-SLUSH PRESS. X39572--BLA
1a CAP-SPOUT-DOOR-FCB-BLK 046191-BLA
1b SPRING-COMP.480X.072X3.0 039320
1c VALVE-DRAW-DOOR-PRESS. 039324
1d O-RING-9/16 OD X .103W 016369
1e SPOUT-DOOR-FCB-BLACK 046190-BLA
1f HANDLE-DRAW-FCB-BLACK 046192-BLA
1g PIN-PIVOT-SPOUT-DOOR 039321
1h SLIDE-HANDLE-DOOR-BLK 046193-BLA
1i SCREW-10-32X3/8PHL 053869
1j O-RING-9/32 OD X 1/16 WALL 029751
1k PLUG-PRIME-SLUSH-PRESS. 039568
1l DOOR-FREEZER-SLUSH-PRES 039573
DESCRIPTION PART NO.
Figure 3
ITEM DESCRIPTION PART NO.
1m O-RING-1.129 ODX.989ID 039219
1n NUT-SPOUT-DOOR-PRESS. 039323
1o O-RING-5-1/4ODX.210W
(DOOR)
2 NUT-STUD 043666
3 BUSHING-BEATER
SHAFT/BOOT SEAL
4 BEARING-FRONT-PRESSURE 039349
5 BEATER-PLASTIC-FCB-PRESS 041182
6 BLADE-SCRAPER-FCB-16INCH 041103
7 SHAFT-BEATER-SLUSH-PRES 039337
8 SEAL-DRIVE SHAFT 032560
9 O-RING-7/8 OD X .139W
(BEATER SHAFT)
017003
042278
025307
100323
Model C300 Operator Parts Identification
9
Accessories
ITEM
1 PAIL-MIX 10 QT 013163
2 BRUSH A.-PACKAGE X64275
2a BRUSH-MIX PUMP BODY-3”X7” 023316
2b BRUSH-DOUBLE ENDED 013072
2c BRUSH-REAR BRG 1”DX2“L 013071
DESCRIPTION PART NO.
Figure 4
ITEM DESCRIPTION PART NO.
2d BRUSH-DRAW VALVE 1-1/2”OD 014753
3 KIT A.-TUNE UP X39699
4 LUBRICANT-TAYLOR HI PERF 048232
5 SANITIZER KAY-5 125 PACKETS 041082
10
Model C300Operator Parts Identification
Section 5 Important: To the Operator
Figure 5
ITEM
1 Product Light -- Left Side 2 Control Switch 3 Keypad -- Left Side 4 Liquid Crystal Display 5 Keypad -- Right Side 6 Product Light -- Right Side
DESCRIPTION
Control Switch
The control switch is located at the top left corner of the control channel. When placed in the ON position, allows SLUSHTECH operation.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current operating mode of the freezing cylinders. The LCD also indicates whether there is enough syrup, CO2, and water being supplied to the freezer. If an error in the machine operation occurs, a warning tone will sound and the word “FAULT” will flash on the third line of the display.
Operational Mode Display
The displays below illustrate the Operational Mode Displays. This information appears on the LCD during normal operation.
When the unit is plugged into the wall receptacle and the control switch is in the ON position, this screen appears.
SAFETY TIMEOUT
ANY KEY ABORT
This display will remain on the LCD for 60 seconds unless a key is pressed. When any key is pressed (or 60 seconds passes), the next screen appears.
OFF MODE OFF OK SYRUP OK
CO2--OK WATER--OK
Note: Syrup, CO2and water are satisfied.
Model C300 Important: To the Operator
11
Pressing the AUTO (-- -->) keys on both sides of the unit will display this screen.
AUTO MODE AUTO OK SYRUP OK
CO2--OK WATER--OK
Operator Menu Timeout
If the display is left in the operator menu or any of the operator menu selections, except for Current Conditions, the display will return to the system mode screen 60 seconds after the last keypress. The Current Conditions screen will be displayed until manually changed.
Finding Current Fault Conditions
Line 1 indicates the operating mode for each freezing cylinder.
Line 2 indicates the status of the syrup systems in each freezing cylinder. As long as syrup is available, the word “OK” will appear on the LCD. When the syrup supply is insufficient, the word “OUT” will flash on the LCD. The same rules apply to the fourth line which indicates the status of the CO
and the water.
2
The third line of this display is a fault indicator. If an error in machine operation occurs, the word “FAULT” will be displayed on the LCD.
BEATER MODE BEATER OUT SYRUP OUT
-- --FAULT-- -- -- --FAULT-- --
CO2--OUT WATER--OUT
Operator Menu Display
The OPERATOR MENU is used to enter into the operating screens. To access the OPERATOR MENU, simply press the MENU (SEL) key. The cursor will flash under the letter “A”, indicating that this is screen A. To select a different screen, use the AUTO (-- -->) and OFF (<-- --) keys to move the cursor to the desired screen selection and press the MENU (SEL) key.
Screen B is FAULT DESCRIPTION. The fault description will indicate if there is a fault in one of the freezing cylinders. When the actual fault is corrected, the warning tone will stop. Only item 9 requires pressing the OFF (<-- --) key to clear the fault message and the warning tone.
Fault Messages
No Fault Found No fault conditions are
apparent.
Beater Overload Beater is out on overload.
Chk Refrig Sys Psi Out on compressor high
pressure cut--out.
Thermistor Short Shorted thermistor probe.
Thermistor Open Open thermistor probe.
Syrup Pressure Low Syrup is no longer present.
CO2 Pressure Low CO2pressure is low.
H2O Pressure Low Water pressure is low.
BRL Not Cooling Freezing cylinder is not
cooling after 5 minutes.
BRLTemp2High Freezing cylinder
temperature is above 120_F (49_C).
The following are explanations of the possible faults and the display screens. Lines 2 and 3 indicate the faults found in freezing cylinders 1 and 2 respectively.
1. NO FAULT FOUND -- No fault conditions are apparent.
OPERATOR MENU
BCDEFGHI
A
EXIT MENU
<---- ----> SEL
12
FAULT DESCRIPTION L: NO FAULT FOUND R: NO FAULT FOUND CLR +++ SEL
Model C300Important: To the Operator
2. BEATER OVERLOAD -- Beater motor is out on overload. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.
FAULT DESCRIPTION L: BEATER OVERLOAD R: BEATER OVERLOAD CLR +++ SEL
3. CHK REFRIG SYS PSI -- Compressor is out on high head pressure. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.
FAULT DESCRIPTION L: CHK REFRIG SYS PSI R: CHK REFRIG SYS PSI CLR +++ SEL
4. THERMISTOR SHORT -- One or both of the barrel (freezing cylinder) thermistor probes are faulty.
FAULT DESCRIPTION L: THERMISTOR SHORT R: NO FAULT FOUND CLR +++ SEL
5. THERMISTOR OPEN -- One or both of the barrel (freezing cylinder) thermistor probes are faulty.
6. SYRUP PRESS LOW -- When the syrup out indicator displays a lack of syrup, the unit will enter a HOLD mode. At this time, no refrigeration or product flow from the flow control will be allowed. Only the beater will operate. When the syrup is satisfied the unit will refill the product tank, and then automatically return to the AUTO mode. The fault message and the warning tone will clear.
FAULT DESCRIPTION L: NO FAULT FOUND R: SYRUP PRESS LOW CLR +++ SEL
7. CO2PRESSURE LOW -- When the CO2out indicator displays a lack of CO internal timer will start. If the CO
, a 60 second
2
is not
2
replenished at the end of the 60 seconds, both freezing cylinders will shut down and this fault message will appear. Replenish the CO
2
and
the fault message and warning tone will clear.
FAULT DESCRIPTION L: CO2 PRESSURE LOW R: CO2 PRESSURE LOW CLR +++ SEL
8. H2O PRESSURE LOW -- When the water out indicator displays a lack of water, a 60 second internal timer will start. If the water is not replenished at the end of the 60 seconds, both freezing cylinders will shut down and this fault message will appear. Replenish the water and the fault message and warning tone will clear.
FAULT DESCRIPTION L: THERMISTOR OPEN R: NO FAULT FOUND CLR +++ SEL
Model C300 Important: To the Operator
13
FAULT DESCRIPTION L: H2O PRESSURE LOW R: H2O PRESSURE LOW CLR +++ SEL
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