Taylor Freezer C002 Operation Manual

Model C002

Custard Freezer

Operating Instructions

055073--M

5/28/08

Complete this page for quick reference when service is required:

Taylor Distributor:
Address:
Phone:
Fax:
E-mail:
Service:
Parts:
Date of Installation:

Information found on the data label:

Model Number:
Serial Number:
Electrical Specs: Voltage Cycle

Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A

E May, 2008 Taylor

All rights reserved.
055073-M

Taylor Company

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Table of Contents

Section 1 To th e Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 1.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Dasher Rotation 3......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Compressor Warranty Disclaimer 4.......................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Id entification 7...............................

Beater and Door Assembly 9.............................................

Accessories 10..........................................................

Section 5 Important: To the Operator 11.................................

Symbol Definitions 12....................................................

Section 6 Operating Procedures 13.....................................

Assembly 13............................................................

Sanitizing 16............................................................

Priming for Continuous Run 17............................................

Stopping a Continuous Run for a Short Period of Time 18.....................

To Restart the Continuous Run: 18.........................................

Closing Procedure 18....................................................

Model C002 Table of Contents

Table of Contents - Page 2

Draining Product From T he Freezing Cylinder 19............................

Rinsing 19..............................................................

Cleaning 20.............................................................

Disassembly 20..........................................................

Brush Cleaning 20.......................................................

Section 7 Important: Operator Checklist 22..............................

During Cleaning and Sanitizing 22.........................................

Troubleshooting Bacterial Count 22........................................

Regular Maintenance Checks 22...........................................

Winter Storage 23........................................................

Section 8 Troubleshooting Guide 24....................................

Section 9 Parts Replacement Schedule 27...............................

Section 8 Parts List 28.................................................

Wiring Diagrams 36......................................................

Note: Contin u ing research results in steady improvements; therefore, information
in this manual is subject to change without notice.

E May, 2008 Taylor

All rights reserved.
055073-M

Taylor Company

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

Table of Contents Model C002

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Section 1 To the Installer

The following are general installation instructions. For
complete installation details, please see the check out
card.

Installer Safety

In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.

Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on
the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn
when required during installation and
service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before
working on electrical equipment.

Site Preparation

Review the area the unit is to be installed in before
uncrating the unit making sure that all possible
hazards the user or equipment may come into have
been addressed.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F(21_-24_C). The freezer has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.

This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.

This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should be
taken in moving this equipment for any reason. Two or
more persons are required to safely move this unit.
Failure to comply may result in personal injury or
equipment damage.

Uncrate the unit and inspect it for damage. Report any
damage to your Taylor Distributor.

This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.

The main power supply(s) to the freezer must
be disconnected prior to performing any repairs.
Failure to follow this instruction may result in personal
injury or death from electrical shock or hazardous
moving parts as well as poor performance or damage
to the equipment.

Note:Allrepairsmustbeperformedbyan
authorized Taylor Service Technician.

This unit has many sharp edges that can

cause severe injuries.

Model C002 To the Installer

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of
clearance around all sides of the freezer. Install the
deflector provided to prevent recirculation of warm air.
Failure to allow adequate clearance can reduce the
refrigeration capacity of the freezer and possibly
cause permanent damage to the compressors.

081208

1

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with
a hand shut--off valve. On the underside rear of the
base pan, two 1/2” (13 mm) I.P.S. water connections
for inlet and outlet have been provided for easy
hook--up. 1/2” (13 mm) inside diameter water lines
should be connected to the unit. (Flexible lines are
recommended, if local codes permit.) Depending on
local water conditions, it may be advisable to install a
water strainer to prevent foreign substances from
clogging the automatic water valve. There will be only
one water “in” and one water “out” connection. DO
NOT install a hand shut--off valve on the water “out”
line! Water should always flow in this order: first,
through the automatic water valve; second, through
the condenser; and third, through the outlet fitting to an

opentrapdrain.

A back flow prevention device is required
on the incoming water connection side. Please

refer to the applicable National, State, and local codes
for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!

In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires two dedicated electrical
connections. Check the data label on the freezer for
fuse, circuit ampacity and electrical specifications.
Refer to the wiring diagram provided inside of the
electrical box, for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipments frame.

S Stationary appliances which are not

equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

080912

2

Model C002To the Installer

Dasher Rotation

Dasher rotation must be clockwise as viewed
looking into the freezing cylinder. As a safety feature,
the dasher will not operate without the freezer door in
place.

Note: The following procedures must be
performed by an authorized Taylor service
technician.

To correct the rotation on a three--phase unit,
interchange any two incoming power supply lines at
freezer main terminal block only.

To correct rotation on a single--phase unit, change the
leads inside the dasher motor. (Follow the diagram
printedonthemotor.)

Electrical connections are made directly to the
terminal block. The terminal block is provided in the
control box located behind the lower front panel.

Refrigerant

Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.

WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely moisture
absorbent. When opening a refrigeration system, the
maximum time the system is open must not exceed 15
minutes. Cap all open tubing to prevent humid air or
water from being absorbed by the oil.

In consideration of our environment, Taylor
proudly uses only earth friendly HFC refrigerants. The
HFC refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).

However, any gas under pressure is potentially
hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.

080912

Model C002 To the Installer

3

Section 2 To the Operator

The freezer you have purchased has been carefully
engineered and manufactured to give you dependable
operation. The T aylor freezer, when properly operated
and cared for, will produce a consistent quality product.
Like all mechanical products, this machine will require
cleaning and maintenance. A minimum amount of care
and attention is necessary if the operating procedures
outlined in this manual are followed closely.

This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.

Your Taylor freezer will NOT eventually compensate
and correct for any errors during the set--up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that all personnel responsible for the
equipment’s operation review these procedures in
order to be properly trained and to make sure that there
is no confusion.

In the event that you should require technical
assistance, please contact your local authorized
Taylor Distributor.

Note: Warranty is valid only if the parts are authorized
Taylor parts, purchased from an authorized Taylor
Distributor, and the required service work is provided
by an authorized Taylor service technician. Taylor
reserves the right to deny warranty claims on
equipment or parts if non--approved parts or
refrigerant were installed in the machine, system
modifications were performed beyond factory
recommendations, or it is determined that the failure
was caused by neglect or abuse.

Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.

If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.

The user is responsible for returning the product to the
appropriate collection facility,as specified by your local
code.

For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the
Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop--in
replacements for numerous applications. It should be
noted that, in the event of ordinary service to this
machine’s refrigeration system, only the refrigerant
specified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will void
your compressor warranty . It will be the owner’s
responsibility to make this fact known to any technician
he employs.

It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. T aylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.

The Taylor Company will continue to monitor the
industry and test new alternates as they are being
developed. Should a new alternate prove, through our
testing, that it would be accepted as a drop--in
replacement, then the above disclaimer would
become null and void. To find out the current status of
an alternate refrigerant as it relates to your
compressor warranty, call the local Taylor Distributor
or the Taylor Factory. Be prepared to provide the
Model/Serial Number of the unit in question.

080912

4

Model C002To the Operator

Section 3 Safety

We at Taylor Company are concerned about the safety
of the operator when he or she comes in contact with
the freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built--in safety
features to protect both you and the service technician.
As an example, warning labels have been attached to
the freezer to further point out safety precautions to the
operator.

IMPORTANT -- Failure to adhere to the
following safety precautions may result in severe
personal injury or death. Failure to comply with
these warnings may damage the machine and its
components. Component damage will result in
part replacement expense and service repair
expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.

This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipments frame.

DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result
in serious electrical shock.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data
label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been
disconnected. Contact your local authorized
Taylor Distributor for service.

S Stationary appliances which are not

equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

080912

Model C002 Safety

5

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove the door, dasher, scraper

blades, or drive shaft unless the power

switch is in the OFF position.
Failure to follow these instructions may result in

contaminated product or severe personal injury to
fingers or hands from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

opening. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the dasher assembly. The scraper blades

are very sharp and may cause injury.

Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to the
cleaning section of this manual for the proper
procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:
3” (76 mm) minimum air space on all sides. Install the
deflector provided to prevent recirculation of warm air.
Failure to follow this instruction may cause poor
freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of 70_ -
75_F(21_ -24_C). The freezer has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.

This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.

080912

6

Model C002Safety

Section 4 Operator Parts Identification

080610

Model C002 Operator Parts Identification

7

C002 Exploded View Parts Id en tificatio n

ITEM DESCRIPTION PART NO.

1 PANEL-SIDE TOP 029978
2 COVER-HOPPER-LARGE 054732
3 COVER-HOPPER-SMALL 054733
4 TRIM-REAR CORNER LEFT 054458
5 CONTROL A.-FLOW

REGULATOR

5a KNOB-INNER REGULATOR

TUBE
5b O-RING-12.42 ID X 1.4 W 062451
5c PIN-QUICKRELEASE 3/16 X 1 027813
5d TUBE-INNER REGULATOR 059787
5e REGULATOR A.-FLOW-OUTER 059784

6 PANEL-REAR 053782
7 PANEL-UPPER SIDE RIGHT 054449
8 PAN-DRIP 11-5/8 LONG 027503
9 TRIM-REAR CORNER RIGHT 054459

X59788

059785

ITEM DESCRIPTION PART NO.

10 PANEL A.-SIDE RIGHT X66497
11 DEFLECTOR-BLOWER

EXHAUST

12 CASTER-SWV 5/8 STEM 4IN

WHEEL
13 ADAPTOR·A.-CASTER X18915
14 PANEL-FRONT-LOWER 066507
15 PANEL A.-SIDE LEFT X66496
16 BUMPER-FRONT 054487

*17 PANEL A.-FRONT-COMPLETE X66509-27

18 STUD-FREEZER 034035
19 PANEL-UPPER SIDE LEFT 054448
20 CHUTE-CUSTARD-SHORT 054440
21 BUSHING 054734
22 GASKET-HOPPER COVER 055356
23 FILTER-AIR 18 L X 13.5 H .70W 052779-3

*PANEL A.-UPPER FRONT (PANEL ONLY) = X66493

047912

018794

080610

8

Model C002Operator Parts Identification

Beater and Door Assembly

ITEM DESCRIPTION PART NO.

1

CAP-DOOR-STEM 055179

2

ARM-HANDLE 055183

3

PLATE-DRAW 054445

4

O-RING-2-3/4 OD X .139W-70 055182

5

SCREW-DOOR-STEM 055180

6

O-RING-.563 OD X .070W-#013 043758

7

BEARING-FRONT 013116

8

BLADE-SCRAPER 054485

Model C002 Operator Parts Identification

ITEM DESCRIPTION PART NO.

9

BAFFLE-SHORT 054481
10

SHAFT-DASHER DRIVE 054484
11

SEAL-DRIVE SHAFT 032560
12

DASHER A.-COMPLETE X54483
13

O-RING-6 IN OD X 5 3/4 ID X 1/8 033493
14

DOOR-C002 X55178-SER
15

NUT-STUD 034034
16

NUT-STUD 021508

9