Taylor Freezer 702, 741, 772 Operation Manual

Models 702/741/772
Soft Serve Freezers
Operating Instructions
028759-M
6/97 (Original Publication)
(Updated 11/12/10)
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E June, 1997 Taylor (Original Publication)
(Updated November, 2010) All rights reserved.
028759--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
______________________________________________________________________________
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Check Out 1............................................................
Section 2 To the Operator 3...........................................
Compressor Warranty Disclaimer 3.......................................
Section 3 Safety 4....................................................
Section 4 Operator Parts Identification 5...............................
Model 702 5............................................................
Model 702 Door Assembly 6.............................................
Model 741 7............................................................
Model 772 8............................................................
Models 741 & 772 Door Assembly 9.......................................
Section 5 Important: To the Operator 10.................................
Indicator Light “Mix Low” 10...............................................
Symbol Definitions 10....................................................
Control Switch 10........................................................
Reset Button 10.........................................................
Thermistor Control 11....................................................
Separate Hopper Refrigeration System (SHR) 11............................
Section 6 Operating Procedures 12.....................................
Assembly 12............................................................
Sanitizing 14............................................................
Table of Contents Models 702/741/772
Table of Contents -- Page 2
Priming 16..............................................................
Closing Procedure 16....................................................
Draining Product From the Freezing Cylinder 17.............................
Rinsing 17..............................................................
Cleaning 17.............................................................
Disassembly 17..........................................................
Brush Cleaning 18.......................................................
Section 7 Important: Operator Checklist 19..............................
During Cleaning and Sanitizing 19.........................................
Troubleshooting Bacterial Count 19........................................
Regular Maintenance Checks 19...........................................
Winter Storage 20........................................................
Section 8 Troubleshooting Guide 21....................................
Section 9 Parts Replacement Schedule 24...............................
Section 10 Parts List 25.................................................
Wiring Diagrams 34......................................................
Note: Continuing research results in steady improvements; therefore, info rmation in this manual is subject to change without notice.
E June, 1997 Taylor (Original Publication)
(Updated November, 2010) All rights reserved.
028759--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models 702/741/772
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer
These machines are designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut‐off valve. On the underside rear of the base pan, two 3/8” I.P.S. (for single head units) or two 1/2” I.P.S. (for double head units) water connections for inlet and outlet have been provided for easy hook‐up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both single head and double head units. DO NOT install a hand shut‐off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an
open trap drain.
Electrical Connections
Each freezer requires one power supply for each data label. Check the data label on the freezer for fuse, wire ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Air Cooled Units
The model 702 requires a minimum of 6” (152 mm) of clearance around both sides of the freezer. Install the deflector on the right side of the unit, and place the back of the unit against the wall to prevent recirculation of warm air. The models 741 and 772 require a minimum of 3” (76 mm) of clearance around all sides. Install the deflector provided. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezers and possibly cause permanent damage to the compressors.
Models 702/741/772 To the Installer
1
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame.
CAUTION: This machine must be properly grounded! Failure to do so can result in severe personal injury from electrical shock!
080324
Check Out
Beater Rotation
Once the unit is installed, it is advisable to check the following controls and mechanical operations of the freezer and to make any necessary adjustments. If applicable, repeat these checks for the second freezing cylinder on double head units.
Controls
Place the control switch in the “AUTO” position. The main refrigeration system will operate (compressor, beater motor, and the condenser fan). The dial light and the mix low indicator will be lit.
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
To correct rotation on a three‐phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.
To correct rotation on a single‐phase unit, exchange leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block provided in the main control box located behind the upper left side panel for the Model 702, and behind the service panel for the Model 741 and 772.
Figure 1
If the freezer is water cooled, the automatic water valve will begin to open and cold water will flow into the condenser. This will remove heat from the refrigerant. As the water flows into the open trap drain, it should be warm to the touch. Place the control switch in the “OFF” position.
Figure 2
Note: Electrical connections should be performed by a trained service technican.
050323
To the Installer
2
Models 702/741/772
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor freezer, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate and correct for any errors during the set‐up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment's operation review these procedures in order to be properly trained and to make sure that there is no confusion.
In the event that you should require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop‐in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop‐in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
050805
Models 702/741/772 To the Operator
3
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built‐in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater and
blades, or drive shaft unless the control switch is in the OFF position.
S DO NOT put objects or fingers in door
spout.
Failure to follow these instructions may result in contaminated product or personal injury from hazardous moving parts.
To Operate Safely:
DO NOT operate the freezer without reading
this operator's manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
Failure to follow these instructions may result in electrocution or damage to the machine. Consult your electrician.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are very sharp and may cause injury.
DO NOT obstruct air intake and discharge openings:
Counter Model: Minimum of 6” (152 mm) of air space
on both sides. Install the deflector on the right side of the unit and place the back of the unit against the wall to prevent recirculation of warm air.
Console Models: Minimum of 3” (76 mm) of air space around all sides. Install the deflector to prevent recirculation of warm air.
Failure to follow these instructions may cause poor freezer performance and damage to the machine.
These freezers are designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezers have successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result in serious electrical shock.
050323
Safety
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
4
Models 702/741/772
Section 4 Operator Parts Identification
Model 702
Item Description Part No.
1 Cover A.‐Hopper X38458
1a Knob‐Hopper Cover 025429
2 Tube‐Feed‐SS‐5/32 Hole 028967‐2
3 Panel‐Rear 047008
4 Panel‐Side 702 Right 050928
5 Pan‐Drip 13‐1/4 Long 039027
6 Panel‐Side 5472 HT Upper L & R 042317
7 Shield‐Splash 15” L x 5‐13/32 022763
Models 702/741/772 Operator Parts Identification
Item Description Part No.
8 Tray‐Drip 14‐7/8 L x 5‐1/8 SG 013690
9 Panel A.‐Front X50930
10 Stud‐Nose Cone 022822
11 Panel A.‐Side Left X50940
12 Gasket‐Hopper Cover 038375
13 Skirt‐Air Flow 049069
14 Leg‐4” SS w/out O‐Ring 013458
5
Model 702 Door Assembly
Item Description Part No.
1 Seal‐Drive Shaft 032560
2 Shaft‐Beater 033498
3 Beater A.‐4 Qt.‐1 Pin Support X49490
4 Bearing‐Front 013116
5 Gasket‐Door 5.177 ID x 5.9380 016672
6 Decal‐Lift Plate Front 015200
7 Valve A.‐Draw X13624‐SP
Operator Parts Identification
Item Description Part No.
8 O‐Ring ‐ 1‐1/16 OD x .139 W 020571
9 Cap‐Design‐ 1.188” ID 6 Point 013139‐6
10 Nut‐Stud 021508
11 Door A.‐1 Spout‐4 Qt. X30269‐SER
12 Blade‐Scraper‐Plastic 046237
13 Clip‐Scraper Blade 8.75 Inch 046238
6
Models 702/741/772
Model 741
Item Description Part No.
1 Cover A.‐Hopper‐Standard X38458
1a Knob‐Hopper Cover 025429
2 Gasket‐Hopper Cover‐20 Qt. 038375
3 Pan‐Drip ‐ 11‐5/8 Long 027503
4 Tube‐Feed‐SS 028967‐3
5 Panel‐Rear 013637
6 Panel‐Side‐ Upper Right 028707
7 Panel A.‐Side Lower R & L X24397
8 Caster‐Swivel‐5/8 Stem 4” Wheel 018794
Models 702/741/772 Operator Parts Identification
Item Description Part No.
9 Panel‐Side Upper Left 028706
10 Shield‐Splash 15” x 5‐13/32 022763
11 Tray‐Drip 14‐7/8 x 5‐1/8 013690
12 Panel‐Service 013638
13 Panel A.‐Front X14238‐SP
14 Louver‐Side 013631
15 Stud‐Nose 022822
16 Adaptor A.‐Caster X18915
7
Model 772
Item Description Part No.
1 Cover A.‐Hopper‐Insulated X39291
1a Knob‐Hopper Cover 025429
2 Stud‐Nose Cone 022822
3 Pan‐Drip 11‐5/8 Long 027503
4 Tube‐Feed‐SS 028967‐3
5 Louver‐Side 017471
6 Panel‐Upper Side Right 028701
7 Caster‐Swivel‐5/8 Stem 4” Wheel 018794
8 Panel‐Service 046584
Operator Parts Identification
Item Description Part No.
9 Panel‐Upper Side Left 028700
10 Shield‐Splash 037041
11 Tray‐Drip 014533
12 Panel‐Rear 017563
13 Panel A.‐Front X51264
14 Panel A.‐Side Right X44855
15 Panel A.‐Side Left X44853
16 Adaptor A.‐Caster X18915
8
Models 702/741/772
Models 741 & 772 Door Assembly
Item Description Part No.
1 Seal‐Drive Shaft 032560
2 Shaft‐Beater 033498
3 Beater A.‐7 Qt.‐1 Pin Support X46233
4 Bearing‐Front 013116
5 Gasket‐Door 5.177 ID x 5.9380 016672
6 Decal‐Lift Plate Front 015200
7 Valve A.‐Draw X13624‐SP
Models 702/741/772 Operator Parts Identification
Item Description Part No.
8 O‐Ring 1‐1/16 OD x .139 W 020571
9 Cap‐Design 1.188” ID 6 Point 013139‐6
10 Nut‐Stud 021508
11 Door A.‐1 Spout 7 Qt. X30272‐SER
12 Blade‐Scraper‐Plastic 046237
13 Clip‐Scraper Blade ‐ 8.75 Inch 046238
9
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