Taylor Freezer 340, 341, 342 Operation Manual

Models 340, 341, 342
Slush Freezers
Operating Instructions
028764M
1/97
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E January, 1997 Taylor
All rights reserved.
028764M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
______________________________________________________________________________
Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Connections (Water Cooled Units Only) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cooled Units 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2 To the Operator 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Warranty Disclaimer 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3 Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4 Operator Parts Identification 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5 Important: To the Operator 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbol Definitions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Switch 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consistency Control 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator Light - “Add Mix” 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For Your Information 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6 Operating Procedures 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sanitizing 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Priming 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Closing Procedure 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining Product From the Freezing Cylinder 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rinsing 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brush Cleaning 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 340, 341, 342
Table of Contents
Table of Contents -- Page 2
______________________________________________________________________________
Section 7 Important: Operator Checklist 21..............................
During Cleaning and Sanitizing 21.........................................
Troubleshooting Bacterial Count 21........................................
Regular Maintenance Checks 21...........................................
Winter Storage 22........................................................
Section 8 Troubleshooting Guide 23....................................
Section 9 Part s Replacement Schedule 26...............................
Section 10 Parts List 27.................................................
Wiring Diagrams 37......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E January, 1997 Taylor
All rights reserved. 028764--M
Taylor Company
The word T aylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Models 340, 341, 342
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply with a hand shut-off valve must be provided. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both double-head and single-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an
open trap drain.
Electrical Connections
Each freezer requires one power supply for each data label. Check the data label(s) on the freezer for fuse, circuit ampacity and electrical specifications. For proper power connections, refer to the wiring diagram provided inside of the electrical box.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 701987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an allpole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Air Cooled Units
This equipment is provided with a grounding lug The model 340 air cooled unit requires a minimum of 6” (152 mm) of clearance around both sides of the freezer. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall. The models 341 and 342 air cooled units require a minimum of 3” (76 mm) of air clearance around all sides.
Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Models 340, 341, 342 To the Installer
that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 604171) on the removable panel and the frame.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
080213
1
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Figure 1
Note: The following procedures should be performed by a trained service technician.
To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located under the upper left side panel on counter models or behind the service panel on console models.
2
Models 340, 341, 342To the Installer
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to provide dependable operation. The Taylor Slush Models 340, 341, and 342, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, these machines will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
061211
Models 340, 341, 342 To the Operator
3
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater, scraper
blades, drive shaft, or torque rotor shaft unless all control switches are in the OFF position.
S DO NOT put objects or fingers in the door
spout. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.
USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.
These freezers must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT obstruct air intake and discharge openings:
Models 341/342: 3” (76 mm) minimum air space on all
sides.
Model 340: 6” (152 mm) minimum air space on sides and 0” at the rear. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall.
Failure to follow this instruction may cause poor freezer performance and damage to the machine.
These freezers are designed to operate indoors, under normal ambient temperatures of 70_−75_F (21_24_C). The freezers have successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
061211
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
4
Models 340, 341, 342Safety
Section 4 Operator Parts Identification
Model 340
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038375
3 Tube-Feed 015176-9
4 Panel-Rear 047008
5 Louver-Side Top 051192
6 Panel-Right Side 047007
7 Leg-4” 013458
Models 340, 341, 342 Operator Parts Identification
Item Description Part No.
8 Skirt-Air Flow 049069
9 Pan-Drip 19-1/2 Long 035034
10 Tray-Drip 013690
11 Shield-Splash 022763
12 Panel A.-Front X46881
13 Panel-Left Side 047006
14 Panel--Side*Upper 042317
091102
5
Model 341
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038375
3 Tube-Feed 015176-9
4 Louver-Side--Top 051192
5 Panel-Upper Side (Left/Right) 024576
6 Panel-Rear 013637
7 Panel A.-Lower Side (Left/Right) X24397
8 Trim--Rear Corner 013620
9 Adapter A.-Caster X18915
10 Wheel-Caster 018794
11 Screw--1/4--20 x 3/8 Sltd Rd 011694
091102
Item Description Part No.
12 Angle--Panel-- R 013828
13 Panel-Service 013638-SP1
14 Pan-Drip 035034
15 Tray-Drip 013690
16 Shield-Splash 022763
17 Angle--Panel-- L 013829
18 Panel A.-Front X46881
19 Decal--Dec 048359
20 Washer--Plastic Pivot 013808
21 Screw--10--24 x 1/2 Torx Truss 002077
22 Nut--10--32 Whiz Flange 020983
23 Screw--10--32 x 1/2 Serrated 020982
6
Models 340, 341, 342Operator Parts Identification
Model 342
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038375
3 Tube-Feed 015176-9
4 Louver-Side Top 051191
5 Panel-Upper Right Side 028701
6 Panel-Rear 017563
7 Panel A.-Lower Right Side X44855
*8 Trim--Rear Corner--Right 013663
9 Adapter A.-Caster X18915
10 Wheel-Caster 018794
11 Screw --1/4 --20 x 3/8 Sltd Round 011694
12 Angle--Panel-- Right 013828
13 Panel-Service 024439-SP1
Models 340, 341, 342 Operator Parts Identification
Item Description Part No.
14 Tray-Drip 014533
15 Shield-Splash 037041
16 Angle--Panel-- Left 013829
17 Panel A.-Lower Left Side X44853
18 Panel A.-Front X25807
19 Decal--Dec 021872
20 Pan-Drip 027503
21 Panel-Upper Left Side 028700
22 Washer--Plastic Pivot 013808
23 Screw--10--24 x 1/2 Torx Truss 002077
24 Nut--10--32 Whiz Flange Locknut 020983
25 Screw--10--32 x 1/2 Serr. Hwh 020982
*Trim --Rear Corner--Left -- 013761 (Not Shown)
091102
7
Models 340, 341, 342 Beater Door Assembly
ITEM DESCRIPTION PART NO.
1 DOOR A.-PARTIAL X39248-SER 2 HANDLE A.-DRAW-SLUSH BLK X47384 3 VALVE-DRAW 047734 4 PIN A.-VALVE HANDLE X25929 5 O-RING-1 OD x .139 W 032504 6 BUSTER-ICE 047735 7 O-RING-.291 ID x .080 W 018550 8 TORQUE ASSEMBLY X14488 9 BEARING-GUIDE 014496
10 GASKET-DOOR-5.109D x 5.63 014030
091102
ITEM DESCRIPTION PART NO.
11 BEARING-FRONT 013116 12 BEATER A.-7 QT-1 PIN X46233 13 CLIP-SCRAPER BLADE*8.75 046238
TORQUE ARM (340/341) 014500
14
TORQUE ARM (342) 029549 15 SHAFT-BEATER 035418 16 SEAL-DRIVE SHAFT 032560 17 O-RING-7/8OD x .139 W 025307 18 NUT-STUD 5/16-18 X 11/16 029880 19 BLADE-SCRAPER-PLASTIC 046237
8
Models 340, 341, 342Operator Parts Identification
Accessories
Item Description Part No.
1 Kit A.-Tune Up X39969
2 Brush-Rear Bearing 013071
3 Brush-Double Ended 013072
4 Brush-Mix Pump Body 023316
5 Lubricant-Taylor Lube 047518
6 Brush-Draw Valve 013073
Models 340, 341, 342 Operator Parts Identification
Item Description Part No.
7 Cap-Restrictor 020213
8 Sanitizer--Stera Sheen
(Model 342 only)
9 Sanitizer--Kay 5 (340 & 341) 041082
10 Pail--6 Qt. (Model 340) 023348
11 Pail--10 Qt. (341 & 342) 013136
9
065293
091102
Section 5 Important: To the Operator
Control Switch
The center position is “OFF”. The left position is “WASH”, which activates only the beater motor. The right position is “AUTO”, which activates the beater motor and the refrigeration system.
Consistency Control
The viscosity (thickness) of the slush is controlled by a sensing device called the consistency control. The consistency control knob is located under the control channel. To achieve a thicker slush, turn the knob clockwise and counterclockwise to achieve a thinner slush consistency.
Allow the refrigeration system to cycle on and cycle off two or three times before an accurate consistency can
Figure 2
be evaluated.
Item Description
1 Control Switch
2 Consistency Control
3 Indicator Light “Add Mix”
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
= ON/AUTO
= OFF
= WASH
Indicator Light - “Add Mix”
A mix level indicating light is located on the front of the machine. When the light is on, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. If mix is not added, a freeze-up may occur, causing eventual damage to the beater, blades, drive shaft, and freezer door.
For Your Information
The Models 340 and 341 come equipped with an optional rack assembly and four syrup jars. Each syrup jar holds 16 ounces (453.6 grams) of syrup. One pump stroke will dispense 1/4 ounce (7 grams) of syrup.
Because of the many different types of syrups on the market today, the syrup to slush ratio will vary. Consult the label or manufacturer for the proper amount of syrup for the desired drink size.
To serve slush product, simply add the flavor and open the draw valve. The slush product should blend with the syrup with no stirring necessary. If it does not, the product is too thick and the consistency control should be adjusted to a thinner consistency.
10
Models 340, 341, 342Important: To the Operator
Section 6 Operating Procedures
The Model 341 has been selected to illustrate the pictured step-by-step operating procedures for the models contained in this manual. Each unit has a 20 quart (18.9 liter) mix hopper and the freezing cylinder holds 7 quarts (6.6 liters) of slush product. The Model 342 has two mix hoppers and two freezing cylinders; therefore, duplicate (where it applies) the following steps for the second side of the Model 342.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s brush cleaning.
These opening procedures will illustrate how to assemble these parts into the freezer, sanitize them, and prime the freezer with slush base in preparation to serve the first portion.
If you are disassembling the machine for the first time, or need information to get to this starting point in our instructions, turn to page 20, “Disassembly” and start there.
Insert the drive shaft into the freezing cylinder, (square end first) and into the rear shell bearing, until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 3
Assembly
MAKE SURE CONTROL SWITCH IS IN THE
“OFF” POSITION. Failure to do so may cause injury
from electrocution or hazardous moving parts .
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube).
Step 1
Install the beater drive shaft. Slide the o-ring into the first groove on the drive shaft. Lubricate the groove, o-ring, and shaft portion that comes in contact with the bearing on the beater drive shaft. DO NOT lubricate the square end of the drive shaft. Slide the seal over the shaft and groove until it snaps into place. Fill the inside portion of the seal with 1/4” more lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing.
Figure 4
Step 2
Before installing the beater assembly, check the scraper blades for any nicks or signs of wear. If any nicks are present or if the blade is worn, replace both blades.
Models 340, 341, 342 Operating Procedures
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