Taylor 701T Installation Manual

Model 701T
Soft Serve Freezer
Operating Instructions
C00068-M
OriginalPrinting: 9/24/09
Updated 10/14/10
Complete this page for quick reference when service is required:
Taylor Distributor: Address:
Phone: Fax: E-mail: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A Minimum Wire Ampacity: A
ESeptember, 2009 Taylor Company (Original Publication)
(Revised October, 2010) All rights reserved. C00068-M
The wordTaylor and the Crowndesign are registered trademarks inthe United States of America and certain othercountries.
Taylor Company 750 N.Blackhawk Blvd. Rockton, IL 61072
The wordTekni-Craftand theTekni-Craftlogo are registered trademarks inChina and certain other countries.
Taylor Foodservice EquipmentManufacturing (Shanghai) Co., Ltd. 3988 HuminRoad, Bldg. 43, Min Hang District, Shanghai Phone: +86 21 5442 9898 Fax: +86 21 5483 3301
Table of Contents
Section 1 To the Installer 1............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Identification 8...............................
Model 701T 8..........................................................
Model 701T Single Spout Door and Beater Assembly 9......................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Symbol Definitions 12....................................................
Power Switch 12.........................................................
Indicator Lights 12.......................................................
MIX REF Key 12.........................................................
STANDBY Key 12........................................................
WASH Key 12...........................................................
AUTO Key 13...........................................................
Beater Motor Reset Button 13.............................................
Adjustable Draw Handle 13...............................................
Feed T ube Assembly 14..................................................
Section 6 Operating Procedures 15.....................................
Assembly 15............................................................
Sanitizing 19............................................................
Priming 21..............................................................
Closing Procedure 21....................................................
Draining Product From the Freezing Cylinder 22.............................
Rinsing 22..............................................................
Table of Contents Model 701T
Table of Contents - Page 2
Cleaning 22.............................................................
Disassembly 23..........................................................
Brush Cleaning 23.......................................................
Section 7 Important: Operator Checklist 24..............................
During Cleaning and Sanitizing 24.........................................
Troubleshooting Bacterial Count 24........................................
Regular Maintenance Checks 24...........................................
Winter Storage 25........................................................
Section 8 Troubleshooting Guide 26....................................
Section 9 Parts Replacement Schedule 29...............................
Parts List 30.............................................................
Wiring Diagram 35.......................................................
Note: Continuing research results in steady improvements; therefore,inf o rmation in this manual is subject to change without notice.
ESeptember, 2009 Taylor Company (Original Publication)
(Revised October, 2010) All rights reserved. C00068-M
The wordTaylor and the Crowndesign are registered trademarks inthe United States of America and certain othercountries.
The wordTekni-Craftand theTekni-Craftlogo are registered trademarks inChina and certain other countries.
Taylor Company 750 N.Blackhawk Blvd. Rockton, IL 61072
Taylor Foodservice EquipmentManufacturing (Shanghai) Co., Ltd. 3988 HuminRoad, Bldg. 43, Min Hang District, Shanghai Phone: +86 21 5442 9898 Fax: +86 21 5483 3301
Model 701T Table of Contents
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and service of Tekni-Craft equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
the local worker safety codes or national standards regarding lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper Personal Protection Equipment (PPE) is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
Air Cooled Units
DO NOT obstruct air intake and discharge openings: The Model 701T air cooled unit requires a minimum
of 152 mm (6”) of clearance on both sides and 0 mm in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 21_to 24_C(70_to 75_F). The freezer has successfully performed in high ambient temperatures of 40_C (104_F) at reduced capacities.
This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Model 701T To the Installer
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Immediately report any damage to your Taylor Distributor.
This piece of equipment is made in China and has metric sizes of hardware.
1
This unit must be installed on a level surface
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside rear of the base pan, two 9.52 mm (3/8”) I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 12.7 mm (1/2”) inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.)
Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve.
There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fittingto an opentrapdrain.
A back flow prevention device is required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for fuse, circuit ampacity and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Electrical Connections
In China, this equipment is intended to be installed in accordance with the People's Republic of China national standards GB4706-1, 1998 (IEC 60335-1,
1998). The purpose of the GB4706-1 is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
2
Model 701TTo the Installer
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord, installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. (Follow local codes.)
Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the Taylor Factory Service Department.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block provided in the main control box.
Model 701T To the Installer
conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
3
WARNING: R404A refrigerant used in
Section 2 To the Operator
The Model 701T has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Tekni-Craft freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
substances above the recommended maximum concentration values. The EFUP symbol on the unit data plate reflects the Environmental Friendly Use Period of Tekni-Craft equipment. With proper maintenance and care, it is expected that the user will not come into any contact with toxic or hazardous substances or elements contained in the product.
affixed to this product, it signifies that this product may be part of the Regulations on Recovery Processing of Waste Electrical and Electronics Products passed at the State Council on August 20, 2008 (No. 551) as well as other similar legislation in the European Union and USA. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
This unit may contain hazardous
If the crossed out wheeled bin symbol is
4
Model 701TTo the Operator
Compressor Warranty Disclaimer
The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
Model 701T To the Operator
5
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without
reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or oth­er equivalent synthetic elastomer-sheathed cord, installed with the proper cord anchor­age to relieve conductors from strain, includ­ing twisting, at the terminals and protect the insulation of the conductors from abrasion. (Follow local codes.)
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
6
Model 701TSafety
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in
severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
S CAUTION-SHARP EDGES: Two people are
required to handle the cup/cone dispenser.
Protective gloves must be worn and the
mounting holes must NOT be used to lift or
hold the dispenser. Failure to follow this
instruction can result in personal injury to
fingers or equipment damage.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings: The Model 701T air cooled unit requires a minimum
of 152 mm (6”) of clearance on both sides and 0 mm in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 21_to 24_C(70_to 75_F). The freezer has successfully performed in high ambient temperatures of 40_C (104_F) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
Model 701T Safety
7
Section 4 Operator Parts Identification
Model 701T
ITEM DESCRIPTION PART NO.
1 PAN-DRIP 11-5/8 LONG 027503 2 PANEL-LEFT SIDE C00009 3 COVER-HOPPER-12 QT C00079 4 ORIFICE 022465-100 5 O-RING-3/8 OD X .070W 016137 6 O-RING-.643 OD X .077W 018572 7 TUBE-FEED 067895 8 PROBE A.-MIX-SQ-MIXLOW X30922 9 PROBE A.-MIX-SQ-MIX OUT X35135
10 PANEL A.-FRONT-UPPER C00026
100907
Figure 1
8
ITEM DESCRIPTION PART NO.
11 PANEL-REAR C00011 12 SCREW-M6.0X1.0X10 RHM-SS C00031 13 PANEL-RIGHT SIDE C00010 14 SHELF-TRAY-DRIP C00024 15 PANEL-FRONT-LOWER C00008 16 TRAY-DRIP-BLACK 067865 17 SHIELD-TRAY-DRIP C00025 18 STUD-NOSE CONE 022822 19 KNOB-MIX COVER 025429
Model 701TOperator Parts Identification
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