Taylor 5456 Installation Manual
Shake Freezer
Model 5456
Operating Instructions
5/96
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on data plate:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
Part Number:
E May, 1996 Taylor
All rights reserved.
Table of Contents
______________________________________________________________________________
Section 1 To the Installer 1............................................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Id en t ificatio n 4...............................
Section 5 Important: To the Operator 8.................................
Master Switch (Power Switch) 8..........................................
Adjustment Knob 8......................................................
Reset Button 8.........................................................
Indicator Light -- “Mix Low” 8.............................................
Indicator Light -- “Mix Out” 8..............................................
Section 6 Operating Procedures 9.....................................
Freezing Cylinder Assembly 9............................................
Air/Mix Pump Assembly 13................................................
Sanitizing 16............................................................
Priming 17..............................................................
Syrup System 19.........................................................
Closing Procedures 22...................................................
Draining Product From T he Freezing Cylinder 22............................
Rinsing 22..............................................................
Cleaning 22.............................................................
Disassembly 23..........................................................
Brush Cleaning 23.......................................................
Discard Syrups, Clean and Sanitize the Syrup Lines and Syrup Tanks 24.......
Section 7 Troubleshooting Guide 25....................................
Section 8 Important: Operator Checklist 29..............................
During Cleaning and Sanitizing: 29.........................................
Troubleshooting Bacterial Count 29........................................
Regular Maintenance Checks 29...........................................
Air/Mix Pump Checklist 30................................................
Winter Storage 30........................................................
Section 9 Parts Replacement Schedule 31...............................
Section 10 Parts List 32.................................................
Note: Continuing research results in steady improvements; therefore, info rmation
in this manual is subject to change without notice.
Taylor Model 5456
Notes:
Taylor Model 5456
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where a
water jet couldbe used to clean or rinse the machine. Failure
to follow thisinstruction may result in serious electricalshock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand
shut-off valve. On the rear of the unit, two 3/8” I.P.S. water
connections for inlet and outlet have been provided for easy
hook-up. 3/8” inside diameter water lines should be
connected to the machine. (Flexiblelines are recommended,
if local codes permit.) Depending on local water conditions,
it may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water valve.
There will be only one water “in” and one water “out”
connection. DO NOT install a hand shut-off valve on the
water “out” line! Water should always flow in this order: first,
through the automatic water valve; second, through the
condenser; and third, through the outlet fitting to an open
trap drain.
Electrical Connections
Each freezer requires one power supply. Check the data
label on the freezer for fuse, circuit ampacity and electrical
specifications. Refer to the wiring diagram provided inside of
the electrical box, for proper power connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical Code
(NEC), ANSI/NFPA 70 --1987. The purpose of the NEC code
is the practical safeguarding of persons and property from
hazards arising fromthe use of electricity. This code contains
provisions considered necessary for safety. Compliance
therewith and proper maintenancewill result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be installed
in accordance with the existing local codes. Please contact
your local authorities.
Stationary appliances which are not equipped with a power
cord and a plug or other device to disconnect the appliance
from the power source must have an all--pole disconnecting
device with a contact gap of at least 3 mm installed in the
external installation.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO CAN
RESULT IN SEVERE PERSONAL INJURY FROM
ELECTRICAL SHOCK!
Beater rotation must be clockwise as viewed looking into the
freezing cylinder.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of clearance
around all sides of the freezer and 12” (305 mm) on top to
allow for adequate air flow across the condensers. Failure to
allow adequate c learance can reduce the refrigeration
capacity of the freezer and possibly cause permanent
damage to the compressors.
Taylor Model 54561
NOTE: The following procedures should be performed by a
trained service technician.
To correct rotation on a three-phase unit, interchange any
two incoming power supply lines at freezer main terminal
block only.
To correct rotation on a single-phase unit, change the leads
inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal
block. The terminalblock is provided in the splice box located
behind the right side panel.
050831
Section 2 To the Operator
The freezer you have purchased has been carefully
engineered and manufactured to give you dependable
operation. The Taylor Model 5456, when properly operated
and cared for, will produce a consistent quality product. Like
all mechanical products, this machine will require cleaning
and maintenance. A minimum amount of care and attention
is necessary if the operating procedures outlined in this
manual are followed closely.
This Operator’s Manual should be read before operating or
performing any maintenance on your equipment.
Your Model 5456 will NOT eventually compensate and
correct for any errors during the set-up or primingoperations.
Thus, the initial assembly and priming procedures are of
extreme importance. It is strongly recommended that
personnel responsible for the equipment’s operation, both
assembly and disassembly, sit down together and go
through these procedures in order to be properly trained and
to make sure that no misunderstandings exist.
In the event you should require technical assistance, please
contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to
this product, it signifies that this product is compliant with the
EU Directive as well as other similar legislation in effect after
August 13, 2005. Therefore, it must be collected separately
after its use is completed, and cannot be disposed as
unsorted municipal waste.
The user is responsible for returning the product to the
appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws,
please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the Montreal
Protocol and the U.S. Clean Air Act Amendments of 1990,
many new refrigerants are being tested and developed, thus
seeking their way into the service industry. Some of these
new refrigerants are being advertised as drop-in
replacements for numerous applications. It should be noted
that, in the event of ordinary service to this machine’s
refrigeration system, only the refrigerant specified on the
affixed data label should be used. The unauthorized use
of alternate refrigerants will void your compressor warranty.
It will be the owner ’s responsibility to make this fact known to
any technician he employs.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service to this
machine, Taylor has no obligation to either supply or provide
its replacement either at billable or unbillable terms. Taylor
does have the obligation to recommend a suitable
replacement if the original refrigerant is banned, obsoleted,
or no longer available during the five year warranty of the
compressor.
Taylor will continue to monitor the industry and test new
alternates as they are being developed. Should a new
alternate prove, through our testing,thatitwould be accepted
as a drop-in replacement, then the above disclaimer would
become null and void. To find out the current status of an
alternate refrigerant as it relates to your compressor
warranty, call the local Taylor Distributoror the TaylorFactory.
Be prepared to provide the Model/Serial Number of the unit
in question.
Taylor Model 54562
070115
Section 3 Safety
We at Taylor are concerned about the safety of the operator
when he or she comes in contact with the freezer and its
parts. Taylor has gone to extreme efforts to design and
manufacture built-in safety features to protect both you and
the service technician. As an example, warning labels have
been attached to the freezer to further point out safety
precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety
precautions may result in severe personal injury. Failure
to comply with these warnings may damage the machine
and its components. Component damage will result in
part replacement expense and service repair expense.
S DO NOT allow untrained personnel to operate
this machine.
S DO NOT operate the freezer unless all service
panels and access doors are restrained with
screws.
S DO NOT remove the door, beater, scraper blades,
drive shaft or torque rotor shaft unless the power
switch is in the “OFF” position.
To Operate Safely:
DO NOT operate the freezer without reading this
operator’s manual. Failureto follow this instruction may result
in equipment damage, poor freezer performance, health
hazards, or personal injury.
S DO NOT operate the freezer unless it is properly
grounded.
S DO NOT attempt any repairs unless the main
power supply to the freezer has been
disconnected.
S DO NOT operate the freezer with larger fuses
than specified on the freezer data label.
Failureto follow these instructions may result in electrocution
or damage to the machine. Contact your local authorized
Taylor Distributor for service.
DO NOT usea water jet to clean or rinse the freezer.
Failure to follow this instruction may result in serious
electrical shock.
Failure to follow these instructions may result in
contaminated product or severe personal injury to fingers or
hands from hazardous moving parts.
S DO NOT put objects or fingers in the door spout
or the spinner housing.
S USE EXTREME CAUTION when removing the
beater assembly.
Failure to follow these instructions may result in
contaminated product or personal injury from blade contact.
This freezer is designed to operate indoors, under normal
ambient temperatures of 70_-- 7 5 _F(21_-- 2 4 _C). The
freezers have successfully performed in high ambient
temperatures of 104_F(40_C) at reduced capacities.
DO NOT obstruct air intake and discharge openings: 3”
(76 mm) minimum air space on all sides, and 12” (305 mm)
minimum air space on top. Failure to follow this instruction
may cause poor freezer performance and damage to the
machine.
This freezer must be placed on a level surface.
Failure to comply may result in personal injury or equipment
damage.
Taylor Model 54563
NOISE LEVEL: Airborne noise emission does not exceed 78
dB(A) when measured at a distance of 1.0 meter from the
surface of the machine and at a height of 1.6 meters from the
floor.
070115
Section 4 Operator Parts Identification
Model 5456 ExplodedView
Item Description Part Number
1 Drip Pan 027503
2 Mix Funnel 036637
3 Cover-MixTank X38726
4 Mix Tank 020275
5 Probe - Mix X35981
Taylor Model 54564
Item Description Part Number
6 Boot - Mix Cover 037200
7 Drip Tray 020157
8 Splash Shield 022765
9 Kit A.-Syrup Cabinet X46941
Refer to Parts List on PageNO TAG when ordering above
parts.
Beater and Door Assemblies
Item Description Part Number
1 Seal-Drive Shaft 032560
2 Beater Shaft 032790
3 Beater X46234
4 Clip-Scraper Blade 046238
5 Scraper Blade-Plastic 046237
6 Scraper Blade-7-3/8 L 045054
7 Front Bearing 013116
8 Door Gasket 016672
9 Prime Plug 028805
10 O-Ring - Prime Plug 016137
11 Pivot Pin X22820
Taylor Model 54565
Item Description Part Number
12 O-Ring - 5/16 OD 016272
13 Door-Freezer X33101
14 Handle-Draw Valve 034003
15 Stud Nut 034034
16 Draw Valve X33102
17 O-Ring 1-1/16 OD 020571
18 Seal-Spinner Shaft 036053
19 Driven Spinner 036054
20 Spinner Blade X34065
21 Restrictor Cap 033107
Refer to Parts List on PageNO TAG when ordering above
parts.
Pump Parts
Item Description Part Number
1 Pump Cap 021276-9
2 Retaining Pin 021276-8
3 Pump Cylinder 022345-1
4 Flare Line 038299
5 Piston 032733
6 O-Ring - 1-3/8 OD 018664
7 Check Ring - 1-1/4 OD 033215
8 CheckRing-2OD 020050
Taylor Model 54566
Item Description Part Number
9 Valve Body X33451
10 O-Ring - 2-1/8 OD 020051
11 Poppet 022473
12 Spring 022456
13 O-Ring - 13/16 OD 021278
14 Inlet Elbow 022502-4
15 Vinyl Tube 020945-22
16 Counter Weight 020452
Refer to Parts List on PageNO TAG when ordering above
parts.
Syrup Tank
Item Description Part Number
1 Tank-Syrup 035759
2 Gasket 016037
3 Rubber Tip 024261
4 CO2 Plug 021077
5 Cover 035759-1
6 Socket - CO2 021524
Taylor Model 54567
Item Description Part Number
7 Socket - Liquid 021026
8 O-Ring 016030
9 Liquid Plug 021081
10 Flare Washer 018595
11 O-Ring 018550
12 Dip Tube 020577-4
Refer to Parts List on PageNO TAG when ordering above
parts.
Section 5 Important: To the Operator
Master Switch (Power Switch)
The master switch controls the machine operation. The left
position is the “OFF” position. The center position is the“ON”
position and allows SOFTECH operation. The right position
is the “CALIBRATE” position, and allows syrup to flow
through the syrup lines for the calibration procedure.
Adjustment Knob
Located under the pyroelectric sensor (beneath the shake
door), is a cup fill adjustment knob. The operator can adjust
the sensing eye to determine the correct level of shake
dispensed into the cup.
Reset Button
The reset button is located on the right side of the machine.
The reset protects the beater motor from an overload
condition. If an overload occurs, the reset mechanism will
trip. To properly reset the freezer, place the master switch in
the “OFF” position. Press the reset button firmly. Place the
master switch in the “WASH” position and observe the
freezer’s performance. Once satisfied, place the unit back in
the “AUTO” mode.
IMPORTANT: Do notuse metal objects to press the reset
button.
Indicator Light -- “Mix Low”
Located on the front of the machine is a mix level indicating
light. When the light is flashing, it indicates that the mix
reservoir (tank) has a low supply of product and should be
refilled as soon as possible. Neglecting to add mix when the
light comes on will cause the machine to sway and may
eventually cause damage to the beater assembly and
freezer door.
Taylor Model 54568
Indicator Light -- “Mix Out”
Also located on the font of the machine is a mix out indicating
light. When the light is flashing, it indicates that the mix
reservoir (tank) is empty and the mix supply needs
replenishing. To prevent damage to the unit, refrigeration
discontinues automatically when the mix out indicator lights.
Section 6 Operating Procedures
Freezing Cylinder Assembly
MAKE SURE THE MASTER SWITCH (POWER
SWITCH) IS IN THE “OFF” POSITION.
Figure 3.
Step 2.
Install the beater assembly.Firstcheck the scraper blades for
any nicks or signs of wear. If any nicks are present, replace
the blades.
Figure 1.
Note: When lubricating parts, use an approved food grade
lubricant (example: Taylor Lube).
Step 1.
Install the drive shaft. Lubricate the groove and shaft portion
that come in contact with the bearing on the beater drive
shaft. Slide the seal over the small end of the shaft and
engage into the groove on the shaft. Fill the inside portion of
the s eal with 1/4” more lubricant and evenly lubricate the end
of the seal that fits onto the rearshell bearing. Apply an even
coat of lubricant to the shaft. DO NOT lubricate the square
end.
If the blades are in good condition, install scraper blade clips
on the two front scraper blades. Place the rear scraper blade
(shorter blade) over the two rear holding pins on the beater
assembly.
Figure 2.
Insert the drive shaft through the rear shell bearing in the
freezing cylinder and engage the square end firmly into the
gear box coupling.
Taylor Model 54569
Figure 4.
Note: The holes in the scraper blade must fit securely over
the pins to prevent costly damage.
Holding the rear blade on the beater, slide the beater
assembly into the freezing cylinder until the entire blade is
inside. Install the middle scraper blade over the middle
holding pin. Slide the beater assembly in further and install
the front scraper blade over the front holding pin. Slide the
beater assembly the rest of the way into the freezing cylinder.
Rotate and insert the beater assembly in position over the
drive shaft. When properly seated over the drive shaft, the
beater assembly will not protrude beyond the front of the
freezing cylinder.
Figure 5.
Figure 7.
Insertthe prime plug into the hole in the top of the freezerdoor
and push down.
Step 3.
Assemble the freezerdoor.Place the freezer door gasketinto
the groove on the back of the freezer door. Slide the front
bearing over the door hub so that the flanged edge is against
the door. DO NOT lubricate the gasket or bearing.
Figure 6.
Slide the two o-rings into the grooves on the prime plug.
Apply an even coat of lubricant to the o-rings and shaft.
Step 4.
Install the freezer door. Position the freezer door on the four
studs on the front of the freezing cylinder. Install the
handscrews. Tighten equally in a criss-cross pattern to
insure that the door is snug.
Figure 8.
Step 5.
Assemble the draw valve spinner assembly.Inspect the draw
valve o-rings for cuts or nicks and replace them as needed.
If the draw valve o-rings are in good condition, slide the three
o-rings into the grooves of the draw valve and lubricate.
Taylor Model 545610
Figure 9.
Lubricate the spinner shaft seal and place it on the
installation end of the “seal installation/removal tool”. Using
the “seal installation/removal tool”, insert the spinner shaft
seal into the bottom of the draw valve as far as it will go. The
spinner shaft seal should fall into the seal groove located
inside the draw valve cavity, and remain in place after
removing the “seal installation/removal tool”.
Figure 10.
Note: Inspect to see that the spinner shaft seal is correctly
installed in the groove. A worn, missing, or improperly
installedspinnershaft seal will cause productleakage out the
top of the draw valve.
Place an even coat of lubricant onto the smaller end of the
driven spinner.
Figure 11.
By squeezing the split end together, insert the driven spinner
through the metal opening of the draw valve until it snaps into
place.
Figure 12.
Step 6.
Lubricate the inside of the freezer door spout, top and
bottom.
Taylor Model 545611
Figure 13.
Install the draw valve spinner assembly.Insert the draw valve
from the bottom until the slot in the draw valve which accepts
the draw handle c omes into view.
Figure 14.
Step 7.
Install and lubricate the pivot pin o-ring.
Figure 15.
Install the draw handle. With the stopping tab of the draw
handle facing down,slide the fork of the draw handle into the
slot of the draw valve. Secure the draw handle with the pivot
pin.
Figure 17.
Insert the spinner blade shaft from the bottom,into the center
of the driven spinner, and up through the draw valve cavity
until the shaft appears at the top of the draw valve. The
spinner blade must be lined and engaged to the driven
spinner at the bottom. This allows the spinner shaft to raise
high enough to be engaged into the spinner coupling at the
top.
Figure 18.
Raise the locking collar of the spinner coupling and insert the
spinner shaft into the cavity of the coupling until the locking
collar can drop into the locked position.
Figure 16.
Step 8.
Install the spinner blade. Lubricate the shaft of the spinner
blade up to the groove.
Taylor Model 545612
Figure 19.
Step 9.
Snap the restrictor cap over the end of the door spout.
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