Taylor 5454 User Manual

OPERATOR’S
MANUAL

Model 5454

Shake Freezer

Original Operating Instructions

028765 - M 10/99 (Original Publication)

(Updated 12/12/13)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on data plate:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

Part Number:

E 1999 Carrier Commercial Refrigeration, Inc.

028765- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be
a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory
Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Exploded View 7........................................................

Beater Door Assembly 9.................................................

Pump Assembly 10.......................................................

Syrup Tank 11...........................................................

Accessories 12..........................................................

Section 5 Important: To the Operator 13.................................

Symbol Definitions 14....................................................

Power Switch 14.........................................................

Reset Mechanism 14.....................................................

Indicator Lights -

Mix Low and Mix Out 14..................................................

Mix 14..................................................................

Wash 14................................................................

Auto 15.................................................................

Pump 15................................................................

Thermistor Control 15....................................................

Liquid Valve Body Removal Tool 15........................................

Syrup Line Fitting With “Clean- Out” Feature 16..............................

Section 6 Operating Procedures 17.....................................

Freezing Cylinder Assembly 17............................................

Air/Mix Pump Assembly 21................................................

Sanitizing 25............................................................

Priming 27..............................................................

Syrup System 28.........................................................

Closing Procedures 32...................................................

Draining Product From the Fr eezing Cylinder 32.............................

Rinsing 32..............................................................

Cleaning 32.............................................................

Table of Contents Model 5454

Table of Contents - Page 2

Disassembly 33..........................................................

Brush Cleaning 33.......................................................

Sanitizing the Syrup System 34............................................

Section 7 Important: Operator Checklist 36..............................

During Cleaning and Sanitizing 36.........................................

Troubleshooting Bacterial Count 36........................................

Regular Maintenance Checks 36...........................................

The Air/Mix Pump Checklist 37............................................

Winter Storage 37........................................................

Section 8 Troubleshooting Guide 38....................................

Section 9 Parts Replacement Schedule 44...............................

Section 10 Limited Warranty on Equipment 45............................

Section 11 L imited Warranty on Parts 47.................................

Section 10 Parts List 50.................................................

Wiring Diagrams 63......................................................

Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of in struction s.

E 1999 Carrier Commercial Refrigeration, Inc.

(Updated December, 2013)
028765- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work
may be a violation of Copyright Law of the United States of America and other countries, could result in the
awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further
civil and criminal penalties.
All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Model 5454 Table of Contents

Section 1 To the Installer

The following information has been included in the
manual as safety and regulatory guidelines. For
complete installation instructions, please see the
Installation Checklist.

Installer Safety

In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.

Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and

service of Taylor® equipment.

S Only authorized T aylor service personnel

should perform installation, maintenance,
and repairs on Taylor equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.

S Authorized service personnel must ensure

that the proper protective equipment (PPE)
is available and worn when required during
installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before
working on electrical equipment.

Site Preparation

Review the area where the unit will be installed. Make
sure that all possible hazards to the installer, user, and
the unit have been addressed.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of

70°-75°F(21°-24°C). The unit has successfully

performed in high ambient temperatures of up to

104°F(40°C) at reduced capacities.

This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.

This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should be
taken in moving this unit for any reason. Two or more
persons are required to safely move this unit. Failure
to comply may result in personal injury or damage to
the unit.

The authorized installer should inspect the unit for
damage and promptly report any damage to the local
authorized Taylor distributor.

This unit is made using USA sizes of hardware. All
metric conversions are approximate and vary in size.

The main power supply(s) to the unit must be
disconnected prior to performing any installation,
maintenance, or repairs. Failure to follow this
instruction may result in personal injury or death from
electrical shock or hazardous moving parts as well as
poor performance or damage to the unit.

This unit has many sharp edges that can

cause severe injuries.

Model 5454 To the Installer

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of
clearance around all sides of the freezer and 12” (305
mm) of clearance on top, to allow for adequate air flow
across the condensers. Failure to allow adequate
clearance can reduce the refrigeration capacity of the
freezer and possibly cause permanent damage to the
compressor.

131212

1

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with
a hand shut- off valve. On the underside rear of the
unit, two 3/8” I.P.S. water connections for inlet and
outlet have been provided for easy hook- up. 1/2”
inside diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions, it
may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water
valve. There will be only one water “in” and one water
“out” connection. DO NOT install a hand shut- off valve
on the water “out” line! Water should always flow in this
order: first, through the automatic water valve; second,
through the condenser; and third, through the outlet
fitting to an opentrapdrain.

A back flow prevention device is required
on the incoming water connection side. Please

refer to the applicable National, State, and local codes
for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA70-1987. The purpose of the
NEC code is the practical safeguarding of persons and
property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. In all other areas of the world,
equipment should be installed in accordance with the
existing local codes. Please contact your local
authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply for each data
label. Check the data labels on the freezer for branch
circuit overcurrent protection or fuse, wire ampacity
and electrical specifications. Refer to the wiring
diagram provided inside of the control box, for proper
power connections.

CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipment’s frame.

S Stationary appliances which are not

equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3 mm installed in the external
installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

If the supply cord is damaged, it must be
replaced by an authorized Taylor service
technician in order to avoid a hazard.

131212
To the Installer Model 5454

2

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Use only R404A refrigerant that conforms to
the AHRI standard 700 specification. The use of any
other refrigerant may expose users and operators to
unexpected safety hazards.

Note: To prevent personal injury and
damage to the equipment, the following
procedures must be performed by an authorized
Taylor service technician.

Correct rotation on a three- phase unit by
interchanging any two incoming power supply lines at
the freezer main terminal block only.

Correct rotation on a single- phase unit by changing
the leads inside the beater motor. (Follow the diagram
printedonthemotor.)

Electrical connections are made directly to the
terminal block. The terminal block is provided in the
splice boxes located behind the left and right side
panels.

Refrigerant

In consideration of our environment, Taylor
uses only HFC refrigerants. The HFC refrigerant used
in this unit is R404A. This refrigerant is generally
considered non-toxic and non-flammable, with an
Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially
hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.

Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.

Taylor reminds technicians to be aware of and
in compliance with local government laws regarding
refrigerant recovery, recycling, and reclaiming
systems. For information regarding applicable local
laws, please contact your local authorized Taylor
distributor.

WARNING: R404A refrigerants used in
conjunction with polyolester oils are extremely
moisture absorbent. When opening a refrigeration
system, the maximum time the system is open must
not exceed 15 minutes. Cap all open tubing to prevent
humid air or water from being absorbed by the oil.

131212

Model 5454 To the Installer

3

Section 2 To the Operator

The freezer you have purchased has been carefully
engineered and manufactured to give you dependable
operation. The T aylor Model 5454, when properly
operated and cared for, will produce a consistent
quality product. Like all mechanical products, this
machine will require cleaning and maintenance. A
minimum amount of care and attention is necessary if
the operating procedures outlined in this manual are
followed closely.

This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.

Your Model 5454 will NOT eventually compensate and
correct for any errors during the set- up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’s operation, both assembly and
disassembly, go through these procedures in order to
be properly trained and to make sure that no
misunderstandings exist.

In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.

Note: Your Taylor warranty is valid only if the parts are
authorized T aylor parts, purchased from the local
authorized Taylor Distributor, and only if all required
service work is provided by an authorized Taylor
service technician. Taylor reserves the right to deny
warranty claims on units or parts if non- T aylor
approved parts or incorrect refrigerant were installed
in the unit, system modifications were performed
beyond factory recommendations, or it is determined
that the failure was caused by abuse, misuse, neglect,
or failure to follow all operating instructions. For full
details of your Taylor Warranty, please see the Limited
Warranty section in this manual.

Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.

If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste. The user is responsible for returning

the product to the appropriate collection facility, as
specified by your local code.

For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are
warranted for the term stated in the Limited Warranty
section in this manual. However, due to the Montreal
Protocol and the U.S. Clean Air Act Amendments of
1990, many new refrigerants are being tested and
developed, thus seeking their way into the service
industry. Some of these new refrigerants are being
advertised as drop- in replacements for numerous
applications. It should be noted that in the event of
ordinary service to this unit’s refrigeration system,

only the refrigerant specified on the affixed data
label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor
warranty. It is the unit owner’s responsibility to make
this fact known to any technician he employs.

It should also be noted that T aylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this unit, Taylor has no obligation to either supply or
provide replacement refrigerant either at billable or
unbillable terms. Taylor will recommend a suitable
replacement if the original refrigerant is banned,
obsoleted, or no longer available during the five (5)
year Taylor warranty of the compressor.

From time- to- time Taylor may test new refrigerant
alternates. Should a new refrigerant alternate prove,
through Taylor’s testing, that it would be accepted as
a drop- in replacement for this unit, then the disclaimer
in this “Compressor Warranty Disclaimer” section will
not apply to the use of the alternate refrigerant
approved by Taylor.

To find out the current status of an alternate refrigerant
as it relates to your compressor warranty, call T aylor or
your local authorized Taylor distributor. Be prepared to
provide the Model/Serial Number of the unit in
question.

Note: Continuing research results in steady
improvements; therefore, information in this
Operator Manual is subject to change without
notice.

131212
To the Operator Model 5454

4

Section 3 Safety

We, at Taylor Company, are concerned about the
safety of the operator at all times when they are
coming in contact with the unit and its parts. Taylor
makes every effort to design and manufacture built- in
safety features to protect both operators and service
technicians.

Installing and servicing refrigeration equipment can be
hazardous due to system pressure and electrical
components. Only trained and qualified service
personnel should install, repair, or service refrigeration
equipment. When working on refrigeration equipment,
observe precautions noted in the literature, tags and
labels attached to the unit, and other safety
precautions that may apply. Follow all safety code
requirements. Wear safety glasses and work gloves.

IMPORTANT - Failure to adhere to the
following safety precautions may result in severe
personal injury or death. Failure to comply with
these warnings may also damage the unit and/or
its components. Such damage may result in
component replacement and service repair
expenses.

DO NOT operate the unit without reading

this entire Operator Manual first. Failure to follow all of
these operating instructions may result in damage to
the unit, poor performance, health hazards, personal
injury, or death.

This unit is to be used only by trained
personnel. It is not intended for use by children or
people with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge.
Where limited equipment operation is allowed for
public use, such as a self- serve application,
supervision or instruction concerning the use of the
appliance by a person responsible for their safety is
required. Children should be supervised to ensure that
they do not play with the appliance.

S All repairs should be performed by an

authorized Taylor service technician.

S The main power supplies to the unit must be

disconnected prior to performing installation,
repairs, or maintenance.

S DO NOT operate the unit unless it is

properly grounded.

S DO NOT operate the unit with larger fuses

than specified on the unit’s data label.

S Units that are permanently connected to

fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected or not used for long periods,
or during initial installation, shall have
protective devices such as a GFI, to protect
against the leakage of current, installed by
the authorized personnel to the local codes.

S Stationary units which are not equipped with

a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

If the supply cord is damaged, it must be
replaced by an authorized Taylor service
technician in order to avoid a hazard.

Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

An equipotential grounding lug is provided with this
unit. Some countries require the grounding lug be
properly attached to the rear of the frame by the
authorized installer. The installation location is marked

131212

Model 5454 Safety

5

by the equipotential bonding symbol (5021 of IEC
60417-1) on both the removable panel and the unit’s
frame.

DO NOT use a water jet to clean or rinse the
unit. Failure to follow these instructions may result in
serious electrical shock.

S DO NOT allow untrained personnel to

operate this unit.

S DO NOT operate the unit unless all service

panels and access doors are restrained with

screws.

S DO NOT remove any internal operating

parts (including, but not limited to, freezer

door, beater, or scraper blades), unless all

control switches are in the OFF position.

Failure to follow these instructions may result in severe
personal injury, especially to fingers or hands, from
hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater assembly. The scraper blades

are very sharp.

Access to the service area of the unit must be
restricted to persons having knowledge and practical
experience with the unit, in particular as far as safety
and hygiene are concerned.

Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to the
cleaning section of this Operator Manual for the proper
procedure to clean this unit.

This unit is designed to maintain product
temperature under 41_F(5_C). Any product being
added to this unit must be below 41_F(5_C). Failure
to follow this instruction may result in health hazards
and poor freezer performance.

DO NOT obstruct air intake and discharge openings:
3” (76 mm) minimum air space around all sides, and
12” (305 mm) on top. Failure to follow this instruction
may cause poor freezer performance and damage to
the machine.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F(21_-24_C). The unit has successfully
performed in high ambient temperatures of up to
104_F(40_C) at reduced capacities.

DO NOT run the unit without product. Failure to follow
this instruction can result in damage to the unit.

This unit must be placed on a level surface.
Extreme care should be taken when moving the unitfor
any reason. Two or more persons are required to
safely move this unit. Failure to comply may result in
personal injury or damage to the unit.

131212
Safety Model 5454

NOISE LEVEL: Airborne noise emission does not

exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the unit and at a height of 1.6
meters from the floor.

6

Section 4 Operator Parts Identification

ExplodedView

111129

Model 5454 Operator Parts Identification

7

Exploded View Parts Identification

Item Description Part No.

1 Panel- Upper Rear 049811

2 Panel- Upper Side Right 028639

3 Panel- Lower Rear 025128

4 Pan- Drip 11- 5/8 Long 027503

5 Panel Assembly- Lower Side R/L X23956

6 Caster- Swivel - 3/4- 10 ST 021279

7 Door Assembly- Insulated X22178

8 Panel- Upper Side Left 028638

9 Stud- Upper Freezer 023909

10 Stud- Lower Freezer 023910

11 Panel Assembly- Front X49780

12 Cover- Mix Storage- Center 038827

Item Description Part No.

13 Probe Assembly- Mix w/Ball X35981

14 Tank- Mix- 15 Gallon- Plastic 020275

15 Boot- Mix Cover 037200

16 Funnel- Mix 036637

17 Tray- Drip 16- 7/8 L x 5 - 1/8 020157

18 Shield- Splash 022765

19 Hood 049810

20 Gasket- Mix Door 020134

21 Cover A.- Mix Tank X38726

22 Trim Assembly- Side R/L X22424

23 Caster- 3 ” Swivel 3/4- 10 Stem

w/Brake

030307

111129
Operator Parts Identification Model 5454

8

Beater Door Assembly

Item Description Part No.

1 Seal- Drive Shaft 032560

2 Shaft- Beater 033235

3 Beater A.- 7 Qt.- 1 Pin Support X46233

4 Blade- Scraper- Plastic 046237

5 Clip- Scraper Blade - 8.75 Inch 046238

6 Bearing- Front 013116

7 Gasket- Door- 5.177 ID x 5.938 016672

8 Plug- Prime 028805

9 O- Ring - 3/8 OD x .070 W 016137

10 Door A.- 3 Spout - Shake X38815- SER

11 Pin A.- Pivot X21781

Item Description Part No.

12 O- Ring - 5/16 OD x .070 W 016272

13 Handle- Draw Valve 026952

14 Button- Brown 021225- 2

15 Button- Scarlet 021225- 1

16 Button- Plain 021225

17 Val v e A. - Draw X20152

18 O- Ring - 1- 1/16 OD x .139 W 020571

19 Blade A.- Spinner 020112

20 Cap- Restrictor 021183

21 Nut- Stud - General Usage 021508

081110

Model 5454 Operator Parts Identification

9

Pump Assembly

Item Description Part No.

1 Cap- Pump 021276- 9

2 Pin- Retaining 021276- 8

3 Pump Assembly X33450

3a Cylinder A.- Pump 022345- 1

3b Pin- Retaining 021276- 8

3c Piston 032733

3d Ring - Check 2” OD x 1/2 020050

3e O- Ring - 2- 1/8 OD x .139 W 020051

3f Body- Valve X33451

3g O- Ring - 13/16 OD x .139 W 021278

3h Elbow - Inlet 90 Degree 022502- 4

3i O - Ring - 1- 3/8 OD x .103 W 018664

3j Ring- Check - 1- 1/4 OD x 3/8 033215

3k Spring- Tapered 1- 7/8 L 022456

3l Poppet- Rubber- Black 022473

4 Line A.- Flare 038299

5 Tube A.- Suction - 22” X20450

5a Tube- Vinyl 5/8 ID x 1/8 W 020945- 22

5b Counterweight- Suction Tube 020452

071031
Operator Parts Identification Model 5454

10

Syrup Tank

Item Description Part No.

1 Tank- Syrup 035759

1a O- Ring - 3.437 ID 016037

1b Tip- Nylon 024261

1c Cover- Tank 035759- 1

1d O- Ring - .291 ID 018550

1e Dip Tube 020577- 4

2 Plug- Q.D. - CO

3 Socket- Q.D. - CO

2

2

021077

021524

Model 5454 Operator Parts Identification

Item Description Part No.

4 Socket- Q.D. - Liquid 021026

5 O- Ring - 5/8 OD 016030

6 Plug- Q.D. - Liquid 021081

6a Valve & S p ring 021081 - 2

6b Insert- Q.D. Plug 021081- 1

7 Washer- 1/4 Flare 018595

8 Decal- Syrup Tank 045533- 1

9 Decal- Set 4 Syrup Flavor 021523

11

Accessories

Item Description Part No.

1 Brush- Mix Pump Body 023316

2 Kit A.- Tune Up 5454 X36568

3 Brush- Feed Tube 021101

4 Brush- Double Ended 013072

5 Brush- Rear Bearing 013071

Operator Parts Identification Model 5454

Item Description Part No.

6 Brush- Draw Valve 014753

7 Lubricant- Taylor 4 oz. 047518

8 Sanitizer- Kay- 5 125

Packets

9 Pail- Mix 10 qt. 013163

12

041082

Section 5 Important: To the Operator

Figure 1

ITEM DESCRIPTION

1 Power Switch
2 Reset Mechanism
3 Indicator Light - MIX LOW
4 Indicator Light - MIX OUT

Model 5454 Important: To the Operator

ITEM DESCRIPTION

5 WASH Keypad
6 AUTO Keypad
7 PUMP Keypad
8 Thermistor Control

110210

13

Symbol Definitions

To better communicate in the International arena, the
words on many of our operator switches and buttons
have symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.

The following chart identifies the symbol definitions
used on the operator switches.

=ON/AUTO

=OFF

Indicator Lights ­Mix Low and Mix Out

When the MIX LOW light begins to flash, it indicates
that the mix tank has a low supply of mix and should
be refilled as soon as possible. When the MIX OUT
light begins to flash, it indicates that the mix tank has
an insufficient supply of mix to operate the freezer. At
this time, the AUTO mode is locked out and the freezer
shuts down. To initiate the refrigeration system, add
mix to the tank and press the AUTO keypad. The
freezer will automatically begin operation.

= WASH

=PUMP

=MIXLOW

= MIX OUT

Power Switch

When placed in the ON position, the power switch
allows “SOFTECH” control panel operation.

Reset Mechanism

The reset button is located in the upper, left corner of
the decorative plate. The reset protects the beater
motor from an overload condition. Should an overload
occur, the reset mechanism will trip. To properly reset
the freezer, turn the power switch to the OFF position.
Press the reset button firmly. Place the power switch
in the ON position. Press the WASH keypad and
observe the freezer’s performance. Open the side
access panel to check if the beater motor is turning the
drive shaft in a clockwise (from operator end) direction
without binding.

If the drive shaft is turning properly, press the WASH
keypad to cancel the cycle. Press the AUTO keypad
to resume normal operation. If the reset mechanism
should trip again, contact your authorized Taylor
Distributor to resolve the problem.

Mix

When the MIX keypad is pressed, the light comes on,
indicating that the mix cabinet refrigeration system is
operating. The mix refrigeration is controlled by the
MIX keypad found on the control panel. By pressing
the AUTO keypad, the MIX function is automatically
turned on. The MIX function cannot be cancelled
unless the AUTO mode is cancelled.

Wash

When the WASH keypad is pressed, the light comes
on, indicating beater motor operation. The AUTO
mode must be cancelled first to activate the WASH
mode.

Important: To the Operator Model 5454

14

Auto

When the AUTO keypad is pressed, the light comes on
indicating that the main refrigeration system has been
activated. In the AUTO mode, the WASH function is
automatically cancelled. The MIX function is
automatically locked in to maintain the mix in the
cabinet and the PUMP function is locked in to allow
coaxial air/mix pump operation as required.

Liquid Valve Body Removal Tool

Pump

When the PUMP keypad is pressed, the light comes
on indicating that the coaxial air/mix pump will operate
as required.

Note: An indicating light and an audible tone will
sound whenever a mode of operation has been
pressed. T o cancel any function, press the keypad
again and the mode of operation will discontinue.

Thermistor Control

The product temperature is adjusted by means of a
thermistor control. Located just above the freezer door
is the thermistor control knob. Turning the adjusting
knob clockwise will decrease product temperature and
counterclockwise will increase the temperature. Each
half turn will vary the temperature approximately two
degrees. Allow the refrigeration system to cycle on and
off two or three times before the adjusted temperature
can be evaluated.

Figure 2

This tool was designed to help remove the liquid valve
body from the pump cylinder. Remove the suction line,
the flare line, the retaining pin and the mix inlet fitting
from the pump cylinder. Turn the air/mix pump
assembly upside down. Insert the curved end under
the edge of the liquid valve body and pull down as
shown in the illustration below.

Figure 3

This will enable you to easily pull the liquid valve body
out of the pump cylinder. T o remove the piston, push
down from the top end of the pump cylinder. T oprevent
breakage, do not allow the piston to fall free.

Model 5454 Important: To the Operator

15

Syrup Line Fitting With
“Clean- Out” Feature

During the days operation, hardened syrup could get
lodged in the syrup line fitting. To clear the syrup line
of restrictions, follow these steps.

Place the syrup sampler on the syrup line fitting at the
freezer door and press it into an empty pail. This will
relieve any pressure that might be in the syrup line.
Unscrew the cap on the back of the syrup line fitting
and pull the cap, spring, and valve out of the fitting.

Rinse the syrup line fitting, cap, spring, and valve in the
pail of sanitizing solution.

Prepare a mix pail with one gallon (3.8 liters) of an
approved 100 PPM sanitizing solution with warm
water.

Disconnect the restricted syrup line at the syrup tank
and at the freezer door.

Once the components are thoroughly rinsed, place the
valve, spring, and cap back inside the syrup line fitting
and tighten the cap securely.

Reconnect the syrup line fitting at the syrup tank.

Calibrate the syrup flow. (Refer to page 29.)

Figure 4

Important: To the Operator Model 5454

16

Section 6 Operating Procedures

The Model 5454 has a 15 gallon (56.9 liter) storage
container and a 7 quart (6.6 liter) freezing cylinder. The
mix is pumped up to the freezing cylinder by a coaxial
air/mix pump located in the front, lower mix cabinet.
The freezer has a three-flavor door.

The following procedures will show you how to
assemble the parts into the freezer, sanitize them, and
prime the freezer with fresh mix in preparation to serve
your first portion.

If you are disassembling the machine for the first time
or need information to get to this starting point in our
instructions, turn to page 33, “Disassembly”, and start
there.

Freezing Cylinder Assembly

BE SURE THE POWER SWITCH IS IN THE
“OFF” POSITION. CHECK TO MAKE SURE NO
LIGHTS ARE LIT ON THE CONTROL PANEL.

Note: When lubricating parts, use an approved food

grade lubricant (example: Taylor Lube).

Step 1

Install the drive shaft. Lubricate the groove and shaft
portion on the beater drive shaft. Slide the seal on the
shaft and over the groove until it snaps into place. DO
NOT lubricate the hex end of the drive shaft. Fill the
inside portion of the seal with 1/4” more lubricant and
evenly lubricate the end of the seal that fits onto the
rear shell bearing.

Install the drive shaft through the rear shell bearing in
the freezing cylinder and engage the hex end firmly
into the gear box coupling. Be sure the drive shaft fits
into the drive coupling without binding.

Figure 6

Step 2

Install the beater assembly. First check the scraper
blades for any nicks or signs of wear. If any nicks are
present, replace both blades. If the blades are in good
condition, place the rear scraper blade over the rear
holding pin on the beater.

Figure 5

Model 5454 Operating Procedures

17

Figure 7