Taylor 5454 User Manual

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OPERATOR’S MANUAL

Model 5454

Shake Freezer

Original Operating Instructions

028765 - M 10/99 (Original Publication)

(Updated 12/12/13)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on data plate:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

Part Number:

E 1999 Carrier Commercial Refrigeration, Inc.

028765- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Exploded View 7........................................................

Beater Door Assembly 9.................................................

Pump Assembly 10.......................................................

Syrup Tank 11...........................................................

Accessories 12..........................................................

Section 5 Important: To the Operator 13.................................

Symbol Definitions 14....................................................

Power Switch 14.........................................................

Reset Mechanism 14.....................................................

Indicator Lights -

Mix Low and Mix Out 14..................................................

Mix 14..................................................................

Wash 14................................................................

Auto 15.................................................................

Pump 15................................................................

Thermistor Control 15....................................................

Liquid Valve Body Removal Tool 15........................................

Syrup Line Fitting With “Clean- Out” Feature 16..............................

Section 6 Operating Procedures 17.....................................

Freezing Cylinder Assembly 17............................................

Air/Mix Pump Assembly 21................................................

Sanitizing 25............................................................

Priming 27..............................................................

Syrup System 28.........................................................

Closing Procedures 32...................................................

Draining Product From the Fr eezing Cylinder 32.............................

Rinsing 32..............................................................

Cleaning 32.............................................................

Table of Contents Model 5454

Table of Contents - Page 2

Disassembly 33..........................................................

Brush Cleaning 33.......................................................

Sanitizing the Syrup System 34............................................

Section 7 Important: Operator Checklist 36..............................

During Cleaning and Sanitizing 36.........................................

Troubleshooting Bacterial Count 36........................................

Regular Maintenance Checks 36...........................................

The Air/Mix Pump Checklist 37............................................

Winter Storage 37........................................................

Section 8 Troubleshooting Guide 38....................................

Section 9 Parts Replacement Schedule 44...............................

Section 10 Limited Warranty on Equipment 45............................

Section 11 L imited Warranty on Parts 47.................................

Section 10 Parts List 50.................................................

Wiring Diagrams 63......................................................

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in struction s.

E 1999 Carrier Commercial Refrigeration, Inc.

(Updated December, 2013) 028765- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Model 5454 Table of Contents

Section 1 To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and

service of Taylor® equipment.

S Only authorized T aylor service personnel

should perform installation, maintenance, and repairs on Taylor equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper protective equipment (PPE) is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

Site Preparation

Review the area where the unit will be installed. Make sure that all possible hazards to the installer, user, and the unit have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of

70°-75°F(21°-24°C). The unit has successfully

performed in high ambient temperatures of up to

104°F(40°C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.

The authorized installer should inspect the unit for damage and promptly report any damage to the local authorized Taylor distributor.

This unit is made using USA sizes of hardware. All metric conversions are approximate and vary in size.

The main power supply(s) to the unit must be disconnected prior to performing any installation, maintenance, or repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the unit.

This unit has many sharp edges that can

cause severe injuries.

Model 5454 To the Installer

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer and 12” (305 mm) of clearance on top, to allow for adequate air flow across the condensers. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

131212

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

A back flow prevention device is required on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply for each data label. Check the data labels on the freezer for branch circuit overcurrent protection or fuse, wire ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

131212 To the Installer Model 5454

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Note: To prevent personal injury and damage to the equipment, the following procedures must be performed by an authorized Taylor service technician.

Correct rotation on a three- phase unit by interchanging any two incoming power supply lines at the freezer main terminal block only.

Correct rotation on a single- phase unit by changing the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the splice boxes located behind the left and right side panels.

Refrigerant

In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.

WARNING: R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

131212

Model 5454 To the Installer

Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The T aylor Model 5454, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Model 5454 will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- T aylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning

the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit’s refrigeration system,

only the refrigerant specified on the affixed data label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that T aylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, Taylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor.

From time- to- time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor’s testing, that it would be accepted as a drop- in replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor.

To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call T aylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question.

Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice.

131212 To the Operator Model 5454

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built- in safety features to protect both operators and service technicians.

Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.

DO NOT operate the unit without reading

this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.

This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self- serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.

S All repairs should be performed by an

authorized Taylor service technician.

S The main power supplies to the unit must be

disconnected prior to performing installation, repairs, or maintenance.

S DO NOT operate the unit unless it is

properly grounded.

S DO NOT operate the unit with larger fuses

than specified on the unit’s data label.

S Units that are permanently connected to

fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Stationary units which are not equipped with

a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Supply cords used with this unit shall be

If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked

131212

Model 5454 Safety

by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit’s frame.

DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.

S DO NOT allow untrained personnel to

operate this unit.

S DO NOT operate the unit unless all service

panels and access doors are restrained with

screws.

S DO NOT remove any internal operating

parts (including, but not limited to, freezer

door, beater, or scraper blades), unless all

control switches are in the OFF position.

Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater assembly. The scraper blades

are very sharp.

Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.

This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this unit must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space around all sides, and 12” (305 mm) on top. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F(40_C) at reduced capacities.

DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.

This unit must be placed on a level surface. Extreme care should be taken when moving the unitfor any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.

131212 Safety Model 5454

NOISE LEVEL: Airborne noise emission does not

exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor.

Section 4 Operator Parts Identification

ExplodedView

111129

Model 5454 Operator Parts Identification

Exploded View Parts Identification

Item Description Part No.

1 Panel- Upper Rear 049811

2 Panel- Upper Side Right 028639

3 Panel- Lower Rear 025128

4 Pan- Drip 11- 5/8 Long 027503

5 Panel Assembly- Lower Side R/L X23956

6 Caster- Swivel - 3/4- 10 ST 021279

7 Door Assembly- Insulated X22178

8 Panel- Upper Side Left 028638

9 Stud- Upper Freezer 023909

10 Stud- Lower Freezer 023910

11 Panel Assembly- Front X49780

12 Cover- Mix Storage- Center 038827

Item Description Part No.

13 Probe Assembly- Mix w/Ball X35981

14 Tank- Mix- 15 Gallon- Plastic 020275

15 Boot- Mix Cover 037200

16 Funnel- Mix 036637

17 Tray- Drip 16- 7/8 L x 5 - 1/8 020157

18 Shield- Splash 022765

19 Hood 049810

20 Gasket- Mix Door 020134

21 Cover A.- Mix Tank X38726

22 Trim Assembly- Side R/L X22424

23 Caster- 3 ” Swivel 3/4- 10 Stem

w/Brake

030307

111129 Operator Parts Identification Model 5454

Beater Door Assembly

Item Description Part No.

1 Seal- Drive Shaft 032560

2 Shaft- Beater 033235

3 Beater A.- 7 Qt.- 1 Pin Support X46233

4 Blade- Scraper- Plastic 046237

5 Clip- Scraper Blade - 8.75 Inch 046238

6 Bearing- Front 013116

7 Gasket- Door- 5.177 ID x 5.938 016672

8 Plug- Prime 028805

9 O- Ring - 3/8 OD x .070 W 016137

10 Door A.- 3 Spout - Shake X38815- SER

11 Pin A.- Pivot X21781

Item Description Part No.

12 O- Ring - 5/16 OD x .070 W 016272

13 Handle- Draw Valve 026952

14 Button- Brown 021225- 2

15 Button- Scarlet 021225- 1

16 Button- Plain 021225

17 Val v e A. - Draw X20152

18 O- Ring - 1- 1/16 OD x .139 W 020571

19 Blade A.- Spinner 020112

20 Cap- Restrictor 021183

21 Nut- Stud - General Usage 021508

081110

Model 5454 Operator Parts Identification

Pump Assembly

Item Description Part No.

1 Cap- Pump 021276- 9

2 Pin- Retaining 021276- 8

3 Pump Assembly X33450

3a Cylinder A.- Pump 022345- 1

3b Pin- Retaining 021276- 8

3c Piston 032733

3d Ring - Check 2” OD x 1/2 020050

3e O- Ring - 2- 1/8 OD x .139 W 020051

3f Body- Valve X33451

3g O- Ring - 13/16 OD x .139 W 021278

3h Elbow - Inlet 90 Degree 022502- 4

3i O - Ring - 1- 3/8 OD x .103 W 018664

3j Ring- Check - 1- 1/4 OD x 3/8 033215

3k Spring- Tapered 1- 7/8 L 022456

3l Poppet- Rubber- Black 022473

4 Line A.- Flare 038299

5 Tube A.- Suction - 22” X20450

5a Tube- Vinyl 5/8 ID x 1/8 W 020945- 22

5b Counterweight- Suction Tube 020452

071031 Operator Parts Identification Model 5454

Syrup Tank

Item Description Part No.

1 Tank- Syrup 035759

1a O- Ring - 3.437 ID 016037

1b Tip- Nylon 024261

1c Cover- Tank 035759- 1

1d O- Ring - .291 ID 018550

1e Dip Tube 020577- 4

2 Plug- Q.D. - CO

3 Socket- Q.D. - CO

021077

021524

Model 5454 Operator Parts Identification

Item Description Part No.

4 Socket- Q.D. - Liquid 021026

5 O- Ring - 5/8 OD 016030

6 Plug- Q.D. - Liquid 021081

6a Valve & S p ring 021081 - 2

6b Insert- Q.D. Plug 021081- 1

7 Washer- 1/4 Flare 018595

8 Decal- Syrup Tank 045533- 1

9 Decal- Set 4 Syrup Flavor 021523

Accessories

Item Description Part No.

1 Brush- Mix Pump Body 023316

2 Kit A.- Tune Up 5454 X36568

3 Brush- Feed Tube 021101

4 Brush- Double Ended 013072

5 Brush- Rear Bearing 013071

Operator Parts Identification Model 5454

Item Description Part No.

6 Brush- Draw Valve 014753

7 Lubricant- Taylor 4 oz. 047518

8 Sanitizer- Kay- 5 125

Packets

9 Pail- Mix 10 qt. 013163

041082

Section 5 Important: To the Operator

Figure 1

ITEM DESCRIPTION

1 Power Switch 2 Reset Mechanism 3 Indicator Light - MIX LOW 4 Indicator Light - MIX OUT

Model 5454 Important: To the Operator

ITEM DESCRIPTION

5 WASH Keypad 6 AUTO Keypad 7 PUMP Keypad 8 Thermistor Control

110210

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions used on the operator switches.

=ON/AUTO

=OFF

Indicator Lights Mix Low and Mix Out

When the MIX LOW light begins to flash, it indicates that the mix tank has a low supply of mix and should be refilled as soon as possible. When the MIX OUT light begins to flash, it indicates that the mix tank has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer shuts down. To initiate the refrigeration system, add mix to the tank and press the AUTO keypad. The freezer will automatically begin operation.

= WASH

=PUMP

=MIXLOW

= MIX OUT

Power Switch

When placed in the ON position, the power switch allows “SOFTECH” control panel operation.

Reset Mechanism

The reset button is located in the upper, left corner of the decorative plate. The reset protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, turn the power switch to the OFF position. Press the reset button firmly. Place the power switch in the ON position. Press the WASH keypad and observe the freezer’s performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from operator end) direction without binding.

If the drive shaft is turning properly, press the WASH keypad to cancel the cycle. Press the AUTO keypad to resume normal operation. If the reset mechanism should trip again, contact your authorized Taylor Distributor to resolve the problem.

Mix

When the MIX keypad is pressed, the light comes on, indicating that the mix cabinet refrigeration system is operating. The mix refrigeration is controlled by the MIX keypad found on the control panel. By pressing the AUTO keypad, the MIX function is automatically turned on. The MIX function cannot be cancelled unless the AUTO mode is cancelled.

Wash

When the WASH keypad is pressed, the light comes on, indicating beater motor operation. The AUTO mode must be cancelled first to activate the WASH mode.

Important: To the Operator Model 5454

Auto

When the AUTO keypad is pressed, the light comes on indicating that the main refrigeration system has been activated. In the AUTO mode, the WASH function is automatically cancelled. The MIX function is automatically locked in to maintain the mix in the cabinet and the PUMP function is locked in to allow coaxial air/mix pump operation as required.

Liquid Valve Body Removal Tool

Pump

When the PUMP keypad is pressed, the light comes on indicating that the coaxial air/mix pump will operate as required.

Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. T o cancel any function, press the keypad again and the mode of operation will discontinue.

Thermistor Control

The product temperature is adjusted by means of a thermistor control. Located just above the freezer door is the thermistor control knob. Turning the adjusting knob clockwise will decrease product temperature and counterclockwise will increase the temperature. Each half turn will vary the temperature approximately two degrees. Allow the refrigeration system to cycle on and off two or three times before the adjusted temperature can be evaluated.

Figure 2

This tool was designed to help remove the liquid valve body from the pump cylinder. Remove the suction line, the flare line, the retaining pin and the mix inlet fitting from the pump cylinder. Turn the air/mix pump assembly upside down. Insert the curved end under the edge of the liquid valve body and pull down as shown in the illustration below.

Figure 3

This will enable you to easily pull the liquid valve body out of the pump cylinder. T o remove the piston, push down from the top end of the pump cylinder. T oprevent breakage, do not allow the piston to fall free.

Model 5454 Important: To the Operator

Syrup Line Fitting With “Clean- Out” Feature

During the days operation, hardened syrup could get lodged in the syrup line fitting. To clear the syrup line of restrictions, follow these steps.

Place the syrup sampler on the syrup line fitting at the freezer door and press it into an empty pail. This will relieve any pressure that might be in the syrup line. Unscrew the cap on the back of the syrup line fitting and pull the cap, spring, and valve out of the fitting.

Rinse the syrup line fitting, cap, spring, and valve in the pail of sanitizing solution.

Prepare a mix pail with one gallon (3.8 liters) of an approved 100 PPM sanitizing solution with warm water.

Disconnect the restricted syrup line at the syrup tank and at the freezer door.

Once the components are thoroughly rinsed, place the valve, spring, and cap back inside the syrup line fitting and tighten the cap securely.

Reconnect the syrup line fitting at the syrup tank.

Calibrate the syrup flow. (Refer to page 29.)

Figure 4

Important: To the Operator Model 5454

Section 6 Operating Procedures

The Model 5454 has a 15 gallon (56.9 liter) storage container and a 7 quart (6.6 liter) freezing cylinder. The mix is pumped up to the freezing cylinder by a coaxial air/mix pump located in the front, lower mix cabinet. The freezer has a three-flavor door.

The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.

If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 33, “Disassembly”, and start there.

Freezing Cylinder Assembly

BE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. CHECK TO MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL.

Note: When lubricating parts, use an approved food

grade lubricant (example: Taylor Lube).

Step 1

Install the drive shaft. Lubricate the groove and shaft portion on the beater drive shaft. Slide the seal on the shaft and over the groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing.

Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the gear box coupling. Be sure the drive shaft fits into the drive coupling without binding.

Figure 6

Step 2

Install the beater assembly. First check the scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades. If the blades are in good condition, place the rear scraper blade over the rear holding pin on the beater.

Figure 5

Model 5454 Operating Procedures

Figure 7

Note: The scraper blade must fit securely over the pin to prevent costly damage.

Figure 8

Assemble the front blade on the beater, and slide the beater assembly into the freezing cylinder.

Step 3

Assemble the freezer door. Place the freezer door gasket into the groove on the back of the freezer door. Slide the front bearing onto the bearing hub so the flanged edge is against the door. DO NOT lubricate the gasket or bearing.

Figure 11

Slide the two o-rings into the grooves on the prime plug. Apply an even coat of lubricant to the o-rings and shaft.

Figure 9

Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.

Figure 10

Figure 12

Operating Procedures Model 5454

Insert the prime plug into the hole at the top of the freezer door and push down.

Figure 13

Step 5

Install the draw valves. Slide the three o-rings into the grooves on each draw valve and lubricate the valve where indicated in the illustration below.

Step 4

Install the freezer door. Position the freezer door on the four studs on the front of the freezing cylinder. Install the handscrews. Tighten them equally in a criss-cross pattern to insure that the door is snug.

Figure 14

Figure 15

Lubricate the inside of the freezer door spouts (top and bottom). Insert each draw valve from the bottom of the door, until the slot in the draw valve comes into view.

Figure 16

Model 5454 Operating Procedures

Step 6

Install the draw handles. Slide the o-ring into the groove on the pivot pin and lubricate the pin as illustrated below.

Step 7

Install the spinner blades. Lubricate the shafts of the spinner blades.

Figure 19

Figure 17

Slide the fork of the draw handle in the right side of the draw valve slot. Slide the pivot pin through each draw handle as you insert them into the draw valves.

Figure 18

Note: Match the color coded buttons on the draw handles to the color coded buttons above the door on the freezer.

Insert the spinner blades from the bottom of the door into the center of the draw valves until the shaft appears at the top of the draw valve.

Figure 20

Slip the spinner coupling over the slotted end of the spinner shaft. Raise the slip collar on the coupling and turn the shaft from the bottom, until the spinner coupling slips down into its locking position. Note: The spinner blade will be correctly installed when the blade is flush with the bottom of the door spout.

Operating Procedures Model 5454

Step 8

Snap the restrictor caps over the end of each door spout.

Figure 21

Step 9

Slide an o-ring into the groove on each syrup hole plug and lubricate. Install the syrup hole plug in each syrup port of the freezer door.

Air/Mix Pump Assembly

The purpose of the air/mix pump is to meter a specific amount of air and mix, and to transfer this combination to the freezing cylinder.

Step 1

Assemble the piston. Slide the o-ring into the groove on the piston. DO NOT lubricate this o-ring.

Figure 23

Note: Check bands have two smooth surfaces. A concave shape indicates an incorrect assembly. Turn the check band inside out to correctly expose the flat surface.

Figure 22

Model 5454 Operating Procedures

Figure 24

Step 2

Assemble the valve body. Slide the three check bands and three o-rings into the grooves on the valve body. DO NOT lubricate the check bands or o-rings.

Apply a small amount of lubricant to the LOWER inside diameter of the pump cylinder (to a depth equivalent to your index finger). Once applied, this amount of lubricant should be equal to a paper thin film.

Figure 25

Step 3

Put a small amount of lubricant inside the piston and insert the valve body into the piston.

Figure 26

Figure 27

Insert the assembled piston and the valve body into the pump cylinder and push upwards. Align the steel button at the base of the valve body with the cut out groove at the bottom of the pump cylinder.

Note: The drive hole in the piston must be visible through the drive hole in the pump cylinder.

Figure 28

Operating Procedures Model 5454

Step 4

Assemble the mix inlet fitting. Slide the o-ring into the groove on the mix inlet fitting and lubricate the fitting as shown below.

Insert the mix inlet fitting into the hole in the base of the valve body.

Figure 29

Attach the poppet and spring to the end of the mix inlet fitting above the o-ring. The spring must be securely fastened and must not be allowed to float freely.

Note: The rubber poppet and spring act as a pressure relief valve to prevent a pressure build-up in the freezing cylinder.

Figure 30

Figure 31

Secure the pump parts in position by sliding the retaining pin through the cross holes located at the bottom of the pump cylinder.

Figure 32

Model 5454 Operating Procedures

Step 5

Assemble the flare line and the suction line. Assemble the weight into the suction line. Attach the mix suction line to the barbed end of the mix inlet fitting, and allow the weighted end to hang freely.

Note: The suction line must fit tightly against the mix inlet fitting.

Figure 33

Push both nuts back from the end of the flare line and lightly lubricate the underside of the plastic flare. This will enable the flare nut to turn freely without twisting the tubing.

Step 6

Secure the air/mix pump. Place the pump collar over the pump cylinder. (The cross holes of the pump collar will be on top.)

Figure 35

Align the drive hole in the piston to the ball crank of the motor reducer. At the same time, align the locating pin hole in the pump cylinder to the locating pin on the face plate.

Figure 36

Slide the pump collar upwards into the grooves on the side of the face plate and secure the air/mix pump in place by slipping the retaining pin through the cross holes of the pump collar.

Figure 34

Attach one end of the flare line to the threaded fitting on the lower side of the pump cylinder, and allow the other end to hang free.

Operating Procedures Model 5454

extremely important. Severe and costly damage may occur if it is not properly aligned.

Note: Alignment of the air/mix pump is

Sanitizing

Step 1

Prepare a mix pail of approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Place the pail of sanitizing solution inside the mix cabinet.

Step 3

Connect the free end of the flare line to the threaded fitting on the mix inlet tube.

Figure 39

Step 4

Insert the free end of the suction line into the pail of sanitizing solution.

Figure 37

Step 2

Dip the long brush in the sanitizing solution and brush clean the mix inlet tube.

Figure 38

Figure 40

Step 5

Place the power switch in the ON position.

Figure 41

080911

Model 5454 Operating Procedures

Step 6

Place an empty mix pail beneath the door spouts and raise the prime plug.

Step 7

After five minutes, raise the prime plug and press the PUMP keypad. Pull down all three draw handles and draw off the remaining sanitizing solution.

Figure 42

Press the WASH and PUMP keypads. The lights will come on, indicating the pump and beater motor are operating. When a steady stream of sanitizing solution is flowing from the bleed port in the bottom of the freezer door, press the PUMP keypad, stopping the pump operation. Push down the prime plug. Allow the sanitizing solution to agitate in the freezing cylinder for five minutes.

Figure 43

Figure 44

Step 8

Once the sanitizer stops flowing from the door spouts, close the draw valves. Press the WASH and PUMP keypads to stop operation.

Figure 45

Note: You have just sanitized the freezer. Be

sure your hands are sanitized before continuing

these instructions.

110210 Operating Procedures Model 5454

Priming

Step 1

Sanitize the mix tank, mix tank cover, mix probe and funnel. Place the mix tank and cover in the mix cabinet.

Step 2

Insert the mix probe prongs inside the mix tank, and connect the mix probe to the socket receptacle.

Figure 46

Step 3

Place the free end of the suction line in the mix tank.

Step 4

Install the funnel. Fill the tank with FRESH mix and close the mix cabinet door.

Figure 48

Note: Use only FRESH mix when priming the freezer.

Step 5

Place an empty mix pail beneath the door spouts and open the draw valves. With the prime plug still in the UP position, press the PUMP keypad. This will allow the mix to be pumped through the freezing cylinder and force out any remaining sanitizing solution. When full strength mix is flowing from the door spouts, close the draw valves.

Figure 47

Model 5454 Operating Procedures

Figure 49

Step 6

When a steady stream of mix is flowing from the bleed port in the bottom of the freezer door, press the PUMP keypad to stop operation.

Figure 50

Step 7

Once the stream of mix stops flowing from the bleed port, push down the prime plug. Rinse the prime plug hole area with water; then remove the pail and discard the mix and sanitizer.

Figure 52

When the unit cycles off, the product will be at the correct viscosity.

Note: Keep the mix cabinet door closed, except when filling the mix tank and during the cleaning and sanitizing procedures. Leaving the door open during mix refrigeration may cause ice in the evaporator and impair the mix cabinet refrigeration.

Syrup System

Two main objectives in your opening procedures must be to:

Figure 51

Step 8

Press the AUTO keypad. The MIX light will illuminate, indicating that the mix refrigeration system is operating. The AUTO light will illuminate, indicating that the main refrigeration system is operating. The PUMP light will illuminate, indicating that the air/mix pump will operate whenever mix is needed in the freezing cylinder.

A. fill the syrup tanks, and

B. calibrate the syrup flow.

These conditions must be checked daily to insure the high quality shake you desire.

Discard syrup weekly and flush the syrup lines at least once a week. This will prevent syrup from clogging the lines and will break the bacteria chain. See page 34 to sanitize the syrup system.

The syrup tanks can be put in a separate compartment that can be placed behind the freezer or to the side. The air lines and syrup lines are color spiral wrapped. Be sure to match the color wrapped air and syrup line to the correct flavor syrup tank.

Note: To maintain proper calibration, vanilla and strawberry syrup lines use restrictors at the syrup tank quick disconnect connections. Use only single

strength syrup that is free of pulp and seeds.

Unscrew the quick disconnect from the elbow portion of the syrup line. Make sure the o- ring rests on the end of the quick disconnect fitting. Place the restrictor on top of the o- ring and screw the quick disconnect back onto the syrup line.

Operating Procedures Model 5454

Step 1 Filling the syrup tanks. Pull back the collar of the air

line quick disconnect fittings. Allow the air pressure to dissipate from the syrup tanks. Disconnect the syrup lines.

Caution: Make sure you disengage the air line before you disengage the syrup line.

Figure 53

Remove the syrup tanks from their compartment. Remove the syrup tank lid by lifting the locking lever. Fill the tank with syrup to the indicating mark on the label. IMPORTANT: Do not overfill the tanks.

Replace the tank lid and match the spiral wrapped air and syrup lines to the syrup tank. Connect the lines to the tank.

Figure 55

Repeat this step for all syrup tanks.

Note: Refer to page 34 for sanitizing syrup tanks.

Step 2 Calibrating the syrup flow: To obtain a quality

shake, it is vital that the correct amount of syrup be incorporated into the mix. The cause of overly thin shakes is often too much syrup. The cause of overly thick shakes is often too little syrup.

To determine the rate of syrup flow, you will need a syrup sampler and a calibrating cup indicating the ounces of liquid. Generally, the proper rate of syrup flow is 1 ounce (29.6 ml) of syrup in 5 seconds. Once this rate is set, the correct amount of syrup will be blended with the shake base regardless of the size of shake served.

Figure 54

Model 5454 Operating Procedures

Figure 56

Install the syrup sampler to the fitting on one of the syrup lines.

Hold the calibrating cup under the syrup sampler. Press the syrup sampler and time the rate of syrup flow for five (5) seconds; then release. If the amount of syrup received is 1 ounce (29.6 ml), the syrup is properly calibrated.

Figure 57

Hold an empty cup beneath the exit point of the syrup sampler. Press the quick disconnect fitting into the syrup sampler. This will bleed any air pockets from the syrup lines. Continue to press the syrup sampler until a steady stream of syrup is flowing into the cup.

Figure 59

Step 3 Adjusting the syrup pressure: If the amount of

syrup received is less than 1 ounce (29.6 ml), the syrup pressure must be increased. If the amount received is more than 1 ounce (29.6 ml), the pressure must be decreased.

An air pressure manifold with individual regulators is supplied to control the amount of pressure to each tank and syrup line.

Figure 58

Operating Procedures Model 5454

Figure 60

If less than 1 ounce (29.6 ml) of syrup is received, the pressure must be increased. Raise the locking nut and turn the adjusting screw clockwise. Push down the locking nut.

Figure 61

If more than 1 ounce (29.6 ml) of syrup is received, the pressure must be decreased. Raise the locking nut and turn the adjusting screw counterclockwise to zero. Remove the air supply fitting to the syrup

tank to allow the pressure in the tank to dissipate.

Reconnect the air supply fitting. Adjust the regulator to the new pressure setting and recheck the syrup calibration. Lower the locking nut to lock the regulator into its fixed position.

Repeat the calibration procedures for each syrup line.

Match the syrup line to the color coded draw handles and begin to attach the fittings of the syrup lines to the syrup ports of the freezer door. The flat side of the syrup line fitting should be aligned with the pin in the syrup port at a 90_ angle.

Figure 63

Rotate the syrup line fitting downward to lock it into place.

Step 4

Prime the syrup lines by holding a cup beneath the door spout and draw off 1/2 a shake from each nozzle. Discard this product.

Remove the syrup sampler. Lightly lubricate the o- ring on each syrup line fitting. Remove the syrup hole plugs from each syrup port.

Figure 62

Figure 64

Note: Refer to page 35 for sanitizing syrup lines.

Model 5454 Operating Procedures

Closing Procedures

To disassemble the Model 5454, the following items will be needed:

S Two sanitized pails S Sanitized stainless steel rerun can with lid S Necessary brushes (provided with the

freezer)

S Cleaner S Single service towels

Draining Product From the Freezing Cylinder

Step 1

Press the AUTO and MIX keypads to cancel freezer operation.

Step 2

Remove the syrup lines by rotating the syrup line fittings upward 90_ and pulling out them out of the door. Install the syrup hole plugs.

Step 3

Open the mix cabinet door and remove the funnel, mix probe, and mix tank. Empty the mix from the mix tank into a sanitized stainless steel rerun can.

Step 4

Place an empty, sanitized mix pail in the mix cabinet and insert the suction line.

ALWAYS FOLLOW LOCAL HEALTH CODES.

Rinsing

Step 1

Fill the empty pail in the mix cabinet with two gallons (7.6 liters) of cool, clean water. Put the suction line into the pail of water.

Step 2

Place an empty mix pail beneath the door spouts, and raise the prime plug.

Step 3

Press the WASH and PUMP keypads. This action will cause the rinse water to be pumped into the freezing cylinder.

Step 4

When a steady stream of rinse water is flowing from the bleed port in the bottom of the freezer door, lower the draw handles and draw off all the rinse water.

Step 5

Once the rinse water stops flowing from the door spouts, raise the draw handles and press the WASH and PUMP keypads to stop operation.

Step 6

Repeat this procedure using clean, warm water, until the water being discharged is clear.

Step 5

Place an empty pail beneath the door spouts. Lower one draw handle at a time to clear the flavored product left in the draw cavities. Raise the draw handles and discard this product.

Step 6 If local health codes permit the use of rerun,place

a sanitized, NSF approved stainless steel rerun container beneath the door spouts. Lower the draw handles, and press the WASH and PUMP keypads. Drain all the mix from the freezing cylinder. When the product stops flowing from the door spouts, raise the draw handles and press the WASH and PUMP keypads to stop operation. Place the sanitized lid on the rerun container and place it in the walk- in cooler.

Note: If local health codes DO NOT permit theuse of rerun, the product must be discarded. Drain the

product into a mix pail and properly discard it.

080911 Operating Procedures Model 5454

Cleaning

Step 1

Prepare a mix pail of approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Place the pail of cleaning solution inside the mix cabinet. Insert the suction line.

Step 2

Place an empty mix pail beneath the door spouts. Be sure the prime plug is still in the raised position.

Step 3

Press the WASH and PUMP keypads. When a steady stream of cleaning solution is exiting the bleed port in the bottom of the freezer door, lower the prime plug. Press the PUMP keypad. Allow the cleaning solution to agitate in the freezing cylinder.

Step 4

Press the PUMP keypad. Lower the draw handles and draw off all the cleaning solution. Once the solution stops flowing from the door spouts, close the draw handles and press the WASH and PUMP keypads to stop operation.

Brush Cleaning

Step 1

Prepare a sink with an approved cleaning solution (example: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. If an approved cleaner other than Kay- 5R or Stera- SheenR is used, dilute according to label instructions.

Disassembly

Step 1

BE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. CHECK TO MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL.

Figure 65

Step 2

Remove the restrictor caps from the bottom of each door spout.

Step 3

Remove the spinner blades from the bottom of each door spout by lifting the slip collar on the coupling and lowering the blade.

IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.

Make sure all brushes provided with the freezer are available for brush cleaning.

Step 2

Remove the seal from the drive shaft.

Step 3

Remove the gasket, front bearing, pivot pin, draw handles, draw valves, prime plug and syrup hole plugs from the freezer door. Remove all o- rings.

Note: To remove o- rings, use a single service towel to grasp the o- ring. Apply pressure in an upward direction until the o- ring pops out of its groove. With the other hand, push the top of the o- ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o- ring to be removed, always remove the rear o- ring first. This will allow the o- ring to slide over the forward rings without falling into the open grooves.

Step 4

Remove the flare line, suction line, retaining pin, mix inlet fitting, spring and poppet, valve body, and piston from the pump cylinder. Remove all o- rings and check bands. Remove the weighted end from the suction line.

With cleaned and sanitized parts trays available:

Step 4

Remove the handscrews, freezer door, beater, scraper blades, and drive shaft from the freezing cylinder. Take these parts to the sink for cleaning.

Step 5

Remove the air/mix pump. Unscrew the flare line from the mix feed tube. Pull the retaining pin out of the pump collar and slide the collar down. Tilt the air/mix pump away from the machine, and take the entire assembly to the sink for further disassembly and brush cleaning.

Model 5454 Operating Procedures

Step 5

Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core in the freezer door. Place all the cleaned parts in their proper places on the cleaned and sanitized parts trays to air dry overnight.

Note: Never leave the mix probe immersed in water. Rinse the probe in the cleaning solution and allow it to air dry overnight.

061121

Step 6

Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the rear of the freezing cylinder.

Figure 66

Step 7

Using the long, flexible brush and cleaning solution, clean the mix inlet tube located in the mix cabinet. Thoroughly clean this tube all the way up to the freezing cylinder. This area needs special attention because bacteria and milkstone can accumulate here.

Sanitizing the Syrup System

Two main objectives in your closing procedures must be to:

A. Discard all syrup at least once a week.

B. Flush the syrup lines at least once a week.

These steps must be performed on a regular basis to keep old syrup accumulation from clogging the lines, and to break the bacteria chain which develops in the tanks and lines. Remember: Calibrating the syrup flow must be performed every morning, especially after flushing the syrup lines.

Step 1 Sanitizing the syrup tanks. Pull back on the collar

of the air line quick disconnect fitting. Allow the air pressure to dissipate from the syrup tank. Disconnect the syrup line.

Remove the syrup tank from its compartment. Remove the syrup tank lid by lifting up on the locking lever. Discard the remaining syrup.

Rinse the syrup tank with clean, warm water.

Prepare one- half gallon (1.9 liters) of an approved 100 PPM sanitizing solution with warm water in the syrup tank. Brush clean the inside and outside of the tank.

Figure 67

Step 8

Wipe clean all exterior surfaces of the freezer and mix cabinet.

Using an adjustable wrench, remove the syrup line fitting from each tank. Remove the dip tube and o- ring from the syrup tank.

Figure 68

Operating Procedures Model 5454

Using the sanitizing water, thoroughly brush clean the dip tube, syrup line fitting, and o- ring. Reassemble the dip tube, o- ring and syrup line fitting.

Place the power switch in the ON position. This will activate the air compressor to supply pressure to the syrup system.

Pour off all the sanitizing solution. Air dry the tank by placing it in an upside- down position on a clean, dry surface.

Repeat this procedure for all the syrup tanks.

Step 2 Sanitizing the syrup lines. Prepare one gallon (3.8

liters) of an approved 100 PPM sanitizing solution with warm water in the spare syrup tank. Replace and lock the tank lid into position. Place this tank in the syrup compartment.

Connect one of the air lines and one of the syrup lines to the syrup tank filled with sanitizing solution.

Attach the syrup sampler to the first syrup line. Press the syrup sampler into an empty mix pail. This will cause syrup residue to be forced out into the pail.

When full strength sanitizing solution is flowing from the syrup line, release the syrup sampler.

Clear the syrup line of any remaining sanitizer by turning the syrup tank (with the sanitizing solution) upside- down and pressing the syrup sampler into the mix pail. Release the syrup sampler and return the syrup tank right side up.

Repeat this procedure for all the syrup lines.

Place the power switch in the OFF position.

Model 5454 Operating Procedures

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

j 6. On a designated day of the week, run the mix as

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.

low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.

j 7. Properly prepare the cleaning and sanitizing

solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.

j 8. Empty all syrup from the tanks and discard at

least once a week.

j 9. Thoroughly clean and sanitize the syrup lines at

least once a week.

CLEANING AND SANITIZING MUST BE

PERFORMED DAILY.

T roubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize machine

regularly, including complete disassembly and brush cleaning.

j 2. Use all brushes supplied for thorough cleaning.

The brushes are specially designed to reach all mix passageways.

j 3. Use the white bristle brush to clean the mix feed

tube which extends from the mix cabinet up to the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly clean

the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.

j 5. IF LOCAL HEALTH CODES PERMIT THE

USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard, then mix the rerun with fresh mix in a ratio of 50/50 during the day’s operation.

j 10. The temperature of mix in the mix cabinet and

the walk- in cooler should be below 40_F. (4.4_C.).

Regular Maintenance Checks

j 1. Rotate the scraper blades to allow both sides of

the knife edge to wear evenly. This will contribute to self- sharpening and help maintain fast, efficient freezing.

j 2. Replace the scraper blades that are nicked or

damaged. Before installing the beater, be certain that scraper blades are properly attached over the pins.

j 3. Check the rear shell bearing for signs of wear

(excessive mix leakage in rear drip tray) and be certain it is properly cleaned.

j 4. Using a screwdriver and cloth towel, keep the

rear shell bearings and the female hex drive sockets clean and free of lubricant and mix deposits.

j 5. Dispose of o- rings and seals if they are worn,

torn, or fit too loosely, and replace them with new ones.

j 6. Follow all lubricating procedures as outlined in

“Assembly”.

080911 Important: Operator Checklist Model 5454

j 7. On air cooled units, check the condenser(s) for

accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned

monthly with a soft brush. Note: For machines equipped with an air filter,

it will be necessary to vacuum clean the filters on a monthly schedule.

Winter Storage

If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions.

Disconnect the freezer from the main power source to prevent possible electrical damage.

Never use screwdrivers or other

metal probes to clean between the fins.

j 8. On water cooled units, check the water lines for

kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced by an authorized Taylor mechanic.

The Air/Mix Pump Checklist

j 1. Dispose of o- rings and check bands if they are

worn, torn, or fit too loosely, and replace them with new ones.

j 2. Follow lubricating procedures carefully. NEVER

lubricate check bands.

j 3. Handle plastic pump parts with care to avoid

nicks and cracks.

j 4. Be sure the spring and poppet fit securely over

the mix inlet fitting.

j 5. Be sure the air/mix pump is properly aligned

with the face plate of the motor reducer, or severe and costly damage may occur.

On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.

Your local Taylor Distributor can perform this service for you.

Wrap the detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place them in a protected, dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.

080911

Model 5454 Important: Operator Checklist

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

1. No product is being dispensed.

a. The unit is low on mix. The

MIX OUT light is on.

b. The power switch is in the

OFF position.

c. The beater assembly is

rotating counterclockwise.

d. The beater motor is out on

reset.

e. There is a freeze up in the mix

feed tube.

f. The mix suction line is not

fully submerged in mix.

g. The mix pump ball crank is

broken.

h. The air/mix pump is

incorrectly assembled or improperly lubricated.

i. The spring and poppet in the

air/mix pump is missing.

j. The pump motor is not

activated.

k. The mix probe is not installed

properly.

l. Missing, defective or no

lubrication on the mix inlet fitting o- ring. (No mix in the suction line.)

m. The suction line is not fitting

tightly on the barbed fitting of the mix inlet fitting.

n. The check bands or o- rings

are either worn or defective.

a. Add mix to the mix tank.

b. Place the power switch to the

ON position.

c. Call a service technician to

correct the rotation to clockwise.

d. Reset the freezer.

e. Call a service technician.

f. Arrange the suction line so

that it’s completely submerged in mix.

g. Call a service technician to

replace the ball crank.

h. Check the assembly

procedures.

i. The spring and poppet must fit

securely on the mix inlet fitting.

j. Push the reset button on the

drive motor.

k. Check the mix probe

installation.

l. Replace or evenly lubricate

theo-ringonthemixinlet fitting.

m. Make sure the suction line fits

tightly to the fitting.

n. Replace rubber parts every 3

months. Never lubricate check bands.

Troubleshooting Guide Model 5454

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

2. The product is too stiff.

3. The product is too soft.

a. The thermistor control is set

too cold.

b. There is insufficient mix in the

freezing cylinder.

a. Adjust the thermistor control

accordingly.

b. Check the air/mix pump

assembly. The mix suction line must be completely submerged in mix.

c. Improper priming procedures

were used.

d. Old, out- of- date mix was

used.

c. Drain the freezing cylinder and

reprime the machine.

d. Use fresh mix. When using

rerun, skim off the foam and mix 50/50 with fresh mix.

e. Not enough syrup - 1 oz. in 5

seconds.

a. The thermistor control is set

too warm.

b. Too much syrup - 1 oz. in 5

e. Calibrate syrups. Refer to

problem #14.

a. Adjust the thermistor control

accordingly.

b. Calibrate the syrups.

seconds.

c. The scraper blades are bad. c. Replace scraper blades every

4 months.

d. The condensers on air cooled

d. Clean condensers regularly.

units are dirty.

e. There is an inadequate water

supply on water cooled units.

e. Check the water supply.

Check the water lines for leaks or kinks.

f. Outdrawing the capacity of the

freezing cylinder.

f. A continuous draw rate is

approximately one 16 oz. shake by volume every 15- 20 seconds.

g. There is inadequate air space

around the unit.

g. A minimum of 3” (7.6 cm)

clearance is required around all sides. Do not obstruct the air discharge on top.

h. The compressor is out on

overload.

h. Allow the machine to cool the

automatic reset. If an overload shuts the compressor down again, call a service technician.

i. The condenser fan is

defective.

j. Improper priming procedures

were used.

Model 5454 Troubleshooting Guide

i. Call a service technician to

replace the fan.

j. Refer to proper priming

procedures.

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

4. The mix cabinet temperature is too warm.

5. The mix cabinet temperature is too cold.

6. Syrup is bleeding into the freezing cylinder.

7. Product is collecting on top of the draw valve.

8. Product is collecting on top of the freezer door.

9. There is excessive mix leakage from the bottom of the door spout.

a. Warm mix was placed in the

cabinet.

b. The softech control needs to

be adjusted.

c. The mix cabinet door was left

open.

d. The mix cabinet door gasket

is not sealing.

e. The condenser on air cooled

units is dirty.

a. The softech control needs to

be adjusted.

a. The spinner shaft was

improperly installed.

b. The center o- ring on the draw

valve was improperly lubricated or worn.

c. The draw handle is not

completely closed.

a. There is inadequate

lubrication on the spinner shaft.

a. The top o- ring on the draw

valve is improperly lubricated or worn.

a. There is a worn, missing, or

incorrect o- ring on the draw valve.

b. There is improper lubrication

on the draw valve o- rings.

c. There is inadequate

lubrication on the spinner shaft.

a. Mix placed in the mix tank

should be below 40_F (4.4_C).

b. Call a service technician to

adjust the softech control.

c. The door must be kept closed.

d. Repair or replace the door

gasket.

e. Clean condensers regularly.

a. Call a service technician to

adjust the softech control.

a. The spinner blade must be

flush with the bottom of the door spout.

b. Lubricate the o- ring properly,

or replace every 3 months.

c. Push the draw handle up

completely.

a. Lubricate the spinner shaft

properly.

a. Lubricate properly or replace

every 3 months.

a. Replace rubber parts every 3

months. Check the o- ring size.

b. Lubricate the o- rings properly.

c. Lubricate the spinner shaft

properly.

Troubleshooting Guide Model 5454

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

10. There is excessive mix leakage into the rear drip tray.

1 1. The drive shaft is

stuck in the gear box coupling.

12. The freezing cylinder walls are scored.

13. The spinner shaft will not rotate to blend the syrup and mix.

a. The seal on the drive shaft is

either worn or missing.

a. Install the drive shaft seal.

Replace rubber parts every 3 months.

b. There is improper lubrication

on the drive shaft.

b. Lubricate the drive shaft

properly.

c. The rear shell bearing is worn. c. Call a service technician t o

replace the rear shell bearing.

d. The gear box is out of

alignment.

e. The drive shaft and beater

assembly is working forward.

a. There is lubrication on the end

of the drive shaft.

d. Call a service technician to

align the gear box.

e. Call a service technician to

correct the problem.

a. Do not lubricate the end of the

shaft. Call a service technician for removal.

b. There are rounded corners on

the shaft, gear coupling, or both.

a. There are broken pins on the

beater assembly.

b. Call a service technician to

replace the gear coupling, drive shaft or both.

a. Repair or replace the beater

assembly. Be sure the scraper blades are properly seated on the pins.

b. The gear box is out of

alignment.

b. Call a service technician to

align the gear box.

c. The beater assembly is bent. c. The beater assembly must be

replaced. Call a service technician to correct the cause of the bent beater.

d. The front bearing is missing. d. Install the front bearing on the

back of the freezer door.

a. The flexible coupling is

broken.

b. The pin is missing on the

quick disconnect of the

a. Call a service technician to

replace the flexible coupling.

b. Call a service technician to

replace the spinner coupling.

spinner coupling.

c. The spinner motor is out on

thermal overload.

c. Allow the spinner motor to

cool. Check the lubrication on the spinner shaft. Lubricate the spinner shaft properly.

Model 5454 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

14. Large pressure adjustments are needed to calibrate the syrups or unable to get adequate syrup delivery with syrup sampler.

15. The pump will not operate.

16. The machine will not run while in AUTO.

a. There is hardened syrup in

the syrup lines.

b. The syrup and air lines are not

matched.

a. Clean and sanitize the syrup

lines weekly.

b. Match the color spiral air and

syrup line to the correct syrup tank.

c. There is a plugged restrictor in

the vanilla or strawberry syrup line connection.

c. Clean the restrictor. Remove

the air line from the syrup tank. Remove the syrup line (vanilla or strawberry) from the syrup tank. Disassemble the syrup quick disconnect. Pull the restrictor out and clean.

d. The syrup line fitting is

d. Clean the syrup line fitting. plugged at the freezer door connection.

a. The pump motor may be off

on reset.

a. Push the reset button on the

pump motor.

a. The machine is unplugged. a. Plug the machine into the wall

receptacle.

b. The circuit breaker is off, or

thefuseisblown.

c. The machine is low on mix.

b. Turn the breaker on, or

replace the fuse.

c. Add mix to the mix tank. The MIX OUT light is on.

d. The mix probe is not installed

properly.

e. The beater motor is out on

d. Check the mix probe

installation.

e. Reset the freezer. reset.

Troubleshooting Guide Model 5454

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

17. The machine is short cycling. (The refrigeration system starts and stops repeatedly in very short intervals.)

a. The water supply is

inadequate on water cooled units.

b. The condensers are dirty on

air cooled units.

c. There is inadequate air space

around the unit.

d. The condenser fan is

defective.

a. Check the water supply.

Check the water lines for leaks and kinks.

b. Clean the condensers

regularly.

c. A minimum of 3” (7.6 cm)

clearance around all sides is required. Do not obstruct the air discharge on top.

d. Call a service technician to

replace the fan.

Model 5454 Troubleshooting Guide

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3

MONTHS

Scraper Blades X

Drive Shaft Seal X

Freezer Door Gasket X

Front Bearing X

Draw Valve O- Ring X

Prime Plug O- Ring X

Pivot Pin O- Ring X

Air/Mix Pump O- Ring X

Valve Body Check Band X

Mix Inlet Fitting O- Ring X

White Bristle Brush, 3” x 7” Inspect & Replace

White Bristle Brush, 1” x 2” Inspect & Replace

EVERY 4

MONTHS

EVERY 6

MONTHS

if Necessary

ANNUALLY

Minimum

Black Bristle Brush, 1” x 2” Inspect & Replace

if Necessary

Double- Ended Brush Inspect & Replace

if Necessary

Refer to Parts List when ordering the above parts.

Minimum

Parts Replacement Schedule Model 5454

Section 10 Limited Warranty on Equipment

TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS

Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.

LIMITED WARRANTY

Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.

Product

Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts

1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.

2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.

3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.

Insulated shell assembly Five (5) years

Refrigeration compressor (except service valve)

Beater motors Two (2) years

Beater drive gear T wo (2) years

Printed circuit boards and Softech controls beginning with serial number H8024200

Parts not otherwise listed in this table or excluded below

LIMITED WARRANTY CONDITIONS

Part Limited Warranty Period

Five (5) years

Two (2) years

One (1) year

4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.

5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.

LIMITED WARRANTY EXCEPTIONS

This limited warranty does not

1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.

2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.

Model 5454 Limited Warranty on Equipment

cover:

131212

3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.

4. External hoses, electrical power supplies, and machine grounding.

5. Parts not supplied or designated by Taylor, or damages resulting from their use.

6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.

7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.

8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.

9. Any Product purchased over the Internet.

10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.

1 1. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.

12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.

13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.

14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.

This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.

LIMITA TION OF WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MA Y NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.

LEGAL REMEDIES

The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.

Rockton, IL 61072, USA

Limited Warranty on Equipment Model 5454

Section 11 Limited Warranty on Parts

TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS

Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from T aylor to the market generally (the “Parts”) to the original purchaser only.

LIMITED WARRANTY

Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.

Part’s Warranty Class Code or Part

Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months

Class 512 Parts Twelve (12) months

Class 000 Parts No warranty

Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years

LIMITED WARRANTY CONDITIONS

1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.

2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.

3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.

4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.

5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.

6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.

Limited Warranty Period

7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.

1, 2

Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Ta ylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.

131212

Model 5454 Limited Warranty on Parts

LIMITED WARRANTY EXCEPTIONS

This limited warranty does not

1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.

2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.

3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.

4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.

5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.

6. External hoses, electrical power supplies, and machine grounding.

7. Parts not supplied or designated by Taylor, or damages resulting from their use.

8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.

cover:

9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.

10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.

1 1. Any Part purchased over the Internet.

12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.

13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.

14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.

15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.

16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.

This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.

Limited Warranty on Parts Model 5454

LIMITA TION OF WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MA Y NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.

LEGAL REMEDIES

The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.

Rockton, IL 61072, USA

Model 5454 Limited Warranty on Parts

Section 12 Parts List

UPDATE

REMARKS PARTS

CLASS

QTY. W ARR.

NUMBER

DESCRIPTION PART

+GUIDE-DRIP SEAL 028992 1 000

+NUT-BRASS BEARING 028991 1 000

+WASHER-BEARING LOCK 012864 1 000

+BLADE-SCRAPER-PLASTIC9-13/16L 046237 2 000

+CLIP-SCRAPER BLADE 046238 2 103

ACCUMULATOR A.-A/W *5454* X28376 1 103

ADAPTOR-PUMP-CABINET 024259 1 103 (FACE PLATE)

BEARING A.-HINGE X20305 1 000 FOR MIX CABINET DOOR

BEARING-FRONT 013116 1 000

BEARING-REAR SHELL *NICK.PLATE 031324 1 000

+ Available Separately

090604

Parts List Model 5454

BEATER A.-7QT-1 PIN-SUPPORT X46233 1 103

BELT-V-4L360 008093 2 000 J6054140/PRIOR 110

BELT-V-4L380 007098 2 000 J6054141/UP 110

BLADE A.-SPINNER 020112 3 103

BLOCK-TERMINAL 2P 039422 2 103

BLOCK-TERMINAL 3P 039423 2 103

BLOCK-TERMINAL 5 POLE 024329 1 103

BLOCK-TERMINAL-7 POLE 022606 3 103

BOARD-LOGIC-GEN 2.6 W/SEL X36641SER2 1 212 J6054141/UP 110

BOARD-POWER/RELAY-GEN 1&2 SHAKE X34983-SER 1 212 J6054141/UP 110

BRACKET-Y HOLDER 022356 1 103

BRUSH-DOUBLE ENDED-PUMP&FEED T 013072 1 000

BRUSH-DRAW VALVE 1-1/2"OD X 3" 014753 1 000

BRUSH-FEED TUBE 9/16ODX44 DA 021101 1 000

BRUSH-MIX PUMP BODY-3"X7"WHITE 023316 1 000

BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000

CABINET A.-INSULATED MIX*5454 X23839-SER 1 103

CABLE-RIBBON-PWR/RELAY-18 032444 1 103 J6054141/UP 110

+PIN-RETAINING 021276-8 1 103

CAP-PUMP 021276-9 1 103 (PUMP COLLAR)

CAP-RESTRICTOR 021183 3 000

CAPACITOR-RUN- 5UF 450 VOLT 054327 3 103 FOR SPINNER MOTOR - K0093250/ UP 153

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

CAPACITOR-START- 21-25UF/220V 020246 3 103 FOR SPINNER MOTOR - PRIOR TO K0093250 153

CASTER-SWV-3/4-10 ST. 3IN WHL 021279 4 103

COMPRESSOR AEA0415ZXD-AE5 048627-27 1 512 AUX J6054141/UP 110

052396- 1 512 MAIN J9053897/UP 143

+RELAY-START-COMP. 050106-27 1 103 208/230-60-1

+RELAY-START-COMP. 035772 1 103

COMPRESSOR AE3414A-AE121EL 029841- 1 512 AUX J6054140/PRIOR 110

COMPRESSOR CS14K6E-PFV-238

(COPELAND)

+CAPACITOR-RUN 35UF/370V 029439 1 103 208/230-60-1

+CAPACITOR-START 189-227UF/250V 053106 1 103 208/230-60-1

+RELAY-START-COMP. 052401-27 1 103 208/230-60-1

+CAPACITOR-RUN 027087 1 103 208/230-60-1

COMPRESSOR M65B163DBLA (BRISTOL) 048258- 1 512 MAIN J6054141 thru J9053896 110/143

023577- 1 512 MAIN J6054140/PRIOR 110

+CAPACITOR-START 039567 1 103 208/230-60-1

+RELAY-START-COMP. 048150 1 103 208/230-60-1

COMPRESSOR AH2511K-AH555ET

(TECUMSEH)

CAPACITOR RELAY ASSEMBLY 023725-27 1 103 SINGLE PHASE ONLY

Includes:

+CAPACITOR-RUN 023739 1 103

+CAPACITOR-START 037785 1 103

+RELAY-START-COMP. 023607-27 1 103

COMPRESSOR-AIR 032129SER2 1 103

CONDENSER-AC-18LX14H-3ROW 048629 1 103 MAIN 110

CONDENSER-AC-9X8 -2 ROW 029797 1 103 AUX

CONTROL-PRESSURE-FAN 011163 1 103 J6054140/PRIOR 110

+BRACKET-TEMP. BULB 020389 1 103 (HOLDS PROBE)

CONTROL-TEMPERATURE 027505 1 103 MIX CABINET J6054140/PRIOR 110

CONTROL-THERMISTOR X46015-SER 1 103 J5064140/PRIOR 110

+KNOB-ALUMINUM 027422 1 103

COUPLING A.-DOOR SPINNER- X38311 3 103 J6054141/UP 110

+PIN-ROLL-.094D X .562L 015971 3 000

COUPLING A.-DRIVE-SPINNER X20329 3 103 J6054140/PRIOR 110

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

+O-RING-5/16 OD X .070W 016272 1 000

+O-RING-3/8 OD X .070W 016137 2 000

+O-RING-1-1/16 OD X.139W 020571 9 000

+BUTTON-PLAIN 021225 1 000

+BUTTON-SCARLET 021225-1 1 000

+PIN-ROLL-.094D X .562L 015971 3 000

COUPLING-DRIVE 3/4 HEX X 1-7/8 012721 1 103

+SCREW-5/16-18X 5/16 ALLEN SET 042511 2 000

COUPLING-FLEXIBLE W/SCREWS 020108 3 103

COVER A.-MIX TANK-SINGLE-SS X38726 1 103

COVER-MIX STORAGE-CENTER SGL 038827 1 103

+BOOT-MIX COVER 037200 1 000

CUP-DIVIDED SYRUP 017203 1 000

DECAL-CLEAN INST.-CABINET 024735 1 000

DECAL-DEC *5454*SOFTECH 049730 1 000 J6054141/UP 110

DECAL-DEC-TAYLOR 021872 1 000 J6054140/PRIOR 110

DECAL-FLAVOR COLOR SET '4' 022105 1 000

DECAL-MIX REF. ON-OFF 021665 1 000 J6054140/PRIOR 110

DECAL-MIX TANK 022138 1 000

DECAL-SW-POWER-SYMBOL 032484 1 000 *USE 052632 LABEL 110

DECAL-SET 4 SYRUP FLAVOR 021523 1 000

DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000

DECAL-TROUBLESHOOTING 038374 1 000

DECAL-WASH-AUTO-PRIME 024759 1 000 J6054140/PRIOR 110

DIAGRAM-WIRING *5454* 030437- 1 000 J6054140/PRIOR 110

DIAGRAM-WIRING*5454*SOFTECH 049784- 1 000 J6054141/UP 110

DOOR A.-3 SPOUT SHAKE X38815-SER 1 103

+GASKET-DOOR 5.177ID X 5.938OD 016672 1 000

+HANDLE-DRAW VALVE 026952 3 103

+BUTTON-BROWN 021225-2 1 000

+PIN A.-PIVOT X21781 1 103

+PLUG-PRIME 028805 1 103

+VALVE A.-DRAW X20152 3 103

+ Available Separately

Parts List Model 5454

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

BEARING-FRONT 013116 1 000

CAP-RESTRICTOR 021183 3 000

GASKET-DOOR 5.177ID X 5.938OD 016672 1 000

O-RING-1-1/16 OD X.139W 020571 9 000

O-RING-1-3/8 OD X .103W 018664 1 000

O-RING-1/2OD X .070W 024278 6 000

O-RING-13/16 OD X .139W 021278 1 000

O-RING-2-1/8 OD X .139W 020051 3 000

O-RING-3/8 OD X .070W 016137 2 000

DOOR A.-INSULATED MIX CABINET X22178 1 103

+GASKET-MIX DOOR 020134 1 000

+HINGE-SELF CLOSING DOOR 020143 1 103

+PIN A.-UPPER HINGE X20315 1 103

+PLATE-LOWER HINGE 020323 1 103

DRYER-TWO CAP TUBES 049346 1 000 MIX CABINET J6054141/UP 110

DRYER-CAP. TUBE-R12/502 030940 1 000 MIX CABINET J6054140/PRIOR 110

DRYER-FILTER-HP62-3/8 X 1 048901 1 000 J6054141/UP 110

DRYER-FILTER 3/8FL IN 1/4FLOUT 026270 1 000 J6054140/PRIOR 110

DVD-OPS TRAIN VIDEO *5454* 041143-DVD 1 000

EVAPORATOR-12L X 4H X 1-7/8T X30939 1 103 MIX CABINET

FAN-EVAPORATOR 2900RPM-18W/60H 028534- 2 103 MIX CABINET

+GUARD-FAN 028534-1 2 103 MIX CABINET

FUNNEL-MIX 036637 1 103

FUSE-15 AMP CARTRIDGE 027582 4 000

GEAR A.*REDUCER 021286-SER 1 212

GUARD-BELT L. *454-8-752* 026519 1 103 J6054140/PRIOR 110

GUARD-BELT R. *454-8-752* 026521 1 103 J6054140/PRIOR 110

GUARD-FAN *5454-8752*AIR* 029090 1 103 J6054140/PRIOR - NO LONGER AVAILABLE 110

GUIDE A.-DRIP PAN *5454-5458* X28637 1 103

HOLDER-FUSE 300 VOLT PANEL MT. 027581 2 103

HOOD *5454* 049810 1 103 J6054141/UP 110

HOOD *INTO A.*8752-5454-5455* 022064 1 103 J6054140/PRIOR - NO LONGER AVAILABLE 110

KIT A.-TUNE UP*5454-8657*COAX X36568 1 000

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

O-RING-5/16 OD X .070W 016272 1 000

O-RING-5/8 OD X .103W 016030 3 000

RING-CHECK 1-1/4 OD X 3/8 033215 1 000

RING-CHECK 2 IN OD X 1/2 020050 2 000

SEAL-DRIVE SHAFT 032560 1 000

TOOL-O-RING REMOVAL 048260-WHT 1 000

LABEL-1/4 X 1-1/2 LONG-BROWN 022710 1 000

LABEL-1/4 X 1-1/2 LONG-RED 022707 1 000

LABEL-1/4 X 1-1/2 LONG-WHITE 022709 1 000

LABEL-DRAW 1 SHAKE AT A TIME 025310 1 000

LABEL-DOOR-WARN-MOVE PARTS 032749 1 000

LABEL-MIX COOLING ADJ. 020217 1 000 J6054140/PRIOR 110

LABEL-MIX PUMP RESET 022723 1 000

LABEL-SW-POWER-OFF/ON-SYMBOLS 052632 1 000

LABEL-TEMP. ADJ. COLDER 029056 1 000 J6054140/PRIOR 110

LABEL-WARM-COLD 013749 1 000 J6054141/UP 110

LABEL-WARN-COVER 051433 6 000

LIGHT-DOUBLE INDICATOR 020141-27 1 103 J6054140/PRIOR 110

LIGHT-INDICATOR-ORANGE-ROUND 017450 1 103 J6054140/PRIOR 110

LINE A.-FLARE 038299 1 103

FERRULE-.475 ID NP BRASS 021082 2 000

LINE A.-SYRUP-BRN-120IN X30059-120 1 103 TO SYRUP TANK

NYLON-SPIRAL WRAP-BROWN-5" 022362-2 1 000 BULK UNDER P/N R40338

O-RING-1/2OD X .070W 024278 1 000

PLUG-Q.D. SYRUP 90DEG STNL 024848 1 103

SOCKET-Q.D. LIQ.-90DEG-1/4BARB 021026 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-120 1 000 BULK UNDER P/N R30317

LINE A.-SYRUP-RED-120IN X30072-120 1 103 TO SYRUP TANK

FERRULE-.475 ID NP BRASS 021082 2 000

NYLON-SPIRAL WRAP-RED-5" 022362-1 1 000 BULK UNDER P/N R40337

O-RING-1/2OD X .070W 024278 1 000

PLUG-Q.D. SYRUP 90DEG STNL 024848 1 103

RESTRICTOR-SYRUP 025816 1 000

+ Available Separately

Parts List Model 5454

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

CONNECTOR-MATE LOCK 4 CIR-PI 500534 1 103

SOCKET-Q.D. LIQ.-90DEG-1/4BARB 021026 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-120 1 000 BULK UNDER P/N R30317

LINE A.-SYRUP-WHT-120IN X30060-120 1 103 TO SYRUP TANK

FERRULE-.475 ID NP BRASS 021082 2 000

NYLON-SPIRAL WRAP-WHITE-5" 022362 1 000 BULK UNDER P/N R40320

O-RING-1/2OD X .070W 024278 1 000

PLUG-Q.D. SYRUP 90DEG STNL 024848 1 103

RESTRICTOR-SYRUP 025816 1 000

SOCKET-Q.D. LIQ.-90DEG-1/4BARB 021026 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-120 1 000 BULK UNDER P/N R30317

LUBRICANT-TAYLOR 4 OZ. 047518 1 000

MAN-OPER 5454 028765-M 1 000

+CAPACITOR-RUN 5UF/450V 054327 3 103

MOTORA.-SPINNERW/PLUG X54329-27 3 103 K0093250/ UP - REPLACES X22635-27 153

+RELAY-DPDT-20A-120/240/277V 026581-27 1 103

MOTOR-1/5 HP 3050 RPM 054328-27 1 103

PIN-.084 OD/14-20 AWG-STRIP 021624 4 103

MOTOR-1.0 HP 013102-27 1 212 208-230V 60HZ 1PH - BEATER MOTOR

MOTOR-1.0 HP 013102-33 208-230V 60HZ 3PH

MOTOR-FAN 80 WATT 051744-27 1 103 MAIN CONDENSER - J9053897/UP 143

+CAPACITOR-RUN - 4UF-440V 051785 1 103 J9053897/UP 143

+FAN-5 BLADE 12"PUSH 32DEG CCW 047279 1 103 J9053897/UP 143

MOTOR-FAN 120 W 208/230V (HP62) (OLD) 041401-27 1 103 MAIN CONDENSER - J6054141 thru J9053896 110/143

+CAPACITOR-RUN - 4UF-370V (HP62) 019624 1 103 J6054141 thru J9053896 143

+FAN-5 BLADE 12"PUSH 32DEG CCW 047279 1 103 J6054141 thru J9053896 143

+FAN-4 BLADE 11 " PUSH 30DEG CW 027818 1 103

+FAN-5 BLADE 7 " PUSH 30DEG CW 016289 1 103 (Replaces027019 - K0014116) 151

MOTOR-FAN 35W-40"LEADS (OLD) 027817- 1 103 MAIN CONDENSER J6054140/PRIOR

MOTOR-FAN 9 WATT 1550 RPM CW (HP62) 012768-27 1 103 AUX CONDENSER J6054141/UP 110

MOTOR-FAN 105CFM 3000RPM (OLD) 027309- 1 103 AUX CONDENSER J6054140/PRIOR 110

+RELAY-MOTOR START 020053-27 1 103 BISON - 60HZ

MOTOR-REDUCER 108RPM-SHK 030914-27 1 103

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

BODY A.-COAX VALVE *SHAKE*A* X33451 1 103

CYLINDER A.-PUMP 022345-1 1 103

ELBOW-INLET 90 DEG. 022502-4 1 103

+OVERLOAD RESET 020052-27 1 103 BISON - 50/60HZ

+NUT-OVERLOAD RESET 045026 1 000 BISON - 50/60HZ

+O-RING-1/2OD X .070W 024278 3 000

NUT-STUD *GENERAL USAGE* 021508 4 103 (HANDSCREWS)

PAIL-MIX 10 QT. 013163 2 000

PAN A.-DRIP *5454-5458* X32382 1 103

PAN-DRIP 11-5/8 LONG 027503 1 103

PANEL A.-FRONT *5454*SOFTECH X49780 1 103 J6054141/UP 110

PANEL A.-FRONT *5454* X27280 1 103 J6054140/PRIOR - NO LONGER AVAILABLE 110

PANEL A.-LOWER SIDE X23956-SER 2 103

PANEL-LOWER REAR *5454-8752* 025128 1 103

PANEL-UPPER REAR *454-8-752* 022074 1 103 J6054140/PRIOR 110

PANEL-UPPER REAR *5454* 049811 1 103 J6054141/UP 110

PANEL-UPPER SIDE L. *5454-8657 028638 1 103

PANEL-UPPER SIDE R.*5454-5458* 028639 1 103

PCB A.-DUAL MIX LVL/CONT. FILL X41420-SER 1 212 J6054140/PRIOR 110

PLATE-DEC-454-5-8* 027175 1 103 J6054140/PRIOR - NO LONGER AVAILABLE 110

PLATE-DEC. *5454*SOFTECH 049782 1 103 J6054141/UP 110

PLUG-SYRUP HOLE 026278 4 000

PLUG-DRIP TRAY HOLE 029595 1 000

PLUG-Q.D. CO2 1/8 MP 021077 3 103

PLUG-Q.D. LIQ. 3/4-18 FP 021081 3 103

PROBE A.-MIX *MASTER CONTROL* X32554 1 103 H7041824/PRIOR (MIXLEVEL) 8

PROBE A.-MIX-W/BALL CONNECTORS X35981 1 103 H7041824/UP (MIX LEVEL) 8

PROBE A.-THERMISTOR X31602 1 103 J6054141/UP (FREEZING CYLINDER) 110

PROBE A.-THERMISTOR X36267 1 103 MIX CABINET

PULLEY-2AK25 X .6255-.6265 021076 1 103 BEATER MOTOR

PULLEY-2AK64-5/8 BORE 039695 1 103 GEAR

PUMP A.-COAX *SHAKE*A* X33450 1 103

O-RING-1-3/8 OD X .103W 018664 1 000

+ Available Separately

Parts List Model 5454

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

O-RING-13/16 OD X .139W 021278 1 000

O-RING-2-1/8 OD X .139W 020051 3 000

PIN-RETAINING 021276-8 1 103

PISTON-COAX PUMP *A* WHITE 032733 1 103

POPPET-RUBBER-BLACK 022473 1 000

RING-CHECK 1-1/4 OD X 3/8 033215 1 000

RING-CHECK 2 IN OD X 1/2 020050 2 000

SPRING-TAPERED 1-7/8L 022456 1 103

RELAY-3 POLE-20A-208/240 50/60 012725-33 2 103 MAIN COMPRESSOR

RELAY-3PDT-10A-208/240V 023845-27 3 103 FAN MOTORS J6054140/PRIOR 110

RELAY-OVERLOAD BLOCK 014394- 1 103 J6029999/PRIOR

RELAY-OVERLOAD 1 PHASE 4.5-7.5 AMP 049651-27K 1 103 J6030000/UP - 1 PHASE

RELAY-OVERLOAD 3 PHASE 2.0-3.3 AMP 049651-33H 1 103 J6030000/UP - 3 PHASE

RELAY-SPINNER MOTOR-1/2HP-230V 016006-27 3 103 SPINNER MOTOR

REGULATOR A.-REMOTE X23969 1 103

LINE A.-AIR X24382-96 1 103

ADAPTOR-SWV 1/4F 1/4BARB*SS* 016715 2 103

FERRULE-.475 ID NP BRASS 021082 2 000

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-96 1 000 BULK UNDER P/N R30317

LINE A.-AIR *18 INCH X23997 1 103

ADAPTOR-SWV 1/4F 1/4BARB*SS* 016715 1 103

FERRULE-.475 ID NP BRASS 021082 2 000

SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-18 1 000 BULK UNDER P/N R30317

LINE A.-AIR *30 INCH X24018 1 103

ADAPTOR-SWV 1/4F 1/4BARB*SS* 016715 1 103

FERRULE-.475 ID NP BRASS 021082 2 000

SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-30 1 000 BULK UNDER P/N R30317

LINE A.-AIR *24 INCH X24309 1 103

ADAPTOR-SWV 1/4F 1/4BARB*SS* 016715 1 103

FERRULE-.475 ID NP BRASS 021082 2 000

SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 1 103

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-24 1 000 BULK UNDER P/N R30317

MANIFOLD A.-REGULATOR *454-657 X23994 1 103

DECAL-FLAVOR COLOR SET '4' 022105 1 000

GAUGE-PRESSURE 0-60 LBS 1/8MPT 021029 3 103

MANIFOLD A. *5454-5-8657* X25293 1 103

NIPPLE-1/8 MPT CLOSE BRASS 020519 4 000

REGULATOR-PRESSURE 020514 4 103

RESTRICTOR A.-AIR *347-454-5-6 X21161 1 103

TEE-1/8MPT X 1/8FPT X 1/4MFL 028245 3 000

VALVE-PRESS.RELIEF-45#1/8MP 021148 1 103

NYLON-SPIRAL WRAP-BROWN-5" 022362-2 1 000 BULK UNDER P/N R40338

NYLON-SPIRAL WRAP-RED-5" 022362-1 1 000 BULK UNDER P/N R40337

NYLON-SPIRAL WRAP-WHITE-5" 022362 1 000 BULK UNDER P/N R40320

WASHER-1/4 FLARE-NYLON 018595 4 000

SAMPLER-SYRUP 024874 1 000

SANITIZER KAY-5 125 PACKETS 041082 1 000

SHAFT-BEATER 033235 1 103

+SEAL-DRIVE SHAFT 032560 1 000

SHELL A.-INSULATED*5454-8657* X23801-SER 1 512

STUD-UPPER FREEZER 023909 2 103

STUD-LOWER FREEZER *454-5-657* 023910 2 103

SHIELD-SPLASH *5454-8-752-336* 022765 1 103

SHROUD A.-EVAPORATOR X49124 1 103 MIX CABINET J6054141/UP 110

SHROUD A.-EVAPORATOR X21983 1 103 MIX CABINET J6054140/PRIOR 110

CLIP-BALL CONNECTOR 035813 3 000 H7041824/UP 8

SCREW-5-40 X 1/4 SOCKET CAP SS 037843 3 000 H7041824/UP 8

JACK-BANNANA PROBE 033311 3 000 H7041824/PRIOR 8

BEARING-SWITCH 029244 2 000

BRACKET A.-DRAW SWITCH X38334 1 103

E-RING-5/16 027216 1 000

SOCKET A.-PROBE*BALL&SOCK*60IN X36615 1 103 H7041824/UP 8

SOCKET A.-PROBE *MASTER CONTROL* X32550 1 103 H7041824/PRIOR 8

SWITCH A.-DRAW X49831-SER 3 103 J6054141/UP 110

+ Available Separately

Parts List Model 5454

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

INSULATOR-ARMITE-2HOLE-NOTC 027218 3 000

NUT-PUSH ON-1/2DIA. SHAFT 039735 2 000

ROD-DRAW *456-8-9-662* 027221 1 103

SCREW-4-40 X 5/8 RHM-ZP STEE 027219 2 000

SCREW-4-40X1 RH HD STEEL-ZP 028890 2 000

SPRING-COMP.720.X.055X2.0-SS 035601 1 103

SWITCH-ACTUATOR 035609 1 103

SWITCH-LEVER-SPDT-15A-125-25 027214 3 103

SWITCH-PRESSURE-240V,2HP 063944-C 1 103 AIR COMPRESSOR - REPLACES 016308

SWITCH-PRESSURE 052663 1 103 HIGH PRESSURE CUT OUT - J9053897/UP 143

SWITCH-PRESSURE 048230 1 103 HIGH PRESSURE CUT OUT J6054141 - J9053896 110

SWITCH-PRESSURE 025749 1 103 HIGH PRESSURE CUT OUT J6054140/PRIOR 110

SWITCH-ROCKER-4 PDT 020824 1 103 WASH-OFF-AUTO J6054140/PRIOR 110

+CARD-WASH-OFF-AUTO 014091 1 000 J6054140/PRIOR 110

SWITCH-TOGGLE-DPDT*ON-NON 024295 1 103 J6054141/UP 110

SWITCH-TOGGLE-SPDT-MOM.-ON 015714 1 103 PRIME SWITCH J6054140/PRIOR 110

SWITCH-TOGGLE-SPST 012626 1 103 MIX REFRIGERATION SWITCH J6054140/PRIOR 110

TANK-MIX-15 GALLON-PLASTIC 020275 1 103

TANK-SYR-8 QT W/INLET FITTING & COVER 035759 3 103

COVER-SYRUP TANK W/INLET FITTING 035759-1 3 103 INCLUDED W/TANK

DECAL-SYRUP TANK INSTRUCTION 045533-1 3 000

GASKET 016037 3 000 FOR COVER

O-RING 018550 3 000 FOR DIP TUBE

TIP-NYLON *SMALL* GRAY 024261 6 000 DUAL SUPPLIER - ORDER AS NEEDED

TIP-NYLON *LARGE* WHITE 042747 6 000 DUAL SUPPLIER - ORDER AS NEEDED

TUBE-DIP - 8 QT 020577-4 3 103

TEE-ACCESS 1/2" W/5344 CORE 026688 1 103

TIMER-CYCLE-15 MIN. 1 CAM 023863-27 1 103 J6054140/PRIOR 110

TOOL-LIQ.VALVE BODY EXTRACTING 035793 1 000

TRANS.-240V PR1/24V SEC 10 VA 030132-27 1 103 J6054140/PRIOR 110

TRAY-DRIP 16-7/8L X 5-1/8 020157 1 103

TRAY-PARTS-BARREL-3SPT SHK 025227 1 000

TRAY-PARTS-PUMP-COAX-SGL 041522 1 000

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

+O-RING-13/16 OD X .103W 019330 1 000

+SEAL-INLET TUBE 032886 1 000

+COUNTERWEIGHT-SUCTIONTUBE 020452 1 103

TRIM A.-SHELF *5454-8752* X20426 1 103 BELOW SPLASH SHIELD

TRIM A.-SIDE *657-756* X22424 2 103 J6054141/UP 110

TRIM A.-UPPER SIDE *5454-8752* X22423 2 103 J6054140/PRIOR 110

TRIM-BOTTOM MIX DOOR 024974 1 103

TRIM-CORNER 022013 2 103 J6054141/UP 110

TRIM-FRONT LEFT 024824-SP 1 103

TRIM-FRONT RIGHT 024825 1 103

TRIM-MIXDOOR *454-8-752* 024976 1 103 TOP

TRIM-REAR CORNER *5454-8752* 022071 2 103 J6054140/PRIOR 110

TUBE A.-MIX INLET-SHAKE X23825 1 103

TUBE A.-SUCTION *22 INCH* X20450 1 103

+TUBE-VINYL 5/8 ID X 1/8 WALL 020945-22 1 000

TUBE-VINYL 1/4ID X 1/16WALL 020941- 15ft 000 BULK UNDER P/N R30312

VALVE-ACCESS 1/4 X 3/8 SOLDER 029406 1 103 AUX LS 110

VALVE-ACCESS 1/4FL X 3/8S 044455 1 103 J6054141/UP - MAIN LS 110

VALVE-ACCESS 1/4FL X 3/8 SOLDER 043232 1 103 J6054140/PRIOR 110

VALVE-ACCESS-1/4 MFL X 1/4S - 90 047016 1 103 J6054141/UP - MAIN HS 110

VALVE-ACCESS-1/4 FL X 1/4 SOLDER 044404 1 103 EPR VALVE

VALVE-CHECK 1/4MP 020959 1 103 FOR AIR COMPRESSOR

VALVE-EPR 1/4S 022665 1 103 SUCTION LINE - MIX CABINET

VALVE-EXP-AUTO-1/4SX1/4 046365 1 103 J6054141/UP 110

VALVE-EXP-AUTO-1/4MFX 1/4 FPT 037392 1 103 J6054140/PRIOR 110

+BOOT-EXPANSION VALVE 027137 1 000

VALVE-REGULATOR CPR 5/8S 025780 1 103

VALVE-SHUTOFF 1/8 F.P.BRASS 024660 1 103

VARISTOR A.-SLEEVE TERMINAL X31547 1 103 J6054140/PRIOR 110

+ Available Separately

Parts List Model 5454

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

+CLAMP-HOSE 7/8-EAR-ZINC PLATE 043891 4 000

+FAN-5 BLADE 7 " PUSH 30DEG CW 016289 2 103 J6054141/UP 110

+FAN-5 BLADE 10" PUSH 013043 1 103 J6054140/PRIOR 110

WATER COOLED

ACCUMULATOR-COPPER 2"DIA 10" 047062 1 103 J6054141/UP

CONDENSER-WC-COAX 048287 1 103

HOSE-RUBBER 1/2" ID X 7/8"OD R50200 12' 000

MOTOR-FAN 9 WATT 1550RPM-CW 012768-27 2 103 J6054141/UP - MAIN & AUX CONDENSER 110

MOTOR-FAN-25W 015184-27 1 103 J6054140/PRIOR - MAIN CONDENSER 110

SWITCH-PRESSURE 350 PSI-SOLDER 048231 1 103 J6054141/UP 110

+BRACKET-VALVE-WATER MOUNT 038777 1 103 038778 SCREW

VALVE-WATER 3/8 REG/HEAD PRESS 046686 1 103 J6054141/UP 110

VALVE-WATER-3/8REG/HED 008363 1 103 J6054140/PRIOR 110

+RELAY-START-COMP. 050107-40 1 103

50 Hz (380- 415V 50HZ 3N~)

BELT-V-4L380 007098 2 000

BLOCK-TERMINAL 4P L1,L2,L3,N 039424 1 103

BLOCK-TERMINAL 5P 20A, 300V 024329 1 103

BLOCK-TERMINAL-7 POLE GREEN 025156 1 103

CABLE-RIBBON-PWR/RELAY-18 IN 032444 1 103

COMPRESSOR AEA0415ZXC-AE580JT 048627-40 1 512 380-415V 50HZ 3N~ AUX - J6054141/UP

COMPRESSOR CS14K6E-TFD-238 052396-58 1 512 380-415V 50HZ 3N~

DIAGRAM-WIRING*5454*SOFTECH 049784-58 1 000 380-415V 50HZ 3N

FUSE-15 AMP CARTRIDGE 027582 1

MOTOR-1.0 HP 013102-35 1 380-415V 50HZ 3N~

+CAPACITOR-RUN 4UF/370V 019624 1

MOTOR-REDUCER 108RPM-SHK 030914-34S 1

MOTOR-FAN 100W 220-240V 5 047178-34 1

PULLEY-2AK30 - .625- .6265 010052 1 103

RELAY-OVRLD-3PHASE-1.4-2.3 AMP 049651-33G 1 103

SWITCH-PRESSURE-240V,3HP 063944-C 1 103 AIR COMPRESSOR

+ Available Separately

Model 5454 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000

DOOR A.-SYRUP CABINET *HORZ*3 X24656 1 103

GROMMET-1-3/4 X 1-1/2 020509 1 000

HANDLE-STNLS FLUSH PULL 019043 1 103

HINGE 018124 2 103

LEG-4"-3/8-16 STUD-PLASTIC 024755 4 103

DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000

DOOR A.-SYRUP CABINET *VERT*3 X27129 1 103

GROMMET-1-3/4 X 1-1/2 020509 4 000

HINGE 018124 3 103

LATCH-FLUSH 022359 1 103

LEG-4"-3/8-16 STUD-PLASTIC 024755 4 103

SHELF-BOTTOM *454-657* 027128 1 103

ACCESSORIES

CABINET A.-SYRUP *HORZ*3 TANK* X24649 1 103

CABINET A.-SYRUP *VERT*3 TANK* X27122 1 103

+ Available Separately

Parts List Model 5454

Model 5454 049784-27 Rev . 2/11

Model 5454 049784-33 Rev . 2/11

Model 5454 049784-58 Rev . 2/11

Taylor 5454 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual