Tanaka TCS-3401-S User Manual

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Model Number:

TCS-3401/S

PROFESSIONAL PRUNING SAW

P/N 29019
Rev 000
Date 11-14-07

Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMA TION

CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1

TCS-3401/S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 15711666900 CAP,SPARK PLUG 1
1-2 0181166021 PLUG,SPARK 1
1-6 0010175090 SET,CYLINDER 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170175020 GASKET,CYLINDER 1
1-10 04104000200 RING,PISTON 2
1-11 0300175090 PISTON SET 1 Includes rings & circlips
1-12 03701400200 PIN,PISTON 1
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-16 0460175180 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-31 99416040186 SCREW,WS,4X18 2
1-33 1782055520 CORD,HIGH TENSION 1
1-34 56020517200 CAP,RUBBER 1
1-35 1532055590 IGNITION COIL SET 1 ~B139550
1-35 1672055590 IGNITION COIL ASSY 1 B139551~
1-66-1 75532050200 TUBE,CORD 1 ~B139550
1-66 75532050200 TUBE,CORD 1

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PARTS INFORMA TION

FLYWHEEL, STARTER PAWLS, CRANKCASE • FIGURE 2

TCS-3401/S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 0710406321 SHIM,CRANKSHAFT,0.1 V S hims are "as needed" to obtain correct
2-19 0710406323 SHIM,CRANKSHAFT,0.2 V side clearance
2-19 0710406324 SHIM,CRANKSHAFT,0.3 V
2-21 06600000200 NUT,FLYWHEEL 1
2-22 99210070012 WASHER,S,7 1
2-23 99201070011 WASHER,7 1
2-24 1552054490 MAGNETO ASS'Y 1
2-26 7880174020 PAWL,STARTER 2
2-27 7900174020 SPRING,STARTER PAWL 2
2-28 99355040001 RING,STOP 2
2-36 99461050204 BOLT,HEX,HOLE,5X20,S 3
2-41 0720175090 CRANKCASE ASS'Y 1 Includes bearings, seals and gasket
2-42 99966122206 SEAL,OIL,#TC12227 2
2-43 0900175020 GASKET,CRANKCASE 1
2-44 99961620106 BEARING,BALL,#6201 2
2-46 99905250980 ROLLER,NEEDLE,2.5X9.8 1

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PARTS INFORMA TION

ENGINE CASE, AIR BOX, INTAKE • FIGURE 3

Carburetor

See Fig 8

TCS-3401/S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-47 1553297081 BODY,CLEANER 1
3-48 4030406320 GASKET,INLET MANIFOLD 1
3-49 4003297020 SPACER,INLET MANIFOLD 1
3-50 3910175000 MANIFOLD,INTAKE SET 1
3-51 5603297090 CASE,ENGINE ASSY 1
3-52 56204060200 VALVE,AIR VENT,B 1
3-53 4313297020 GUIDE PLUS 1 V254087~
3-54 6290175090 CAP,TANK INNER 1
3-57 99463050204 BOLT,HEX 5X20 4
3-58 47601700200 BOARD,BLOW OVER CHECK 1
3-59 7003297020 VALVE,CHOKE 1
3-60 70832350200 SHIM,5.2X8X.80 2
3-61 7073297020 HOLDER,CHOKE ROD 1
3-62 7043297080 ROD,CHOKE 1
3-64 1903297U20 CAP,ADJUSTER 1
3-65 1913297020 GROMMET,IDLE 1
3-67 0513297090 COVER,CLEANER 1
3-68 3800631A200 BOLT,CLEANER COVER 1
3-69 4210175020 ELEMENT,CLEANER 1
3-70 99461040124 BOLT,HEX,4X12 2
3-71 99073045144 SCREW,TA PPING 4.5x14 4
3-73 99414050401 SCREW,5X40/S 2 ~W277571
3-73 99416050422 SCREW,5X42/WS 2 W277572~
3-74 99463050185 BOLT,HEX 5X18PS 1
3-75 0270630A201 COLLAR 1
3-77 99200050011 WASHER,SMALL,5 1 W277572~

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PARTS INFORMA TION

A

MUFFLER COMPONENTS • FIGURE 4

TCS-3401/S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-26 99414050401 SCREW,5X40/S 2
4-27 99201050011 WASHER,5 2
4-28 7040175190 SET,MUFFLER 1
4-29 7170175080 COVER,MUFFLER 1
4-30 7240175020 SPACER,MUFFLER 1
4-31 7390175020 GASKET,MUFFLER 1
4-32 7160175080 BODY,MUFFLER 1
4-33 7370175020 GASKET,MUFFLER 1
4-34 7320175120

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RRESTER,SPARK 1

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PARTS INFORMA TION

OILER & FUEL SYSTEM COMPONENTS • FIGURE 5

TCS-3401/S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-1 50532710200 PIPE,OIL,B 1
5-2 68004019210 CLIP,7 2
5-3 99201050011 WASHER,5 1
5-4 48732712201 FILTER,OIL 1
5-5 4863271090 FILTER,ASS'Y 1
5-10 4973297020 JOINT,PIPE 1
5-11 44225143800 PUMP,PRIMING ASS'Y 1
5-12 70002504090 PIPE,FUEL,2.5X4X90 1
5-13 7000250421 PIPE,FUEL,2.5X4X210 1
5-14 6780175020 PIPE,RUBBER 1
5-16 2220175020 PIPE,FUEL 1
5-17 6750404280 FILTER,FUEL 1
5-35 6353252K90 CAP,TANK ASSY 1
5-37 6303252K20 GASKET,TANK CAP 1
5-60 6423252K90 CA P,OIL TANK ASSY 1
5-62 5233252K20 GASKET,OIL TANK CAP 1

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PARTS INFORMA TION

Units Before

Serial Number

D146200

TCS-3401/S

RECOIL STARTER • FIGURE 6

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-0 7560175090 STARTER,RECOIL,ASSY 1 Units before S/N D146200
6-1 99072050144 SCREW,TAPPING,5X14 1
6-2 36832350200 W ASHER,BRAKE SHAFT 1
6-3 7740174020 PULLEY,STARTER 1
6-4 7830174020 ROPE,STARTER,3X890 1
6-5 7780174090 SPRING,RECOIL ASSY 1
6-7 7850174320 HANDLE,STARTER 1
6-9 1120175080 HOUSING,STARTER 1
6-10 99072045204 SCREW,TAPPING,4.5X20 4
6-11 1573297020 SHUTTER,AIR INTAKE 1
6-12 1450175020 COVER,INNER 1
6-13 1290175020 GROMMET,AIR INTAKE 1
6-14 99073045144 SCREW, TAPPING 4.5x14 1

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PARTS INFORMA TION

Units Af ter

Serial Number

D146201

TCS-3401/S

RECOIL STARTER • FIGURE 7

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-0 7560175D90 STARTER ASSY,S-START 1 Units after S/N D146201
7-1 8390304520 SCREW,SET 1
7-2 7580176120 SPRING 1
7-3 7740176120 PULLEY,STARTER 1
7-4 7830176120 ROPE,STARTER 1
7-5 7780176190 SPRING,STARTER 1
7-7 7850176120 HANDLE,STARTER 1
7-9 1120175D80 FAN CASE,S-START 1
7-10 99072045204 SCREW,TAPPING,4.5X20 4
7-11 1573297020 SHUTTER,AIR INTAKE 1
7-12 1450175020 COVER,INNER 1
7-13 1290175020 GROMMET,AIR INTAKE 1
7-14 7590174M20 PLATE,CAM 1
7-15 7950406320 STOPPER,ROPE 1
7-16 99073045144 SCREW,TA PPING 4.5x14 1

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PARTS INFORMA TION

TCS-3401/S

CARBURETOR • FIGURE 8

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

8-0 4552530690 CARBURETOR,ASSY 1 Includes gasket
8-2 57825007200 SCREEN,INLET 1
8-3 57525006200 BODY,PUMP 1 ~ ~ ~ Contained in Carb Repair Kit
8-4 51425001200 SCREW,SE T 1 P/N 650-25001-910 (not available individually)
8-5 ~ ~ ~ GASKET,PUMP 1
8-6 ~ ~ ~ DIAPHRAGM,PUMP 1
8-9 47325001200 HINGE,VALVE 1
8-10 54625001200 SCREW,SET,HINGE PIN 1
8-11 4772508020 SPRING,VALVE 1
8-12 60525001200 PIN,HINGE 1
8-13 47625004200 COVER,DIAPHRAGM 1
8-14 ~ ~ ~ DIAPHRAGM,METERING 1
8-15 ~ ~ ~ GASKET,DIAPHRAGM 1
8-16 6032501220 NEEDLE VALVE 1
8-21 46325006200 SPRING,IDLE ADJUST 1
8-22 46225016200 SCREW,IDLE ADJUST 1
8-25 54825012200 SCREW,SET 4

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PARTS INFORMA TION

TCS-3401/S

OIL PUMP • FIGURE 9

Service Tools

Screw gear inserter

P/N 002.29323.50

Screw gear remover

P/N 007.29326.00 +

042.29329.00

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

9-8 99416050141 SCREW,5X14/WS 2
9-11 0973297020 COVER,OIL PUMP 1
9-12 51532710200 PIPE,OIL,B 1
9-13 0843290020 GEAR,SCREW 1
9-14 5670175020 SPONGE,AIR VENT 1
9-15 1443297090 PUMP,OIL 1
9-16 4883297020 GROMMET,OIL ADJUSTER 1
9-17 50132710210 ADJUSTER,OIL PUMP 1
9-18 99967006000 O-RING,P-6 1
9-19 0883277A91 S ET,O IL PUMP 1
9-20 99967006000 O-RING,P-6 1
9-36 99072050144 SCREW,TAPPING,5X14 1
9-38 70007105020 PIPE,VINYL 1
9-39 12532710200 CATCHER,CHAIN 1
9-42 99075045144 SCREW, TAPPING,4X14 2

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PARTS INFORMA TION

SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10

TCS-3401/S

12" Bar & Chain
Combo = 844001
Bar = 120SDEA041
Chain = 91VG045X

14" Bar & Chain
Combo = 844002
Bar = 140SDEA041
Chain = 91VG052X

16" Bar & Chain
Combo = 844004
Bar = 160SDEA041
Chain = 91VG057X

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Page 10

Service Tool

Clutch Remover

P/N 037.29327.100

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PARTS INFORMA TION

TCS-3401/S

SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

10-2 12132600200 NUT,CLAMP,BAR 2 ~D146200
10-2 12132530200 NUT,CLAMP,BAR 2 D146201~
10-4 2870170081 CLUTCH 1
10-5 99962101301 BEARING,NEEDLE,101310 1
10-6 31032710200 HOUSING,CLUTCH,3/8" 1
10-7 35804050201 WASHER,CLUTCH 1
10-21 34501700200 SHOE,CLUTCH 2
10-22 34601700200 BOSS,CLUTCH 1
10-23 34201700200 SPRING,CLUTCH 2
10-24 3480170021 PLATE,CLUTCH A 2
10-25 99274004143 RIVET 2
10-31 99341040101 SCREW,TAPPING,4X10 1
10-32 4613290820 PLATE,GUIDE 1
10-33 1163273590 TENSIONER ASSY 1 ~D146200
10-37 5113290020 COLLAR,CRANKSHAFT 1
10-46 0403297090 CASE,SIDE ASSY 1 ~D146200
10-46 0403297091 CASE,SIDE ASSY 1 D146201~
10-47 4623291121 PLATE,GUIDE B 1 D146201~
10-48 99330026050 SCREW,2.6x5 1 D146201~
10-49 3653291180 HANDLE,BRAKE 1
10-50 1163291180 TENSIONER 1 D146201~
10-51 3017200020 GEAR,A 1 D146201~
10-52 3753290021 COVER,BRAKE LINK,BLACK 1
10-54 3743297020 SPRING,BRAKE 1
10-55 3863290180 METAL,BRAKE HOLDING 1
10-56 99905300980 BEARING,NEEDLE 1
10-57 3793290180 LINK,BRAKE 1
10-58 3783291R20 BAND,BRAKE 1
10-59 47010246200 COLLAR 1
10-60 0313290120 COLLAR 1
10-61 0393297081 COVER,SIDE 1
10-62 3883290020 SPRING,BRAKE LEVER 1
10-63 99341040151 SCREW,4X15 3

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PARTS INFORMA TION

HANDLES, CONTROLS, LEVERS • FIGURE 11

TCS-3401/S

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PARTS INFORMA TION

TCS-3401/S

HANDLES, CONTROLS, LEVERS • FIGURE 11

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

11-6 99073050354 SCREW,TAPPING,5X35 2
11-9 47010246200 COLLAR 2
11-10 2443297080 DAMPER,VIBRATION 3
11-11 99073050404 SCREW,TAPPING,5X40 1
11-12 2753297020 COLLAR,DAMPER,A 1
11-15 99073050164 SCREW,TAPPING,5X16 2
11-16 0113297080 HANDLE,REAR B 1
11-17 72532161202 CAP,PUSH PIN 1
11-18 06632300201 SPRING,STOPPER 1
11-20 06432530200 PIN,PUSH 1
11-26 2573291020 LEVER,SAFETY 1
11-27 0603297020 LEVER,THROTTLE 1
11-28 06132710200 SPRING,THROTTLE LEVER 1
11-33 0103297020 HANDLE,REAR,A 1
11-39 99341040151 SCREW,4X15 3
11-41 2093297020 HANDLE,FRONT 1
11-42 2740175080 CORD,GROUND 1
11-43 1780175180 CORD,325L 1
11-44 1700406380 BUTTON,STOP 1
11-45 8850175080 WIRE,THROTTLE 1
11-46 19811600800 R-B 19811660800 CLAMP 1
11-47 5633297020 SHIELD 1
11-48 99073045144 SCREW,TAPPING 4.5x14 2

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PARTS INFORMA TION

TCS-3401/S

TOOLS • FIGURE 12

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

12-1 88332600200 SPANNER,COMBO 1 ~D146200
12-1 01329325400 SPANNER,BOX,10X19 1 D146201~
12-5 94332713200 COVER,BAR 1
12-6 081293297U DRIVER,MINUS,4x50 1

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PARTS INFORMA TION

TCS-3401/S

DECALS • FIGURE 13

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

13-1 9503297U20 DECAL,PROFORCE 1
13-2-2 9063297U20 DECAL,TCS-3401 1 ~D146200
13-2 9063297U21 DECAL,TCS-3401S 1 D146201~
13-8 9073297U20 DECAL,WARNING 1
13-9 9093265320 DECAL,CAUTION A 1

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