Talyn Plus 2 Installation & Operation Manual

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CONTENT

1. Preface-----------------------------------------------------------------------------------------------------------------------------------1

WARNING CLAUSE ---------------------------------------------------------------------------------------------------------------------------1 INTRODUCTION--------------------------------------------------------------------------------------------------------------------------------1 INSTALLATION ---------------------------------------------------------------------------------------------------------------------------------1 SAFETY REGULATION-----------------------------------------------------------------------------------------------------------------------2

2. INSTALLATION & OPERATI ON--------------------------------------------------------------------------------------4

2.1 INSTALLATION OF THE PROTECTIVE COVER--------------------------------------------------------------------------------4

2.2 INSTALLATION OF THE MAINSHAFT---------------------------------------------------------------------------------------------4

2.3 EQUIPPING POWER SOURCE-----------------------------------------------------------------------------------------------------4

3. TECHNICAL PERFORMANCE ----------------------------------------------------------------------------------------4

3.1 PERFORMANCE & CHARACTERISTICS-----------------------------------------------------------------------------------------4

3.2 MAIN TECHNICAL SPECIFICATION-----------------------------------------------------------------------------------------------5

3.3 WORKING PRINCIPLE-----------------------------------------------------------------------------------------------------------------5

4. TRANSPORTA TION & INSTALLATION-------------------------------------------------------------------------5

4.1 TRANSPORTATION---------------------------------------------------------------------------------------------------------------------5

4.2 INSTALLATION -------------------------------------------------------------------------------------------------------------------------6

5. SAFETY PRECAUTIONS --------------------------------------------------------------------------------------------------6

6. CONFIGURATI ON & USE-------------------------------------------------------------------------------------------------7

6.1 CONFIGURATION ------------------------------------------------------------------------------------------------------------------------7

6.2 CONTROL PANEL-------------------------------------------------------------------------------------------------------------------------8

6.3 BASIC OPE RATION-----------------------------------------------------------------------------------------------------------------------8

6.4 VALUE INPUT----------------------------------------------------------------------------------------------------------------------------9

6.5 RESIDUAL UNBALAN CE VALUE DISPLAY---------------------------------------------------------------------------------------10

6.6 BALANCE MODE & ALU BALANCE MODE SELECT---------------------------------------------------------------------------11

6.7 SUPPLEMEN TARY EXPLANATION ------------------------------------------------------------------------------------------------12

7. PROGRAM SETUP------------------------------------------------------------------------------------------------------------12

7.1 PROGRAM FUNCTION INTRODUCTION---------------------------------------------------------------------------------------12

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7.2 ERROR-----------------------------------------------------------------------------------------------------------------------------13

7.3 RESSURE SENSOR INSTALLATION & WIRING-----------------------------------------------------------------------------14

7.4 GEN ERAL TROUBLESHOOTING & SOL UTION-------------------------------------------------------------------------------14

7.5 ACCESSORIES---------------------------------------------------------------------------------------------------------------------------15

8. MAINTENANCE---------------------------------------------------------------------------------------------------------------16

9. OPERATION DETAILED DESCRIPTION---------------------------------------------------------------------18

9.1 HOW TO BALANCE A WHEEL------------------------------------------------------------------------------------------------------18

9.2 PARAMETER SETUP -----------------------------------------------------------------------------------------------------------------19

9.3 CUSTOMER SELF-CALIBRATION-------------------------------------------------------------------------------------------------20

APPENDIX 1----------------------------------------------------------------------------------------------------------------------23 APPENDIX 2----------------------------------------------------------------------------------------------------------------------

III

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1. PREFACE

WARNING

There will be one year of warranty period on the condition that the machine including the operation system, tools and accessories are used properly and/or without damage. During this period, the manufacturer will repair or replac e the parts returned or the m achine itself, sustaining the costs but not accepting responsibility for normal wear and tear, incorrect use or transportation, or fail ure to carr y out maintenance. T he manufacturer will not inform the customer about any improvements to the produ cts or the upgrading of the production line.

INTRODUCTION

The purpose of this manual is to provide the owner and operator of this machine with a set of safe and practical instructions for the use and maintenance of the whe el balancer.

If such instructions are c arefully followed, the m achine will offer you the levels of efficiency and duration.

The following paragraphs deﬁne the levels of danger

regarding the machine.

DANGER: Refers to immediate danger with the risk of

serious injury or death.

ATTENTION: Dangers or unsafe procedures that can

cause minor injuries or damage to property.

Read these instructions carefully before using the machine. Keep this manual and the illustrated materials supplied with the equ ipment in a folder near t he place of operation so as to allow the machine operators to consult the documentation at any time.

The manual is only to be considered valid for the machine serial number and model stated on the attached nameplate.

The instructions and information described in this manual must always be complied with: the operator will be held responsible for any operation not specially described and authorized in this manual.

Some of the illustrat ions c ontained in this booklet have been taken from pictures of prototypes: standard production machines may differ slightly in certain respects. These instructions are for the attention of personnel with basic m echanical s kills. W e have therefore condensed the d escriptions of each operation by omitting detailed instructions regarding, for example, how to loosen or tighten the ﬁxing devices. Do not

attempt to perform operations unless properly qualiﬁed

or with suitable experience. If necessary, please contact an authorized Service Centre for assistance.

INSTALLATION

WARNING: Dangers or unsafe procedures that can

cause serious injury or death.

Take the utmost care when unpacking, assembling, lifting and setting up the machine as indicated below.

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Failure to observe thes e instructions can damage the machine and compromise the operator's safety.

Remove the original pack ing m ater ials after posit ionin g them as indicated on the packaging.

All regulations in forc e concerning safety at work must be complied with when choosing the installation position.

In particular, the machine must only be installed and operated in protect ed environments where there is no risk of exposure to dripping.

IMPORTANT: for the correct and safe operation of the

machine, the lighting level in the place of use should be

at least 300 lux.

Environmental operating conditions must comply with the following requirements:

- Relative hum idity ranging from 30% to 80% (without condensation);

- Temperatures ranging from 0° to +50°C.

The ﬂoor must be strong enough to support a load

equal to the weight of the equipment plus the maximum load allowed.

warnings can cause serious injuries to the operator or other persons. Do not operate the machine until you have read and understood all the danger/warning notices in this manual.

The correct use of this machine requires a qualiﬁed and

authorized operator. This operator must be able to understand the m anufacturer's written instructions, be suitably trained and be familiar with the safety procedures and regulat ions . O per ators ar e f orbidd en t o

use the machine under the inﬂuence of alcohol or drugs

that could affect his/her physical and mental capacity.

The following conditions are essential:

- r ead and understand the inform ation and instructio ns described in this manual;

- have a thorough knowledge of the features and characteristics of the machine;

- keep unauthorized perso ns well clear of the working area;

- make sure that the machine has been installed in compliance with all r elevant standards and regulations in force;

- make sure that all machine operators are suitably trained, that they are capable of using the machine correctly and safely and that they are adequately supervised during work ;

- do not touch power lines or the inside of electric motors or any other electrical equipment before making sure that they have been powered off;

- r ead this booklet carefully and learn how to use the machine correctly and safely;

- Always keep th is user m anual in a place where it c an be readily consulted and do not fail to refer to it.

The machine must not be operated in potentially explosive atmospheres.

SAFETY REGULATIONS

Failure to comply with the instructions and danger

Do not remove or deface the DANGER, CAUTION, WARNING or INSTRUCTION decals. Replace any missing or illegible dec als. If any decals have become detached or damaged, it is possible to obtain them from your nearest reseller.

-Observe the unified industrial accident prevention regulations relating to high voltages and rotating machinery whenever the machine is in use or being

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serviced.

- Any unauthorized changes or modiﬁcations made to the machine automatically release the manufacturer from any liability in the case of damage or accidents resulting from such changes or modiﬁcations.

WEAR PROTECTIVE GLOVE

REA D OPE R ATION MANUAL

WEAR PROTECTIVE GLASSES

POWER OFF THE ELEC T RIC AL SOURCE OF THE MACHINE DURI NG M AI NTANCE

Meaning of the decals (including the one

indicating caution) Lightning symbol：This decal, positioned on the back of

the machine, indicates where to insert the power supply cable and warns the user to pay attention to his safety.

Warning for rotating machine part

This decal, positioned next to the balancing shaft, reminds the user that this is a rotating part and is therefore dangerous and should not be touched with the hands. The arrow indicates the rotation direction.

Grounding symbol: This decal, positioned on the rear left side of the machine,

indicates where to connect the ground wire.

DECAL LOC ATION DIAGRA M

Nameplate

Note: The following information coming from the nameplate The nameplate is stuck in the center to the top on the rear of the mac hine. T he m eaning of each par t is i n t h e following：

CB 9XX B

With hood Model Computerized dynamic wheel balancer B. CE certificate

This mark indicates that this model of machine has got the CE certificate

C、Series No The first 3numbers is the abbreviate of the model. The middle 4 is th e manufacture date and the last 4 is company product series number. D、What on the cross l ine is the nam e and addr ess of the company and u nder the cr oss line n ot includes the above explained but the rated electrical parameters,

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such as voltage、frequency、power、phase number & full load current, and the weight and manufacture date of the machine.

If the B has noted in the model of the machine, it means the machine with the protection cover. It means without the equipment of the protection cover if without the note of B.

2 INST A LLATION AND OPERATION

Before installation and us e of the wheel balancer, you should carefully read this installation and operation manual. And keep this m anual in hand for r eference at any time. Y ou should be sure that all the operators have read this manual to guarantee the most perfect functions of the machine and meanwhile the safety.

2.1 PROTECTIVE HOOD INSTALLATION: : shown in page 26~27

2.2 MAIN SHAFT INSTALLATION

MAINSHAFT INSTALLATION：Before installation, use the ethyl alcohol and compressed air to clean up the center hole of the shaft and c onnect part. Use spann er and screw to fix the thread shaft on the balance shaft (Fig2)

parameter marked on the nameplate of the machine. The wiring of the machine m ust have the f use and the perfect ground protection. And install the electrical Leakage automatic controls switch in the power source. And recom mend the application of the stabili zer if the voltage of installation site is unstable.

Any electrical connect in th e workshop is only done b y the qualified technical staffs and it should meet the enforced regulation. Any electrical connect must be according to the following:

• Power on the data plate on the machine;

• Voltage decrease cannot exceed 4% of the rated voltage on the data plate when full load (10% when start)

-Operators must:

• Install the plug;

• install 30ma circuit breaker;

• install power cable fuse;

• provide with effective workshop electrical connec t to ground;

- prevent the auth ori zed o p er atio n and p ul l out the p lu g to prolong the working life when not use the machine.

- If the m ac hine direc t l y co nnec te d to the power so urc e through the power boar d not the plug, we should use the qualified staffs to operate.

Fig2

2.3 ELECTRICAL CONNECTION & EARTHING

According to the label on the connection between power cable and body, the power cable connect socket must be grounded w ith the rel iabl e eart h w ire.

All the electrical devices installation must be done by the qualified staff. Before installation, please check If the power system is comply with the technical

Perfect ground is necessary for the correct operation. Do not connect the machi ne with air pipe, water pipe, telephone line and the other unsuitable obj ec ts

3. TECHNICAL FEATURES

3.1 FEATURES：

－adopts quality computer with the feature of high intelligence and high stable －mechanical main shaft adopts high prec ision bear ing

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istance from

driven, wear-resistant, low noise

－press stop key to realize the emergency stop －full automatic dynamic/static balance check －balance 3 ALU rim and 1 motorcycle tire －self-calibration and full automatic trouble diagnosis

3.2MAIN TECHNICAL SPECIFICATION

－ rated voltage 220V/110V（ selectable） 50/60HZ 、 380V/50HZ/1P

－power 250W －speed 7S（if the weight of the wheel is about 20Kg）－accuracy ±1g －noise ≤69dB －rim diameter 10″～24″ －maximum wheel weight 65kg －rim width 1.5～20″ －max wheel diameter 44inch

Special instruction：

For the outreach of the main shaft is limited, so there i s some limit to the distance from flange disk to the outside edge of the tire should less than 170mm as shown in the figure. O n this c ondition, you can oper ate correctly.

D flange disk to the outside edge of the tire

．3Work principal

Balancing sensor tests the unba lance signal and send it to the terminal of the microprocessor via A/D converter. Processor will calculate the unbalance va lue through synthesized analysis to the unbalance signal and angle signal of the main shaft.

4. INSTALLATION & TRANSPORTATION

4.1 TRANSPORTATION

－Place, carry and st ore the machine according to the indication of the label on the package carton. － Store environment: RH20%-95% temperature

-10℃-+60℃ －When transport and use t he m achine, do n ot p ull the

rotation shaft, or it will cause the permanent damage

Do not lift the machine at any other position.

4.1.1After being sure that the package of your machine is perfect, you can carry the wheel balancer to the installation site.(Fig3). The choice of the installation should comply with the following requirements. The ambient temperature is 0℃-50℃ and the RH ≤85%. And the installation site as shown in Fig4

FIG3

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4.1.2 Remove the upper cover of the package carton and check and confirm the wheel balanc er, spare parts and documents you purchased according to the packing list. If you have any question, please contact with the dealer.

Package materials such as plastic, PBV, nail, screw, timber and carton must be placed into a scrap bin to treat according to the local regulati on.

4.2 INSTALLATION

Fig 4

the sunlight for long time and the moisture.

5. SAFETY AND PREVENTION

5.1.1 Before operation, please confirm that you have read the entire warning label and the instruction manual. Not according with the s afety instr uction can c ause the injuries to the operators & bystanders.

5.1.2 Keep your hands and the other parts of your body from the location with the potential danger. Before starting the machine, you must check it there existing the damaged part. If any break or damage, the machine will not be used.

5.1.3In emergency situation, if the tire not fixed, you should press “STOP” to stop the rotation of the wheels. Adopts high strength protective cover to prevent the tire from flying in any direction and can only fall on the ground to protect the safety of the operators.

5.1.4 Before balanc ing, operators should ch eck all the tires and wheels to find the possible faults. Do not balance the tires and wheels with fault.

5.1.5 Do not exceed the load capability of the wheel balancer and do not attempt to balance the wheel bigger than the designed dimension.

5.1.6 Wear suitable clothing such as suitable safe ty suit such as glove, glasses and working suit. Not wear necktie, long hair, loose clothing. T he operat ors shou ld stand beside the machine when operation the machine. Keep from the unauthorized personnel.

5.1.7 Before balancing, you must confirm the installation of the wheel suitable. Before rotation, be sure the nut turn 4 turns around the thre ad shaft and

firmly locked on the main shaft. Remove the connect bolt. And carry down the wheel balancer to place it on the flat and solid floor. We should store it indoor to avoid i t from being expose d to

GENERAL CONDITIONS OF USE

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The wheel balancers descr ibed in this m anual mus t be

2 5 1 4 8 6 7

used exclusively to meas ure the exten t and pos ition of

car wheel unbalances, within the limits speciﬁed in the

technical data section . Furthermore, models eq uipped with motors must be provided with a suitable guard.

The machine must be installed properly, operated

correctly and serviced regularly in order to prevent

accidents and injuries.

Any use other than

those described in this manual is to be considered improper and unreasonable.

Do not start the

machine without the wheel lock ing equipm ent .

Protective hood

plays the role of prevention and safety.

Do not clean or wash the wheels mounted on the machine with compressed air or jets of water.

Get to know your machine. The best way to prevent accidents and obtain top performance from the machine is to ensur e that all operators know ho w the machine works.

6. CONFIGURATI ON & USE

6.1CONFIGURATION

Learn the function and location of all the controls.

Carefully check that all controls on the machine are working properly.

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Fig 5

1- Power &plug 2- Side Panel 3- Return Spring 4- main switch

5- Scale 6- control panel 7- Weight Tray 8- Hood 9- Quick Nut 10- Balance Shaft 11- Body 12- power switch

13. Cone Storage Handle

6.2 DISPLAY PANEL & CONTROL PANEL

In the s tate of parameter input, it is the

distance from wheel to balancer input key .You can change the Br se t val ue of the window by press the up/down key.

. Br value input key you can change the Br set value of the window by press the up/down key.

3. In the state of parameter input, it is the diameter of the rim input key. You can change the D set value of the window by press the up/down key.

5. Unit conversion key can convert the unit of the unbalance value and size.

6. Balancing mode selection key。

parameter of the tire display

tire parameter display

Function key & confirm key

8. Emergency stop key

9. Start key

10. Inner unbalance value and

11. Outside unbalance value and

12. Unbalance position lamp.

13. Balancing modes display lamp

4. High accuracy balance key: When the display displays [00], press this key the display will display the unbalance value less than 5g.

6.3 BASIC OPERATION

6.3.1 Switch on the m ain switch on the left side of the

machine ， the display will display

[888]-[708][Uer]-[2.140] and then[ 0]-[ 0]（it will display [0.00]-[0.00] in ounce state）

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6.3.2 MOUNT WHEEL

Preparation before test：C hec k and clean the dust and mud and if there ar e f oreig n bodies , suc h as m etal an d stone, clipped on the surface of the tire. And also check the air pressure of the tire is according with the specified value. Check if there are deformation on t he rim positioning surface and installation hole. Check if there are any for eign bodies in the tire. Take off the original weight.

The installation methods of the wheel ： Positive positioning, negative positioning & flange disk when handling the middle and big sizes of tires. You can select the methods according to the different conditions.

6.3.2.1 SMALL CAR WHEEL POSITIVE POSITION

Positive positionin g is the nor m al method. I t is f eatur ed with simple and quick operation. It is m ainly suitable to the common steel rim and aluminum alloy rim with small deformation.

Main shaft lower spring suitable cone wheel bowl quick nut

6.3.2.3 FLANGE DISK POSITIONING（OPTIONAL）

Suitable to the big tire assemble

Main shaft flange disk（fixed on the main shaft） wheel cone quick nut

Main shaft wheel（direction of the rim installation surface is inside） cone quick nut

6.3.2.2

When the deformation of the outside of the wheel, adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft. It is suitable to the steel rim, especially the thick ALU

NOTE: T he choic e on the cone should be adapte d

to the rim center hole a nd pay attent ion to its direction. Or it will cause the inaccurate measurement.

6.4 INPUT VALUE

6.4.1 Input DIS

Pull the scale to the inner position to add the weight

and press the key value into the displa y. At this m oment, the display will

（Distance）

to input the DI

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display[DIS]：[XXX]，And the default system is mm.

6.4.2 Input Br (RIM Breadth) Value

Use the Br measurem ent caliper to meas ure the Br of

the rim, press the key

to input the Br

value into the displa y. At this m oment, the display will display [Br. ]：[XXX]. and the default system is inch.

6.4.3 Input the DiA(Diameter)Tire Diameter Value

After confirming the rim diameter, press the key

to input the rim diameter into the display. At this moment, t he display will disp lay [Dia ]：[XXX]. and the default system is mm.

6.4.4 UNIT CONVERSION：

①The unit convers ion of the Br of the rim from inch to

mm: Normally, the display of Br should be in inch. When you need the unit of the d ispla y to be mm , you can use t he

automatically stops. The machine can also start by lowering down the prot ecti ve hoo d which c an be s et b y the program.

6.4.6 DISPLAY UNBALANCE VALUE When the spin ends, the d isplay will display the inner

and outer unbalance value of the

rim. Use your hand to pull the wheel. When all the positioning lamps light inside and outside light, the weight adding position will be indic ated .

6.4.7Rotate the wheel, when the left side positioning lamp all light, at this moment, the highest position is the inner unbalance position and when the right side positioning lamp all light, at this moment, the highest position is the outer unbalance position.

6.4.8 Add the correspo nding weight at the unbalance point and start test again until the balance of the tire.

Attention：

k ey to realize the un it conversion from inch to

mm. ②The unit conversion of th e DI A of the rim from inc h to mm: Normally, the display of D should be i n inch. W hen you need the unit of the d isplay to be mm , you can use t he

key

to realize the unit convers ion from inch to

mm. After unit conversion, the unit of the display values of rim Br and D value, but when you switch off and then on the wheel balancer, the unit will be still inch.

③The unit conversion from gram to ounce： Normally, the unit of the unbalance value is gr am (g). If you want to mak e the ounce (Oz) to be the unit, you can execute the g/Oz conversion. The unit of the displayed unbalance value is gram（g）. The way to realize the unit conversion from gram to ounce is to

1. When start the machine, use hand to pull the wheel to help it start rotation, es pecially to the relative bigger tire, to prolong the working life of the motor.

2. Check if there are an y mis takes on the dim ens ion. Check if the balance methods meet the configur at ion o f the rim and select the balancer most easily to balance.

3. Check if the quick lock nut tight or not.

4. When the balance ends, remove the tire. Pay attention to handle it with gentle and avoid knocking the main shaft.

5. When clipping the weight. Use the hammer to c lip the weight on the rim without too much force. Do not knock the main shaft hardly to avoid damaging the sensor. The position to add th e Weight should be free from the grease and should be dry.

6.5 RESIDUAL UNBALANCE VALUE DISPLAY

The minimum value of the standard weight is 5g s o if the weight you use is less than 5 g, t he wh eel balanc er

press

6.4.5 When press the start key，the wheel balancer starts to run. A few seconds later, the machine

will not displa y the value and o nly displa ys the state of “00”. When you need to d isplay the res idual unb alance

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/4” 3/4” 1/2”

/2” 3/4”

/2”

/4”

value, you should press and the display will immediately display the inside or outside unbalance value of less than 5g. The maximum residual unbalance value is 4 g.

6.6 BALANCE MODE SELECT

Press the corresponding key to choose the balance mode. If all the lights not light up, it is the dynamic mode.

DYNAMIC—clip the weight on both sides of

rim（dynamic balance test once start）

STATIC— Stick the weight in centre

MOT—optional for balancing the

ALU1

Dis1=Dis+ 3/4”

Dis2=Dis+Br－3/4”

Dia 1=Dia－1”

Dia2=Dia－1”

ALU2－for ALU rim, hidden weight inside

motorcycle When balancing motorcycle wheels, you require the

(optional) motorcycle adaptor accessory MJ-II. With the assistance of the extension scale to measure Di, Br and Di. Input the measure value into the Di, Br and Di display window. The input method is similar to the parameter input of the car.

ALU1－ to balance the light aluminum

alloy rim. Adopt clip th e weight on the shoulders of the rim

ALU2

Dis1=Dis+

Dis2= from 0 point to the outer of the flange disk

－1/2”

Dia1=Dia－1”

Dia2=Dia－2

”

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/2”

ALU3－clip the weight inside and the position to add weight outside is same to ALU2.

Press program menu.

-p- (protective cover setup) and then press

key to enter the program s etup

key

/4”

”

ALU3

Dis1=Dis

Dis2= from 0 point to the outer of the flange disk－

to confirm the entrance. Select the on/off of the protective c over function. Then press

key to return to the upper level.

SP（protective cover control function setup） Select

to enter. And press key to

enter. The setup is same to the above.

APP(Balance unit s etup) can se tup 1Gr and 5Gr。The setup is same to the above.

BIP (beeper setup) can setup th e on/off of the beeper. The setup is same to the above.

SET UP Press setup.

IN TES (sensor test) to test the photocell and STA/DYN sensor.

to enter the special functio n

to set

Dia1=Dia

Dia2=Dia－2

”

6.7SUPPLEMENTARY EXPLAINATION:

Once switching on, you will see standard dynamic balance mode setup b y the computer. When selecting ALU mode and the conf iguration of the a luminum allo y rim is similar to the a bove standard ALU 1\ALU2\ALU3, you can get relative accurate balance effect. If the section of the tire similar to the one given be the program, you need do some adjustment on the position and weight of the weight. G eneral speaking, 1 ~2 times of adjustment can reach relative satisfactory balance effect.

7PROGRAM SETUP

7.1 PROGRAM FUNCTION INTRODUCTION

Next menu: Se lect This function is used when the machine has not been used for long time or the balancing is not accurate.

Self-calibration pr ogram setup: Press

into the program and then press and the display wi ll d ispla y ADD -0. Press the s tart k ey

to start the test. After running, the display will display ADD -100, rotate the tire until all of the unbalance position lamp light up. Clip a weight of 100g at the 1 2 clock position on the tire. Once again start the machine to realize the self-calibrat ion of the machine. Ent er the shortcut method of the self-calibration program and

hold on pressing for 5seconds and enter “ADD”-“0”.

The above operation step vector diagram is as follows：

to enter [CAL] –[CAL].

to enter

to Confirm

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n the

rotation speed not

photocell coupler

Check the motor and

the photocell data

Press the start key or rise up the protective

If you cannot solute by the above-mentioned method, please contact with the professional persons.

7.2 ERROR INDICATION

DISPLAY CAUSE SOLUTION ERR OPN ERR SP

protective cover not lower down

enough

cannot collect signal

Lower dow protective cover

belt. Check if the display of

normal

ERR OFF

ERR FAC ERR USR ERR REU

error of stop

cover.

factory set-up fault Correct factory set-up

customer set-up fault Customer set-up

Reverse rotates is not correct

Troubleshooting of power board Check power cable connection correct or not, the wire sequence of the 3-phase motor must be correct

If cannot solve as per the above methods, please contact the professional personnel

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7.3 PRESS SENSOR INSTALLATION AND WIRING

board fault

1. There are

Sometime, the troubl esome of inacc uracy of balanci ng and position if because the damage of the press sensor. The method to change the press sensor is shown in the following:

●Demount the upper cove r and right side panel of the wheel balancer.

●Remove the nut 1&2, elastic washer, sanding washer and plain washer.

●Loose the nut 3, 4 and 5 to disassemble each part.

●Change the new s ensor and mount the double hea d

screw and tight the nut 5.

●Use the spanner to tight nut 4 slight ly and then tight nut3. At this tim e, pay attention that the horizontal an d vertical sensor sc rew should to perpendicular t o each other. The end of the screw should fall into the center of the hole with the gap of at least 1mm.

● Mount the plain washer, sanding washer, elastic washer and nut1 and 2. It must be completely tight. Generally speaking, you should fix the nut1 first and then nut 2.）

●There is the glass glue protective coating on the pressure sensor.

●Short cut connect of press sensor output cable to discharge and the n plug the cable disc harged into the computer board to avoid the high voltage to break down the computer board.

● Plug the sensor plug according to the original position.

●Calibrate the balancer once again and mount the upper cover and side panel.

After change the computer board, p hase sensor or the press sensor, you must execute t he self-calibration. In the process to change the computer board, you should setup the parameter according to the parameter marked in the m achine or the original boar d. You must self-calibrate after changing

7.4 GENERAL TROUBLESHOOTING & SOLUTION：：

Description Cause Solution

1. Check the

1. Check and connect the external power source.

2. Changer the power board

3. Check the plug cable

4. Change the computer board

1. Open the housing of the machine and plug in and tight the contact switch plug.

2. Start the machine again

1. Plug in and tight the cable between the computer board and power board.

2.Change the power board 3. Change the computer board

1. Connect again 2. Correct the memory value according to the manual.

1. Change the

Start the machine but not display.

Display is normal but the start button and input push button not working.

Display is normal but not braking after start.

Balance is not accurate & difficult to reach “00”

Each spin,

circuit of 220V is normal or not.

2. power board fault

3. The cable between the power board and computer loose

4. computer board fault

1. contact switch not good

2. machine breakdown

1. The cable between the power board and computer lose 2. power board fault

2. Brake resistor damage

3. computer

1. sensor lead connects or contact no good

2. memory value lost

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dick not locked.

QUANT

SCALER

THREAD WEIGHT

LARGE CONE

FLANGE DISK

the change of the value will not exceed 5g

Each spin, the range of the change of value will be 20-90g.

Balance is not accurate & difficult to reach “00”

When second mount & demount, the error will exceed 10g.

foreign body on the rim or the assemble surface in the rim center deformation

2. sensor damp or quick nut not tightly clamped

3. The external power voltage or the air pressure not enough. The flange

1. There are foreign bodies on the wheel or the unbalance of the wheel value too big.

2. sensor damage

3. external power source voltage too low

1. Sensor damp or damage

2. Program chore

1. Wheel internal hole irregular

2. Flange disk assemble not properly

wheel

2. Oven, recalibrate the sensor.

3. Fix the anchor bolt.

1. Change the wheel

2. Check the sensor and wiring.

3. Check power source and assemble stabilizer.

1. Calibrate again,oven and then self-calibration or change

2.Self-calibration again

1. Change the

wheel 2.Check the

assemble surface

and try again.

7.5Wheel balancer st andard accessory

STANDARD ACCESSOR Y

ACCESSORY

DESCRIP

TION

CONE 1 SET

PLIER

QUICK

SPRING 1PIECE

BOWL

PIECE

1PIEC

NUT

1PIEC

OPTIONAL ACCESSORY

DESCRIPTIU

HOOD

WEIGHT

STICK SCALE

DK-W-1

MJ-I I

ITY

ACCESSORY

DESCRIP

TION

SHAFT

BOWL

EDGE

HEXA

BOLT

M10X160

DESCRIPTIU

4-POSITION

ADAPTOR

CENTERLES S RIM CALIP

MJ-I

QUANTI

PIECE

1PIECE

Page 19

8. MAINTENANCE

Penetration on the processed

Dropping point, °C, ASTM D 2265

ange of penetration

4 spheres test, impression

WARNING

The manufactur er will not bear an y responsibility in the event of claims resulting from the use of non-original spare parts or accessories.

WARNING

Unplug the machine from the socket and make sure that all moving parts have been lock ed before performing any adjustment or maintenance operation.

WARNING

Do not remove or m odif y any part of the machine (except for service interventions).

CAUTION

Keep the work area clean. Never use com pressed air and/or jets of water to remove dirt or residues f rom the machine. Take all possible measures to prevent dust from building up or rising during cleaning operations. Keep the wheel balancer shaft, the securing r ing

nut, the centering cones and ﬂange clean. These

components can be cleaned using a brush previously dripped in environmentally friendly

solvents. Handle cones and ﬂanges carefully so

as to avoid accidental dropping and subsequent damage that would affect centering accuracy.

After use, store cones and ﬂanges in a place

Type of thickener Colour, appearance

item 25°, ASTM D 217, mm/10

Viscosity oil base, ASTM D 445,

Li-complex Dark blue 235

280 100

where they are su itably protected from dust a nd dirt. If necessary, use eth yl alcohol to clean the display panel. Perform the calibration procedure at least once every six months. LUBRICATION

The only rotating parts of the wheel balancer are the motor and balance shaft. These parts must be periodically lubricated by the operators. If the machine is used very frequently, more than 2hours per day, we should annually check the bearing. And we will check once a year if the machine is used less than 2hours a day. When test, do not open up the bearing so you need insert a screwdriver to t est the noise. Due to the function of the bearing is to clamp and support and not suitable to c han ge or r emove the grease. In addition, the speed of it is not too fast compared to the m achine so no need to change the grease. If you note the run of the bearing abnormal or there is n oise, change the bear ing. If the customer confirms the bearing is not changed, you only need change the grease. Disassemble the bearing and open up the s ealing ring and fill the XHP103 grease. T hese operations shoul d be guided by the profession p ersonnel and calibr ate the machine after changing the grease. If the change of the grease not correctly, it will influence the accuracy of the machine. On this condition, you need to reinstall the sealing ring and assemble the machine and adjust again.

Technical safety card fo r using grease in the wheel balancer

Mobilgrease XHP NLGI degree

cSt @ 40°C Ch

consistency, ASMT D 1831 (established upon the r olling of the greases), mm/10

0.5

diam., ASTM D 2266, mm

Page 20

4 spheres test, welding load,

315

ity of oxidization bomb

4048

Resistance to water spray,

D 1264, loss (weight%), @ 79°C

ASTM D 2509, kg Test Timken OK load, A STM D

2509, lb Stabil

method, ASTM D 942, pressure drop at 100 hours, kPa Corrosion prevention, ASTM D

Passed

1743 Emcor rust, IP 220, was h away

with acid water Rust protection, IP 220-mod,

wash away with distilled water Corrosion on copper, ASTM D

ASTM D 4049, % spray Wash away with water, ASMT

SCRAPPING

If the machine is to be scrapped, separate all electrical, electronic, plastic and ferrous components and dis pose of them separately, as provided for by local regulations in force.

ENVIRONMENT INFORMATION

If the machines ha ve the crossed-out bin symbol

on their data plate

, the following disposal

procedure must be applied to. This product ma y contain s ubstances that can be hazardous to the environment and to human health if it is not disposed of properly.

Electrical and electronic equipment must never be disposed of in the us ual municipal waste but must be separately collected for their proper treatment.

The crossed-out bin symbol

, placed on the

the product mus t be disposed of properly at the end of its life.

Thus, the hazardous consequences that non-speciﬁc treatments of the substances contained in these products, or improper use of parts of them, may have on the environment or on human health are prevented. Furthermore, this helps to recover, recycle and re use many of the materials contained in these products.

Electrical and electronic manufacturers and distributors set up proper collection and treatment systems for these products for this purpose.

Contact your local distributor to obtain information on the collection proc edure s at the en d of the l ife of your product.

When purchasing this product, your distributor will also inform you of the poss ibility to return another end-of-life piece of equipment free of charge as long as it is of equi valent type an d had the s ame functions as the purchased product.

Any disposal of the product performed in a different way from that described above will be liable to the penalties pro vi ded for b y the natio nal regulations in force in the country where the product is disposed of .

Further measures for environmental protection are recommended: recycling of the internal and external packaging of the product and proper disposal of used batteries (only if contained in the product).

Your help is crucial to reduce the amount of natural resources used for manufacturing electrical and electronic eq uipment, minim ize the

use of landﬁlls for product disposal and improve

the quality of life, preventing potentially hazardous substances f rom being r e lease d i n the environment.

product and on this pag e, reminds the user that

FIREFIGHTING MEANS TO BE USED

Page 21

Consult the following table to choose the most suitable ﬁre extinguisher.

Dry materials Water YES Foam YES Powder YES* CO2 YES*

YES* Use only if m ore appropriate extinguishers are not at hand or when the ﬁre is small.

Flammable liquids Water NO Foam YES Powder YES CO2 YES

Electrical equipment Water NO Foam NO Powder YES CO2 YES

3.1 Pull out the scale of the ba lancer to m easure the Di value which means the distance from the insider of the tire to the body. According to measured reading, the unit of which is cm, pr ess

to adjust the value to make the value displayed in the right-side window to be the measured value. But the unit of this displayed value is mm. eg you should input 55mm if the measured value is 5.5cm.

3.2 Use the width measurement scale to measure

Warning This table contains general instructions to be used as guidelines for users. All the applications of each type of extinguisher must be obtained from the relevant manufacturer.

9.DETAILEDMACHINE OPERATION

9.1 How to balance a tire?

1. Switch on the power source

2. Select the cone according to the tire. Assemble

the tire on the main shaft of the wheel b ala nc er and firmly lock it.

3. Input the tire parameter.

：

the Bre。you can press value which is the implied value with the unit of inch. If you want to convert this value into the

value with the unit of mm, press realize the conversion between the units.

3.3 Check the D value, which means the diameter of the rim, marked on the tire. Press

key to adjust the value in the right

window to be the diameter of the rim. You

can also realize the conversion of the unit of the

Dia to be mm by the

to input the Br

key.

4. Lower down the protective cover（you can also

press the start key）. After the machine start, rotate and test, it will automatic stops. In the left /right window, the corresponding values will be displayed. Rotate the tire, when all the position

Page 22

indication lamps light. Pls add the weight corresponding to the value displayed in the

1.3 APP(minimum unbalance setup), In the

window. Once again, start the machine to test. The window will display the unbalance value. The

upper state, press

balance process will be completed unti l reaching the balance range you requied.

Press

to enter the setup

9.2 MACHINE PARAMETER SETUP

Select the corresponding unit，Press

confirm the entrance, Select

unbalance unit is 1Gr or 5 Gr. Press confirm.

Press

to enter program setup menu.

1.1 -p-(hood setup) press

to confirm the

entrance select

to setup the on/off of

the function of the hood. Press confirm.

1.2 –SP-(hood control function setup)，In the BIP (beeper setup) Press

upper condition, press

. The display will

on/off of the deeper.

display as the left figure.

to confirm the entrance.Select

Press

to confirm the entrance.

to enter the APP setup.

key to

to select the

key to

to setup the

Select

to setup the on/off of the hood

function. Press confirmation.

to confirm after

to setup the on/off of the beeper. Press

to confirm.

Press

to enter the sub-level

Page 23

1 “

SET”— “UP” Press to enter the

special function setup program 2 option:“

IN”– “TES”和 “CAL” –“CAL”

installation of the sensor is correct

Press In the condition of DYN, press the pizeo sensor

9.3 CUSTOMER SELF-CALIBRATION

In the condition of enter self-calibration state. We use this when the machine has not been used for a long time or the balancing is inaccurate.

key to test static sensor

IN -TES，select to

CAL –CAL，means customer

Select

In the condition of “ enter the condition of test.

In the condition of POS, rotate the tire clockwise, the value in the right window will increase. Counterclockwise, decrease.

Press In the condition of STA, press the pizeo sensor

perpendicular to the m ain shaft, the value in the right window will change which means the

to display in cycle.

IN”—“TES”,press to

key to test static sensor

Press

This function can be used after inputting tire parameter.

*hold on pressing enter this state.

Press to enter and the display will display “

ADD”-“O”

to enter into the program.

for 5seconds to

Page 24

Press to span the machine.

The window will display “ your hand to rotate the tire until all the right side lamp light up. At this moment clip the weight of 100g at the 12 clock

ADD”-“100”,then Use

position outside of the tire. Press span the machine. Until the span is over, you

finish the self-calibration of the machine.

After complete the customer self-calibration, it will display “

self-calibration is finished.

SAV”-“DAT” Then the customer

Page 25

Factory Self-Calibration：

If the customer self-calibration will not be helping to maintain the machine to have satisfactory balancing stability, we recommend that you proceed Factory Self-Calibration procedure. Below you would find the detailed instruction:

Press “Home button” one time ,and it displays

P ]”, press “DIS + button” one time , and

“[

you will see “[

SET ]-[ UP ]”

Press “Home button” two times [

POS—XXX], pull the wheel by hand( clock-wise or

anti-clock-wise) slowly.

When it displays [POS]—[110] press ‘Fine button”

one time

until it displays [

time

The screen displays [ADD]-[ 0 ], press to start rotation o f the machine.

，then continue to pull the whee l sl ow ly

POS]—[120] Press “ Fine button” one

, and it dispalys

When machine stops rotation, it displays[ADD]—[100] , at this moment, please pull the wheel until the outer indicating lights are all illuminating, clamp 100g calibration standard weight on the outside rim at 12

o’clock position. Press machine.

to start rotation of the

Page 26

When the machine stops, it displays “100—ADD “， at this moment please remove that 100g standard weight from the outside rim edge firstly, then pull the wheel by hand until the inner indicating lights are all illuminating, clamp that 100g standard weight on the inside rim at 12

o’clock position， Press to start the rotation again.

When it stops, you w ill hear 3 times be ep s indication and

the Factory Self-Calibrat io n is over.

Page 27