Tait TM8000 Series, TM8100 Accessories Manual

TM8000 mobiles

TM8100 Mobile Radio

Accessories Manual

MMAA00-00-00-812 Version 2.10

March 2004 © Tait Electronics Limited

Contact Information

Tait Radio Communications http://www.taitworld.com

Corporate Head Office
New Zealand

Tait Electronics Ltd
P.O. Box 1645
Christchurch
New Zealand
E-mail: [e-mail]
Website: http://www.taitworld.com

Technical Support:
E-mail: [e-mail]
Website: http://support.taitworld.com

Tait North America

Regional Head Office ­United States of America
Tait North America Inc
E-mail: [e-mail]

Canada
Tait North America Inc
E-mail: [e-mail]

Tait North Asia

Regional Head Office - Hong Kong
Tait Mobile Radio (Hong Kong) Ltd
E-mail: [e-mail]

Beijing
Tait Mobile Radio (Hong Kong) Ltd
E-mail: [e-mail]

Tait South Asia

Regional Head Office - Singapore
Tait Electronics (Far East) Pte Ltd
E-mail: [e-mail]

Thailand
Ta i t Mo bi le R a d io Lt d
E-mail: [e-mail]

Tait Oceania

New Zealand
Tait Communications Ltd
E-mail: [e-mail]

Tait Latin America

Tai t L at in Am er i ca
E-mail: [e-mail]

Tait Europe

Regional Head Office - United Kingdom
Tai t M ob il e R ad io Lt d
E-mail: [e-mail]

2 TM8100 Mobile Radio Accessories Manual

Australia
Tait Electronics (Aust) Pty Ltd
E-mail: [e-mail]

Note: For the addresses and phone numbers
of the above regional offices refer to the
TaitWorld website.

March 2004 © Tait Electronics Limited

Tait General Software Licence Agreement

This legal document is an Agreement between
you (the “Licensee”) and Tait Electronics
Limited (“Tait”). By using any of the Software
or Firmware items prior-installed in the
related Tait product, included on this CD or
downloaded from the Tait website,
(hereinafter referred to as “the Software or
Firmware”) you agree to be bound by the
terms of this Agreement. If you do not agree
to the terms of this Agreement, do not install
and use any of the Software or Firmware.
If you install and use any of the Software or
Firmware that will be deemed to be
acceptance of the terms of this licence
agreement.

The terms of this agreement shall apply
subject only to any express written terms of
agreement to the contrary between Tait and
the Licensee.

Licence

TAIT GRANTS TO YO U AS LICENSEE THE NON-
EXCLUSIVE RIGHT TO USE THE SOFTWARE OR
FIRMWARE ON A SINGLE MACHINE PROVIDED
YOU MAY ONLY:

1.

COPY THE SOFTWARE OR FIRMWARE INTO
ANY MACHINE READABLE OR PRINTED FORM
FOR BACKUP PURPOSES IN SUPPORT OF YOU R
USE OF THE PROGRAM ON THE SINGLE MACHINE

(CERTAIN PROGRAMS, HOWEVER, MAY INCLUDE

MECHANISMS TO LIMIT OR INHIBIT COPYING,
THEY ARE MARKED “COPY PROTECTED”),
PROVIDED THE COPYRIGHT NOTICE MUST BE
REPRODUCED AND INCLUDED ON ANY SUCH
COPY OF THE SOFTWARE OR FIRMWARE;
AND / OR

2.

MERGE IT INTO ANOTHER PROGRAM FOR
YOUR USE ON THE SINGLE MACHINE (ANY
PORTION OF ANY SOFTWARE OR FIRMWARE
MERGED INTO ANOTHER PROGRAM WILL
CONTINUE TO BE SUBJECT TO THE TERMS AND
CONDITIONS OF THIS AGREEMENT).

THE LICENSEE MAY NOT DUPLICATE, MODIFY,
REVERSE COMPILE OR REVERSE ASSEMBLE ANY
SOFTWARE OR FIRMWARE IN WHOLE OR PART.

Title to Software

THIS AGREEMENT DOES NOT CONSTITUTE A
CONTRACT OF SALE IN RELATION TO THE
SOFTWARE OR FIRMWARE SUPPLIED TO THE
LICENSEE. NOT WITHSTANDING THE LICENSEE
MAY OWN THE MAGNETIC OR OTHER PHYSICAL
MEDIA ON WHICH THE SOFTWARE OR
FIRMWARE WAS OR IGINALLY SUPPLIED, OR HAS
SUBSEQUENTLY BEEN RECORDED OR FIXED, IT IS
A FUNDAMENTAL TERM OF THIS AGREEMENT
THAT AT ALL TIMES TITLE AND OWNERSH IP OF
THE SOFTWARE OR FIRMWARE, WHETHER ON
THE ORIGINAL MEDIA OR OTHERWISE, SHALL
REMAIN VES TED IN TAIT OR THIRD PARTIES
WHO HAVE GRANTED LICENCES TO TAIT.

Term and Termination

THIS LICENCE SHALL BE EFFECTIVE UNTIL
TERMINATED IN ACCORDANCE WITH THE
PROVISIONS OF THIS AGREEMENT. THE LICENSEE
MAY TERMINATE THIS LICENCE AT ANY TIME BY
DESTROYING ALL COPIES OF THE SOFTWARE OR
FIRMWARE AND ASSOCIATED WRITTEN
MATERIALS. THIS LICENCE WILL BE TERMINATED
AUTOMATICALLY AND WITHOUT NOTICE FROM
TAIT IN THE EVENT THAT THE LICENSEE FAILS TO
COMPLY WITH ANY TERM OR CONDITION OF
THIS AGREEMENT. THE LICENSEE AGREES TO
DESTROY ALL COPIES OF THE SOFTWARE OR
FIRMWARE AND ASSOCIATED WRITTEN
MATERIALS IN THE EVENT OF SUCH
TERMINATION.

Limited Warranty

THE SOFTWARE OR FIRMWARE IS SUPPLIED BY
TAIT AND ACCEPTED BY THE LICENSEE “AS IS”
WITHOUT WARRANTY OF ANY KIND EITHER
EXPRESSED OR IMPLIED, INCLUDING BUT NOT
BEING LIMITED TO ANY IMPLIED WARRANT IE S AS
TO MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE. THE LICENSEE
ACKNOWLEDGES THAT THE SOFTWARE OR
FIRMWARE IS USED BY IT IN BUSINESS AND
ACCORDINGLY TO THE MAXIMUM EXTENT
PERMITTED BY LAW NO TERMS OR WAR RANT IES
WHICH ARE IMPLIED BY LEGISLATION SHALL
APPLY TO THIS AGREEMENT. TAIT DOES NOT
WAR RANT THAT THE FUNCTIONS CONTAINED
IN THE SOFTWARE OR FIRMWARE WILL MEET
THE LICENSEE’S REQUIREMENTS OR THAT THE
OPERATION OF THE SOFTWARE OR FIRMWARE
WILL BE UNINTERRUPTED OR ERROR FREE.

TM8100 Mobile Radio Accessories Manual 3
March 2004 © Tait Electronics Limited

Exclusion of Liability

TAIT’S ENTIRE LIABILITY AND THE LICENSEE’S
EXCLUSIVE REMEDY SHALL BE THE FOLLOWING:

1.

IN NO CIRCUMSTANCES SHALL TAIT BE
UNDER ANY LIABILITY TO THE LICENSEE, OR
ANY OTHER PERSON WHATSOEVER, FOR ANY
DIRECT OR CONSEQUENTIAL DAMAGE ARISING
OUT OF OR IN CONNECTION WITH ANY USE OR
INABILITY OF USING THE SOFTWARE OR
FIRMWARE.

2.

TAIT WARRANTS THE OPERATION OF THE
SOFTWARE OR FIRMWARE ONLY WITH THE
OPERATING SYSTEM FOR WHICH IT WAS
DESIGNED. USE OF THE SOFTWARE OR
FIRMWARE WITH AN OPERATING SYSTEM
OTHER THAN THAT FOR WHICH IT WAS
DESIGNED MAY NOT BE SUPPORTED BY TAIT,
UNLESS OTHERWISE EXPRESSLY AGREED BY
TAIT.

General

THE LICENSEE CONFIRMS THAT IT SHALL
COMPLY WITH THE PROVISIONS OF LAW IN
RELATION TO THE SOFTWARE OR FIRMWARE.

No Other Terms

THE LICENSEE ACKNOWLEDGES THAT IT HAS
READ THIS AGREEMENT, UNDERSTANDS IT AND
AGREES TO BE BOUND BY ITS TER MS AND
CONDITIONS. THE LICENSEE FURTHER AGREES
THAT SUBJECT ONLY TO ANY EXPRESS WRITTEN
TERMS OF AGREEMENT TO THE CONTRARY
BETWEEN TAIT AND THE LICENSEE THIS IS THE
COMPLETE AND EXCLUSIVE STATEMENT OF THE
AGREEMENT BETWEEN IT AND TAIT IN
RELATION TO THE SOFTWARE OR FIRMWARE
WHICH SUPERSEDES ANY PROPOSAL OR PRIOR
AGREEMENT, ORAL OR WRITTEN AND ANY
OTHER COMMUNICATIONS BETWEEN THE
LICENSEE AND TAIT RELATING TO THE
SOFTWARE OR FIRMWARE.

Law and Jurisdiction

THIS AGREEMENT SHALL BE SUBJECT TO AND
CONSTRUED IN ACCORDANCE WITH
NEW ZEALAND LAW AND DISPUTES BETWEEN
THE PARTIES CONCERNING THE PROVISIONS
HEREOF SHALL BE DETERMINED BY THE NEW
ZEALAND COURTS OF LAW. PROVIDED HOWEVER
TAIT MAY AT ITS ELECTION BRING PROCEEDINGS
FOR BREACH OF THE TERMS HEREOF OR FOR
THE ENFORCEMENT OF ANY JUDGEMENT IN
RELATION TO A BREACH OF THE TERMS HEREOF
IN ANY JURISDICTION TAIT CONSIDERS FIT FOR
THE PURPOSE OF ENSURING COMPLIANCE WITH
THE TERMS HEREOF OR OBTAINING RELIEF FOR
BREACH OF THE TERMS HEREOF.

No Dealings

THE LICENSEE MAY NOT SUBLICENSE, ASSIGN OR
TRANSFER THE LICENCE OR THE PROGRAM
EXCEPT AS EXPRESSLY PROVIDED IN THIS
AGREEMENT. ANY ATTEMPT OTHERWISE TO
SUBLICENSE, ASSIGN OR TRANSFER ANY OF THE
RIGHTS, DUTIES OR OBLIGATIONS HEREUNDER
IS VOID.

4 TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Contents

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tait General Software Licence Agreement . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Scope of Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Enquiries and Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Updates of Manual and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Copyright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Associated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Publication Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Alert Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1 Safety and Servicing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.1 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Explosive Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Proximity to RF Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.2 Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Antenna Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3 Identifying Screw Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Torx Recess Head Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Allen UNC Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pozidriv and Philips Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.4 Regulatory Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.5 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2 TMAA01-01 Line-Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.2 Configuring the Line-Interface Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Adjustment Points on the Line-Interface Board . . . . . . . . . . . . . . . . . . 18

Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Configuration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting RV1, RV2 and RV3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.3 Installing the Line-Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.4 Programming Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.5 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TM8100 Mobile Radio Accessories Manual 5
March 2004 © Tait Electronics Limited

2.6 Line-Interface Board Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.7 Line-Interface Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Radio With Line-Interface Board: Receiver + Line Output. . . . . . . . . 26

Radio With Line-Interface Board: Receiver + Line Input . . . . . . . . . . 27

2.8 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Audio Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Logic Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.9 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

TMAA01-01 Parts List (PCB IPN 226-00124-04). . . . . . . . . . . . . . . . 29

TMAA01-01 Grid Reference List (PCB IPN 226-00124-04). . . . . . . . 30

Line-Interface Board Layout (top side) . . . . . . . . . . . . . . . . . . . . . . . . 31

Line-Interface Board Layout (bottom side) . . . . . . . . . . . . . . . . . . . . . 32

Line-Interface Board Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 33

3 TMAA01-05 Options-Extender Board . . . . . . . . . . . . . . . . . . . . . . . . 35

3.1 Changing the Options-Extender Links. . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Power Supply Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RX_BEEP_IN Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2 Installing the Options-Extender Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Parts Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

TMAA01-05 Parts List (PCB IPN 226-00129-03). . . . . . . . . . . . . . . . 41

Options-Extender Board Layout (top side) . . . . . . . . . . . . . . . . . . . . . 43

Options-Extender Board Layout (bottom side) . . . . . . . . . . . . . . . . . . 44

Options-Extender Board Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . 45

4 TMAA02-02 DTMF Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Installing the Microphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Installing the Microphone Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.3 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.5 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5 TMAA02-06 Support Kit for Concealed & Dynamic Microphones . . . . . 51

5.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Disassembling the Radio Control Head. . . . . . . . . . . . . . . . . . . . . . . . 51

Installing the Microphone Capsule and Dynamic Microphone Board . . 51

5.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

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March 2004 © Tait Electronics Limited

TMAA02-06 Parts List (PCB IPN 220-01712-01) . . . . . . . . . . . . . . . . 54

Concealed and Dynamic Microphone Support Board (top side) . . . . . . 55

Concealed and Dynamic Microphone Support Board (bottom side) . . . 56

Concealed and Dynamic Microphone Board Circuit Diagram . . . . . . . 57

6 TMAA10-01 Desktop Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.5 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7 TMAA10-02 Handset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Installing the TMAA02-06 Dynamic Microphone Support Kit . . . . . . . 63

Handset Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Handset Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Connecting the Handset to the Radio . . . . . . . . . . . . . . . . . . . . . . . . . 64

Radio Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

7.2 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8 TMAA10-03 High-Power Remote Speaker . . . . . . . . . . . . . . . . . . . . . 67

8.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Remote Speaker Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Power Connector Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9 TMAA10-04 Hands-Free Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Installing the Microphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Installing the Remote PTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

9.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Hands-Free PTT Form Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Hands-Free Programmable I/O Form Settings . . . . . . . . . . . . . . . . . . . 70

9.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.4 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.5 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

TMAA10-04 Parts List (PCB IPN 220-01711-01) . . . . . . . . . . . . . . . . 72

Hands-Free Pre-Amplifier Board Layout (top side). . . . . . . . . . . . . . . . 73

Hands-Free Pre-Amplifier Board Layout (bottom side). . . . . . . . . . . . . 74

Hands-Free Pre-Amplifier Board Circuit Diagram . . . . . . . . . . . . . . . . 75

10 TOPA-SV-024 Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.1 Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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March 2004 © Tait Electronics Limited

TOP / TM8000 switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

TOP Mod Audio / Off / Mic Audio switch . . . . . . . . . . . . . . . . . . . . 79

Hook On / Hook Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Rx / Tx/PTT switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Speaker / Radio / Load switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.3 PCB Information (PCB IPN 220-01418-02A) . . . . . . . . . . . . . . . . . . . . . 81

Parts List (Rev. 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

PCB Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8 TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Preface

Scope of Manual

This manual contains information on installing, operating and servicing
accessory products for TM8100 radios.

Enquiries and Comments

If you have any enquiries regarding this manual, or any comments,
suggestions and notifications of errors, please contact Technical Support
(refer to “Contact Information” on page 2).

Updates of Manual and Equipment

In the interests of improving the performance, reliability or servicing of the
equipment, Tait Electronics Ltd reserves the right to update the equipment
or this manual or both without prior notice.

Copyright

All information contained in this manual is the property of
Tait Electronics Ltd. All rights are reserved. This manual may not, in whole
or in part, be copied, photocopied, reproduced, translated, stored, or
reduced to any electronic medium or machine-readable form, without prior
written permission from Tait Electronics Ltd.

All trade names referenced are the service mark, trademark or registered
trademark of the respective manufacturers.

Disclaimer

There are no warranties extended or granted by this manual.
Tait Electronics Ltd accepts no responsibility for damage arising from use of
the information contained in the manual or of the equipment and software
it describes. It is the responsibility of the user to ensure that use of such
information, equipment and software complies with the laws, rules and
regulations of the applicable jurisdictions.

TM8100 Mobile Radio Accessories Manual 9
March 2004 © Tait Electronics Limited

Associated Documentation

MM8100-00-03-804 TM8100 Mobile Radio User’s Guide

MM8100-02-00-812 TM8100 Mobile Radio Service Manual

All available TM8100 product documentation is provided on the
TM8100 Product Support CD, product code TMAA20-01. Updates may
also be published on the Tait support website.

Publication Record

Version Publication Date Description

1.00 September 2003 first release

2.00 December 2003 added information about TMAA01-01 line­interface board, TMAA02-06 support kit for
concealed and dynamic microphones,
TMAA10-02 handset and TMAA10-03 high­power remote speaker

Alert Notices

Within this manual, four types of alerts are given to the reader: warning,
caution, important and note. The following paragraphs illustrate each type
of alert and its associated symbol.

Warning!! This alert is used when there is a potential risk

of death or serious injury.

Caution This alert is used when there is the risk of minor or

moderate injury to people.

Important This alert is used to warn about the risk of equipment dam-

age or malfunction.

Note This alert is used to highlight information that is required to

ensure that procedures are performed correctly.

10 TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Abbreviations

Abbreviation Description

AF Audio Frequency

ALC Automatic Level Control

CD Compact Disk

CMOS Complementary Metal Oxide Semiconductor

DTMF Dual Tone Multiple Frequency

DIP Dual In-Line Package

ESD Electrostatic Discharge

IC Integrated Circuit

IPN Internal Part Number

LED Light Emitting Diode

NB Narrow Bandwidth (12.5kHz channel spacing)

PABX Private Automatic Branch Exchange

PCB Printed Circuit Board

PGA Programmable-Gain Amplifier

PSTN Public Switched Telephone Network

PTT Press-To-Talk

PSTN Public Switched Telephone Network

RF Radio Frequency

SPI Serial Peripheral Interface

WB Wide Bandwidth (25 kHz channel spacing)

TM8100 Mobile Radio Accessories Manual 11
March 2004 © Tait Electronics Limited

12 TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

1 Safety and Servicing Information

This chapter contains general information about safety and servicing
procedures when working with TM8000 radios. While many TM8100
accessories plug into external radio interfaces, some accessories are fitted
inside the radio. Refer to the TM8100 Service Manual for detailed
disassembly and reassembly information

1.1 Personal Safety

Explosive Environments

Warning!! Do not operate equipment near electrical blast-

ing caps or in an explosive atmosphere. Operat­ing the equipment in these environments is a
definite safety hazard.

Proximity to RF Transmissions

Do not operate the transmitter when someone is standing within 0.9m (35
inches) of the antenna. Do not operate the transmitter unless you have
checked that all RF connectors are secure.

High Temperatures

The bottom surface of the radio and heatsink fins can become hot during
prolonged operation. Do not touch these parts of the radio.

1.2 Equipment Safety

ESD Precautions

Important This equipment contains devices which are susceptible to

damage from static discharges. You must handle these
devices carefully and according to the procedures described
in the manufacturers’ data books.

TM8100 Mobile Radio Accessories Manual Safety and Servicing Information 13
March 2004 © Tait Electronics Limited

Purchase an antistatic bench kit from a reputable manufacturer and install
and test it according to the manufacturer’s instructions. Figure 1.1 shows a
typical antistatic bench set-up.

You can obtain further information on antistatic precautions and the dangers
of electrostatic discharge (ESD) from standards such as ESD S4.1-1997
(revised) or BS EN 100015-4 1994. The Electrostatic Discharge Association
website is http://www.esda.org/.

Figure 1.1 Typical antistatic bench set-up

to building ground or

mains ground via

1MΩ series resistor

Antenna Load

The TM8100 radio has been designed to operate safely under a wide range
of antenna loading conditions. However, the radio should always be
operated with a suitable load to prevent damage to the transmitter output
power stage.

1.3 Identifying Screw Types

conductive wrist strap

dissipative rubber
bench mat

Torx Recess Head Screws

Torx recess head screws are the standard type of screw used in TM8100
equipment, although Pozidriv head screws are also used in a few special
applications.

The Torx recess head has the advantage of improved screwdriver tip
location, reducing the chances of screw head damage caused by the driver
tip rotating within the recess. In addition, using a ball-tip Torx screwdriver
allows you to drive a Torx head screw with the driver on a slight angle,
which can be useful in situations where access is restricted.

It is important that you use the correct Torx screwdriver tip:

■ M2.5 screws - T8

■ M3 screws - T10

■ M4 screws - T20.

14 Safety and Servicing Information TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Allen UNC Screws

Figure 1.2 below shows a typical Torx recess head screw (the actual hardware

may differ slightly from this illustration due to variations in manufacturing
techniques).

Figure 1.2 Identifying Torx screws

“star” shaped recess with

six internal notches

Allen 4-40 UNC thread screws are used in some locations in the TM8100
radio and cannot be interchanged with M3 screws.

Pozidriv and Philips Screws

Both Pozidriv and Philips head screws are used on certain TM8100
accessories. It is important that you use the correct type and size screwdriver
to avoid damaging screw heads.

It is particularly important that you do not use Philips screwdrivers on
Pozidriv screw heads as the tapered driving flutes of the Philips screwdriver
do not engage correctly with the parallel-sided slots in the Pozidriv screw
head. This can result in considerable damage to the screw head if the
screwdriver tip turns inside the recess.

Note If you find you need excessive downwards pressure to keep the

screwdriver tip in the Pozidriv screw head, you are probably using
the wrong type or size screwdriver.

Figure 1.3 on the following page shows the main differences between typical

Pozidriv and Philips screw heads and screwdriver tips (actual hardware may
differ slightly from these illustrations due to variations in manufacturing
techniques).

TM8100 Mobile Radio Accessories Manual Safety and Servicing Information 15
March 2004 © Tait Electronics Limited

Figure 1.3 Identifying Pozidriv and Philips screws and screwdrivers

Pozidriv

internal notches

“star” markings
between slots

slots with
parallel sides

driving flutes with
parallel sides

ridges between
driving flutes

Philips

no special
markings

slots with
tapered sides

driving flutes with
tapered sides

1.4 Regulatory Information

Any modifications you make to this equipment which are not authorised by
Tait Electronics Ltd may invalidate your compliance authority’s approval to
operate the equipment.

1.5 PCB Information

All PCBs are identified by a unique 10 digit IPN (internal part number)
which is printed onto the PCB (usually on the top side), as shown in the
example below:

The last two digits of this number define the issue status, which starts at 01
and increments through 02,03, 04, etc. as the PCB is updated. If the PCB
information contained in a section of this manual does not match the PCB
number printed on your board, contact Technical Support (refer to

“Contact Information” on page 2).

16 Safety and Servicing Information TM8100 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2 TMAA01-01 Line-Interface Board

D-range hood
parts

internal options
connector

external options
connector

external options
cover seal

D-range plug

line-interface board

line-interface
installation parts

internal options
loom

The TMAA01-01 line-interface board provides both audio and digital
interfaces for a variety of systems. The interfaces available are:

■ an isolated 600Ω audio interface which is capable of both

simplex operation on a two-wire system, or duplex operation on
a four-wire system

■ a keying interface which allows for two-wire keying or single

line bi-directional keying

■ a variable delay timer

■ a logic sense control.

The line-interface board fits inside the radio in the options cavity
and is connected to the main PCB by the internal options loom.
The high-density 15-way D-range connector mounted on the line­interface board fits through the external options connector hole
provided in the radio chassis.

Important The radio does not meet the IP54 protec-

tion standard once a line-interface board
has been installed unless the external
options cover seal is installed.

2.1 Operation

One of the control head function keys may be programmed to toggle the
line-interface board on and off. When the function key LED is glowing,
the line-interface board is on and when the LED is off, the line-interface
board is off.

Refer to “Programming Information” on page 23 for information on the
radio programming procedure.

2.2 Configuring the Line-Interface Board

Important This equipment contains devices which are susceptible to

damage from static charges. Refer to “ESD Precautions”

on page 13 for more information.

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 17
March 2004 © Tait Electronics Limited

2.2.1 Adjustment Points on the Line-Interface Board

The following table describes the line-interface adjustment points.
Adjustments are made by setting the DIP switches on S1 to either “on” or
“off” and by three variable resistors (RV1, RV2 and RV3).

Table 2.1 Line-interface board adjustment points

Function Selection 1 Selection 2

line-interface board

top side

2.2.2 Test Equipment Setup

The following diagram shows the setup of the test equipment used when
a d j u s t i n g RV 1 , RV 2 a n d RV 3 .

Figure 2.1 Line-interface test equipment setup

:

two-wire audio interface DIP1 on DIP2 off

four-wire audio interface DIP1 off DIP2 on

busy/gate = busy DIP3 on DIP4 off

busy/gate = rx-gate DIP3 off DIP4 on

busy/gate logic inverted DIP5 off DIP6 on

busy/gate logic normal DIP5 on DIP6 off

bi-directional keying line DIP7 on

two-wire keying DIP 7 off

enable keying delay DIP8 off

keying delay adjust RV1

audio line out level adjust RV2

audio line in level adjust RV3

18 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.2.3 Configuration Procedure

The line-interface board configuration must be completed before the board
is installed in the radio, as the top side of the line-interface board is not
accessible once the board is screwed to the radio lid. To configure the line­interface board, carry out the following steps.

1. Program the radio in which the line-interface board is being
installed with default line-interface test settings. The default test
settings are explained in the following tables.

Note A general description of IOP_GPIO lines used with the line-

interface board is given in Table 2.6 on page 23.

Table 2.2 Line-interface default test settings in the Programmable I/O form, Digital tab

Pin Direction Label Action Active Debounce Signal State Mirrored

IOP_GPIO1 Input None External PTT 1 Low 60 None None

IOP_GPIO2 Output 0 No Action Low None None None

IOP_GPIO3 Output BUSY Busy Status High None None None

IOP_GPIO4 Output FKEY F1 Key Status

a. One of the four control head function keys may be selected to control the line-interface AUX line,

which turns the line-interface board on and off. For the associated LED to reflect the status of the
line-interface board, the Function Key Action field on the Key Settings form must be set to Action
Digital Output Line.

a

Low None Latching None

Table 2.3 Line-interface settings in the Programmable I/O form, Audio tab

Rx / PTT Ty pe Tap I n Tap I n Typ e Tap In Un m ute Ta p O u t Tap Ou t Type Tap O ut U nmu t e

Rx None A-Bypass In On PTT R7 D - Split Busy Detect

EPTT1 T5 A-Bypass In On PTT None C-Bypass 0 On PTT

Table 2.4 Line-interface settings in the PTT form, External PTT (1) tab

Field Setting

Advanced PTT PTT Transmission Type Voice

Audio Source Audio Tap In

2. Set the DIP switches on the line-interface board (S1) to the following
default test settings:

■ DIP1 on (two-wire audio interface)

■ DIP2 off

■ DIP3 off

■ DIP4 on (busy/gate = rx-gate)

■ DIP5 on (busy/gate logic normal)

■ DIP6 off

■ DIP7 off (two-wire keying)

■ DIP8 off (time delay enabled).

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 19
March 2004 © Tait Electronics Limited

3. Disassemble the radio in order to gain access to the options cavity. For
detailed disassembly instructions, refer to the disassembly procedure
in the TM8100 Service Manual.

Connect the internal options loom between SK2 on the line-inter­face board and SK102 on the radio’s main PCB.

4. Set up the test equipment shown in
procedure for RV1, RV2 and RV3 described in the following section.

2.2.4 Adjusting RV1, RV2 and RV3

Setting the Keying
Time Delay (RV1)

Setting the Line
Output Level (RV2)

Setting the Line
Input Level (RV3)

The keying time delay circuit is used to prevent the burst of noise occurring
before a mobile is able to mute the audio when the carrier signal disappears.
The keying time delay is used in conjuction with the keying signal
(SK1 pin 1).

Set DIP8 off, and adjust RV1 for the required time delay. Rotate RV1
clockwise to increase the delay, and counterclockwise to reduce the delay.

Monitor the line output (SK1 pins 14 and 15) and apply an on-channel
signal from the RF signal generator at an output level of -47dBm,
modulated to 60% of system deviation, at 1kHz AF.

Adjust the RV2 for a line output level of -10dBm.

Apply a line input signal of -10 dBm and key the transmitter.

■ For a two-wire configuration, apply the line input signal to pins 14 and

15 on SK1.

■ For a four-wire configuration, apply the line input signal to pins 4 and

10 on SK1.

Figure 2.1

, and follow the adjustment

Adjust RV3 until 60% of system deviation at 1kHz is achieved.

20 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.3 Installing the Line-Interface Board

Note The line-interface board link options must be set before the board

is installed in the radio, as the top side of the line-interface board
is not accessible once the board is screwed to the radio lid.

2.3.1 Parts Required

The following table describes the parts required to install a line-interface
board in a radio. The parts marked with an asterisk (*) are not shown in

Figure 2.2 and are used to connect to the radio’s external options connector.

Table 2.5 Line-interface installation parts required

Quantity Internal Part Number Description

1 362-01110-XX

1 362-01108-XX

2 347-00011-00 4-40x3/16 screws

2 354-01043-00 screw-lock fasteners h

6 349-02062-00 M3x8 screws j

1 240-00010-80 D-range plug —

*

1 240-06010-29 D-range hood —

*

a. Contact Technical Support for the exact IPN.

2.3.2 Installation Procedure

1. Disassemble the radio in order to gain access to the options cavity.

For detailed disassembly instructions, refer to the disassembly proce­dure in the TM8100 Service Manual.

Figure 2.2

Reference

a

a

foam seal

cover seal

d

1!

1@

The circled numbers in the following instructions refer to items in the
diagram on the previous page.

2. Remove the top cover and lid

from the radio to access the

b

options cavity.

3. Remove the external options connector bung

4. On the inside of the radio lid place the foam seal

options connector cavity

.

e

5. With the top side of the line-interface board

guide the external options connector

(the D-range connector on

g

, if it is fitted.

c

over the external

d

facing the radio lid,

f

the line-interface board) into the external options connector cavity.

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 21
March 2004 © Tait Electronics Limited

6. Screw the external options connector to the radio lid using the two
screw-lock fasteners

h

.

Tighten the fasteners

Important The external options connector screw-lock fasteners must

be tightened correctly before screwing the line-interface
board onto the mounting posts

7. Screw the line-interface board to the mounting posts on the radio lid
using six M3x8 self-tapping screws

Tighten the M3x8 screws to a torque of 1.9N·m (17 lbf·in)

8. Plug the unattached end of internal options connector loom
the internal options connector on the radio main PCB.

9. Refit the radio lid and top cover to the radio and screw the external
options cover seal
two 4-40x3/16 screws

Figure 2.2 Installing the line-interface board

c

1!

1@

h

to a torque of 0.9N·m (8lbf·in).

.

i

.

j

over the external options connector, using the

1!

.

1@

e

1)

b

into

d

g

1)

radio lid

b

external options connector bung

c

foam seal

d

external options connector cavity

e

line-interface board

f

external options connector

g

screw-lock fasteners

h

mounting posts

i

M3x8 self-tapping screws

j

internal options loom

1)

external options cover seal

1!

4-40x3/16 screws

1@

i

f

j

22 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.4 Programming Information

The lines from the radio’s internal options connector that are used by the
line-interface board are IOP_GPIO1 to IOP_GPIO4. The behaviour of
these lines is configured in the Programmable I/O and PTT forms of the
TM8000 Programming Application. Refer to the online help of the
programming application for more information.

The Table 2.6 explains the required input and output line-interface
connections.

Table 2.6 Line-interface input and output connections

Radio Signal Function Comments

GPIO1 PTT FROM OPT This signal causes the radio to transmit. This normally

GPIO2 Busy/Gate This active high signal allows connection to the Busy/Gate

GPIO3 Busy/Gate (Keying Line) This active high signal allows connection to the Busy/

GPIO4 AUX This allows the line-interface board to be disabled. One of

s

requires External PTT1 to be set up in the Digital tab of
the Programmable I/O form and the External PTT (1) tab
of the PTT form.

output signal. If this is not used, the Action field is set to
No Action and the Active field is set to Low.

Gate output signal. This signal also allows the single line
keying functionality.

the four control head function keys is selected to control
this AUX line.

For the associated LED to reflect the status of the line­interface board, the Function Key Action field on the Key
Settings form must be set to Action Digital Output Line.

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 23
March 2004 © Tait Electronics Limited

2.5 Interface Specification

The following tables summarize the signals used for the line-interface board
on the internal options connector (SK2 on the line-interface board) and the
external options connector (SK1 on the line-interface board).

Table 2.7 Internal options connector (SK2) - pins and signals

1*

1&

1^

1%

1$

1#

1@

1!

1)

J

I

H

G

F

E

D

C

B

top view

Pin Radio Signal

1 13V8_SW

2 AUD_TAP_OUT AUDIO TAP OUT

3 AGND AGND

4 AUX_MIC_AUD —

5 RX_BEEP_IN —

6 AUD_TAP_IN AUD_TAP_IN

7RX_AUD —

8 RSSI —

9 IOP_GPIO1 PTT FROM OPT

10 IOP_GPIO2 SECONDARY BUSY

11 IOP_GPIO3 BUSY

12 IOP_GPIO4 AUX

13 IOP_GPIO5 GPIO5

14 IOP_GPIO6 —

15 IOP_GPIO7 —

DGND

16

IOP_RXD

17

IOP_TXD

18

Line-Interface
Signal

13V8 FROM RADIO

AGND

RXD

TXD

Description

switched 13V8 supply from the radio

Programmable tap point out of the receive or
transmit audio chain.

analogue ground

not connected

not connected

Programmable tap point into the receive or
transmit audio chain.

not connected

not connected

IOP_GPIO1 from the radio
3V3 logic level, 5 V tolerant

IOP_GPIO2 from the radio
3V3 logic level, 5 V tolerant

IOP_GPIO3 from the radio
3V3 logic level, 5 V tolerant

IOP_GPIO4 from the radio
3V3 logic level, 5 V tolerant

IOP_GPIO5 from the radio
3V3 logic level, 5 V tolerant

not connected

not connected

analogue ground

asynchronous serial port - receive data

asynchronous serial port - transmit data

24 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Table 2.8 External options connector (SK1) - pins and signals

Pin Signal Description

1 KEYING signal line keying

not connected

not connected

4-wire line in positive

not connected

front view

2 —

11 —

3 PTT-IN bi-directional keying input

4 4W_LINE_IN - 4-wire line in negative

10 4W_LINE_IN +

5 GND ground

6 GND ground

7 —

8 — not connected

9 13V8 FROM RADIO switched 13.8V supply from the radio

12 BUSY/GATE Busy or receiver gate output. 5V CMOS logic level.

13 — not connected

14 4W_LINE_OUT - 4-wire line out negative or 2-wire line in/out negative

15 4W_LINE_OUT + 4-wire line out positive or 2-wire line in/out positive

2.6 Line-Interface Board Application

The following diagram shows the control of two radios operated together,
crossband or repeater linked.

Figure 2.3 Two radios connected as a repeater/crossband link

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 25
March 2004 © Tait Electronics Limited

2.7 Line-Interface Board Specifications

Input Voltage 10.8V to 16VDC

Operating Temperature Range -10°C to +60°C ambient

DC Input Current <40mA total (+13.8V supply)

Line Input Sensitivity (60% deviation) -20 dBm to +6dBm (600Ω)

Line Output Level (60% deviation) -20dBm to +6dBm (600Ω)

Line Impedance 600Ω

Return Loss (300Hz to 3kHz) >20dB relative to 600Ω

Line Output Filter Response (stopband)

2 pole
6 pole

-12dB/octave, f >4kHz

-36dB/octave, f >4kHz

2.7.1 Radio With Line-Interface Board: Receiver + Line Output

Receiver Frequency Response*

Receiver Processed

Bandwidth

Response

Receiver Unprocessed

*relative to 1kHz, 60 % deviation

Test Signal -46dBm RF*, 0dBm line output,

Signal-to-Noise Ratio

Narrow Band
Wide Band

300Hz to 3kHz (standard
400Hz to 3kHz (CTCSS)
+1, -3dB relative to -6dB / octave
+1, -3dB (300Hz to 3 kHz)

audio tap T4

*60% deviation at 1kHz

>40dB
>43dB

Mute Ratio >60dB

Distortion*

Narrow Band
Wide Band

*30kHz band width distortion meter

26 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

<4%
<4%

March 2004 © Tait Electronics Limited

2.7.2 Radio With Line-Interface Board: Receiver + Line Input

Transmitter Frequency Response*

*relative to 1kHz, 20 % deviation, below
limiting

Test Signal 0dBm line input*, audio tap T1

Signal-to-Noise Ratio*

Narrow Band
Wide Band

*demodulated, filtered 300Hz to 3 kHz and
de-emphasised 750µs rms

Mute Ratio >60dB

Distortion*

*demodulated, filtered 15kHz low pass

2.8 Circuit Description

Bandwidth
Response

300Hz to 3kHz
+1, -3dB relative to -6dB / octave

*60% deviation at 1kHz

>40dB
>43dB

<3%

2.8.1 Audio Interface

When the line-interface board is used for repeater applications, the audio
passed between the two radios must be of such a level that the message is able
to be repeated intelligibly. The audio interface is therefore capable of
handling a wide range of input and output levels (-20 to +6dBm). The
audio interface is also capable of using either a two- or four-wire isolated
interface formats, which are selectable using S1.

The input to the line driver IC (U5) is the AUDIO TAP OUT line from
the radio. This line is a software-programmabable tap point which can be
chosen from various audio signals available within the radio and is coupled
through a capacitor into the audio line out level control (RV2). This variable
resister is AC coupled into the line driver (U5) which is used in a bridged­output format, with gain set to provide the necessary 21dB gain.

The resistors on the output of the line driver provides the necessary 600Ω
terminating impedance, but also cause a 50% loss of signal. This is
compensated for by the higher-than-necessary gain of the line driver. Line
out protection is provided by two zener diodes, and the transformer (T1)
provides isolation.

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 27
March 2004 © Tait Electronics Limited

The audio interface is capable of using a two- or four-wire interface, so a
tap is taken from one side of the balanced line out and is feed directly into
the line input level control (RV3). When using a four-wire interface, the
signal comes in through a second isolation transformer, T2. T2 is terminated
with 600Ω and also acts as a voltage divider. This means that the signal level
at RV3 will be identical to the level at RV3 when using a two-wire interface.

To achieve the required output level the non-inverting AC amplifier (U7)
has a gain of 10, which provides the necessary 13 d B of gain. The output of
the amplifier is AC coupled into the AUDIO_TAP_IN line (pin 6 of SK2).

2.8.2 Logic Interface

The line-interface board is able to provide simple interface solutions with
other radios. Logic is used to control keying of both radios as well as
providing time delays to prevent squelch or cycling problems. The logic uses
gates rather than discrete components.

The choice of which input controls BUSY/GATE can be selected using
switches 3 and 4 of S1, while the sense of BUSY/GATE (pin 12 of SK1) can
be selected using switches 5 and 6. Switch 7 accommodates either a two­line keying system or a single bi-directional keying line.

The comparators (in U1) operate off a single sided regulated 5V supply.

2.8.3 Power Supply

The power supply for the line-interface board comes from the radio via
the internal options connector and is a 13.8 V switched supply. Digital
logic components are used in the line-interface board so there is a 5V
regulator provided.

Initially the 13.8V from the radio is filtered and used for the audio line
driver (U5) with reference to analogue ground. This 13.8V is also used to
supply the 5V regulator, which is filtered separately for either 5V digital or
analogue devices. A simple voltage divider is used to provide a 2.5V half-rail
for the digital and a 2.2V rail for the analogue sections.

28 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.9 PCB Information

2.9.1 TMAA01-01 Parts List (PCB IPN 226-00124-04)

Ref. IPN Description

C1 014-08100-03 Cap Tant SMD 10u 35v 20% D
C2 015-26100-08 Cap Cer 0805 100n 10% X7r 50v
C3 014-07470-01 Cap Tant SMD 4u7 25v 10% B
C4 014-18100-05 Cap Tant SMD 10u 10v 10% A
C6 014-06220-00 Cap Tant SMD 2.2Mf 50v
C7 014-07470-01 Cap Tant SMD 4u7 25v 10% B
C10 018-16100-00 Cap 0603 100n 16vx7r+-10%
C11 018-15100-00 Cap 0603 10n 50v X7r +-10%
C12 015-26220-08 Cap 0805 220n 10% X7r 16v
C13 018-14100-00 Cap 0603 1n 50v X7r +-10%
C14 018-14100-00 Cap 0603 1n 50v X7r +-10%
C15 018-14100-00 Cap 0603 1n 50v X7r +-10%
C16 014-06220-00 Cap Tant SMD 2.2Mf 50v
C17 018-16100-00 Cap 0603 100n 16vx7r+-10%
C18 016-08470-01 Cap Elec SMD 47uf 6*4 16v
C19 018-15100-00 Cap 0603 10n 50v X7r +-10%
C20 018-15100-00 Cap 0603 10n 50v X7r +-10%
C21 014-07470-01 Cap Tant SMD 4u7 25v 10% B
C22 018-15100-00 Cap 0603 10n 50v X7r +-10%
C23 015-07220-08 Cap Cer 1206 2u2 16v X7r
C25 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C26 015-23150-01 Cap Cer 0805 150p 5% NPO 50v
C27 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C28 018-16100-00 Cap 0603 100n 16vx7r+-10%
C29 018-15100-00 Cap 0603 10n 50v X7r +-10%
C30 018-15100-00 Cap 0603 10n 50v X7r +-10%
C31 018-15100-00 Cap 0603 10n 50v X7r +-10%
C32 018-15100-00 Cap 0603 10n 50v X7r +-10%
C34 015-23470-08 Cap Cer 0805 470p 10% X7r 50v
C35 015-23470-08 Cap Cer 0805 470p 10% X7r 50v

Ref. IPN Description

R19 038-14270-00 Res 0603 2k7 1/16w +-5%
R20 038-15100-10 Res 0603 10k 1/16w +-1%
R21 036-14390-00 Res M/F SMD 0805 3k9 5%
R22 038-10000-00 Res 0603 Zero 0hm 1/16w +-5%
R23 038-15100-10 Res 0603 10k 1/16w +-1%
R24 036-14390-00 Res M/F SMD 0805 3k9 5%
R25 038-15100-10 Res 0603 10k 1/16w +-1%
R26 038-14100-10 Res 0603 1k0 1/16w +-1%
R27 036-15820-00 Res M/F SMD 0805 82k 5%
R28 036-15470-10 Res M/F SMD 0805 47k 1%
R29 036-16120-00 Res M/F SMD 0805 120k 5%
R30 038-13100-10 Res 0603 100e 1/16w +-1%
R31 038-14100-10 Res 0603 1k0 1/16w +-1%
R32 036-16120-00 Res M/F SMD 0805 120k 5%
R33 038-13100-10 Res 0603 100e 1/16w +-1%
R34 038-13100-10 Res 0603 100e 1/16w +-1%
R35 038-14100-10 Res 0603 1k0 1/16w +-1%
R36 038-15100-10 Res 0603 10k 1/16w +-1%
R37 038-15100-10 Res 0603 10k 1/16w +-1%
R38 036-15120-00 Res M/F SMD 0805 12k 5%
R39 036-16180-00 Res M/F SMD 0805 180k 5%
R40 036-13180-00 Res M/F SMD 0805 180e 5%
R41 036-13180-00 Res M/F SMD 0805 180e 5%
R45 036-13180-00 Res M/F SMD 0805 180e 5%
R46 036-13180-00 Res M/F SMD 0805 180e 5%
R48 036-16120-00 Res M/F SMD 0805 120k 5%
R49 038-16150-00 Res 0603 150k 1/16w +-5%
R50 036-15120-00 Res M/F SMD 0805 12k 5%
R51 036-16120-00 Res M/F SMD 0805 120k 5%
R52 036-16120-00 Res M/F SMD 0805 120k 5%

D1 001-10000-70 Diode SMD BAV70 D-Sw SOT23
D2 001-10000-70 Diode SMD BAV70 D-Sw SOT23
D3 001-10000-70 Diode SMD BAV70 D-Sw SOT23
D4 001-10000-70 Diode SMD BAV70 D-Sw SOT23
D5 001-10084-51 Diode SMD BZX84C5V1 Zen SOT23
D6 001-10084-51 Diode SMD BZX84C5V1 Zen SOT23
D7 001-10084-51 Diode SMD BZX84C5V1 Zen SOT23
D8 001-10099-01 Diode BAV99w Dual Ss
D9 001-10084-51 Diode SMD BZX84C5V1 Zen SOT23

FL5 057-11220-02 Ind 0603 Blm11a221 Emi Supr
FL6 057-11220-02 Ind 0603 Blm11a221 Emi Supr
FL7 057-11220-02 Ind 0603 Blm11a221 Emi Supr
FL8 057-11220-02 Ind 0603 Blm11a221 Emi Supr

Q1 000-10084-82 Xstr BC848C NPN SS SOT23

R1 036-02100-03 Res 1218 10e 5% 1w PRC201
RV1 042-05100-05 Res Pre SMD 10k Cer 4mm Sq
R2 038-15100-10 Res 0603 10k 1/16w +-1%
RV2 042-05100-05 Res Pre SMD 10k Cer 4mm Sq
R3 038-15100-10 Res 0603 10k 1/16w +-1%
RV3 042-05100-05 Res Pre SMD 10k Cer 4mm Sq
R5 036-15820-00 Res M/F SMD 0805 82k 5%
R6 036-15470-10 Res M/F SMD 0805 47k 1%
R7 038-16220-00 Res 0603 220k 1/16w +-5%
R8 036-16120-00 Res M/F SMD 0805 120k 5%
R9 036-02100-03 Res 1218 10e 5% 1w PRC201
R10 036-13100-10 Res M/F SMD 0805 100e 1%
R11 036-14390-00 Res M/F SMD 0805 3k9 5%
R12 036-14330-10 Res M/F SMD 0805 3k3 1%
R13 036-16120-00 Res M/F SMD 0805 120k 5%
R14 038-16220-00 Res 0603 220k 1/16w +-5%
R18 038-14100-10 Res 0603 1k0 1/16w +-1%

S1 230-10010-44 Sw SMD Spst 16dil X8
SK1 240-00011-67 Skt 15w Drng Ra Slim Dsub 7912
SK2 240-10000-11 Conn SMD 18w Skt M/Match

T1 054-00010-18 Xfmr Line SMD 600 Ohm P2781
T2 054-00010-18 Xfmr Line SMD 600 Ohm P2781

U1 002-10339-00 IC SMD LM339 4x CMplt S014
U3 002-10740-40 IC SMD 74AHCT04 S014 Hex Inv
U4 002-10740-80 IC SMD 74AHCT08 S014 4x2IP AND
U5 002-10854-10 IC TDA8541T 1w Audio Amp
U6 002-10740-80 IC SMD 74AHCT08 S014 4x2IP AND
U7 002-10003-58 IC SMD LM358 Dual 0-Amp
U8 002-10078-05 IC SMD 78l05 5v Reg

226-00124-04 PCB TMA 600 Ohm Intfc
365-00011-38 Lbl Static Warning Yel
365-00011-54 Lbl White R1556/2 90*24mm
399-00010-53 Bag Plstc 150*250mm
399-00010-86 Bag Static Shlding 127x203mm
410-01064-02 Pkg Hdr Card New Logo

600-00009-00 parts:

240-00010-80 Plg 15w Drng Hi-D
240-06010-29 Conn 9w Hood/Cvr Lets

600-00010-00 parts:

219-00329-00 Loom TMA Int Opt
354-01043-00 Fsnr Scrw Lok 1pr 4-40
362-01108-01 Seal Drng Cvr 9way TMA
362-01111-00 Seal Drng 9way TMA
347-00011-00 Scrw 4-40*3/16 Unc P/P Blk
349-02062-00 Scrw M3*8 T/T P/T ContiR

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 29
March 2004 © Tait Electronics Limited

2.9.2 TMAA01-01 Grid Reference List (PCB IPN 226-00124-04)

Ref. PCB Circuit

C1 B6 1J2
C2 B6 1J2
C3 B6 1J4
C4 C3 1B5
C6 C4 1D5
C7 C6 1J4
C10 C5 1K4
C11 D3 1E9
C12 E6 1J3
C13 D1 1F12
C14 C1 1D12
C15 E1 1E12
C16 E4 1C9
C17 D7 1J6
C18 E8 1H7
C19 D2 1A9
C20 C2 1A9
C21 E7 1K8
C22 E3 1A10
C23 D8 1J9
C24 B1 1C12
C25 C6 1F2
C26 C6 1F3
C27 C6 1F4
C28 D6 1G4
C29 D6 1A12
C30 D5 1A11
C31 C0 1J13
C32 B0 1G13
C33 C1 1C13
C34 D7 1J9
C35 D7 1J9

D1 D3 1C6
D2 D1 1D12

1E12
D3 C3 1D4
D4 E5 1C9
D5 B0 1G12
D6 C1 1J12
D7 C0 1J12
D8 E6 1F5

1F4
D9 B0 1G12
FL1 E0 1B4
FL2 E0 1B4
FL3 E0 1B5
FL4 E0 1B5
FL5 C1 1J11
FL6 C1 1J11
FL7 B1 1G11
FL8 B0 1G11

Q1 D3 1E10

RV1 E3 1B5
R1 B5 1K2
RV2 E7 1J6
R2 C4 1D7
RV3 E6 1G5

Ref. PCB Circuit

R3 C5 1C3
R5 C4 1D5
R6 C4 1D5
R7 C3 1B5
R8 C4 1D5
R9 C5 1K3
R10 C6 1K4
R11 C3 1E3
R12 E3 1C4
R13 C4 1D5
R14 D3 1C6
R18 D3 1C6
R19 E3 1B4
R20 C3 1D4
R21 C1 1E2
R22 D0 1H13
R23 D5 1C7
R24 E1 1H4
R25 D2 1E9
R26 G2 1F8
R27 E4 1C9
R28 E4 1C9
R29 E4 1C9
R30 D1 1F10
R31 D1 1E11
R32 E4 1C9
R33 D0 1F12
R34 D1 1F12
R35 D1 1E12
R36 D1 1F11
R37 D5 1C10
R38 D7 1J6
R39 D7 1J7
R40 D7 1J8
R41 C8 1J8
R45 D8 1G10
R46 D9 1G10
R48 D6 1F3
R49 D5 1G4
R50 C6 1F4
R51 D6 1F4
R52 D1 1E13

SK1 D0 1H13

1B13
1G13
1E13
1F13
1C13

1J13
S1 F2 1F8
SK2 B2 1F1

1G1

1B1

1D1

1J1

1A1

1K1

1E1

Ref. PCB Circuit

TP1 C2 1D2
T1 B7 1J10
TP2 C1 1H2
T2 C9 1G11
TP3 B3 1F3
TP4 F2 1H4
TP5 D0 1F12
TP6 D0 1G12
TP7 D0 1E12

U1 D4 1C4

1D6
1C8
1A11

U3 D2 1G3

1D9
1A9
1C11
1F8
1C7

U4 E2 1D8

1G3
1G4

1A10
U5 D7 1J7
U6 C2 1D3

1A8

1C10
U7 D6 1A12

1F3
U8 C6 1K3

30 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.9.3 Line-Interface Board Layout (top side)

IPN 226-00124-04

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 31
March 2004 © Tait Electronics Limited

2.9.4 Line-Interface Board Layout (bottom side)

IPN 226-00124-04

32 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

2.9.5 Line-Interface Board Circuit Diagram

TM8000 Mobile Radio Accessories Manual TMAA01-01 Line-Interface Board 33
March 2004 © Tait Electronics Limited

34 TMAA01-01 Line-Interface Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

3 TMAA01-05 Options-Extender Board

D-range hood
parts

internal options
connector

external options
connector

external options
cover seal

D-range plug

options­extender
board

options-extender
installation parts

internal options
loom

The TMAA01-05 options-extender board provides external
access to most of the signal lines provided by the radio’s internal
options connector.

The options-extender board fits inside the radio in the options
cavity and is connected to the main PCB by the internal options
connector and loom.

The internal options connector signals are then made available on
the high-density 15-way D-range connector mounted on the
options-extender board. This connector fits through the external
options connector hole provided in the radio chassis.

Important The radio does not meet the IP54 protec-

tion standard once an options-extender
board has been installed unless the exter­nal options cover seal is installed.

Important To comply with EN 301 489-5, all

cables connected to the external options
connector must be less than three metres
(10 feet) in length.

3.1 Changing the Options-Extender Links

The options-extender board configuration must be completed before the
board is installed in the radio, as the top side of the options-extender board
is not accessible once the board is screwed to the radio lid.

Important This equipment contains devices which are susceptible to

damage from static discharges. Refer to “ESD Precautions”

on page 13 for more information.

The options-extender board has various link options which allow the user
to re-configure the outputs available on the external options connector. The
outputs that can be made available by changing linking resistors are:

■ the 5V supply line, and

■ the RX_BEEP_IN line.

In both cases, these lines replace other lines that are available when the
linking resistors are in the factory-set configuration. Note that there is no
external connection available for the RX_AUD line.

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 35
March 2004 © Tait Electronics Limited

Figure 3.1 Options-extender board linking resistor locations

power supply line

3.1.1 Power Supply Line

The power supply output available on pin 2 of the external options
connector is factory-set to 13.8 V. The output on this pin can be changed to
5V if R11 (a 0Ω surface mount resistor) is moved to position R10.

Figure 3.1 at the top of the page shows the component locations.

RX_BEEP_IN line

Important The maximum current for the 5V supply line is 400 mA.

3.1.2 RX_BEEP_IN Line

If the RX_BEEP_IN line is required on the external options connector,
it must replace one of the following lines:

■ IOP_RSSI

■ AUD _TAP_IN

■ AUX _ MIC_AUD

■ AUD _TAP_OUT.

The following table explains the resistor link changes required and

Figure 3.1 at the top of the page shows the component locations.

Table 3.1 RX_BEEP_IN resistor changes

RX_BEEP_IN Line Replaces Remove Resistor Add Resistor

IOP_RSSI R2 R3

AUD_TAP_IN R4 R5

AUX_MIC_AUD R6 R7

AUD_TAP_OUT R8 R9

36 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

3.2 Installing the Options-Extender Board

3.2.1 Parts Required

The following table describes the parts required to install an options-extender
board in a radio. The parts marked with an asterisk (*) are not shown in

Figure 3.2 and are used to connect to the radio’s external options connector.

Table 3.2 Options-extender installation parts required

Quantity Internal Part Number Description

1 362-01110-XX

1 362-01108-XX

2 347-00011-00 4-40x3/16 screws
2 354-01043-00 screw-lock fasteners h
4 349-02062-00 M3x8 screws j

1 240-00010-80 D-range plug —

*

1 240-06010-29 D-range hood —

*

a. Contact Technical Support for the exact IPN.

3.2.2 Installation Procedure

1. Disassemble the radio in order to gain access to the options cavity.

For detailed disassembly instructions, refer to the disassembly proce­dure in the TM8100 Service Manual.

Refer to the diagram on the following page and the instructions below.

2. Remove the top cover and lid
options cavity.

Figure 3.2

Reference

a

a

foam seal

cover seal

d
1!

1@

from the radio to access the

b

3. Remove the external options connector bung

4. On the inside of the radio lid place the foam seal
options connector cavity

.

e

5. With the top side of the options-extender board
lid, guide the external options connector

g

, if it is fitted.

c

over the external

d

facing the radio

f

(the D-range connector
on the options-extender board) into the external options connector
cavity.

6. Screw the external options connector to the radio lid using the two
screw-lock fasteners

Tighten the fasteners

.

h

to a torque of 0.9N·m (8lbf·in).

Important The external options connector screw-lock fasteners must

be tightened correctly before screwing the options­extender board onto the mounting posts

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 37
March 2004 © Tait Electronics Limited

i

.

7. Screw the options-extender board to the mounting posts on the radio
lid using four M3x8 self-tapping screws

Tighten the M3x8 screws to a torque of 1.9N·m (17 lbf·in)

j

.

8. Plug the unattached end of internal options connector loom
the internal options connector on the radio main PCB.

9. Refit the radio lid and top cover to the radio and screw the external
options cover seal
two 4-40x3/16 screws

Figure 3.2 Options-extender board installation

c

1!

1@

h

e

d

1)

over the external options connector, using the

1!

.

1@

b

i

f

into

g

j

1)

radio lid

b

external options connector bung

c

foam seal

d

external options connector cavity

e

options-extender board

f

external options connector

g

38 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

screw-lock fasteners

h

mounting posts

i

M3x8 self-tapping screws

j

internal options loom

1)

external options cover seal

1!

4-40x3/16 screws

1@

March 2004 © Tait Electronics Limited

3.3 Interface Specification

The following tables summarize the signals used for the options-extender
board on the internal options connector (SK1 on the options-extender board)
and the external options connector (SK2 on the options-extender board).

Note The TM8000 3DK Hardware Developer’s Kit Application

Manual (product code MMAA30-01-00-807) contains a detailed
electrical specification for the signals available on the radio’s inter-
nal options connector. This manual is part of the 3DK Resource
CD, which can be purchased using product code TMAA30-01.

Table 3.3 Internal options connector - pins and signals

Connector

Pin

Signal

Description

1*

1&

1^

1%

1$

1#

1@

1!

1)

J

I

H

G

F

E

D

C

B

top view

1 13V8_SW

2 AUD_TAP_OUT

3AGND

4 AUX_MIC_AUD

5 RX_BEEP_IN

6 AUD_TAP_IN

7 RX_AUD

8 RSSI

9-15 IOP_GPIO1 to

IOP_GPIO7

DGND digital ground

16

IOP_RXD an RS-232 compliant asynchronous serial port - receive data

17

IOP_TXD an RS-232 compliant asynchronous serial port - transmit data

18

switched 13V8 supply from the radio

Programmable tap point out of the receive or transmit audio chain.
DC-coupled

analogue ground

Auxiliary microphone input, with electret microphone biasing
provided.
Dynamic microphones are not supported.

receive sidetone input, AC-coupled

Programmable tap point into the receive or transmit audio chain.
DC-coupled

not connected

analogue RSSI output

programmable function and direction

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 39
March 2004 © Tait Electronics Limited

Table 3.4 External options connector - pins and signals

Pin Signal Description

2 13V8_SW

a

6 AUD_TAP_OUT

13V8 supply

b

Programmable tap point out of the Rx or Tx audio
chain. DC-coupled

7AGND

11 AUX_MIC_AUD

front view

analogue ground

b

Auxiliary microphone input, with electret microphone
biasing provided.
Dynamic microphones are not supported.

b

1 AUD_TAP_IN

Programmable tap point into the Rx or Tx audio chain.
DC-coupled.

3 RSSI

b

15 IOP_GPIO1

14 IOP_GPIO2

13 IOP_GPIO3

10 IOP_GPIO4

9 IOP_GPIO5

5 IOP_GPIO6

4 IOP_GPIO7

12 IOP_RXD

analogue RSSI output

c

programmable function and direction

c

programmable function and direction

c

programmable function and direction

c

programmable function and direction

c

programmable function and direction

c

programmable function and direction

c

programmable function and direction

an RS-232 compliant asynchronous serial port ­receive data

8 IOP_TXD

an RS-232 compliant asynchronous serial port ­transmit data

a. This can be configured to be 5V. Refer to “Power Supply Line” on page 36.

b. This can be re-configured to be RX_BEEP_IN. Refer to “RX_BEEP_IN Line” on page 36.

c. 3V3 CMOS output via 1 kΩ series resistance. 5V tolerant input.

40 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

3.4 PCB Information

3.4.1 TMAA01-05 Parts List (PCB IPN 226-00129-03)

Ref. IPN Description

C1 018-16100-00 Cap 0603 100n 16vx7r+-10%
C2 018-16100-00 Cap 0603 100n 16vx7r+-10%
C3 018-16100-00 Cap 0603 100n 16vx7r+-10%

C4 018-16100-00 Cap 0603 100n 16vx7r+-10%
C5 018-16100-00 Cap 0603 100n 16vx7r+-10%
C6 018-16100-00 Cap 0603 100n 16vx7r+-10%
C7 018-15100-00 Cap 0603 10n 50v X7r +-10%
C8 014-08100-30 Cap Tant SMD 100u 10v Loesr D
C9 015-26100-08 Cap Cer 0805 100n 10% X7r 50v
C10 016-08470-01 Cap Elec SMD 47uf 6*4 16v
C11 014-08100-30 Cap Tant SMD 100u 10v Loesr D
C12 018-16100-00 Cap 0603 100n 16vx7r+-10%
C13 016-08470-01 Cap Elec SMD 47uf 6*4 16v
C14 018-15100-00 Cap 0603 10n 50v X7r +-10%
C15 018-15100-00 Cap 0603 10n 50v X7r +-10%
C16 018-15100-00 Cap 0603 10n 50v X7r +-10%
C17 015-07220-35 Cap Cer 1210 2u2 X5R 35v
C18 015-06470-01 Cap Cer 1206 470n X7r 20% 50v
C19 018-13470-00 Cap 0603 470p 50v X7r+-10%
C20 018-13470-00 Cap 0603 470p 50v X7r+-10%
C21 018-13470-00 Cap 0603 470p 50v X7r+-10%
C22 018-13470-00 Cap 0603 470p 50v X7r+-10%
C23 018-13470-00 Cap 0603 470p 50v X7r+-10%
C24 018-13470-00 Cap 0603 470p 50v X7r+-10%
C25 018-13470-00 Cap 0603 470p 50v X7r+-10%
C26 018-13470-00 Cap 0603 470p 50v X7r+-10%
C27 018-13470-00 Cap 0603 470p 50v X7r+-10%
C28 018-15100-00 Cap 0603 10n 50v X7r +-10%
C29 015-07220-35 Cap Cer 1210 2u2 X5R 35v

Ref. IPN Description

L18 057-10010-20 Ind 0603 Blm11-B102s 0.1a
R2 036-10000-00 Res M/F SMD 0805 0e 0.125w
R4 036-10000-00 Res M/F SMD 0805 0e 0.125w
R6 036-10000-00 Res M/F SMD 0805 0e 0.125w
R8 036-10000-00 Res M/F SMD 0805 0e 0.125w
R11 036-10000-00 Res M/F SMD 0805 0e 0.125w

SK1 240-10000-11 Conn SMD 18w Skt M/Match
SK2 240-00011-67 Skt 15w Drng Ra Slim Dsub 7912

226-00129-03 PCB TMAA01-05 Opts Brd
365-00011-38 Lbl Static Warning Yel
365-00011-54 Lbl White R1556/2 90*24mm
399-00010-88 Bag Static Shlding 152*254mm
410-01189-00 Pkg TMA Box 200x133x67mm

600-00009-00 parts:

240-00010-80 Plg 15w Drng Hi-D
240-06010-29 Conn 9w Hood/Cvr Lets

600-00010-00 parts:

219-00329-00 Loom TMA Int Opt
354-01043-00 Fsnr Scrw Lok 1pr 4-40
362-01108-01 Seal Drng Cvr 9way TMA
362-01111-00 Seal Drng 9way TMA
347-00011-00 Scrw 4-40*3/16 Unc P/P Blk
349-02062-00 Scrw M3*8 T/T P/T ContiR

D1 001-10014-03 Diode SMD MBRS140T3 Sch
D2 001-10099-01 Diode BAV99w Dual Ss
D3 001-10099-01 Diode BAV99w Dual Ss
D4 001-10099-01 Diode BAV99w Dual Ss
D5 001-10099-01 Diode BAV99w Dual Ss
D6 001-10099-01 Diode BAV99w Dual Ss
D7 001-10099-01 Diode BAV99w Dual Ss
D8 001-10099-01 Diode BAV99w Dual Ss

IC1 002-10020-20 IC SMD ADM202 Rs-232 Con S0-16
IC2 002-10267-40 IC LM2674 S08 Swtch Volt Regul

L1 057-10100-65 Ind SMD Pwr Cdrh6D38 100UH .65
L2 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L3 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L4 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L5 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L6 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L7 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L8 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L9 057-10010-45 Ind SMD Pwr CDRH2D18 10UH .43A
L10 057-10010-45 Ind SMD Pwr CDRH2D18 10UH .43A
L11 057-10600-05 Ind 0603 Blm11p600s .5a F/Bead
L12 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L13 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L14 038-13220-00 Res 0603 220e 1/16w +-5%
L15 057-10600-05 Ind 0603 Blm11p600s .5a F/Bead
L16 057-10010-20 Ind 0603 Blm11-B102s 0.1a
L17 057-10010-20 Ind 0603 Blm11-B102s 0.1a

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 41
March 2004 © Tait Electronics Limited

42 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

3.4.2 Options-Extender Board Layout (top side)

IPN 226-00129-03

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 43
March 2004 © Tait Electronics Limited

3.4.3 Options-Extender Board Layout (bottom side)

IPN 226-00129-03

44 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

3.4.4 Options-Extender Board Circuit Diagram

TM8000 Mobile Radio Accessories Manual TMAA01-05 Options-Extender Board 45
March 2004 © Tait Electronics Limited

46 TMAA01-05 Options-Extender Board TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

4 TMAA02-02 DTMF Microphone

PTT key

microphone
button not shown
(to rear of
microphone)

The TMAA02-02 DTMF microphone plugs into the
microphone socket on the radio control head, and enables users
to make calls to a PABX or PSTN.

To make a call, enter the required number using the DTMF keypad
and the DTMF microphone generates audible DTMF tones as the
microphone keys are pressed. Press the PTT key and speak clearly
into the microphone then release the PTT key when you have
finished speaking.

grommet

The microphone button operates a hookswitch, which is closed
when the microphone is connected to the microphone clip and open
when the microphone is removed from the microphone clip. The
function of the hookswitch is determined by the radio programming.

4.1 Installation

4.1.1 Installing the Microphone

Important The DTMF microphone grommet must be installed when-

ever the microphone is plugged into the microphone
socket. When installed, the grommet has two functions:

■ to prevent damage to the microphone socket when

there is movement of the microphone cord, and

■ to ensure that the control head is sealed against water,

dust and other environmental hazards.

1. Plug the DTMF microphone cord into the microphone socket on the

radio control head.

2. Slide the microphone grommet along the microphone cord and push

two adjacent corners of the grommet into the microphone socket cavity.

3. Squeeze the grommet and push the remaining corners into position.

4. Check that the grommet is seated correctly in the cavity.

Figure 4.1 Correct DTMF microphone grommet seating

microphone
grommet

control head

TM8000 Mobile Radio Accessories Manual TMAA02-02 DTMF Microphone 47
March 2004 © Tait Electronics Limited

4.1.2 Installing the Microphone Clip

Install the microphone clip in the most convenient location for the radio
user. It must be within easy reach of the user, but in such a position that the
microphone PTT key cannot be inadvertently activated or jammed on.

Connect the microphone clip to the negative supply if hookswitch
operation is required.

4.2 Adjustment

Remove the DTMF microphone back cover and set the DTMF tone level
to approximately 80% deviation (±4 kHz for wide bandwidth radios and
±2kHz for narrow bandwidth radios).

4.3 Radio Programming

The following table shows the settings required for CH_GPIO1 in the
Programmable I/O form of the TM8000 Programming Application. This
setting means that when a key is pressed on the microphone, the DTMF
tones are fed into the radio’s speaker at a reduced volume, giving the radio
user confidence that the tones are being transmitted. Refer to the online
help of the programming application for more information.

Table 4.1 DTMF microphone settings in the Programmable I/O form, Digital tab

Pin Direction Label Action Active Debounce Signal State Mirrored To

CH_GPIO1 Input None Send Mic Audio

To Spkr

High None None None

4.4 Interface Specification

The following table and diagram summarizes the signals used for the DTMF
microphone on the radio’s microphone connector and shows the interface
between the DTMF microphone and the radio.

Table 4.2 DTMF microphone connector - pins and signals

Pin Signal Colour Description

1 ——not connected

2 13V8_SW red power supply (switched)

3 — yellow not connected

4 MIC_PTT black PTT and hookswitch

5 MIC_AUD white audio from the microphone

6 AGND blue analogue ground

7 ——not connected

8 MIC_GPIO1 green mute out

48 TMAA02-02 DTMF Microphone TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Figure 4.2 DTMF microphone to radio interface

.

4.5 Circuit Description

The microphone has a standard 12-key telephone keypad. When one of the
keypad keys is pressed, a DTMF tone specific to that key is generated on the
MIC_AUD line (pin 5). For the duration of the tone, the tone generator
activates the PTT, so that the user is not required to press the PTT key to
transmit each tone.

TM8000 Mobile Radio Accessories Manual TMAA02-02 DTMF Microphone 49
March 2004 © Tait Electronics Limited

50 TMAA02-02 DTMF Microphone TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

5 TMAA02-06 Support Kit for Concealed &

Dynamic Microphones

concealed & dynamic
microphone support
board

P2

P3

The support kit for concealed and dynamic microphones can be
used in two main applications:

■ to monitor activity around the radio if the radio is placed in

emergency mode, and

■ to support the use of a dynamic microphone, such as that used in

the TMAA10-02 handset.

The concealed and dynamic microphone support board plugs onto
the radio’s control head PCB and contains circuitry for a pre-

concealed microphone
(capsule, rubber seal & wires)

amplifier and a microphone switch circuit. The concealed electret
microphone is installed inside the speaker grille of the control head.

5.1 Installation

Important This equipment contains devices which are susceptible to

damage from static discharges. Refer to “ESD Precautions”

on page 13 for more information.

5.1.1 Disassembling the Radio Control Head

To install the concealed-microphone capsule and concealed and dynamic
microphone support board, the control head must be removed from the
radio and disassembled. For detailed disassembly instructions, refer to the
disassembly procedure in the TM8100 Service Manual.

5.1.2 Installing the Microphone Capsule and Dynamic Microphone Board

1. Disassemble the control head in order to gain access to the speaker

grille. This will mean removing the control head PCB, the space
frame, and the speaker.

2. Drill a 1mm diameter hole in the

concealed-microphone cavity

b

in
the position indicated by the small
‘dimple’

c

.

bc

TM8000 Mobile Radio Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 51 March 2004 © Tait Electronics Limited

Important To maintain the IP54 protection class, great care must be

taken when installing the microphone capsule and seal
into the concealed-microphone cavity.

3. Push the microphone capsule and seal
into the concealed-microphone
cavity, with the capsule wires
towards the speaker grillef.

4. Reassemble the control head. This
includes reinstalling the speaker
the space frame
head PCB

Plug the speaker lead into the speaker
connector

5. On the control head PCB, solder the positive concealed-microphone
wire to the MIC+ pad

i

j

and the control

h

.

.

1)

e

,

g

e fd

and the negative wire to AGND 1!.

d

Note

The positive wire on the microphone capsule is identified by a red stripe.

hgij

1)

6. On the control head PCB, remove R11 1@ and
solder P2

7. Plug S2
dynamic microphone support board onto P2
and P3 on the control head PCB.

8. Re-install the control head on the radio body.

1#

and S3

1%

and P3

1!

in the positions shown.

1$

on the concealed and

1^

1%

1^

1@

1#

1$

5.2 Radio Programming

When the support kit for concealed and dynamic microphones is installed
in a radio, two fields in the UI Preferences form of the TM8000
Programming Application may need to be selected.

■ Dynamic Mic Support: select this field if a dynamic microphone is

installed. An example of an accessory that uses a dynamic microphone is
the TMAA10-02 handset.

■ Covert Mic Fitted: select this field if a concealed microphone is installed.

Refer to the online help of the programming application for more information.

52 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

5.3 Interface Specification

The following table and diagram summarizes the signals used for the
concealed and dynamic microphone support kit and shows the interface
between the support kit and the radio control head.

Table 5.1 Concealed and dynamic microphone support board - pins and signals

Pin Signal Colour

1 CH_LE SPI latch signal to latch microphone select data into

the concealed and dynamic microphone board

CEGI
BDFH

S2 top view

CEG
BDF

S3 top view

2 D2-D3 data from the control head shift register

3 OE enables the output of the shift register of the audio

switch

4 CH_SPI_CLK SPI clock signal to clock microphone select data into

concealed and dynamic microphone board

5 +13V8_SW power for analogue parts

6 +3V3 power for digital parts

7 RST initialise the concealed and dynamic microphone

board shift register

8 DGND digital ground

1 MIC_AUD_IN-P1 microphone audio from microphone interface

2 MIC_AUD_OUT processed microphone signal output to radio

3 — not connected

4 MIC_AUD_OUT processed microphone signal output to radio

5 MIC+ audio from the concealed microphone

6 AGND analogue ground

Figure 5.1 Concealed and dynamic microphone support kit to radio interface

TM8000 Mobile Radio Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 53
March 2004 © Tait Electronics Limited

5.4 PCB Information

5.4.1 TMAA02-06 Parts List (PCB IPN 220-01712-01)

Ref. IPN Description

C1 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C2 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C3 018-15100-00 Cap 0603 10n 50v X7r +-10%
C4 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C5 018-16100-00 Cap 0603 100n 16vx7r+-10%
C6 018-16100-00 Cap 0603 100n 16vx7r+-10%
C7 018-16100-00 Cap 0603 100n 16vx7r+-10%
C8 018-16100-00 Cap 0603 100n 16vx7r+-10%
C10 018-16100-00 Cap 0603 100n 16vx7r+-10%

IC1 002-13740-53 IC 74LV4053 Mux/Demux Tssop16
IC2 002-13745-95 IC 74LV595 8BIT SHIFTREG TSSOP

Q1 000-10084-71 Xstr BC847BW NPN SOT323
Q2 000-10085-71 Xstr SMD BC857BW PNP SOT323
Q3 000-10084-62 Xstr BC846S Dual SOT363 NPN
Q4 001-10099-01 Diode BAV99w Dual Ss

R1 038-14220-00 Res 0603 2k2 1/16w +-5%
R2 038-14680-00 Res 0603 6k8 1/16w +-5%
R3 038-14470-00 Res 0603 4k7 1/16w +-5%
R4 038-15470-10 Res 0603 47k 1/16w+-1%
R5 038-14100-10 Res 0603 1k0 1/16w +-1%
R6 038-15330-10 Res 0603 33k 1%
R13 038-15100-10 Res 0603 10k 1/16w +-1%
R14 038-14100-10 Res 0603 1k0 1/16w +-1%
R15 038-14100-10 Res 0603 1k0 1/16w +-1%
R16 038-15470-10 Res 0603 47k 1/16w+-1%
R17 038-15150-10 Res 0603 15K 1% WDS
R18 038-15470-10 Res 0603 47k 1/16w+-1%
R20 036-10000-00 Res M/F SMD 0805 0e 0.125w

Ref. IPN Description

S2 240-10002-00 Skt SMD 8w 2x4 Lo-Prof 2mm
S3 240-10001-00 Skt SMD 6w 2x3 Lo-Prof 2mm

220-01712-01 Pcb Dynamic/Covert Mic

P2 240-10004-00 Hdr SMD 8w 2x4 Lo-Prof 2mm
P3 240-10003-00 Hdr SMD 6w 2x3 Lo-Prof 2mm

252-00010-41 Mic Capsule Electret 2.7*6mm

369-01031-00 Rbbr Mic Upper A3M2751 T3K

54 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

5.4.2 Concealed and Dynamic Microphone Support Board (top side)

IPN 220-01712-01

TM8000 Mobile Radio Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 55
March 2004 © Tait Electronics Limited

5.4.3 Concealed and Dynamic Microphone Support Board (bottom side)

IPN 220-01712-01

56 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

5.4.4

Concealed and Dynamic Microphone Board

Circuit Diagram

TM8000 Mobile Radio Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 57
March 2004 © Tait Electronics Limited

58 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

6 TMAA10-01 Desktop Microphone

The TMAA10-01 desktop microphone is an omnidirectional
dynamic microphone which can be used in dispatch
situations, where the microphone is positioned on a flat
surface. The desktop microphone plugs into the microphone
socket on the radio control head.

The desktop microphone has an internal pre-amplifier and an
adjustable sensitivity control on the underside of the desktop
microphone base.

PTT key

grille

grommet

microphone
base

R

O

T

I

N

O

M

T

I

M

S

N

A

R

T

monitor key

6.1 Operation

Hold down the monitor key and check whether the channel is clear.

If the channel is clear, press the PTT key to transmit. Speak clearly into the
microphone and release the PTT key when you have finished talking.

Note The monitor key can be locked in the ‘on’ position. To do this,

6.2 Installation

Important The desktop microphone grommet must be installed

hold the monitor key down and slide the monitor key towards
you. The monitor key should now be locked on.

whenever the desktop microphone is plugged into the
microphone socket. When installed, the grommet has two
functions:

■ to prevent damage to the microphone socket when

there is movement of the microphone cord, and

■ to ensure that the control head is sealed against water,

dust and other environmental hazards.

1. Plug the microphone cord into the microphone socket on the radio

control head.

2. Slide the grommet along the cord and push two adjacent corners of the

grommet into the microphone socket cavity.

TM8000 Mobile Radio Accessories Manual TMAA10-01 Desktop Microphone 59
March 2004 © Tait Electronics Limited

3. Squeeze the grommet and push the remaining corners into position.

4. Check that the grommet is seated correctly in the cavity.

Figure 6.1 Correct desktop microphone grommet seating

6.3 Adjustment

Adjust the output sensitivity of the desktop
microphone using R5. R5 is accessible from the
underside of the desktop microphone, as shown.

The microphone sensitivity is set to maximum by
rotating R5 counterclockwise.

microphone
grommet

control head

6.4 Interface Specification

The following table and diagram summarizes the signals used for the desktop
microphone on the radio’s microphone connector and shows the interface
between the desktop microphone and the radio.

Table 6.1 Desktop microphone connector - pins and signals

Pin Signal Colour Description

1 ——not connected

2 ——not connected

3 ——not connected

4 MIC_PTT yellow PTT

5 MIC_AUD red audio from the microphone

6 AGND bare analogue ground

7 ——not connected

8 ——not connected

adjust R5 here

60 TMAA10-01 Desktop Microphone TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Figure 6.2 Desktop microphone to radio interface

.

6.5 Circuit Description

The desktop microphone uses a dynamic microphone capsule and contains
a pre-amplifier (Q1) to boost the microphone level to that required by the
radio. Power for the pre-amplifier is provided by the electret microphone
bias circuit within the radio. R5 is used to adjust the gain.

PTT and hookswitch signals are combined onto one line and fed to the
control head PTT input of the radio.

TM8000 Mobile Radio Accessories Manual TMAA10-01 Desktop Microphone 61
March 2004 © Tait Electronics Limited

62 TMAA10-01 Desktop Microphone TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

7 TMAA10-02 Handset

The TMAA10-02 handset provides the user with privacy and also

push-

button

locking

cradle

mounting

handset

radio to
handset cord

plate

improves the audio quality in noisy environments. The handset
uses a dynamic microphone capsule, so the TMAA02-06 support
kit for dynamic microphones must also be installed and configured
for dynamic microphone operation.

When your radio receives a call and the handset is mounted in
its locking cradle, the radio unmutes and you can hear the call
from your radio’s internal speaker and from any connected
remote speaker.

If you remove the handset from its cradle when you receive a call,
the radio unmutes and you can hear the call from your radio’s
internal speaker, from any connected remote speaker and from the
handset earpiece.

Using private handset mode, the radios internal and external speakers

grommet

are muted and the call can only be heard from the handset earpiece.

7.1 Installation

7.1.1 Installing the TMAA02-06 Dynamic Microphone Support Kit

Refer to Section 5 “TMAA02-06 Support Kit for Concealed & Dynamic

Microphones” for installation details.

7.1.2 Handset Wiring

1. Drill a hole in the chosen mounting surface for the radio to handset

cord and pass the cord through the hole.

2. Prepare the radio to handset cord, as follows.

■ Cut the radio to handset cord to the required length.

■ Strip away about 60mm (2 inches) of the cable outer sheath on the

end without a connector.

■ Cut off the exposed orange, red and grey wires.

■ Strip about 6 mm (0.2 inches) of the coating off each of the five

remaining wires.

3. Secure the radio to handset cord in the handset PCB P-clip

b

, as

shown in the diagram on the following page.

TM8000 Mobile Radio Accessories Manual TMAA10-02 Handset 63
March 2004 © Tait Electronics Limited

4. Connect the five wires to the handset PCB connector c.

Table 7.1 Handset PCB connector wiring

b
c

de

7.1.3 Handset Installation

1. Press the pushbutton and remove the handset from the locking cradle.

2. Disassemble the locking cradle by removing the four locking cradle
screws.

3. Screw the handset mounting plate to the required mounting surface.
Note that mounting screws are not provided in this kit.

f g h

Handset PCB
Connector

2white

3blue

8brown

9 yellow

10 green

Colour Reference

d

e

f

g

h

4. Clamp the top part of the locking cradle onto the mounting plate,
and secure it with the four locking cradle screws.

7.1.4 Connecting the Handset to the Radio

Important The handset microphone grommet must be installed when-

ever the handset to radio cord is plugged into the microphone
socket. When installed, the grommet has two functions:

■ to prevent damage to the microphone socket when there

is movement of the microphone cord, and

■ to ensure that the control head is sealed against water,

dust and other environmental hazards.

1. Plug the radio to microphone cord into the microphone socket on
the radio control head.

2. Slide the grommet along the cord and push two adjacent corners of the
grommet into the microphone socket cavity.

3. Squeeze the grommet and push the remaining corners into position.

4. Check that the grommet is seated correctly in the cavity.

64 TMAA10-02 Handset TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Figure 7.1 Correct handset microphone grommet seating

7.1.5 Radio Programming

microphone
grommet

control head

Dynamic
Microphone
Support

Private Handset
Mode

The Dynamic Mic Support setting in the UI Preferences form of the
TM8000 Programming Application must be selected. Refer to the online
help of the programming application for more information.

Table 7.2 Handset settings in the UI Preferences form

Field Setting Selected/Cleared

Audio Setup Dynamic Mic Support selected

If private handset mode is required, the radio needs to be programmed to
mute the audio power amplifier when the handset is out of the cradle. The
audio path is then only through the RX AUDIO line to the handset earpiece.

The following table shows the settings required in the Programmable I/O
form of the TM8000 Programming Application. Refer to the online help
of the programming application for more information.

Note If private handset mode is programmed, then no audio will be

heard from the speakers if the handset is unplugged.

Table 7.3 Handset settings in the Programmable I/O form

Pin Direction Label Action Active Debounce Signal State Mirrored To

CH_GPIO1 Input None Audio PA Off High 25 None None

TM8000 Mobile Radio Accessories Manual TMAA10-02 Handset 65
March 2004 © Tait Electronics Limited

7.2 Interface Specification

The following table and diagram summarizes the signals used for the handset
on the radio’s microphone connector and shows the interface between the
handset and the radio.

Table 7.4 Handset microphone connector - pins and signals

Pin Signal

1 RX_AUD 8 brown receive audio to handset

2 —— —not connected

3 —— —not connected

4 PTT 2 white PTT and hookswitch

5 MIC 9 yellow audio from the handset to dynamic-mic

6 GND 10 green analogue ground

7 —— —not connected

8 CH_GPIO1 3 blue programmable line controlling private mode

Figure 7.2 Handset to radio interface

.

Handset PCB
Connector

Colour Description

support board

66 TMAA10-02 Handset TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

8 TMAA10-03 High-Power Remote Speaker

remote speaker cable

The TMAA10-03 high-power remote speaker is installed in
parallel with the radio’s existing internal speaker. The remote
speaker can then be installed at some distance from the radio,
or it can be used to increase the volume of the audio from the
radio’s existing internal speaker.

The remote speaker cable is terminated with two receptacles

mounting

bracket

receptacles

and two spare receptacles are included with the remote
speaker, along with four mounting screws and washers.

8.1 Installation

8.1.1 Remote Speaker Mounting

1. Choose a mounting position for the remote speaker where it will not

interfere with the operation of any of the vehicle controls.

2. Remove the remote speaker from the mounting bracket and use the

screws and washers provided to fix the mounting bracket securely in
the chosen location.

Important Check before drilling that the drill will not damage any

components or wiring behind the mounting location.

■ If mounting the bracket onto a metal surface, drill two 3.5mm

(0.14 inch) holes in the appropriate locations and secure the
bracket with the supplied self tapping screws.

■ If mounting the bracket to any other material, such as plastic, drill

two 4.5mm (0.18 inch) holes and attach the bracket with screws
and captive nuts, or similar.

3. Attach the speaker to the mounting bracket using the thumbscrews.

4. Run the free end of the speaker cable to the radio power cable and

install the two receptacles in the power connector, as described in the

“Power Connector Wiring” procedure.

Important Check that the speaker cable is protected from engine heat,

sharp edges and from being pinched or crushed.

TM8000 Mobile Radio Accessories Manual TMAA10-03 High-Power Remote Speaker 67
March 2004 © Tait Electronics Limited

8.1.2 Power Connector Wiring

Insert the remote speaker receptacles into the TM8100 power connector
socket, as shown in the diagram below.

Note The positive remote speaker wire has a white stripe and must

be inserted into the position on the power connector nearest
the red wire.

Figure 8.1 Power connector wiring

.

+13.8V

(red)

remote

speaker cable

ground

(black)

speaker positive
speaker negative

power
connector

68 TMAA10-03 High-Power Remote Speaker TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

9 TMAA10-04 Hands-Free Kit

remote PTT

extension lead
for remote PTT

remote microphone

remote microphone
mounting options

auxiliary

connector plug

Important The radio does not meet the IP54 protection standard once

9.1 Installation

The TMAA10-04 hands-free kit plugs into the radio’s
auxiliary connector and can be used in conjunction with
the radio’s rugged microphone. When hands-free
operation is required, the user activates the PTT using the
conveniently located remote PTT key, and the remote
electret microphone replaces communication through the
usual rugged microphone.

An extension lead is provided for the remote PTT and
there are three mounting options for the remote
microphone.

Note that the hands-free kit does not provide
hookswitch operation. If this is required, the rugged
microphone can provide this.

a hands-free kit has been installed.

Important Care should be taken to avoid routing any cables near vehicle

pedal controls, steering column and other moving parts.

9.1.1 Installing the Microphone

1. Choose one of the three mounting options provided for the remote

microphone and determine the most appropriate location for the
microphone.

The mounting position of the microphone should be no more than
50cm (20 inches) from the user’s mouth.

2. Route the remote microphone cable so as not to distract the driver.

3. Mount the remote microphone in the chosen location and check

that the microphone and cable are clear of all the usual movements
performed by the user.

TM8000 Mobile Radio Accessories Manual TMAA10-04 Hands-Free Kit 69
March 2004 © Tait Electronics Limited

9.1.2 Installing the Remote PTT

Important The remote PTT must be operable from a normal driv-

ing position.

1. Secure the remote PTT in position using the velcro strap and plug the
remote PTT cord into the remote PTT extension lead.

A common position for the remote PTT is on the gear lever of
the vehicle.

2. Check that the cord and lead do not interfere with the safe operation
of the vehicle.

9.2 Radio Programming

The following tables show the settings required in the PTT form and
Programmable I/O form of the TM8000 Programming Application. Some
of these settings are default settings and may not need to be changed. Refer
to the online help of the programming application for more information.

9.2.1 Hands-Free PTT Form Settings

Note If hookswitch operation is programmed for the rugged micro-

phone and the Inhibit PTT Transmission When Mic On Hook
field is selected in the PTT tab of the PTT form, then the hands­free remote PTT cannot transmit when the rugged microphone
hookswitch is closed (the microphone is on the microphone clip).

Table 9.1 Hands-free settings in the PTT form, External PTT (1) tab

Field Setting

Advanced EPTT1

PTT Transmission Type Voice

Audio Source AUX MIC

9.2.2 Hands-Free Programmable I/O Form Settings

Note The Programmable I/O form setting for AUX_GPIO4 must have

the default programming settings and the AUX_GPIO4 pullup
resistor on the radio main PCB must be set for the factory default
of 3.3V (R769 fitted).

Table 9.2 Hands-free settings in the Programmable I/O form, Digital tab

Pin Direction Label Action Active Debounce Signal State Mirrored To

AUX_GPI1 Input None External PTT 1 Low 25 None None

AUX_GPIO4 None None No Action None None None None

70 TMAA10-04 Hands-Free Kit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

9.3 Interface Specification

The following table and diagram summarizes the signals used for the hands­free kit on the radio’s auxiliary connector and shows the interface between
the hands-free kit and the radio.

Table 9.3 Auxiliary connector - pins and signals

Pin Signal name Description

B

J

C

1)

D

1!

E

1@

F

1#

G

1$

H

1%

I

rear view

Figure 9.1 Hands-free to radio interface

.

8 +13V8_SW

10 AUX_GPIO4

12 AUX_GPI1

14 AUX_MIC_AUD

15 AGND

power to hands-free microphone pre­amplifier

reference voltage to pre-amplifier
regulator

PTT signal from hands-free kit

microphone audio to the radio

analogue ground

9.4 Circuit Description

The hands-free microphone signal is amplified by a pre-amplifier in the
auxiliary connector plug. The power supply to this amplifier is provided by
the +13.8V supply on the auxiliary connector. This supply is filtered and
regulated down to approximately 3.3V. The reference voltage for the
regulator is provided by AUX_GPIO4 line.

The hands-free microphone signal is fed via AUX_MIC_AUD and an input
selector to the radio’s internal microphone amplifier. The microphone input
selected depends on the PTT source used to make the call. If the remote PTT
is used, then AUX_MIC_AUD is selected. If the control head microphone
PTT is used, then CH_MIC_AUD is selected. Test points for all other
auxiliary connections are provided on the auxiliary connector plug PCB to
facilitate the connection of other devices or signals e.g ignition switch signal.

TM8000 Mobile Radio Accessories Manual TMAA10-04 Hands-Free Kit 71
March 2004 © Tait Electronics Limited

9.5 PCB Information

9.5.1 TMAA10-04 Parts List (PCB IPN 220-01711-01)

Ref. IPN Description

C2 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C3 018-15100-00 Cap 0603 10n 50v X7r +-10%
C4 015-26330-08 Cap Cer 0805 330n 5% 10v X7r
C6 015-26100-08 Cap Cer 0805 100n 10% X7r 50v
C7 015-26100-08 Cap Cer 0805 100n 10% X7r 50v

Q1 000-10084-71 Xstr BC847BW NPN SOT323
Q2 000-10085-71 Xstr SMD BC857BW PNP SOT323
Q3 000-10084-71 Xstr BC847BW NPN SOT323
Q4 000-10084-71 Xstr BC847BW NPN SOT323

R1 038-14220-00 Res 0603 2k2 1/16w +-5%
R3 038-14390-10 Res 0603 3k9 1%
R4 038-15470-10 Res 0603 47k 1/16w+-1%
R6 038-15330-10 Res 0603 33k 1%
R13 038-15100-10 Res 0603 10k 1/16w +-1%
R16 038-15470-10 Res 0603 47k 1/16w+-1%
R17 038-15150-00 Res 0603 15k 1/16w +-5%
R18 038-15100-10 Res 0603 10k 1/16w +-1%
R19 038-15100-10 Res 0603 10k 1/16w +-1%

219-00305-00 cable

220-01711-01 Pcb HFree

236-00001-00 Sw Ptt W/Cbl & Strap

240-00020-55 Plg 15w Drng 105 Deg Pnl Mtg

240-06010-18 Conn 15w Hood/Cvr Drng MDJ15

252-00010-72 Mic Electret Unidir 2.5mm Plg

402-00006-00 F/Inst TMAA10-04 Kit HFree Eng

Ref. IPN Description

72 TMAA10-04 Hands-Free Kit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

9.5.2 Hands-Free Pre-Amplifier Board Layout (top side)

IPN 220-01711-01

TM8000 Mobile Radio Accessories Manual TMAA10-04 Hands-Free Kit 73
March 2004 © Tait Electronics Limited

9.5.3 Hands-Free Pre-Amplifier Board Layout (bottom side)

IPN 220-01711-01

74 TMAA10-04 Hands-Free Kit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

9.5.4 Hands-Free Pre-Amplifier Board Circuit Diagram

TM8000 Mobile Radio Accessories Manual TMAA10-04 Hands-Free Kit 75
March 2004 © Tait Electronics Limited

76 TMAA10-04 Hands-Free Kit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

10 TOPA-SV-024 Test Unit

The TOPA-SV-024 test unit is used to test and maintain Tait Orca
portables (TOP) and TM8100 radios by providing an interface between
the radio, a test PC, and an RF communications test set.

The diagram below shows the front panel of the test unit.

Figure 10.1 TOPA-SV-024 test unit

10.1 Test Equipment Setup

The diagram on the following page shows how the test unit is connected to
the radio, the test PC, and the RF communications test set.

Note The test unit can also be connected to a T2000 radio using the

T2000-11 cable. Use with T2000 radios is not described in
this document.

TM8000 Mobile Radio Accessories Manual TOPA-SV-024 Test Unit 77
March 2004 © Tait Electronics Limited

Figure 10.2 Test setup

TEST

PC

serial port
(DB9)

T2000-A19
cable

RF COMMS

TEST SET

RF in/out
(N-TYPE)

TOPA-SV-024

speaker
connector

auxiliary
connector
(DB9)

computer
connector
(RJ12)

radio connector
(DB15)

radio with
user interface

power
connector

transmit audio
connector
(BNC)

receive audio /
SINAD
connector
(BNC)

TMAA21-01
cable

microphone
connector (RJ45)

RF connector

(BNC)

AUDIO AUDIO

IN HIOUT
(BNC)(BNC)

OSCILLOSCOPE

AC input
(BNC)

TMAA21-01 cable

microphone
connector (RJ45)

TMAA20-02 cable

programming
connector (DB9)

audio
monitor
out (BNC)

TMAA20-03 cable

DC POWER SUPPLY

radio without
user interface

banana plugs

78 TOPA-SV-024 Test Unit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

10.2 Operation

This section explains the function of the TOPA-SV-024 test unit controls.
The procedure for using the test unit is described in the section of the
TM8100 Service Manual covering test equipment.

10.2.1 TOP / TM8000 switch

This 2-way toggle switch is used to switch attenuation resistors (R4, R5, R6)
in and out of the line from the radio’s positive speaker output to the positive
receive audio/SINAD output of the test unit (before the isolating transformer).

■ When set to TOP, the attenuation resistors are switched out.

■ When set to TM8000, the attenuation resistors are switched in

(attenuation 10:1).

Important Selecting the wrong switch position can result in incorrect

SINAD readings.

10.2.2 TOP Mod Audio / Off / Mic Audio switch

This 3-way toggle switch is used to switch between Mod Audio (Tait Orca
portables only), Mic Audio, and Off (no audio signal).

■ With the Tait Orca portables, this switch can be used for setting up dual

point modulation by applying modulation to different parts of the radio.

■ For normal transmit deviation tests (Tait Orca portables and TM8100),

this switch is set to Mic Audio.

10.2.3 Hook On / Hook Off switch

Important When using the test unit with Tait Orca portables, the

Hook On / Hook Off toggle switch must be set to
Hook Off. Tait Orca portables do not have a hookswitch,

and if the switch is set to Hook On, the Tait Orca portable
F1 function is activated.

This 2-way toggle switch is used to simulate the microphone hookswitch
opening (“hook off ”) and closing (“hook on”). This is done by switching a
12kΩ resistor (R3) in or out of the MIC_PTT line.

■ When set to Hook Off, the 12kΩ resistor (R3) is switched out of the

MIC_PTT line. This simulates the microphone being removed from the
microphone clip.

■ When set to Hook On, a 12kΩ resistor (R3) is switched into the

MIC_PTT line. This simulates the microphone being placed on the
microphone clip.

TM8000 Mobile Radio Accessories Manual TOPA-SV-024 Test Unit 79
March 2004 © Tait Electronics Limited

10.2.4 Rx / Tx/PTT switch

This 2-way toggle switch is used to switch between receive and transmit mode.

■ When set to Rx, the PTT line is switched to high impedance.

■ When set to Tx/PTT, the PTT line is pulled to ground.

10.2.5 Speaker / Radio / Load switch

This 3-way toggle switch is used during receive audio tests to switch the audio
to the test unit speaker (Speaker), to the radio’s internal speaker (Radio) or to
a dummy load consisting of R1 and R2 (Load).

Note This switch does not disconnect the radio’s internal speaker on

M8100 radios with a user interface. If the switch is set to Speaker
or Load, this simulates an external speaker being connected in par-
allel to the radio’s internal speaker. TM8100 radios without a user
interface do not have an internal speaker.

With all settings, a low level audio signal is available for testing through
the SINAD port.

Tait Orca portables ■ When set to Speaker, only the speaker of the test unit is active.

■ When set to Radio, only the speaker of the Tait Orca portable is active.

■ When set to Load, no speaker is active. The audio signal is terminated in

the test unit dummy load.

TM8100 radios with
user interface

■ When set to Speaker, the speakers of the test unit and the TM8100 are

both active. The speaker of the TM8100 cannot be disconnected.

■ When set to Radio, only the speaker of the TM8100 is active.

■ When set to Load, the TM8100 speaker remains active.

80 TOPA-SV-024 Test Unit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited

Ref.IPN D

Ref.IPN D

10.3 PCB Information (PCB IPN 220-01418-02A)

10.3.1 Parts List (Rev. 4)

escription

escription

BNC1 240-02100-11 Skt Coax BNC 3.5mm Pnl N/Tag
BNC2 240-02100-11 Skt Coax BNC 3.5mm Pnl N/Tag
C1 011-54100-01 Cap Cer AI 1n 10% T/C B 50v
C2 011-54100-01 Cap Cer AI 1n 10% T/C B 50v
C3 020-59100-06 Cap Elec Rdl 100m 16v 6.3x11
C4 011-54100-01 Cap Cer AI 1n 10% T/C B 50v
PL1 240-00010-55 Plg 15w Drng W-Wrap Pnl Mtg
PL2 240-04021-60 Skt 6w Modr Ph Vrt T-Ent
R1 032-31820-01 Res M/F Pwr 17x5 8e2 5% 2.5w
R2 032-31820-01 Res M/F Pwr 17x5 8e2 5% 2.5w
R3 030-55120-20 Res Flm 4x1.6 12k 5% 0.4w
R4 030-53560-20 Res Flm 4x1.6 560e 5% 0.4w
R5 030-54270-20 Res Flm 4x1.6 2k7 5% 0.4w
R6 030-52560-20 Res Flm 4x1.6 56e 5% 0.4w
R7 030-55100-20 Res Flm 4x1.6 10k 5% 0.4w

10.3.2 PCB Layout

top side

SW1 230-00010-42 Sw Tgl On Off On Dpdt Ms500hb
SW2 230-00010-57 Sw Tgl Dpdt On-On Pnl Mtg
SW3 230-00010-03 Sw Tgl Spst Mini Pnl Mtg
SW4 230-00010-16 Sw Tgr Spst 3-Pos Pnl Mtg
SW5 230-00010-03 Sw Tgl Spst Mini Pnl Mtg
TRAN 054-00010-17 Xfmr Line 600 Ohm 1:1

Not part of the PCB:
SPKR 032-31820-01 Res M/F Pwr 17x5 8e2 5% 2.5w

250-00010-19 Spkr C/W Rubber Sealing Ring

bottom side

TM8000 Mobile Radio Accessories Manual TOPA-SV-024 Test Unit 81
March 2004 © Tait Electronics Limited

10.3.3 Circuit Diagram

SPEAKER 4Ω

IPN 250-00010-19

SPKR 8.2Ω

IPN 032-31820-01

not part of PCB

not fitted

SHOULD BE DPTT

The component values in the schematic diagram are

indicative only. Refer to the parts list for actual values

used.

RADIO

not fitted

RADIO

not fitted

TOP

TM8000

TM8000

TOP

TOP

TM8000

TOP

TM8000

TOP

TM8000

TOP

TOP

TM8000

TM8000

TM8000

TOP

TOP

TM8000

82 TOPA-SV-024 Test Unit TM8000 Mobile Radio Accessories Manual

March 2004 © Tait Electronics Limited