Tait TEL0060, TEL0059 Users Manual

M800 SL2 CI
Part C T854 Transmitter
This part of the manual is divided into six sections, as listed below. There is a detailed table of contents at the start of each section.
Section Title
1 General Information
2 Circuit Operation
4 Functional Testing
5 Fault Finding
6 PCB Information
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CII M800 SL2
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M800 SL2 T854 General Information C1.1
1 T854 General Information
This section provides a brief description of the T854 transmitter, along with detailed specifications and a list of types available.
The following topics are covered in this section.
Section Title Page
1.1 Introduction 1.7
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.4.1
1.2.4.2
1.2.4.3
1.2.5
1.2.6
1.2.6.1
1.2.6.2
1.2.6.3
1.3 Product Codes 1.13
1.4 T854 Standard Product Range 1.14
Specifications
Introduction General RF Section Audio Processor
Inputs Modulation Characteristics CTCSS
Microcontroller Test Standards
European Telecommunication Standard DTI CEPT Recommendation T/R-24-01 Telecommunications Industry Association
1.8
1.8
1.8
1.9
1.10
1.10
1.11
1.11
1.11
1.12
1.12
1.12
1.12
Figure Title Page
1.1 T854 Main Circuit Block Identification 1.4
1.2 T854 Front Panel Controls 1.4
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C1.2 T854 General Information M800 SL2
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M800 SL2 T854 General Information C1.3
Figure 1.1 T854 Main Circuit Block Identification
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C1.4 T854 General Information M800 SL2
Figure 1.2 T854 Front Panel Controls
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M800 SL2 T854 General Information C1.5
1.1 Introduction
The T854 is a synthesised, microprocessor controlled FM base station transmitter designed for single or multichannel operation in the 400 to 520MHz frequency range with a standard power output of 25W. The RF section of the transmitter comprises a fre­quency synthesiser which provides 100mW of frequency modulated RF drive to a two stage, wide band output driver followed by a 25W power supply. A thermal shutdown feature is provided in the T854 in case operating temperatures exceed acceptable levels. The T854 is rated for continuous operation.
The T854 is rated for a continuous output power of 25W at +60°C. This is achieved via a high capacity heatsink, electric fan and shroud. The fan draws air across the heatsink to dissipate the heat. The heatsink replaces one of the usual T800 covers.
A wide selection of audio characteristics may be obtained from the audio processor. Optional circuit blocks are an audio compressor and a pre-emphasis stage. They can be bypassed or linked to one or both audio inputs, and then back into the remaining audio circuitry in almost any combination. All audio processor options are link selectable.
The synthesiser frequency is programmed via the serial communications port. Eight channel select lines are accessible via an optional D-range connector (D-range 2 ­T800-03-0000) at the rear of the set.
All components except those of the VCO are mounted on a single PCB. This is secured to a die-cast chassis which is divided into compartments to individually shield each sec­tion of circuitry. Access to the PCB is primarily through the top cover of the radio, as all components are mounted on the top side of the PCB. There is provision within the chas­sis to mount small option PCBs.
1
The front panel controls include line sensitivity, microphone socket and carrier switch. This switch turns on the carrier (unmodulated) as an aid to servicing.
The T854 is designed to be part of the slimline frame.
1. Although capable of operating over the 400-520MHz frequency range, the T854 and T857 have an 8MHz switching range (see Section 1.2.3 and Section 3.1).
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C1.6 T854 General Information M800 SL2
1.2 Specifications
1.2.1 Introduction
The performance figures given are minimum figures, unless otherwise indicated, for equipment tuned with the maximum switching range and operating at standard room temperature (+22°C to +28°C) and standard test voltage (13.8V DC).
Where applicable, the test methods used to obtain the following performance figures are those described in the EIA and ETS specifications. However, there are several parameters for which performance according to the CEPT specification is given. Refer to Section 1.2.6 for details of test standards.
Details of test methods and the conditions which apply for Type Approval testing in all countries can be obtained from Tait Electronics Ltd.
The terms "wide bandwidth", "mid bandwidth" and "narrow bandwidth" used in this and following sections are defined in the following table.
Channel Spacing
Wide Bandwidth 25kHz ±5.0kHz 15.0kHz
Mid Bandwidth 20kHz ±4.0kHz 12.0kHz
Narrow Bandwidth 12.5kHz ±2.5kHz 7.5kHz
Modulation
100% Deviation
Receiver
IF Bandwidth
1.2.2 General
Number Of Channels .. 128 (standard)
Supply Voltage:
Operating Voltage .. 10.8 to 16V DC Standard Test Voltage .. 13.8V DC Polarity .. negative earth only Polarity Protection .. crowbar diode Line Keying Supply (if required) .. -50V DC
Supply Current:
1
Transmit - T854 .. 5.5A (typical) Standby - T854 .. 165mA (typical)
Operating Temperature Range .. -20°C to +60°C
1. Additional channels may be factory programmed. Contact your nearest Tait Dealer or Customer Service Organisation.
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M800 SL2 T854 General Information C1.7
Overall Dimensions:
Height .. 132mm Width .. 480mm Depth .. 335mm
Weight with Tone Remote .. 16kg Weight without Tone Remote .. 13kg
Time-Out Timer (optional) .. 0 to 5 minutes
1
adjustable in 10 sec-
ond steps
Tail Timer .. 0 to 5 seconds adjustable in 100ms
2
steps
Transmit Key Time .. <30ms
Transmit Lockout Timer .. 0 to 1 minute adjustable in 10 second
steps
1.2.3 RF Section
Frequency Range .. 400-520MHz (refer to Section 1.4 and
Section 1.5)
Modulation Type .. FM
Frequency Increment .. 5 or 6.25kHz
Switching Range .. 8MHz (i.e. ±4MHz from the centre
frequency)
Load Impedance .. 50 ohms
Frequency Stability .. ±1ppm, -20°C to +60°C (see also Section 1.4 and Section 1.5)
Adjacent Channel Power (full deviation):
Wide Bandwidth (WB) .. -75dBc (±25kHz/15kHz B/W)
Mid Bandwidth (MB) .. -70dBc (±20kHz/12kHz B/W)
Narrow Bandwidth (NB) .. -65dBc (±12.5kHz/7.5kHz B/W)
Transmitter Switching .. complies with ETS 300 113
1. Adjustable from 0 to 10 minutes in PGM800Win version 2.12 and later.
2. Adjustable in 20ms steps in PGM800Win version 2.12 and later.
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C1.8 T854 General Information M800 SL2
Transmitter Side Band Noise: (no modulation, 15kHz bandwidth)
At ±25kHz .. -95dBc At ±1MHz .. -105dBc
Intermodulation .. -40dBc with interfering signal of
-30dBc
.. -70dBc with 25dB isolation
& interfering signal of -30dBc (PA with output isolator)
T854 Mismatch Capability:
Ruggedness .. refer to your nearest Tait Dealer or
Customer Service Organisation
Stability .. 3:1 VSWR (all phase angles)
Radiated Spurious Emissions:
Transmit .. -36dBm to 1GHz
-30dBm 1GHz to 4GHz
Standby .. -57dBm to 1GHz
-47dBm 1GHz to 4GHz
Conducted Spurious Emissions: (T854 Only)
Transmit .. -36dBm to 1GHz
-30dBm 1GHz to 4GHz
Standby .. -57dBm to 1GHz
-47dBm 1GHz to 4GHz
Power Output:
T854 - Rated Power .. 25W (see Duty Cycle)
- Range Of Adjustment .. 5-25W
Duty Cycle.. 100% @ 25W at +60°C
1.2.4 Audio Processor
1.2.4.1 Inputs
Inputs Available .. line, microphone and CTCSS
Line Input:
Impedance .. 600 ohms (balanced) Sensitivity (60% modulation @ 1kHz)-
With Compressor .. -50dBm Without Compressor .. -30dBm
Microphone Input:
Impedance .. 600 ohms
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M800 SL2 T854 General Information C1.9
Sensitivity (60% modulation @ 1kHz)-
With Compressor .. -70dBm Without Compressor .. -50dBm
1.2.4.2 Modulation Characteristics
Frequency Response .. flat or pre-emphasised (optional) (below limiting)
Line And Microphone Inputs:
Pre-emphasised Response-
Bandwidth .. 300Hz to 3kHz (WB & MB)
.. 300Hz to 2.55kHz (NB)
Below Limiting .. within +1, -3dB of a 6dB/octave
pre-emphasis characteristic
Flat Response .. within +1, -2dB of output at 1kHz
Above Limiting Response .. within +1, -2dB of a flat response
(ref. 1kHz)
Distortion .. 2% max.
Hum And Noise:
Wide Bandwidth .. -55dB (300Hz to 3kHz [EIA]) typical Mid Bandwidth .. -54dB (CEPT) Narrow Bandwidth .. -50dB (CEPT)
Compressor (optional):
Attack Time .. 10ms Decay Time .. 800ms Range .. 50dB
1.2.4.3 CTCSS
Standard Tones .. all 37 EIA group A, B and C tones
plus 13 commonly used tones
Frequency Error .. 0.08% max. (from EIA tones)
Generated Tone Distortion .. 1.2% max.
Generated Tone Flatness .. flat across 67 to 250.3Hz to within 1dB
Modulation Level .. adjustable
Modulated Distortion .. <5%
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C1.10 T854 General Information M800 SL2
1.2.5 Microcontroller
Auxiliary Ports:
Open Drain Type .. capable of sinking 2.25mA via 2k2
max. .. 5V
V
ds
1.2.6 Test Standards
Where applicable, this equipment is tested in accordance with the following standards.
1.2.6.1 European Telecommunication Standard
ETS 300 086 January 1991
Radio equipment and systems; land mobile service; technical characteristics and test conditions for radio equipment with an internal or external RF connector intended pri­marily for analogue speech.
ETS 300 113 March 1996
Radio equipment and systems; land mobile service; technical characteristics and test conditions for radio equipment intended for the transmission of data (and speech) and having an antenna connector.
ETS 300 219 October 1993
Radio equipment and systems; land mobile service; technical characteristics and test conditions for radio equipment transmitting signals to initiate a specific response in the receiver.
ETS 300 279 February 1996
Radio equipment and systems; electromagnetic compatibility (EMC) standard for pri­vate land mobile radio (PMR) and ancillary equipment (speech and/or non-speech).
1.2.6.2 DTI CEPT Recommendation T/R-24-01
Annex I: 1988
Technical characteristics and test conditions for radio equipment in the land mobile service intended primarily for analogue speech.
Annex II: 1988
Technical characteristics of radio equipment in the land mobile service with regard to quality and stability of transmission.
1.2.6.3 Telecommunications Industry Association
ANSI/TIA/EIA-603-1992
Land mobile FM or PM communications equipment measurement and performance standards.
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M800 SL2 T854 General Information C1.11
1.3 Product Codes
The three groups of digits in the T850 Series II product code provide information about the model, type and options fitted, according to the conventions described below. Con­sult your nearest Tait Dealer or Customer Service Organisation for more information regarding the availability of specific models, types and options.
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C1.12 T854 General Information M800 SL2
1.4 T854 Standard Product Range
The following table lists the range of standard T854 types (i.e. no options fitted) availa­ble at the time this manual was published. Consult your nearest Tait Dealer or Cus­tomer Service Organisation for more information.
Frequency Range (MHz) 400-440
Deviation (kHz) 2.5 2.5 4 5
TCXO ±1ppm -20°C to +60°C
Transmitter Type: T854- 16-0000
Frequency Range (MHz) 440-480
Deviation (kHz) 2.5 2.5 4 5
TCXO ±1ppm -20°C to +60°C
Transmitter Type: T854- 26-0000
Frequency Range (MHz) 480-520
Deviation 2.5 2.5 5
TXCO ±1ppm -20° to +60°C
Transmitter Type: T854- 36-0000
a. United States market only.
••••
a
15-0000 13-0000 10-0000
••••
a
25-0000 23-0000 20-0000
•••
a
35-0000 30-0000
Caution: T854-1X-XXXX Product Types
The 406 to 406.1MHz frequency range is reserved worldwide for use by Distress Beacons. Do
not program transmitters to operate in this fre-
quency range.
You can identify the transmitter type by checking the product code printed on a label on the rear of the chassis (Figure 1.1 in Part A shows typical labels). You can further verify the transmitter type by checking the placement of an SMD resistor in the table that is screen printed onto the PCB (refer to Section 6.1 for more details).
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M800 SL2 T854 General Information C1.13
T800 SL BSM Conventional Ordering Number System
System
Type
L A 1 W B 0 0
L = T800 SL BSM (T800-56-X0XX)
A =
66 - 88
B =
136 - 156
C =
148 - 174
D =
400 - 440
E =
440 - 480
F =
480 - 560
P =
800 - 870
Q =
860 - 910
*
R =
890 - 960
= Not Available for US Market
*
1
Frequency
MHz MHz MHz MHz MHz MHz MHz MHz MHz
Band
2
(T82x-xx-02xx) (T83x-1x-02xx) (T83x-2x-02xx) (T85x-1x-02xx) (T85x-2x-02xx) (T85x-3x-02xx) (T88x-1x-02xx) (T88x-2x-02xx) (T88x-3x-02xx)
RF Output
Power
1
2
Channel Spacing
3
4
0 = 4 =
7
6 = 7 = 8 = 9 =
0 = 1 = 2 =
If Duplexer item code is set to (1), then Base/Repeater/
6
Slimline Requirement sheet must be completed. This is required so correct Duplexer Frequency and Spacing can be calculated.
Power
Supply
No Ancillary Option Multi-Channel Option (10 CH) Cabinet Desktop 3U (Blk) Cabinet Desktop 4U (Blk) Cabinet Transportable 6U (Blk) Tone Remote Module
No Duplexer Fitted 50 Watt Duplexer Kit (T991-09-0001)+(T993-XX) Coaxial Relay Kit (T800-09-0002)
Coaxial Relay /
Duplexer
5
3/13/02
Ancillary
Options
67
(T992-03-0002) (T992-04-0002) (T992-06-0002) (T803-00-0000)
1 =
25 Watts
4 =
5 Watts
*5 =
25 Watts (Cont)
* Only Available in Frequency
Bands
400-560Mhz
3
T991-09-0001 is a 1U 19" Tray for Duplexer fitting.
B =
5
4
BSM Kit with Power Supply
D =
BSM Kit with External DC
N =
12.5 kHz
M =
20 kHz
W =
25 kHz
(T800-56-X0X2) (T800-56-X0X4)
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C1.14 T854 General Information M800 SL2
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M800 SL2 T854 General Information C1.15
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C1.16 T854 General Information M800 SL2
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M800 SL2 T854 Circuit Operation C2.1
2 T854 Circuit Operation
This section provides a basic description of the circuit operation of the T854 transmitter.
Note: Unless otherwise specified, the term "PGM800Win" used in this and follow-
ing sections refers to version 3.00 and later of the software.
Refer to Section 6 where the parts lists, grid reference index and diagrams will provide detailed information on identifying and locating components and test points on the main PCB. The parts list and diagrams for the VCO PCB are in Part E.
The following topics are covered in this section.
Section Title Page
2.1 Introduction 2.3
2.2 Microcontroller 2.4
2.3
2.3.1
2.4
2.4.1
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.6 Power Supply & Regulator Circuits 2.10
2.7 Transmit Timers 2.11
2.8 T854 Drive Amplifier & PA 2.12
Synthesised Local Oscillator
Two Point Modulation
VCO
VCO Supply
Audio Processor
General Audio Inputs Keying Inputs Compressor (Automatic Level Control (ALC)) Outputs To Modulators
2.5
2.6
2.7
2.7
2.8
2.8
2.8
2.9
2.9
2.9
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C2.2 T854 Circuit Operation M800 SL2
Figure Title Page
2.1
2.3
2.4
2.5
2.6
2.7
2.8
T854 High Level Block Diagram T854 Microcontroller Block Diagram T854 Synthesiser Block Diagram T854 Two Point Modulation T854 Audio Processor Block Diagram T854 Power Supply & Regulators Block Diagram T854 Transmit Timers
2.3
2.4
2.5
2.6
2.8
2.10
2.11
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M800 SL2 T854 Circuit Operation C2.3
2.1 Introduction
The individual circuit blocks which make up the T854 are:
synthesiser
VCO
audio processor
drive amplifier
voltage regulators.
Each of these circuit blocks is set in its own shielded compartment, formed as an inte­gral part of the main chassis.
The configuration of the circuit blocks may be seen on a functional level in Figure 2.1 . Refer to the circuit diagrams in Section 6.2 for more detail.
Exciter
Reference
Oscillator
12.8MHz
Microphone
Line
Transformer
Synthesiser
Audio
Processor
+22dBm
Lock Detect
&
Gate
PIN
Switch
Time
Delay
Time
Delay
Power
Control
Drive Amp.
Ramp
Gen.
Output
(+30dBm to
+33dBm)
PA
Time
Delay
Directional
Coupler
Low Pass
Filter
Transmitter Output (25W)
VCO
Tx Reg
Figure 2.1 T854 High Level Block Diagram
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C2.4 T854 Circuit Operation M800 SL2
2.2 Microcontroller
(Refer to the microcontroller circuit diagram (sheet 8) in Section 6.2 or 6.3.)
Watchdog
Reset
Microcontroller Cavity
Channel
Auxiliary
Output
EEPROM
Select
Port
Dual Digital
Potentiometer
Port
Synthesiser
12.8MHz Clock
External
Serial
Port
CTCSS Tone
5V Digital Regulator
5V Reset
Microcontroller
Converter
CTCSS
Encoder
Figure 2.2 T854 Microcontroller Block Diagram
Overall system control of the T854 is accomplished by the use of a member of the 80C51 family of microcontrollers (IC810). It runs from internal ROM and RAM, thus leaving all four ports free for input/output functions.
Non-volatile data storage is achieved by serial communication with a 16kBit EEPROM (IC820). This serial bus is also used by the microcontroller to program the synthesiser (IC740) and deviation control EPOTS (IC220).
The main tasks of the microcontroller are as follows:
program the synthesiser and EPOT;
interface with the PGM800Win programming software at 9600 baud via the
serial communication lines on D-range 1 (PL100) & D-range 2;
monitor channel change inputs from D-range 2;
generate timing waveforms for CTCSS encoding;
coordinate and implement timing control of the exciter/transmitter.
control the front panel "Supply" LED (refer to Section 5.3).
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M800 SL2 T854 Circuit Operation C2.5
m
2.3 Synthesised Local Oscillator
(Refer to the synthesiser circuit diagram (sheet 7) in Section 6.2 or 6.3 and the VCO cir­cuit diagram in Part E.)
12.8MHz
Reference
Oscillator
Ref
Mod
Serial
Bus
Clk Data En
Fixed
Divider
/64
Phase
Modulator
FREQUENCY SYNTHESISER IC
Reference
f
ref
Controller
Divider
/R
Phase
Detector
Programmable
Divider
/N
Charge
Pump
Loop Filter
Prescaler
64/65
Modulation
f
in
VCO
Σ
VCO Buffer
Divider Buffer
VCO PCB
Output
Buffer
Figure 2.3 T854 Synthesiser Block Diagram
The synthesiser (IC740) employs a phase-locked loop (PLL) to lock a voltage controlled oscillator (VCO) to a given reference frequency. The synthesiser receives the divider information from the control microprocessor via a 3 wire serial bus (clock, data, enable). When the data has been latched in, the synthesiser processes the incoming signals from the VCO buffer (f
) and the phase modulator (f
in
ref
).
A reference oscillator at 12.8MHz (=IC700) is buffered (IC710 pins 3 & 4) and divided down to 200kHz (IC730). This 200kHz square wave is then summed with the modulat­ing audio and passed to an integrator (IC720 pins 9 & 8, Q710, Q720). This produces a ramping waveform which is centred around a DC level determined by the incoming audio. IC720 pins 5 & 6 perform as a comparator, ultimately producing a phase-modu­lated 200kHz square wave. This is followed by another phase shifting stage (IC720 pins 3 & 4, Q730, Q740), before being divided down to 6.25kHz or 5kHz within the synthe­siser IC (IC740).
+22dB
L.O.
A buffered output of the VCO (Q795) is divided with a prescaler and programmable divider which is incorporated into the synthesiser chip (IC740). This signal is compared with the phase modulated reference signal at the phase detector (also part of the synthe­siser chip). The phase detector outputs drive a balanced charge pump circuit (Q760, Q770, Q775, Q780, Q785) and active loop filter (IC750 pins 5, 6 & 7, Q790) which pro­duces a DC voltage between 0V and 20V to tune the VCO. This VCO control line is fur­ther filtered to attenuate noise and other spurious signals. Note that the VCO frequency increases with increasing control voltage.
If the synthesiser loop loses lock, a pulsed signal appears at LD (pin 2) of IC740. This signal is filtered and buffered by IC750 pins 1, 2 & 3, producing the Lock-Detect signal used to shut off the power supply to the drive amplifier. IC750 pin 1 is at 20V when the synthesiser is out of lock.
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C2.6 T854 Circuit Operation M800 SL2
2.3.1 Two Point Modulation
Frequency modulation occurs by modulating both the VCO input and the synthesiser reference input. This process is called two point modulation and ensures a flat modula­tion response from 67Hz to 3kHz (2.55kHz for narrow bandwidth).
The PLL has a fast response time, allowing a Tx key-up time of <30ms. Because of this fast response time the PLL sees lower modulation frequencies superimposed on the VCO as an error and corrects for it, resulting in no modulation on the carrier. At modu­lation frequencies greater than 300Hz the loop cannot correct fast enough and modula­tion is seen on the carrier. The response of the loop to VCO modulation is shown by f in Figure 2.4 below.
To achieve low frequency modulation, the reference oscillator is also modulated so that the phase detector of IC740 detects no frequency error under modulation. Thus, the synthesiser loop will not attempt to correct for modulation and the audio frequency response of the transmitter remains unaffected. The response of the loop to reference frequency modulation is shown by f
The reference modulation is controlled by a 256-step 10k electronic potentiometer (EPOT) which is adjustable via PGM800Win. The EPOT is made up of 256 resistive sec­tions (representing approximately 39 each) which can be individually addressed by the microcontroller. Each section can be switched in or out of circuit to achieve the required total resistance, thus giving control of the reference modulation.
in Figure 2.4.
1
2
Deviation
ff
12
TCXO VCO
Frequency
Figure 2.4 T854 Two Point Modulation
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