No part of this publication may be reproduced or used in any form, or by any electrical or
mechanical means, without permission in writing from Symbol. This includes electronic or
mechanical means, such as photocopying, recording, or information storage and retrieval
systems. The material in this manual is subject to change without notice.
The software is provided strictly on an “as is” basis. All software, including firmware,
furnished to the user is on a licensed basis. Symbol grants to the user a non-transferable
and non-exclusive license to use each software or firmware program delivered hereunder
(licensed program). Except as noted below, such license may not be assigned,
sublicensed, or otherwise transferred by the user without prior written consent of Symbol.
No right to copy a licensed program in whole or in part is granted, except as permitted under
copyright law. The user shall not modify, merge, or incorporate any form or portion of a
licensed program with other program material, create a derivative work from a licensed
program, or use a licensed program in a network without written permission from Symbol.
The user agrees to maintain Symbol’s copyright notice on the licensed programs delivered
hereunder, and to include the same on any authorized copies it makes, in whole or in part.
The user agrees not to decompile, disassemble, decode, or reverse engineer any licensed
program delivered to the user or any portion thereof.
Symbol reserves the right to make changes to any software or product to improve reliability,
function, or design.
Symbol does not assume any product liability arising out of, or in connection with, the
application or use of any product, circuit, or application described herein.
No license is granted, either expressly or by implication, estoppel, or otherwise under any
Symbol Technologies, Inc., intellectual property rights. An implied license only exists for
equipment, circuits, and subsystems contained in Symbol products.
Symbol, Spectrum One, and Spectrum24 are registered trademarks of Symbol
Technologies, Inc. Other product names mentioned in this manual may be trademarks or
registered trademarks of their respective companies and are hereby acknowledged.
Symbol Technologies, Inc.
One Symbol Plaza
Holtsville, New York 11742-1300
The MiniScan MS-120X and MS-220X Integration Guide provides general instructions for
mounting, setting up, and programming the MiniScan MS-120X and MS-220X.
Note: It is recommended that an opto-mechanical engineer perform an
opto-mechanical analysis prior to integration.
Chapter Descriptions
Topics covered in this guide are as follows:
•Chapter 1, Introduction, provides an overview of the MS-120X and MS-220X
scanners, and explains the theory of operation.
•Chapter 2, Installation, describes the mechanical, electrical, optical and other
environments related to installing the MS-120X and MS-220X scanners.
•Chapter 3, MS-1207WA Specifications, provides the technical and scanning
specifications for the MS-1207WA scanner.
•Chapter 4, MS-120XFZY Specifications, provides the technical and scanning
specifications for the MS-120XFZY scanner.
•Chapter 5, MS-220X Specifications, provides the technical and scanning
specifications for the MS-220X scanner.
•Chapter 6, MS-2204VHD Specifications, provides the technical and scanning
specifications for the MS-220XVHD scanner.
•Chapter 7, Scanning, provides information on scanning and trigger modes.
•Chapter 8, Maintenance and Troubleshooting, provides information on
maintaining and troubleshooting the MS-120X and MS-220X scanners.
xiii
MS-120X and MS-220X Integration Guide
•Chapter 9, Parameter Menus describes the programmable parameters, provides
bar codes for programming, and hexadecimal equivalents for host download
programming.
•Chapter 10, RS-232 Interface (MS-1207/MS-2207 Only) describes how to set up
the scanner for RS-232 operation.
•Chapter 11, USB Interface (MS-1207/MS-2207 Only) describes how to set up the
scanner for USB operation.
•Chapter 12, 123Scan (MS-1207/MS-2207 Only) provides information on the
123Scan program, a PC-based scanner configuration tool.
•Chapter 13, Advanced Data Formatting (MS-1207/MS-2207 Only) (ADF)
describes how to customize scanned data before transmitting to the host.
•Chapter 14, Simple Serial Interface (SSI) (MS-1204/MS-2204 Only) describes
scanner-specific updates to the Simple Serial Interface (SSI) Programmer’s Guide.
•Chapter 15, Mounting Template, provides a mounting template for the MS-120X
and MS-220X scanners.
•Appendix A, ASCII Character Sets, provides prefix and suffix values that can be
assigned for ASCII character data transmission.
Notational Conventions
The following conventions are used in this document:
•Bullets indicate:
•action items
•lists of alternatives
•lists of required steps that are not necessarily sequential
•Sequential lists (e.g., those that describe step-by-step procedures) appear as
numbered lists.
Related Documents
The following documents provide more information for the MiniScan MS-120X and
MS-220X scanners.
•MiniScan Family of Scanners Quick Reference Guide, p/n 72-58809-xx
•Simple Serial Interface (SSI) Programmer’s Guide, p/n 72-40451-xx
•Simple Serial Interface (SSI) Developer’s Guide, p/n 72-50705-xx
xiv
About This Guide
Service Information
If you have a problem with your equipment, contact the Symbol Support Center. Before
calling, have the model number, serial number, and several of your bar code symbols at
hand.
Call the Support Center from a phone near the scanning equipment so that the service
person can try to talk you through your problem. If the equipment is found to be working
properly and the problem is symbol readability, the Support Center will request samples of
your bar codes for analysis at our plant.
If your problem cannot be solved over the phone, you may need to return your equipment
for servicing. If that is necessary, you will be given specific directions.
Note: Symbol Technologies is not responsible for any damages incurred
during shipment if the approved shipping container is not used.
Shipping the units improperly can possibly void the warranty. If the
original shipping container was not kept, contact Symbol to have
another sent to you.
Symbol Support Center
For service information, warranty information or technical assistance contact or call the
Symbol Support Center in:
United States
Symbol Technologies, Inc.
One Symbol Plaza
Holtsville, New York 11742-1300
1-800-653-5350
United Kingdom
Symbol Technologies
Symbol Place
Winnersh Triangle, Berkshire RG41 5TP
United Kingdom
0800 328 2424 (Inside UK)
+44 118 945 7529 (Outside UK)
Canada
Symbol Technologies Canada, Inc.
2540 Matheson Boulevard East
Mississauga, Ontario, Canada L4W 4Z2
905-629-7226
Asia/Pacific
Symbol Technologies Asia, Inc (Singapore
Branch)
230 Victoria Street #05-07/09
Bugis Junction Office Tower
Singapore 188024
Tel : +65-6796-9600
Fax : +65-6337-6488
xv
MS-120X and MS-220X Integration Guide
Australia
Symbol Technologies Pty. Ltd.
432 St. Kilda Road
Melbourne, Victoria 3004
1-800-672-906 (Inside Australia)
+61-3-9866-6044 (Outside Australia)
Denmark/Danmark
Symbol Technologies AS
Dr. Neergaardsvej 3
2970 Hørsholm
7020-1718 (Inside Denmark)
+45-7020-1718 (Outside Denmark)
Finland/Suomi
Oy Symbol Technologies
Kaupintie 8 A 6
FIN-00440 Helsinki, Finland
9 5407 580 (Inside Finland)
+358 9 5407 580 (Outside Finland)
Symbol Technologies Austria GmbH
Prinz-Eugen Strasse 70 / 2.Haus
1040 Vienna, Austria
01-5055794-0 (Inside Austria)
+43-1-5055794-0 (Outside Austria)
Europe/Mid-East Distributor Operations
Contact your local distributor or call
+44 118 945 7360
France
Symbol Technologies France
Centre d'Affaire d'Antony
3 Rue de la Renaissance
92184 Antony Cedex, France
01-40-96-52-21 (Inside France)
+33-1-40-96-52-50 (Outside France)
Italy/Italia
Symbol Technologies Italia S.R.L.
Via Cristoforo Columbo, 49
20090 Trezzano S/N Navigilo
Milano, Italy
2-484441 (Inside Italy)
+39-02-484441 (Outside Italy)
Latin America Sales Support
2730 University Dr.
Coral Springs, FL 33065 USA
1-800-347-0178 (Inside United States)
+1-954-255-2610 (Outside United States)
954-340-9454 (Fax)
xvi
Mexico/México
Symbol Technologies Mexico Ltd.
Torre Picasso
Boulevard Manuel Avila Camacho No 88
Lomas de Chapultepec CP 11000
Mexico City, DF, Mexico
5-520-1835 (Inside Mexico)
+52-5-520-1835 (Outside Mexico)
About This Guide
Netherlands/Nederland
Symbol Technologies
Kerkplein 2, 7051 CX
Postbus 24 7050 AA
Varsseveld, Netherlands
315-271700 (Inside Netherlands)
+31-315-271700 (Outside Netherlands)
South Africa
Symbol Technologies Africa Inc.
Block B2
Rutherford Estate
1 Scott Street
Waverly 2090 Johannesburg
Republic of South Africa
11-809 5311 (Inside South Africa)
+27-11-809 5311 (Outside South Africa)
Norway/Norge
Symbol’s registered and mailing address:
Symbol Technologies Norway
Hoybratenveien 35 C
N-1055 OSLO, Norway
Symbol’s repair depot and shipping address:
Symbol Technologies Norway
Enebakkveien 123
N-0680 OSLO, Norway
+47 2232 4375
Spain/España
Symbol Technologies S.L.
Avenida de Bruselas, 22
Edificio Sauce
Alcobendas, Madrid 28108
Spain
Telephone: +34.91.324.4000
Service Telephone: +34.91.324.4000
Fax: +34.91.324.4010
xvii
MS-120X and MS-220X Integration Guide
Sweden/Sverige
“Letter” address:
Symbol Technologies AB
Box 1354
S-171 26 SOLNA
Sweden
Visit/shipping address:
Symbol Technologies AB
Solna Strandväg 78
S-171 54 SOLNA
Sweden
If you purchased your Symbol product from a Symbol Business Partner, contact that
Business Partner for service.
For the latest version of this guide go to:http://www.symbol.com/manuals.
xviii
Chapter 1
Introduction
!
Caution
Use of controls, adjustments or procedures other than those specified here
can result in hazardous laser light exposure.
Overview
The MiniScan family of industrial fixed-mount scanners are specifically designed for standalone applications, and OEM applications such as kiosks.
1-1
MS-120X and MS-220X Integration Guide
Figure 1-1. MiniScan Family of Scanners
MS-120X and MS-220X scanners provide easy and flexible integration of bar code
scanning into a host device, and include the following models:
•The MS-1207WA has a 60
o
scan angle that accommodates wide 1D bar codes
within close range, including RSS codes. This scanner is ideal for high-volume,
near-contact scanning in applications such as kiosks, ATMs, assembly lines,
warehouse and shipping.
•The MS-120XFZY offers premium scanning performance on all types of 1D codes
including poorly printed and low contrast symbols and RSS codes, appropriate for
applications where the print quality is inconsistent or poor, such as a warehouse
environment. The MS-120XFZY can be used in OEM devices and applications
such as warehouse and shipping, diagnostic equipment, vending machines,
gaming, library and document tracking systems.
•The MS-220X is an advanced, high-performance, 1D/2D fixed mount industrial
scanner specifically designed for manufacturing, warehousing, security, ID
verification, and OEM applications. This scanner offers a high-speed "smart" raster
pattern optimized for 1D/2D applications, and its high scan rate ensures fast and
reliable data on all 1D symbols including poorly printed bar codes, and 2D codes
such as PDF417, Micro-PDF, RSS and composite codes.
1-2
MiniScan MS-120X and MS-220X Features
•Stand-alone or OEM applications
•Quick and easy integration for OEM devices
•Excellent scanning performance on all types of bar codes
•Rugged IP54 sealed housing with integrated beeper
•RS-232 or multi-interface (USB, Synapse, TTL RS-232)
•Easy programming and configuration
•Flexible mounting options.
Typical Applications
MiniScan is the perfect solution for the following applications:
Fixed Mount Standalone Applications
•Manufacturing / warehouse
•Conveyer belts
•Security / ID verification
•POS.
Introduction
OEM Applications
•Kiosks / ATMs
•Music listening stations
•Security / ID verification
•Lottery terminals / gaming.
1-3
MS-120X and MS-220X Integration Guide
Block Diagram
The MiniScan block diagram illustrates the functional relationship of the MiniScan
components. A detailed description of each component in the block diagram is also
provided.
Interface Board
Beeper
External Beeper
DB9
flexflex
Interface Circuit
MS-XX04 = RS232
MS-XX07 = TTL-RS232,
Synapse, USB
Red/
Green
LED
External Trigger
Interface
Scan
Engine
Figure 1-2. MiniScan Block Diagram
Miniscan Block Diagram Descriptions
Decoded Scan Engine - The scan engine emits a beam of laser light that reflects off the
bar code to be decoded. Black bars absorb light, white spaces reflect light. The scan engine
collects the reflected light and processes the signal through several analog filters. The
filtered signal is digitized into a Digitized Barcode Pattern (DBP). Timing information is
analyzed by the decoder micro-controller to decode and transmit the data contained in the
bar code. Data transmission is carried out using Symbol's proprietary SSI Interface.
1-4
Introduction
Interface Board - The interface board adapts the scan engine's interface into usable
signals and data for the intended host. It also contains a beeper and red/green LED for
audio/visual feedback, and provides for an external trigger and external beeper.
RS-232 levels for connection to any RS-232 compliant host.
•The MS-1207/2207 interface board converts the scan engine's data to Synapse,
USB, or TTL level RS-232. A separate host adapter cable (p/n 25-62186-xx) is
available to convert the TTL level RS-232 output to standard RS-232 levels. All
interface types are auto-detected based on the host cable attached.
DB9 - The DB9 connector provides a sealed outlet for the various interface signals used
between a MiniScan scanner and the host. It also maintains pin compatibility with the
previous generation LS 1220 MiniScan host cables.
1-5
MS-120X and MS-220X Integration Guide
Scanning Patterns
The MiniScan generates different scanning patterns based on the software command
received at the interface. The patterns are Smart Raster and Single Scan Line (standard
and high density). The raster pattern can be used to read 1D bar codes and PDF symbols.
Smart Raster Scan Pattern (MS-220X only)
The MS-220X can create a single line which opens vertically to read PDF417 symbols
using the Smart Raster feature. This feature autodetects the type of bar code being
scanned and adjusts its pattern accordingly, providing optimal performance on 1D,
PDF417, RSS, and Composite codes.
Stage 1: “Slab” Raster Pattern
Stage 2: Open Raster Pattern
1-6
Figure 1-3. Raster Scan Pattern
Introduction
Single Scan Line
Standard Single Scan Line (MS-120X versions)
The MS-120X scanner emits a single scan line to quickly decode quality 1D bar codes.
Figure 1-4. Single Scan Line Scan Pattern
High Density Single Scan Line (MS-220X versions)
The High Density single scan line appears as a "mini" raster and scans multiple areas of
1D codes to swiftly and accurately capture data on poorly printed and damaged bar codes.
Figure 1-5. High Density Single Scan Line Scan Pattern
1-7
MS-120X and MS-220X Integration Guide
Beeper and LED Definitions
Table 1-1 provides standard beeper definitions, and Table 1-2 provides LED definitions.
Table 1-1. Standard Beeper Definitions
Beeper SequenceIndication
Standard Use
1 Beep - short high tone A bar code symbol was decoded (if decode beeper is enabled).
1 Beep - long high toneThermal shutdown.
3 Beeps - short high tone
(MS-220X only)
Parameter Menu Scanning
2 Beeps - short high tone Correct entry scanned or correct menu sequence performed.
1 Beep - hi/lo/hi/lo tone Successful program exit with change in the parameter setting.
2 Beeps - lo/hi tone Input error, incorrect bar code, or Cancel scanned, wrong entry,
Communication
Power-on or reset. Occurs immediately after the scanner is turned
on, indicating that the system software is working properly. If three
beeps occur during normal operation, it is due to a reset and any
work in progress is lost. If this occurs often, contact the Symbol
Support Center.
incorrect bar code programming sequence; remain in program
mode.
4 Beeps - short high tone Communication error.
4 Beeps - hi/hi/hi/loReceive error.
3 Beeps - lo/hi/loADF transmit error.
Table 1-2. LED Definitions
LEDIndication
RedScanner is on.
GreenA bar code was successfully decoded.
1-8
Chapter 2
Installation
Overview
This chapter provides information on unpacking, mounting, and installing the MiniScan, and
includes physical and electrical considerations.
Unpacking
Remove the MiniScan from its packing and inspect for damage. If the scanner is damaged,
call the Symbol Support Center at the telephone number listed on page xv.
KEEP THE PACKING. It is the approved shipping container and should be used if the
equipment needs to be returned for servicing.
2-1
MS-120X and MS-220X Integration Guide
Mounting
There are three mounting holes (threaded inserts) on the bottom of the chassis.
Figure 2-1 provides mounting dimensions for the MiniScan scanner housing. For a
mounting template, see Mounting Template on page 15-1.
Note: Use only non-magnetic M3x.5 screws with a maximum length of
3.6M to mount the MiniScan scanner chassis.
Threaded Inserts
2-2
Note:
Dimensions are in
inches [mm].
Figure 2-1. MS-120X/MS-220X Mounting Dimensions
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