Sym MaxSym 600i ABS User Manual
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1. Contents ........................................................................................................................ 1
2. Control Location ............................................................................................................ 3
3. Before Riding ................................................................................................................ 4
4. Safe Riding .................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use Genuine Spare Parts ............................................................................................. 5
7. Use of Each Component ............................................................................................... 6
Gauges ........................................................................................................................... 6
Operation of Ignition Switch ............................................................................................... 9
Use of Buttons ............................................................................................................... 10
Engine control switch ...................................................................................................... 13
Storage Box ...................................................................................................................... 13
Pillion Step ........................................................................................................................ 13
Fuel Tank Cap ............................................................................................................... 14
Brake ............................................................................................................................ 15
Parking brake ................................................................................................................ 15
8. Important Points and Cautions for Starting Engine ..................................................... 16
9. The Best Way to Drive off ........................................................................................... 17
The Control of Throttle Valve Handle ................................................................................. 17
Parking Method .............................................................................................................. 17
10. Inspection and Maintenance before Riding ................................................................. 18
Routine Inspection .......................................................................................................... 18
Engine Oil Inspection and Change .................................................................................... 18
Fuel Inspection .............................................................................................................. 20
Transmission Oil Inspection and Change ........................................................................... 20
Inspection and Adjustment of Brake Free Play ................................................................ ... 21
Brake lever adjustment knob ............................................................................................ 21
Disc Brake Inspection ...................................................................................................... 22
Throttle Valve Handle Clearance Adjustment ..................................................................... 22
Inspection and Maintenance of Battery .............................................................................. 23
Tire Inspection ................................ ................................ ............................................... 24
Steering Handle Front Shock Absorbers Inspection ............................................................. 24
Rear Cushion Hardness Setting ....................................................................................... 25
Checking and Changing Fuses ......................................................................................... 25
Checking the Turn Signal Lights and Horn ......................................................................... 25
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1. Contents
Checking the Front and Rear Lights .................................................................................. 26
Checking the Brake Light ................................................................................................. 26
Checking for Fuel Leakage .............................................................................................. 26
Checking the Lubrication of Body’s Various Mechanisms ..................................................... 26
Checking the Spark Plug ................................................................................................. 26
Cooling system inspection ............................................................................................... 27
Replenishment of coolant ................................................................................................ 27
A reference table for anti-freeze concentration percentages under different temperatures ........ 28
Crankcase Blow-By Ventilation ......................................................................................... 28
Checking the Air Cleaner ................................................................................................. 29
11. When there is an Abnormal Condition or a Trouble .................................................... 30
Diagnosis when Engine does not Start .............................................................................. 30
12. Suggestions on Engine Fuel ....................................................................................... 31
13. Transmission Oil ......................................................................................................... 31
14. Cautions for Riding Scooter ........................................................................................ 31
15. Periodical Maintenance Schedule ............................................................................... 32
16. Specification ................................................................................................................ 33
17. Postscript .................................................................................................................... 34
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2. Control location
Fuel tank cap
Pass / High & Low beam /
Turn signal / Seat open Horn switch
Front brake lever
Front And Rear
brake lever
Side stand
Main stand
ENG. Stop / Starter switch
Storage
box
Muffler
Coolant
filler cap
Ignition
switch
Fuses.
Turn signal
light
Head light
Tail light/
Turn signal
light
Engine number
Frame number
4
3. Before riding
4. Safe riding
This manual describes the correct usage of this scooter including safety riding, simple inspection methods
and so on.
For a more comfortable and safety riding, please read this manual carefully.
For your benefit, please ask your SANYANG dealer the operating manual and carefully read the
following:
Correct use of the scooter.
Pre-delivery inspection and maintenance.
Thank you very much for your patronage
In order to maximize your scooter’s performance, a periodical inspection and maintenance should be
completely carried out.
We recommend that after riding your new scooter for the first 300 kilometers, you should take your
scooter to the original dealer for an initial inspection, and to have your scooter inspected periodically
every 1000 kilometers thereafter.
In case the scooter’s specifications and construction are modified and different from the photos and
diagrams on the owner’s manual / catalogues, the specifications and construction of the actual scooter
shall prevail.
4. SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush,
always drive carefully and relaxed.
Usually, most people would ride their newly bought scooter very carefully, but after they became familiar
with their scooters, they tended to become reckless which may result in an accident.
To remind you:
Please wear a safety helmet, and properly tighten the chin belt when riding a scooter.
Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
So, put on clothes with tight sleeves.
Hold the steering handle by both hands when riding. Never ride with only one hand.
Observe the speed limit.
Wear suitable low-heel shoes.
Perform periodical maintenance and inspection in accordance with the schedule.
WARNING!!
To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger has
put his/her feet on the pedals.
After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
After running, the exhaust pipe is very hot, select a suitable location to park your scooter to avoid
others getting burned by the exhaust pipe.
CAUTION:
Modified scooter will affect its structure or performance, and cause poor engine operation or exhaust
noise, which will result in shortening the scooter’s service life.
Besides, modification is illegal and does not conform to the original design and specifications.
A modified scooter will not be covered by warranty, therefore, do not modify your scooter at will.
Tire and rim modifications will make it unsafe to ride and may cause severe injury or death.
5
5. DRIVING
6. USE GENUINE SPARE PARTS
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most
comfortable posture in order to be able to react quickly whenever it is necessary.
Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the
saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and this
will cause the steering handle shaking. It is dangerous to ride a scooter with an unstable handle.
It will be much easier to make a turn if rider inclines his body inward when turning. On the other hand,
the rider will feel unstable if his body and the scooter do not incline.
The scooter is hard to control on a bumpy, unleveled, unpaved road, try to know the road conditions in
advance, slow down and use your shoulder’s force to control the handle.
Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding safety
and the operation of steering handle.
CAUTION:
The rider’s feeling on the handle is slightly different with a load or without a load.
Overload may cause the handle to swing and affects the riding safety.
Therefore, do not overload your scooter.
Overloading the scooter will cause the scooter to become unstable and hard to maneuver, it may cause
serious damage to the tires and rims, as well as it may change the center of gravity, which could result
in an accident that could cause injury or death. Do not exceed the maximum authorized load.
CAUTION:
Do not place flammable materials such as rags between the body side cover and engine to avoid
components damaging by fire.
Do not load objects on areas not specified for loading to avoid damage.
SUGGESTION
To maximize the scooter’s performance and prolong its service life:
The first month or first 1000km is the wear- in period for the engine and components.
Avoid rapid acceleration, and keep the speed below 60km/hr.
6. USE GENUINE SPARE PARTS
In order to maintain the scooter’s best performance, each part’s quality, material, and machined precision
must conform with the design requirements. “SYM Genuine Spare Parts” were made from the same high
quality materials used for the original scooter. No parts would be sold to the market until they could meet
the designed specifications through sophisticated engineering and stringent quality control. Therefore, it is
necessary to purchase “SYM Genuine Spare Parts” from “SYM Authorized Dealers or Franchised
Dealers” when replacing spare parts. If you buy cheap, or fake substitute parts from the market, no
guarantee can be provided either for the quality or durability. Also, it may result in unexpected troubles and
lower the scooter’s performance.
Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service
life.
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7. Use of each component
(The following is SYM 4 stroke liquid cooling scooter’s basic operation, and they could vary from different
individual models. Please consult the end of this manual.)
GAUGES
CAUTION :
Not to have trouble on electrical meter working, or damage the electrical meter.
Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such.
As gasoline…etc. to avoid damaging these components.
Speedometer:
This shows your speed in kilometers per hour (km/h)
and in mileage per hour (mph).
Odometer:
This odometer shows the total kilometers this motor has been driven.
Turn Signal Indicator:
The left or right Indicator will be flashing according to the operated directions of turn signal
light switch when it is turned on.
Fuel Gauge:
The pointer in this gauge shows how much fuel remains in the tank.
The pointer stays in “E” position when key switch is turned to “OFF.”
When key switch is turned to “ON”, and the “pointer” also in “E” position (red area).Refuel immediately.
Water temperature gauge:
To indicate engine coolant temperature.
When the main switch turns to “ON”, the pointer indicator should be below the (H) position when the
scooter is operating.
If the pointer indicator stays above (H) position. Please check the coolant level of spare coolant tank
and check cooling fan for proper operation.
Engine Oil Pressure Warning Light
If this indicator is activated more than 10 seconds after engine started, stop engine & check engine
lubrication.
Engine Coolant
Temperature
Fuel
Indicator
Turn Signal
Indicator
Turn Signal
Indicator
Speedometer
TIME button
tachometer
SET button
MODE button
Low Oil Pressure
Warning Light
ABS
Indicator
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7. Use of each component
ABS indicator light:(ABS Model)
Normally the ABS indicator light goes on when the ignition switch is turned on and goes off shortly after
the scooter starts moving.
The ABS (Anti-lock Brake System) indicator light goes on when the ignition switch is turned on and goes
off shortly after the scooter starts moving. If the ABS is normal, it stays off. If something is wrong with the
ABS, the indicator goes on and stays on. When the indicator light is on, the ABS does not function but if
the ABS fails, the conventional brake system will still work normally.
EFi Indicator
It displays the condition of the EFi system. If there is any problem in the EFi system, the warning
indicator will blink or light up all the time.
Engine oil indicator
Engine oil indicator is for showing engine oil inspection / replacement time. When the vehicle is ridden for
approximately 6,000 kilometer, engine oil indicator illuminates which means engine oil inspection /
replacement is needed. Press “MODE” (Oil Reset) button to reset engine oil mileage. Engine oil indicator
goes off when the “MODE” button is pressed and the engine oil mileage will be recalculated from the
current riding mileage. Engine oil level should be checked every 1,000 kilometer and replaced every
6,000 kilometer.
Parking brake indicator: This means that the parking brake is pulled up.
Storage box Indicator：This demonstrated the Storage box lamp opens.
High Beam Indicator:
This indicator comes on when the high beam headlight switch is turned on.
Side Stand warning indicator：
When the side stand pulls down , the warning indicator tights on and the engine cannot be started ,when
the side stand raises up ,the indicator goes out and the engine can be started.
CAUTION:
Make sure the side stand is completely retrieved before riding to preventing causing danger.
High Beam Indicator
EFi Indicator
Engine Oil Indicator
Storage box Indicator
Side Stand Down Indicator
Parking brake Indicator
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7. Use of each component
“TIME” Button
a. When the vehicle stands still and the meter shows on ”ODO” mode. Press the “TIME” button more than
two seconds to enter the calendar & clock setting mode.
b. When calendar / clock is set up. Press the “SET” button shortly to set up for year, month, date, hour
and minute.
YEAR → MONTH → DATE → HOUR → MINUTE
(FLASHING) (FLASHING) (FLASHING) (FLASHING) (FLASHING)
c. Press the “MODE” button shortly to increase the unit digit. Under the clock setting mode, press the
“TIME” button more than two seconds to complete clock setting.
“MODE” Button
a. Press the “MODE” button shortly to switch from odo mode, trip mode and voltage gauge.
b. Engine oil replacement indicator light will illuminate when the vehicle is ridden for approx. 6,000 km,
which means the engine oil should be checked or replaced. Key on and press the “MODE” button for at
least two seconds after replacing the engine oil, the engine oil replacement indicator light will extinguish.
“SET” Button
a. Press the “SET” button for at least two seconds under tripmeter mode, the trip mileage can be erased.
b. Key on and press the “SET” button shortly to switch from km & mile mode.
Battery Voltage Display
1. Showing the battery voltage.
2. After the main switch is on, the battery voltage will show at least 10 seconds and then clock shows.
CAUTION:
If the battery voltage is below 10.0V when the main switch is on, the light system is off and the engine is
not started, check the battery at SYM dealer.
If the battery voltage is below 10.0V or over 16.0V when the vehicle is moving, check the battery at SYM
dealer.
TOTAL
CLOCK
TRIP
CLOCK
TRIP
VOLTAGE
Clock / Voltage
Odometer
Year / Month / Date
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7. Use of each component
OPERATION OF IGNITION SWITCH
IGNITION SWITCH IGNITION SWITCH KEY
"Start" position
Engine can be started in this position.
Ignition switch key can not be removed.
"Stop" position
Engine is shut off and can not be started in
this position .
Ignition switch key can be removed.
"Steering handle lock" position
Turn the steering handle to left and press
ignition switch key down and then lightly turn it
to left to the “LOCK” position.
The steering handle is locked in this position.
Ignition switch key can be removed.
When unlocking, simply turn the key from
“LOCK” to “OFF.”
position
How to open : Insert your key into the ignition switch, and turn it to the left.
How to lock : Push the seat and it locks automatically.
CAUTION:
Never operate the ignition switch key when the scooter is running. To turn the ignition switch to
“OFF” and “LOCK,” will shut off the electrical system and that may result in a dangerous
accident. Therefore, the ignition switch can only be turned off after the scooter has been
completely stopped.
Always remove the key and be sure to take the key away with you after locking the steering
handle before leaving your scooter.
If ignition switch remains in the “ON” position for a prolonged period after the engine has been
stopped, the battery’s capacity will be reduced and this may affect the engine’s start ability.
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7. Use of each component
USE OF BUTTONS
Light Switch
When the switch is turned to this position, headlight, position light, rear light, and panel light will
come on.
When the switch is turned to this position, position light, rear light, and panel light will come on.
Hazard Switch
When the switch is turned to this position, all lights will go off.
The main switch in the〝 ON 〞 position, cuts according to this switch, four directions lantern festivals
dodge extinguish do move, also can simultaneously dodge on the display board direction indicating
lamp extinguishes does moves. If stops the vehicle has when the transportation frequent dangerous
position or the vehicle the breakdown, may use the dangerous police to show the switch.
Engine Stop Switch
Switch to this position to turn off the engine when a state of emergency.
Switch to this position and the engine can be started.
Seat open Switch
Turn ignition switch “ON” and press this button down. Then, the seat will unlock immediately.
This button will return to original position after releasing.
CAUTION:
Make sure to take the key away with you before you lock your seat.
Light Switch
Electrical
Starter Button
High/Low Beam
Switch
Turn Signal Switch
Horn Switch
Passing switch
Engine Stop
Switch
Seat Open switch
Hazard Switch
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7. Use of each component
Electrical Starter Button
This is a starting motor button (switch) for engine starting.
With the main switch "ON", press this button while holding the front or rear brake lever will start
the engine.
CAUTION:
Release this button immediately after engine has been started, and never press the button again
to avoid damaging the engine.
This mechanism is a safety design. The engine can only be started after the front or rear brake
lever (pedal) has been applied.
Do not use light system. Turn headlight and turn signal lights to the “OFF” position when the
engine is being started.
High/Low Beam Switch
This is the high and low beam of headlight switching switch. Press this switch to switch between high
and low beams.
This is for high beam.
This is for low beam. (Please turn to low beam when riding in city)
Passing Switch
Turn ignition switch “ON” and press this button down. Then, the high beam of headlight will
come on immediately to warn the driver of the vehicle ahead that you intend to overtake him/her.
(For overtaking, high beam indicator will come on at this time) This button will return to original
position after releasing
Horn Switch
Press this button down when ignition switch is in the “ON” position, the horn will sound.
CAUTION:
Do not press this button when you are in the area where there’s no honking.
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