Sym Joyride 200 EFi, Joyride 125 User Manual
THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY FOR
THE UNITED STATES AND CANADA.
1. NOISE EMISSION WARRANTY
SANYANG INDUSTRY CO.,LTD. warrants that this exhaust system, at the time of sale,
meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first
person who buys this exhaust system for purposes other than resale, and to all subsequent
buyers. Warranty claims should be directed to:
3,chung-Hua Road, Hukou, Hsin-Chu Taiwan, R.O.C
Tel:+886 35981911 Fax:+886 35981844
2. TAMPERING WARNING
Tampering with noise control system prohibited. Federal law prohibits the following acts or
causing thereof:
(1) The removal or rendering inoperative by any person other than for purposes of
maintenance, repair, or replacement, of any device or element of design incorporated
into any new vehicle for the purpose of noise control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or
(2) The use of the vehicle after such device or element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below.
(1) Removal of, or puncturing the muffler, baffles, header pipes or any other component
which conducts exhaust gases.
(2) Removal or puncturing of any part of the intake system.
(3) Lack of proper maintenance.
Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts
other than those specified by the manufacturer .
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3. SAFETY INFORMATION
y Always wear your helmet (dot approved) correctly fastened. Do not carry loose items and
always wear suitable protective clothes, and protective eyewear.
y Good psychophysical conditions are very important for safe operation.
y Do not operate under the influence of drugs and/or alcohol.
y Do not operate in state of physical fatigue or drowsiness.
y Slow down on slippery surfaces , unfamiliar terrain and when visibility is reduced.
y Be alert when operating this vehicle.
y Do not exceed weight capacity.
y The safety, stability and handling of this motorcycle may be adversely affected by the
addition of accessories or luggage.
y Do not install accessory or replacement parts not approved by sym.
y Failure to follow these warnings could lead to an accident, serious injuries or death.
y Use unleaded fuel octane rating (R+M)/2 method of between 87&92.
y Read owners manual carefully before operating this scooter.
y Obey posted speed limit and other traffic signs and signals.
4. SAFETY DEFECT REPORT
SANYANG INDUSTRY CO., Ltd.
NO. 3,chung-Hua Road
Hukou Shiang
Hsin-Chu County, 303
Taiwan, R.O.C
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury
or death, you should immediately inform the National Highway Traffic Safety Administration
(NHTSA) in addition to notifying Sanyang Industry Co., Ltd.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety
defect exists in a group of vehicles, it may order a recall and remedy campaign.
However, NHTSA cannot become involved in and individual problems between you, your
dealer, or Sanyang Industry Co., Ltd.
To contact NHTSA you may call the Auto Safety Hotline toll-free within the United
States on 1-800-424-9393 or write to:
NHTSA, 1200 New Jersey Avenue SE W43-488, Washington, DC 20590
You can also obtain other information about motor vehicle safety from
http://www.safercar.gov.
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1.Contents
1. Contents ........................................................................................................................ 1
2. Control Location.............................................................................................................. 3
3. Before Riding ................................................................................................................ 4
4. Safe Riding .................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use Genuine Spare Parts ............................................................................................. 5
7. Use of Each Component ............................................................................................... 6
Gauges ........................................................................................................................... 6
Operation of Ignition Switch ............................................................................................... 8
Use of Buttons ................................................................................................................. 8
Safety Helmet Hook ........................................................................................................ 10
Saddle Lock ......................................................................................................................10
Storage Box ......................................................................................................................10
Enging Control Switch.........................................................................................................10
Fuel Tank Cap ............................................................................................................... 11
Brake ............................................................................................................................ 11
8. Important Points and Cautions for Starting Engine ...................................................... 12
9. The Best Way to Drive off ........................................................................................... 13
The Control of Throttle Valve Handle ................................................................................. 13
Parking Method .............................................................................................................. 13
10. Inspection and Maintenance before Riding ................................................................. 14
Routine Inspection .......................................................................................................... 14
Engine Oil Inspection and Change .................................................................................... 14
Fuel Inspection .............................................................................................................. 15
Transmission Oil Inspection and Change ........................................................................... 15
Inspection and Adjustment of Brake Free Play ................................................................... 15
Disc Brake Inspection (Depending on Models) ................................................................... 16
Throttle Valve Handle Clearance Adjustment ....................................................................... 17
Inspection and Maintenance of Battery .............................................................................. 18
Tire Inspection ............................................................................................................... 19
Steering Handle Front Shock Absorbers Inspection ............................................................. 19
Checking and Changing Fuses ......................................................................................... 20
Checking the Turn Signal Lights and Horn ......................................................................... 20
Checking the Front and Rear Lights .................................................................................. 21
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1.Contents
Checking the Brake Light ................................................................................................. 21
Checking for Fuel Leakage .............................................................................................. 21
Checking the Lubrication of Body’s Various Mechanisms ..................................................... 21
Checking the Spark Plug ................................................................................................. 21
Cooling system inspection...................................................................................................21
Replenishment of coolant....................................................................................................22
A reference table for anti-freeze concentration percentages under different temperatures............22
Checking the Air Cleaner ................................................................................................. 23
11. When there is an Abnormal Condition or a Trouble ..................................................... 24
Diagnosis when Engine does not Start .............................................................................. 24
12. C.D.I. Electrical Ignition System .................................................................................. 25
13. Suggestions on Engine Fuel ....................................................................................... 25
14. Transmission Oil ......................................................................................................... 25
15. Cautions for Riding Scooter ........................................................................................ 25
16. Periodical Maintenance Schedule...................................................................................26
17. Specification ................................................................................................................ 27
ENG. Stop / Light / Starter switch
Turn signal light
seat open / High & Low
beam / Turn signal / Horn
switch
Fuel tank cap
Fuses
Helmet hook
Head light
Tail light/
Turn signal light
Frame number
Side stand
Main stand
Rear brake
Fuel tank cap
Ignition switch
Front brake lever
Coolant filler cap
Muffler
Engine number
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2.Control Location
This manual describes the correct usage of this scooter including safety riding, simple inspection methods
and so on.
For a more comfortable and safety riding, please read this manual carefully.
For your benefit, please ask your SANYANG dealer the operating manual and carefully read the
following:
• Correct use of the scooter.
•
Pre-delivery inspection and maintenance.
Thank you very much for your patronage
In order to maximize your scooter’s performance, a periodical inspection and maintenance should be
completely carried out.
We recommend that after riding your new scooter for the first 300 kilometers, you should take your
scooter to the original dealer for an initial inspection, and to have your scooter inspected periodically
every 1,000 kilometers thereafter.
• In case the scooter’s specifications and construction are modified and different from the photos and
diagrams on the owner’s manual / catalogues, the specifications and construction of the actual scooter
shall prevail.
4. SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush,
always drive carefully and relaxed.
Usually, most people would ride their newly bought scooter very carefully, but after they became familiar with
their scooters, they tended to become reckless which may result in an accident.
To remind you:
• Please wear a safety helmet, and properly tighten the chin belt when riding a scooter.
• Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
• So, put on clothes with tight sleeves.
• Hold the steering handle by both hands when riding. Never ride with only one hand.
• Observe the speed limit.
• Wear suitable low-heel shoes.
• Perform periodical maintenance and inspection in accordance with the schedule.
WARNING!!
• To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger
has put his/her feet on the pedals.
•
After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
• After running, the exhaust pipe is very hot, select a suitable location to park your scooter to avoid
others getting burned by the exhaust pipe.
CAUTION:
Modified scooter will affect its structure or performance, and cause poor engine operation or exhaust
noise, which will result in shortening the scooter’s service life.
Besides, modification is illegal and does not conform to the original design and specifications.
A modified scooter will not be covered by warranty, therefore, do not modify your scooter at will.
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3.Before Riding
4.Safe Riding
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most
comfortable posture in order to be able to react quickly whenever it is necessary.
•
Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the
saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and this
will cause the steering handle shaking. It is dangerous to ride a scooter with an unstable handle.
•
It will be much easier to make a turn if rider inclines his body inward when turning. On the other hand,
the rider will feel unstable if his body and the scooter do not incline.
•
The scooter is hard to control on a bumpy, unleveled, unpaved road, try to know the road conditions in
advance, slow down and use your shoulder’s force to control the handle.
•
Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding safety
and the operation of steering handle.
CAUTION:
The rider’s feeling on the handle is slightly different with a load or without a load.
Overload may cause the handle to swing and affects the riding safety.
Therefore, do not overload your scooter.
CAUTION:
• Do not place flammable materials such as rags between the body side cover and engine to avoid
components damaging by fire.
•
Do not load objects on areas not specified for loading to avoid damage.
SUGGESTION
To maximize the scooter’s performance and prolong its service life:
The first month or first 1000km is the wear- in period for the engine and components.
Avoid rapid acceleration, and keep the speed below 60km/hr.
6. USE GENUINE SPARE PARTS
In order to maintain the scooter’s best performance, each part’s quality, material, and machined precision
must conform with the design requirements. “SYM Genuine Spare Parts” were made from the same high
quality materials used for the original scooter. No parts would be sold to the market until they could meet
the designed specifications through sophisticated engineering and stringent quality control. Therefore, it is
necessary to purchase “SYM Genuine Spare Parts” from “SYM Authorized Dealers or Franchised
Dealers” when replacing spare parts. If you buy cheap, or fake substitute parts from the market, no
guarantee can be provided either for the quality or durability. Also, it may result in unexpected troubles
and lower the scooter’s performance.
•
Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service
life.
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5.Driving
6. Use Genuine Spare Parts
(The following is SYM 4 stroke liquid cooling scooter’s basic operation, and they could vary from different
individual models. Please consult the end of this manual.)
Gauges
Water temperature
gauge
S
p
eedomete
r
Turn Signal Indicator
Turn Signal Indicator
High Beam
Indicator
Fuel Gauge
Oil check
Indicator
Odometer/Clock
Set Button
Oil reset
EFi Indicator
button
CAUTION :
• Not to have trouble on electrical meter working, or damage the electrical meter.
• Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such
• As gasoline…etc. to avoid damaging these components.
y Speedometer:
This shows your speed in kilometers and miles per hour (Outer ring for Km/h, inner ring for MPH).
• Odometer：
This odometer shows the total kilometers this scooter has been driven.
• High Beam Indicator( blue)：This indicator comes on with high beam headlight is turned on.
• Turn Signal Indicator(green)：The left or right Indicator will be flashing according to the operated
directions of turn signal light switch when it is turned on.
• Fuel Gauge：
The fuel gauge doesn’t come on when the main switch is at “OFF” position.
When key switch is turned to “ON”, and the “pointer” indicates above “E” position, it shows how much fuel
in the tank, and also the fuel indicator light keeps coming on. When the “pointer” is below “E” position, the
fuel indicator flashes, and the fuel warning indicator(orange) will come on. It means there is only
approximately 1.72 liter of fuel left in the tank. Refuel octane 92/95/98 unleaded gasoline immediately.
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7.Use of Each Component
• Water temperature gauge
To indicate engine coolant temperature.
When the main switch turns to “ON”, the pointer indicator should be below the (H) position when the
scooter is operating.
If the pointer indicator stays above (H) position. Please check the coolant level of spare coolant tank and
heck cooling fan for proper operation. c
CAUTION:
The indicator will stay above (H) position when engine is run under high temperature for a long period
f time. In this case, the only way to cool the engine is to stop the engine. o
• Function setting
There are two buttons on the speedometer, explanation as below :
1. SET button :
a. Under normal mode, press SET button shortly to change between ODO & TRIP displays.
b. Under TRIP display mode, press SET for 2 seconds to reset the trip readings.
c. Under ODO mode and the vehicle is standing still, press SET for above 2 seconds to enter CLOCK
mode. Press SET button shortly to increase the hour readings, once per one time. Then press SET for
2 seconds to enter tenth minute setting. Increase the tenth minute readings by pressing SET button
once per one time. Again press SET for 2 seconds to enter unit minute setting. Increase the unit
minute readings by pressing SET button once per one time. Press SET button for above 2 seconds to
exit CLOCK mode.
2. OIL button :
a. The oil indicator will be on every 1,000 km, to warn the user to check (change) engine oil. Every 1,000
km when the oil indicator is on, press OIL button for above 2 seconds to put it out.
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7.Use of Each Component
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