Sym JET 50 series, JET 100 series Owner's Manual

OWNER’S MANUAL
THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY FOR THE UNITED STATES AND CANADA.
SANYANG INDUSTRY CO.,LTD. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: 3,chung-Hua Road, Hukou, Hsin-Chu Taiwan, R.O.C Tel:+886 35981911 Fax:+886 35981844
2. TAMPERING WARNING
Tampering with noise control system prohibited. Federal law prohibits the following acts or causing thereof:
(1) The removal or rendering inoperative by any person other than for purposes of
maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or
(2) The use of the vehicle after such device or element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below.
(1) Removal of, or puncturing the muffler, baffles, header pipes or any other component
which conducts exhaust gases. (2) Removal or puncturing of any part of the intake system. (3) Lack of proper maintenance.
Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer .
t 80
3. SAFETY INFORMATION
! Always wear your helmet (dot approved) correctly fastened. Do not carry loose items and
always wear suitable protective clothes, and protective eyewear.
! Good psychophysical conditions are very important for safe operation. ! Do not operate under the influence of drugs and/or alcohol. ! Do not operate in state of physical fatigue or drowsiness. ! Slow down on slippery surfaces , unfamiliar terrain and when visibility is reduced. ! Be alert when operating this vehicle. ! Do not exceed weight capacity. ! The safety, stability and handling of this motorcycle may be adversely affected by the
addition of accessories or luggage.
! Do not install accessory or replacement parts not approved by sym. ! Failure to follow these warnings could lead to an accident, serious injuries or death. ! Use unleaded fuel octane rating (R+M)/2 method of between 87&92. ! Read owners manual carefully before operating this scooter. ! Obey posted speed limit and other traffic signs and signals.
4. SAFETY DEFECT REPORT
SANYANG INDUSTRY CO., Ltd.
NO. 3,chung-Hua Road
Hukou Shiang
Hsin-Chu County, 303
Taiwan, R.O.C
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Sanyang Industry Co., Ltd.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in and individual problems between you, your dealer, or Sanyang Industry Co., Ltd.
To contact NHTSA you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236
(TTY:1-800-424-9153);go to http://www.safercar.gov; or write to
Administrator, NHTSA
400 Seventh Street SW.,
Washington, DC 20590
You can also obtain other information about motor vehicle safety from http://www.safercar.gov.
Content/ Subject
1
1. Contents
1. Contents ........................................................................................................................ 1
2. Control location .............................................................................................................. 3
3. Before riding .................................................................................................................. 8
4. Safety riding ................................................................................................................... 8
5. Driving ............................................................................................................................. 9
6. Use genuine spare parts ............................................................................................... 9
7. Use of each component ............................................................................................... 10
Gauges ........................................................................................................................ 10
Operation of ignition switch ......................................................................................... 13
Use of buttons ............................................................................................................. 14
Saddle lock .................................................................................................................. 15
Safety helmet hook ........................................................................................................ 15
Storage box ..................................................................................................................... 16
Fuel tank cap ............................................................................................................... 16
Brake ........................................................................................................................... 16
Parking method ........................................................................................................... 17
8. Important points and cautions for starting engine ........................................................ 18
9. The best way to drive off ............................................................................................. 19
The control of throttle valve handle ............................................................................. 19
10. Inspection and maintenance before riding ................................................................... 19
Routine inspection ....................................................................................................... 19
Inspection and replenishment of engine oil ................................................................. 20
Inspection of fuel level ................................................................................................. 20
Transmission oil inspection and change ...................................................................... 21
Inspection and adjustment of brake free play .............................................................. 21
Disc brake inspection [Depending on models] ............................................................ 22
Throttle valve handle clearance adjustment .................................................................. 23
Inspection and maintenance of battery ........................................................................ 23
Tire inspection ............................................................................................................. 24
Steering handle front shock absorbers inspection ....................................................... 25
Checking and changing fuses ..................................................................................... 25
Checking the turn signal lights and horn ..................................................................... 26
Checking the front and rear lights ................................................................................ 26
1. Contents
2
Checking the brake light .............................................................................................. 26
Checking for fuel leakage ............................................................................................ 26
Checking the lubrication of body’s various mechanisms ............................................. 26
Checking the spark plug .............................................................................................. 27
Checking the air cleaner .............................................................................................. 27
11. When there is an abnormal condition or a trouble ....................................................... 28
Diagnosis when engine does not start ......................................................................... 28
12. Periodical Maintenance Schedule ............................................................................... 29
13. Specification ................................................................................................................ 30
14. Postscript ..................................................................................................................... 32
3
2. Control location
MODEJET 50/100 SERIES (BL05WA-6)
Head light
Front brake lever
Rear brake lever
Tail light
Helmet hook
Fuel tank cap
Engine number
Storage box
Muffler
Fuses / C.D.I. /
Eng. Oil tank cap
Light / Starter switch
High & Low beam /
Turn signal / Horn switch
Air cleaner
Frame number
Front turn signal
Ignition switch
Rear turn signal
Seat lock
Rear turn signal
4
2. Control location
MODE BL05W6-A SERIES
Fuel tank cap
Light / Starter switch
Rear turn signal
Head light
Tail light
Engine number
Storage box
Fuses / C.D.I. /
Eng. Oil tank cap
High & Low beam /
Turn signal / Horn switch
Helmet hook
Air cleaner Front turn signal
Ignition switch
Muffler
Rear brake lever
Front brake lever
Seat lock Frame number
5
2. Control location
MODEMASK SERIES (BF05W)
Head light
Front brake lever
Rear brake lever
Tail light Rear turn signal
Helmet hook
Fuel tank cap
Engine number
Storage box
Muffler
Fuses / C.D.I. /
Eng. Oil tank cap
Light / Starter switch
High & Low beam /
Turn signal / Horn switch
Air cleaner
Front turn signal
Ignition switch
Rear turn signal
Seat lock
Frame number
6
2. Control location
MODEBS05W SERIES
Head light
Front brake lever
Rear brake lever
Tail light
Helmet hook
Fuel tank cap
Engine number
Storage box
Muffler
Fuses / C.D.I. /
Eng. Oil tank cap
Light / Starter switch
High & Low beam /
Turn signal / Horn switch
Air cleaner
Front turn signal
Ignition switch
Rear turn signal
Seat lock
Frame number
7
2. Control location
MODEJet
SportX 50 SERIES (BK05W)
Head light
Front brake lever
Rear brake lever
Tail light
Fuel tank cap
Engine number
Storage box
Muffler
Fuses / C.D.I. /
Eng. Oil tank cap
High & Low beam / Turn signal / Horn switch
Air cleaner
Ignition switch
Rear turn signal
Seat lock
Frame number
ENG. Stop / Starter switch
8
3. Before riding 4. Safe riding
This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully.
Thank you very much for your patronage
In order to maximize your scooter’s performance, a periodical inspection and maintenance should be completely carried out. We recommend that after riding your new scooter for the first 300 kilometers, you should take your scooter to the original dealer for an initial inspection, and to have your scooter inspected periodically every 1,000 kilometers thereafter.
! In case the scooter’s specifications and construction are modified and different from the photos and
diagrams on the owner’s manual/catalogues, the specifications and construction of the actual scooter shall prevail.
4. SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush, always drive carefully and relaxed. Usually, most people would ride their newly bought scooter very carefully, but after they became familiar with their scooters, they tended to become reckless which may result in an accident.
To remind you:
! Please wear a safety helmet, and properly tighten the chin belt when riding a scooter. ! Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety. So, put on clothes with tight sleeves.
! Hold the steering handle by both hands when riding. Never ride with only one hand. ! Observe the speed limit. ! Perform periodical maintenance and inspection in accordance with the schedule.
WARNING!!
! To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger has
put his/her feet on the pedals.
! After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
! After running, the exhaust pipe is very hot, select a suitable location to park your scooter to avoid
others getting burned by the exhaust pipe.
CAUTION:
! Modified scooter will affect its structure or performance, and cause poor engine operation or exhaust
noise, which will result in shortening the scooter’s service life. Besides, modification is illegal and does not conform to the original design and specifications. A modified scooter will not be covered by warranty, therefore, do not modify your scooter at will.
! Tire and rim modifications will make it unsafe to ride and may cause severe injury or death.
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