Sym JE05W1-6, JE05W1-F, JE05W2-6, JE05W3-D Owner's Manual
1
1.CONTENTS
1. Contents ........................................................................................................................ 1
2. Control location ............................................................................................................. 3
3. Before riding .................................................................................................................. 4
4. Safe riding ..................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use genuine spare parts ............................................................................................... 5
7. Use of each component ................................................................................................ 6
Gauges .......................................................................................................................... 6
Operation of ignition switch ........................................................................................... 7
Operation of steering handle lock switch ....................................................................... 7
Operation of seat open switch ....................................................................................... 7
Use of buttons ............................................................................................................... 7
Storage box....................................................................................................................... 9
Safety helmet hook .........................................................................................................10
Fuel tank cap ................................................................................................................ 10
Brake ............................................................................................................................ 10
8. Important points and cautions for starting engine ........................................................ 11
9. The best way to drive off ............................................................................................. 12
The control of throttle valve handle ............................................................................. 12
Parking method ........................................................................................................... 12
10.Inspection and maintenance before riding ................................................................... 13
Routine inspection ....................................................................................................... 13
Engine oil inspection ................................................................................................... 13
Fuel inspection.............................................................................................................. 14
Transmission oil inspection and change ....................................................................... 14
Inspection and adjustment of brake free play .............................................................. 15
Disc brake inspection (depending on models) ............................................................. 16
Throttle valve handle clearance adjustment ................................................................ 17
Inspection and maintenance of battery ........................................................................ 17
Tire inspection ............................................................................................................. 18
Steering handle front shock absorbers inspection ....................................................... 18
Checking and changing fuses ..................................................................................... 19
Checking the turn signal lights and horn ..................................................................... 19
Checking the front and rear lights ............................................................................... 19
Checking the brake light .............................................................................................. 19
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1.CONTENTS
Checking for fuel leakage ............................................................................................ 20
Checking the lubrication of body’s various mechanisms ............................................. 20
Checking the spark plug .............................................................................................. 20
Checking the air cleaner ............................................................................................. 20
11. When there is an abnormal condition or a trouble ....................................................... 21
Diagnosis when engine does not start ................................................................................. 21
12. Periodical maintenance schedule ................................................................................... 22
13. Specification ................................................................................................................ 23
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2.CONTROL LOCATION
MODEL: JE05W1-6/JE05W1-F/JE05W2-6/JE05W3-D
Fuel tank cap
Light/Starter switch
Exhaust Muffler
High &Low beam/Passing/
Turn signal/Horn switch
Front brake level
Tail/stop light
Fuse /CDI
&Battery
Air Cleaner
Oil level
Front turn
signal light
Helmet hook
Storage box
Kick starter pedal
Main stand
Ignition switch
Rear brake level
Engine start
control switch
Side stand
Front light /
Position light
Rear turn
signal light
Engine number
Frame number
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3.BEFORE RIDING
This manual describes the correct usage of this motorcycle including safety riding, simple inspection
methods and so on.
For a more comfortable and safety riding, please read this manual carefully.
For your benefit, please ask your SYM dealer the operating manual and carefully read the following:
y Correct use of the motorcycle.
y Pre-delivery inspection and maintenance.
Thank you very much for your patronage
In order to maximize your motorcycle’s performance, a periodical inspection and maintenance
should be completely carried out.
We recommend that after riding your new motorcycle for the first 300 kilometers, you should take
your motorcycle to the original dealer for an initial inspection, and to have your motorcycle inspected
periodically every 1000 kilometers thereafter.
y In case the motorcycle’s specifications and construction are modified and different from the photos
and diagrams on the owner’s manual / catalogues, the specifications and construction of the actual
motorcycle shall prevail.
4. SAFE RIDING
It is very important to be relaxed and clothe properly when driving, observe traffic regulations, do not rush,
always drive carefully and relaxed.
Usually, most people would ride their newly bought motorcycle very carefully, but after they became familiar
with their motorcycles, they tended to become reckless which may result in an accident.
To remind you:
y Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.
y Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
y So, put on clothes with tight sleeves.
y Hold the steering handle by both hands when riding. Never ride with only one hand.
y Observe the speed limit.
y Wear suitable low-heel shoes.
y Perform periodical maintenance an d inspection in accordance with the schedule.
WARNING!!
y To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger has
put his/her feet on the pedals.
y
After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
y
After running, the exhaust pipe is very hot, select a suitable location to park your motorcycle to avoid
others getting burned by the exhaust pipe.
CAUTION:
Modified motorcycle will affect its structure or performance, and cause poor engine operation or
exhaust noise, which will result in shortening the motorcycle’s service life.
Besides, modification is illegal and does not conform to the original design and specifications.
A modified motorcycle will not be covered by warranty; therefore, do not modify your motorcycle at
will.
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5.DRIVING
y
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with
the most comfortable posture in order to b e able to react quickly whenever it is necessary.
y
Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the
saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and
this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an unstable
handle.
y
It will be much easier to make a turn if rider inclines his body inward when turning. On the other
hand, the rider will feel unstable if his body and the motorcycle do not incline.
y
The motorcycle is hard to control on a bumpy, unleveled, unpaved road, try to know the road
conditions in advance, slow down and use your shoulder’s force to control the handle.
y
Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding safety
and the operation of steering handle.
CAUTION:
The rider’s feeling on the handle is slightly different with a load or without a load.
Overload may cause the handle to swing and affects the riding safety.
Therefore, do not overload your motorcycle.
CAUTION:
y Please do not load cargo or luggage on places where are not designed for loading to prevent
danger and damage.
y Do not place rags or similar objects between the storage compartment and engine to avoid
engine seizure because of inadequate engine oil supply.
SUGGESTION
To maximize the motorcycle’s performance and prolong its service life:
The first month or first 1000km is the wear- in period for the engine and components. Avoid rapid
acceleration, and keep the scooter at low speed.
6. USE GENUINE SPARE PARTS
In order to maintain the motorcycle’s best performance, each part’s quality, material, and machined
precision must conform with the design requirements. “SYM Genuine Spare Parts” were made from the
same high quality materials used for the original motorcycle. No parts would be sold to the market until
they could meet the designed specifications through sophisticated engineering and stringent quality
control. Therefore, it is necessary to purchase “SYM Genuine Spare Parts” from “SYM Authorized
Dealers” when replacing spare parts. If you buy cheap or fake substitute parts from the market, no
guarantee can be provided either for the quality or durability. Also, it may result in unexpected troubles
and lower the motorcycle’s performance.
y
Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long
service life.
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7.USE OF EACH COMPONENT
(The following is SYM 2 stroke air-cooling 50 c.c. scooter’s basic operation, and they could
vary from different individual models. Please consult the end of this manual.)
§GAUGES §
The panel figure for speedometer may vary from model to model, but the location usually are the
same.
CAUTION:
Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as
gasoline…etc to avoid damaging these components.
y Speedometer：
Indicates driving speed.
y Odometer：
Indicates total accumulated distance traveled.
y High Beam Indicator：
This indicator comes on with high beam headlight is turned on.
y Turn (left/right) Signal Indicator：
The left or right Indicator will be flashing according to the operated directions of turn signal light switch
when it is turned on.
y Fuel Gauge:
The pointer in this meter shows how much fuel remains in the tank.
The pointer stays in “E” position when key switch is turned to “OFF”.
y Engine Oil Warning Light:
Turn the main switch to the “ON” position, if the oil warning light comes on continuously, this indicates
the engine oil level is too low, add oil as required.
Fuel gauge
Odometer
Speedometer
Turn Right
Signal Indicator
Turn Left
Signal Indicator
High Beam
Indicator
Engine oil warning light
CAUTION:
Riding the scooter under low oil level condition could result in severe engine damage. If the Engine Oil
Warning Light comes on, this indicates that the engine oil pressure is low.
If the warning light comes on while riding.
1)Ride safety to the side of the road and stop.
2)With the engine off, check the engine oil level. If the level is low, add oil as required.
If the warning light remains on after adding oil or if oil is not available, call an Authorized SANYANG
Dealer or other competent repair shop.
Use only 2-cycle engine oil meeting Japanese Automobile Standard Organization FC specifications.
SANYANG will not assume responsibility for damages caused from using substandard engine oil.
※Recommended oil: SYM EXTRA 2X oil.
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§OPERATION OF IGNITION SWITCH §
“ON” position:
y Engine can be started in this position.
y Ignition switch key can not be removed.
“OFF” position:
y Engine is shut off and can not be started in this position .
y Ignition switch key can be removed.
§OPERATION OF STEERING HANDLE LOCK SWITCH §
“Steering handle lock” position
y Turn the steering handle to left and insert the key into,
press ignition switch key clockwise and then lightly turn
it to left to the “lock” position.
y The steering handle is locked in this position.
y Ignition switch key can be removed.
y When unlocking, simply turn the key from the “LOCK”
position to the “OFF” position.
§OPERATION OF SEAT OPEN SWITCH§
“Fill gasoline lock” position
y Inserted the ignition switch key in the main switch lock.
y Turn the ignition switch key to the“ fill gasoline” position counter-clockwise.
y Then, the seat will be open. You can fill gasoline in the fuel tank.
CAUTION:
y Never operate the ignition switch key when the motorcycle is running. To turn the ignition
switch to “OFF” and “LOCK” position will shut off the electrical system and that may result in a
dangerous accident. Therefore, the ignition switch can only be turned off after the motorcycle
has been completely stopped.
y Always remove the key and be sure to take the key away with you after locking the steering
handle before leaving your motorcycle.
y If ignition switch remains in the “ON” position for a prolonged period after the engine has been
stopped, the battery’s capacity will be reduced and this may affect the engine’s start ability.
y Make sure to take the key away with you before you lock your seat.
§USE OF BUTTONS §
CAUTION:
y Make sure to take the key
away with you before you
lock your seat.
Light switches
Electrical starter
button
Horn Switch
Turn Signal Switch
Passing
High/low beam
switch
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