Swiftech H20KITS User Manual

1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
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URL: HTTP://WWW.SWIFTNETS.COM
LLIIQQUUIIDD CCOOOOLLIINNGG KKIIT
INSTALLATION GUIDE
AMD Athlon/Duron socket 462, Intel P4 socket 423, 478, 603/604
This kit includes (Check-marked for applicable model and content) :
Qty Item
1 Radiator model RAD 676, gasket, mounting screws, 5’ of 3/8” OD tubing 2 120mm fans, 55 CFM
1 Fill & bleed kit, 2’ of ¼” tubing 1
MCP300 Inline Pump with 3/8” reducer quick-connect adapters, and Velcro harness
1 Pump switching relay kit, including A/C socket, Switch CB, mounting plate, mounting screws, A/C cord
Water block model -> None MCW372 MCW462-U MCW462-UT
Preamble
This kit is meant for advanced users, and designed for heavy thermal loads such as, but not limited to:
Extreme overclocking, Dual processors, Thermoelectric cooling, High ambient temperatures
Due to considerable variations in case sizes and designs, Swiftech cannot guarantee that some of the peripherals, in particular the radiator, will fit inside your case.
Check-marked for applicable model and content
Intel P3 Socket 370, AMD Athlon/Duron socket 462
T
!
! !
Tools needed to complete the installation:
Power drill
4/6 Bi-Metal Hole Saws
Milwaukee 49-56-0230 4-1/2" (115 mm) to open up two holes for the 120mm fans
1 ¼” (32mm) Bi-Metal hole saw for Pump
switch mounting
.5" drill bit (12.7mm) to route the two tubes
inside the case (protected by two grommets, included in kit)
3/16 (4.75mm) Drill bit for fan mounting
holes
1/8” (3.17mm) Drill bit for radiator
mounting holes
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a
b
h
e
e
1/ Find a suitable placement for the radiator and fans
Radiator placement example
1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
Radiator & fans placement recommendations
The radiator can be installed wherever you find suit room for it, including: top, backside- panel, front or the case. However, you should avoid installing it on removable panel, such as the side-access panel. T could cause the tubes to exert uncontrolled pressur the water-block assembly when the panel is fasten removed from the case.
Once you have located a suitable placement, use the enclosed schematic (appendix A) as a template to drill the radiator, and fan mounting holes.
:
2/ Find a suitable placement for the Fill&Bleed kit
To facilitate bleeding, the fill-and-bleed kit should always be installed at the highest point
of the circuit, typically at the top of the computer case. Here is an example:
The radiator installed to the back of this LiteOn's FS020 server
case. It sits on our custom 3/8" thick gasket for perfect sealing.
3/ Find a suitable placement for the water pump : The pump can be installed anywhere. It can be mounted vertically or horizontally, using the heavy duty Velcro harness provided with your kit
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1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
Swiftech Liquid cooling Kit
Typical installation
Fill & Bleed assy.
Radiator
Gasket
A/C Socket
Mounting Plate
Water b lock
120mm fans
inlet
To Water block
Flow out
Flow in
Water Pump
Pump’s switch CB
3
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5/ Electrical Installation
Find a suitable placement for the pump’s A/C socket. Leave sufficient room under or above the hole to install the pump relay switch circuit board. A ¼” minimum clearance will be required between the circuit board and the edge of the hole.
Make a 1.25” (32mm) diameter hole in the case, using a 1 ¼” Bi-Metal hole saw. Deburr the edges of the hole with sand paper.
Position and center the mounting plate over the hole as a template to mark the locations of the plate’s mounting screws. Drill 2 holes of .125” diameter for the mounting screws. Install the mounting plate using the screws provided with your kit.
Insert the A/C socket inside the mounting plate
1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
A/C Socket
Hole
1.25"
Spacing
0.25"
N\O
Pump’s relay switch circuit board
+
Proceed with electrical connections as described in the diagram to the right.
For normal operations, the L wire from the A/C socket must be connected to the N/O (normally opened) position of the switch. Normally Opened means that when the computer is off, and there is no current from the power supply going to the switch, the relay is opened, disallowing A/C to the pump. Conversely, as soon as you turn the computer on, the switch becomes energized by the power supply, and the relay closes, allowing A/C current to pass to the pump.
Relay switch connection diagram
A/C Socket
E
N
WARNING! Always disconnect from A/C power source while working with el ectri cal devices.
L
US Europe Black Brown White Blue Green Yellow
Pump
Relay switch
N\O +
Ground +12v
Computer Power Supply
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1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
5/ Connecting the pieces altogether: how to use quick connect fittings
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e
Cut tube square
1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
Disconnecting a fitting
Ensure system is depressurised before removing fitting.
Cut the tube square. It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fitting. For soft or thin walled
plastic tubing we recommend the use of a tube insert.
Insert tube
Fitting grips before it seals. Ensure tube is pushed in to the tube stop.
Push up to tube stop
Push in collet squarely against face of fitting. With the collet held in this position, the pipe can be removed. Th
Your kit also contains a release aid tool which you can place over the collet, and helps pushing the collet squarely while removing the tube:
Push the tube into the fitting, to the tube stop. The collet (gripper) has stainless steel teeth which hold the tube firmly in position while the 'O' ring provides a permanent leak proof seal.
Pull to check secure
Pull on the tube to check it is secure. It is good practice to test the system prior to leaving site and/or before use.
7/ Water block installation:
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General guidelines with regards to tube bending:
In general, you should avoid sharp bends. A sharp bend may result in kinking the tube, and restrict or completely prevent the flow.
Once all the elements are in place, you can install your motherboard inside the case and proceed, with the water block installation.
Please refer to the separate installation guide included with your Swiftech water block, or visit our web site at http://www.swiftnets.com Guides”
1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
Section “Service and support, sub-chapter: “Installation
8/ Final step: filling & bleeding the circuit
We recommend using the following mix: 90% purified water + 10% RedLine water wetter (available at auto parts stores).
In order to fill and bleed the circuit, you will need to activate the pump. Since you do not want to run the computer until the cooling circuit is completely operational, you should temporarily connect the L wire to the N\C position of the switch. WARNING: do not forget to reconnect
to N\O once you are ready to run the computer: if you leave the L wire connected to N\C, the pump will shut off as soon as the relay is energized by the power supply, and there would be no flow in the cooling circuit, causing your CPU to overheat.
1. Place a holding tank containing your cooling fluid above the computer.
2. Connect the ¼” tube provided with your kit. Tube 1 goes to valve 1 and tube 2 goes to valve 3
3. Plunge tube 1 only into the holding tank, making sure it is entirely submerged
4. Open valve1, close valve 2, open valve 3
5. Prime the circuit by gently sucking in air from tube 2, just enough that you see the liquid starting to flow down in tube 1
6. Now, you can plunge tube 2 back into the holding tank
7. Start the pump
8. Let the pump run for 1 minute as shown in the picture to the right. The liquid should be flowing freely from tube 2 into the holding tank.
9. Important step: after a minute, and while the pump is still running:
Take the holding tank and tubes into
one hand –making sure that the tubes remain plunged into the liquid,
Then lay the computer down for just a
few seconds once flat on it’s back, and once flat on its belly. This will bleed any air still trapped into the circuit.
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1. Open valve 2 for a couple of seconds, allow any air trapped into the valve to escape. Close valve 2 again.
2. Now, close valves 3 and 1, and open valve 2. The system is now full, bled, and ready to use, as shown in the picture to the right.
3. Turn off the pump by disconnecting it from A/C.
4. With both tubes still inside valves 1 and 3, carefully place the holding tank below the computer (on the floor for example)
5. Disconnect the tubes from valves 1 and 3. Whatever little liquid was still trapped in the tubes will flow back into the holding tank without making a mess :-)
6. FINALLY, REMEMBER to reconnect the L wire from the socket to the N\O position on the switch !
1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
- Intentionally left blank -
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1703 E. 28th St., Signal Hill, CA 90755
Tel (562) 595-8009 - Fax (562) 595-8769
URL: HTTP://WWW.SWIFTNETS.COM
In summary
For service, support, or questions, please contact:
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Swiftech Inc., - 1703 E. 28
T. (562) 595-8009 - F. (562) 595-8769 –
E-mail: Swiftech@swiftnets.com
th
St., - Signal Hill, CA 90806
- URL: http://www.swiftnets.com
0.125“ Diameter
4 places
FAN MOUNTING HOLES
WARNING: if you are downloading this page from the Internet, make sure your printer is setup properly and does not scale the image down! Measure the dimensions before you drill holes in your case !
4.125"
4.125"
4.500"
7.500"
0.180“ Diameter
8 places
RADIATOR MOUTING HOLES
0.635"
10
4.750"
Copyright swiftech 2002 1:1 scale
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