Swann AMI CACE User Manual

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Page 1

AMI CACE

Version 6.20 and higher

s Manual

Operator’

A-96.250.871 / 120417

Page 2

Customer Support

SWAN and its representatives maintain a fully trained staff of technical specialists around the world. For any technical question, contact your nearest SWAN representative, or the manufacturer:

SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland

Internet: www.swan.ch

E-mail: [email protected]

Document Status

Title:

ID:

Monitor AMI CACE Operator’s Manual

A-96.250.871

Revision Issue

00 Oct. 2016 First edition

subject to change without notice

Page 3

AMI CACE

Table of Contents

1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3. Restriction for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1. Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3. Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2. Mounting of Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3. Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . . 16

3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet . . . . . . . . . . . 16

3.3.2 EDI module tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3.3 Tube at Sample Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5. Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.6. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.6.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.6.2 Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.6.3 Relay 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.7. Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.7.1 Signal Output 1 and 2 (current outputs) . . . . . . . . . . . . . . . . . . 25

3.8. Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.8.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.8.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.8.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.8.4 USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.4. Changing Parameters and values . . . . . . . . . . . . . . . . . . . . . . . . 33

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AMI CACE

6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2. Stop of Operation for Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 34

6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.3.1 Remove the Sensor from the Flow Cell. . . . . . . . . . . . . . . . . . . 35

6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . 35

6.4. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.5. Longer Stop of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.1. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.2. Tube numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.3. Replacing the EDI module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.1. Messages (Main Menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.5. Installation (Main Menu 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9. Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . 50

1 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

11. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

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AMI CACE

Safety Instructions

1. Safety Instructions

AMI CACE - Operator’s Manual

This document describes the main steps for instrument setup, operation and maintenance.

General The instructions included in this section explain the potential risks

Targ et

audience

OM Location Keep the AMI Operator’s Manual in proximity of the instrument.

Qualification,

Training

associated with instrument operation and provide important safety practices designed to minimize these risks.

If you carefully follow the information contained in this section, you can protect yourself from hazards and create a safer work environment.

More safety instructions are given throughout this manual, at the respective locations where observation is most important. Strictly follow all safety instructions in this publication.

Operator: Qualified person who uses the equipment for its intended purpose.

Instrument operation requires thorough knowledge of applications, instrument functions and software program as well as all applicable safety rules and regulations.

To be qualified for instrument installation and operation, you must:

 read and understand the instructions in this manual as well as

the Material Safety Data Sheets.

 know the relevant safety rules and regulations.

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AMI CACE

Safety Instructions

1.1. Warning Notices

The symbols used for safety-related notices have the following significance:

DANGER

Your life or physical wellbeing are in serious danger if such warnings are ignored.

 Follow the prevention instructions carefully.

WARNING

Severe injuries or damage to the equipment can occur if such warnings are ignored.

 Follow the prevention instructions carefully.

CAUTION

Damage to the equipment, minor injury, malfunctions or incorrect process can be the consequence if such warnings are ignored.

 Follow the prevention instructions carefully.

Mandatory

Signs

The importance of the mandatory signs in this manual.

Safety goggles

Safety gloves

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AMI CACE

Safety Instructions

Warning Signs The importance of the warning signs in this manual.

Electrical shock hazard

Corrosive

Harmful to health

Flammable

Warning general

Attention general

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AMI CACE

Safety Instructions

1.2. General Safety Regulations

Legal

Requirements

Spare Parts

and

Disposables

Modifications Modifications and instrument upgrades shall only be carried out by

The user is responsible for proper system operation. All precautions must be followed to ensure safe operation of the instrument.

Use only official SWAN spare parts and disposables. If other parts are used during the normal warranty period, the manufacturer’s warranty is voided.

an authorized Service Technician. SWAN will not accept responsibility for any claim resulting from unauthorized modification or alteration.

WARNING

Electrical Shock Hazard

If proper operation is no longer possible, the instrument must be disconnected from all power lines, and measures must be taken to prevent inadvertent operation.

 To prevent from electrical shock, always make sure that

the ground wire is connected.

 Service shall be performed by authorized personnel only.  Whenever electronic service is required, disconnect in-

strument power and power of devices connected to: – relay 1, – relay 2, – alarm relay

WARNING

For safe instrument installation and operation you must read and understand the instructions in this manual.

WARNING

Only SWAN trained and authorized personnel shall perform the tasks described in this document.

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AMI CACE

Safety Instructions

1.3. Restriction for use

The AMI CACE is designed for determination of:

 specific (total) conductivity  cation (acid) c

in power plant water. It calculates the pH value and the concentration of the alkaline substance (NH the water. It is not suitable for pH determination in high purity water before alkalization agent addition.

onductivity after the cation exchanger (CACE)

, morpholine, etc.) if an alkaline substance is present in

Conditions for pH calculation:

 only 1 alkalization agent in the sample  the contamination is mostly NaCl  phosphate concentration is < 0.5 ppm  pH value is > 7.5, and < 11.5  if pH value is < 8, the concentration of contaminant must be

small compared to the concentration of the alkalization agent

No sand. No oil. Use of film forming products may reduce lifetime of EDI module.

The sample must not contain any particles which may block the flow cell. Sufficient sample flow is coercive for the correct function of the instrument.

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AMI CACE

Product Description

2. Product Description

2.1. Description of the System

Application

Range

Special

Features

Signal

Outputs

Relays Two potential-free contacts programmable as limit switches for

Complete monitoring system for the automatic, continuous measurement of the specific (total) conductivity before a cation exchanger and the cation (acid) c (CACE).

Based on difference conductivity measurement, the pH of the sample can be calculated.

 Temperature compensation curves for conductivity measure-

ment: – Strong acids (HCI) – Strong bases (NaOH) – Ammonia – Morpholine – Ethanolamines (ETA) – Neutral salts –UPW – Coefficient

 Flow monitoring  Calculation of pH according to VGB 450L, edition 2006  Calculates the concentration of an alkaline substance present

in the water (ammonia, morpholine or ethanolamines).

Two signal outputs programmable for measured values (freely scalable, linear, bilinear, log) or as continuous control output (control parameters programmable). Current loop: 0/4–20 mA Maximal burden: 510  Third signal output available as an option. The third signal output can be operated as a current source or as a current sink (selectable via switch).

measuring values, controllers or timer for system cleaning with automatic hold function. Both contacts can be set as normally open or normally closed with a jumper. Maximum load: 1 A/250 VAC

onductivity after a cation exchanger

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AMI CACE

Product Description

Alarm Relay One potential free contact. Alternatively:

 Open during normal operation, closed on error and loss of

power.

 Closed during normal operation, open on error and loss of

power.

Summary alarm indication for programmable alarm values and instrument faults.

Input One input for potential-free contact to freeze the measuring value

or to interrupt control in automated installations (hold function or re-

mote-off).

Communica-

tion interface

(optional)

Safety

Features

Measuring

principle

Specific

Conductivity

Cation Con-

ductivity (Acid

Conductivity)

 USB Interface for logger download  Third signal output (can be used in parallel to the USB interface)  RS485 with Fieldbus protocol Modbus or Profibus DP  HART interface

No data loss after power failure. All data is saved in non-volatile memory. Over voltage protection of in- and outputs. Galvanic separation of measuring inputs and signal outputs.

When a voltage is set between two electrodes in an electrolyte solution, the result is an electric field which exerts force on the charged ions: the positively charged cations move towards the negative electrode (cathode) and the negatively charged anions towards the positive electrode (anode). The ions, by way of capture or release of electrons at the electrodes, are discharged and so a current I flows through this cycle and the Ohm’s law V = I×R applies. From the total resistance R of the current loop, only the resistance of the electrolyte solution, respectively its conductivity of interest. The cell constant of the sensor is determined by the manufacturer and is printed on the sensor label. If the cell constant has been programmed in the transmitter, the instrument measures correctly. No calibration needs to be done, the sensor is factory calibrated. Measuring unit is S/cm or S/m.

Conductivity from all ions in the sample, mainly the alkalization agent. The contribution of impurities is masked by the alkalization agent.

The alkalization agent is removed by the cation exchange resin in the EDI module. All cationic ions are exchanged with H+, all anionic impurities (ions with negative charge) pass through the module unchanged and are measured by the second conductivity sensor.

/R, is

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AMI CACE

Product Description

Tem per atu re

compensation

Standard

Tem per atu re

Correction or

calibration

Fluidics The sample flows into the flow cell block [D] via the sample inlet [L].

Regeneration

of the cation

exchange resin

The mobility of ions in water increases with higher temperature, which enlarges the conductivity. Therefore, the temperature is measured simultaneously by an integrated Pt1000 temperature sensor and the conductivity is compensated to 25 °C. Several temperature compensation curves designed for different water compositions can be chosen. After cation exchanger (cation conductivity), the temperature compensation curve strong acids has to be set. For more information see: Influence of Temperature on Electrical

Conductivity, PPChem (2012).

The displayed conductivity value is compensated to 25°C standard temperature.

Not necessary. Auto zero is done automatically each day at 0:30 at night.

With the first conductivity sensor [A] the specific conductivity of the sample is measured. A capillary tube [F] placed after the first conductivity sensor regulates the sample flow. Then the sample is led through the sample chamber [I] containing a cation exchange resin. Afterwards the cation conductivity of the sample is measured with the second conductivity sensor [B]. The temperature is measured with the temperature sensors integrated in the conductivity sensors.

After the measurement of specific and cation conductivity, the sample leaves the measuring cell via flow meter [E] and flows through the anode chamber, where protons are generated by electrolysis of water:

O --> ½ O2 + 2 H+ + 2e

The water is then led through the cathode chamber where it is reduced according to:

Finally, the sample leaves the EDI module and flows into the waste.

Under the influence of the electrical field generated by the two electrodes, the protons produced at the anode are drawn towards the cathode. They pass through the membrane and are absorbed by the cation exchange resin in the sample chamber. At the same time, the cations captured in the resin are released and move towards the cathode chamber, where they are dissolved by the sample water and flushed out of the EDI module. This process ensures that the resin is continuously regenerated.

2 H

+ 2 e- --> H2 resp. 2 H2O + 2 e- --> ½ H2 + 2 OH

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AMI CACE

Product Description

NOTICE: To visualize the sample flow more clearly, the EDI module is shown only schematically. Lateral view X shows the correct positions of the chambers and electrodes.

First conductivity sensor

Second conductivity sensor

Blind plug

Flow cell block

Flow meter

Capillary tube

EDI module

Deaeration tube

Sample chamber

Anode chamber

Cathode chamber

Sample inlet

Waste

Membranes

Lateral view of the EDI module

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AMI CACE

Product Description

2.2. Instrument Specification

Power Supply Voltage: 100–240 VAC (± 10%)

50/60 Hz (± 5%) or 24 VDC (± 10%)

Power consumption: max. 30 VA

Sample

requirements

On-site

requirements

Flow rate: 3–4 l /h Temperature: up to 50 °C Inlet pressure: up to 0.5 bar Outlet pressure: pressure free

Use of a SWAN Backpressure Regulator is highly recommended. Particle filtration recommended in case of high iron concentration.

NOTICE: No oil, no grease, no sand. Use of film forming products may reduce lifetime of EDI module.

The analyzer site must permit connections to: Sample inlet: Swagelok 1/4” adapter for stainless

steel tube

Sample outlet: G 3/8” adapter for flexible tube

diam. 20 x 15 mm

Measuring

range

EDI capacity SC

Accuracy ±1% of measuring value or ±1 digit (whichever is greater)

Electronics

housing

Dimensions Panel: Dimensions: 280 x 850 x 200 mm

Measuring range Resolution

0.055 to 0.999 S/cm 0.001 S/cm

1.00 to 9.99 S/cm 0.01 S/cm

10.0 to 99.9 S/cm 0.1 S/cm 100 to 1000 S/cm 1 S/cm

Automatic range switching.

= 40 S/cm as NH4OH

max

= 350S/cm as NaOH

max

Aluminum with a protection degree of IP 66 / NEMA 4X Ambient temperature: -10 to +50 °C Humidity: 10–90% rel., non condensing Display: backlit LCD, 75 x 45 mm

Screws: 8 mm diameter Weight: 14 kg

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AMI CACE

Product Description

280 mm / 11”

254 mm / 10”

13 mm / ½”

”

4 x dia. 10 mm /

”

850 mm / 33½”

824 mm / 32

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AMI CACE

D E F

Product Description

2.3. Instrument Overview

Panel

Transmitter

Specific conductivity sensor

Cation conductivity sensor

Flow cell

Flow meter

Electrodeionization (EDI) module

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AMI CACE

Installation

3. Installation

3.1. Installation Checklist Monitors

Check Instrument’s specification must conform to your AC power ratings.

Do not turn on power until instructed to do so.

On site requirements

Installation

Electrical Wiring

Power-up

Instrument set-up

Run-in period

100– 240 VAC (± 10%), 50/60 Hz (± 5%) or 24 VDC, isolated (±10%) power outlet with ground connection and 30 VA For sample requirements see Instrument Specification, p. 12).

 Mount the instrument in vertical position.  Display should be at eye level.  Remove the end caps from tubes 1, 2, 3, 5 and 10 and connect

the tubes according to Tube numbering, p. 43.

 Connect sample inlet and outlet.  Connect all external devices like limit switches, current loops and

pumps (see Connection Diagram, p. 20).

 Connect power cord; do not switch on power yet!  Open sample flow and wait until the instrument is completely

filled.

 Check inlet pressure.  Switch on power.  Program all sensor parameters (see Sensor parameters, p. 28).  If required activate calculations (see Calculations, p. 29).  Program all parameters for external devices (interface,

recorders, etc.).

 Program all parameters for instrument operation (limits, alarms).  Program display screens.

Let the instrument run continuously for 1 h.

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AMI CACE

Installation

3.2. Mounting of Instrument Panel

The first part of this chapter describes the preparing and placing of the system for use.

 The instrument must only be installed by trained personnel.  Mount the instrument in vertical position.  For ease of operation mount it so that the display is at eye

level.

 For the installation a kit containing the following installation

material is available: – 4 Screws 8x60 mm – 4 Dowels – 4 Washers 8.4/24 mm

Mounting re-

quirements

3.3. Connecting Sample Inlet and Outlet

3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet

Preparation Cut the tube to length and deburr it. The tube must be straight and

Installation 1 Insert the compression ferrule [C] and the compression

The instrument is only intended for indoor installation. For dimensions see Dimensions, p. 12.

free from blemishes for approximately 1,5 x tube diameter from the end. Lubrication with lubricating oil, MoS2, Teflon etc. is recommended for the assembly and reassembly of bigger sized unions (thread, compression cone).

cone [D] into the union nut [B].

2 Screw the union nut onto the body, do not tighten it.

3 Push the stainless steel pipe through the union nut as far as it

reaches the stop of the body.

4 Mark the union nut at 6 o’clock position.

5 While holding the fitting body steady, tighten the nut union 1¼

rotation using an open ended spanner.

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AMI CACE

ABCDE

Installation

3.3.2 EDI module tubing

Stainless steel tube

Union nut

Compression ferrule

Remove the end caps [A] from tubes 1, 2, 3, 5 and 10 and connect the tubes according to Tube numbering, p. 43. Keep the end caps for later use.

Compression cone

Body

Tightened connection

A End cap

3.3.3 Tube at Sample Outlet

EDI module

Hose nozzle

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Connect a plastic tube [C] to the hose nozzle [B] and place it into a drain with atmospheric pressure.

Plastic tube 20 x 15 mm

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AMI CACE

Installation

3.4. Electrical Connections

Cable

thicknesses

WARNING

Electrical hazard.

 Always turn off AC power before manipulating electric

parts.

 Grounding requirements: Only operate the instrument

from an power outlet which has a ground connection.

 Make sure the power specification of the instrument corre-

sponds to the power on site.

In order to comply with IP66, use the following cable thicknesses

ABC

PG 11 cable gland: cable Ø

A B

PG 7 cable gland: cable Ø

PG 9 cable gland: cable Ø

NOTICE: Protect unused cable glands

Wire  For Power and Relays: Use max. 1.5 mm

stranded wire with end sleeves.

 For Signal Outputs and Input: Use 0.25 mm

stranded wire with end sleeves.

outer

3–6.5 mm

outer

4–8 mm

outer

5–10 mm

/ AWG 14

/ AWG 23

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AMI CACE

Installation

WARNING

External Voltage.

External supplied devices connected to relay 1 or 2 or to the alarm relay can cause electrical shocks

 Make sure that the devices connected to the following

contacts are disconnected from the power before resuming installation.

–relay 1 –relay 2 – alarm relay

WARNING

To prevent from electrical shock, do not connect the instrument to the power unless the ground wire (PE) is connected.

 Do not connect unless specifically instructed to do so.

WARNING

The mains of the AMI Transmitter must be secured by a main switch and appropriate fuse or circuit breaker.

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AMI CACE

Installation

3.5. Connection Diagram

CAUTION

Use only the terminals shown in this diagram, and only for the mentioned purpose. Use of any other terminals will cause short circuits with possible corresponding consequences to material and personnel.

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AMI CACE

Installation

WARNING

Electrical shock hazard

Installation and maintenance of electrical parts must be performed by professionals.

 Always turn off AC power before manipulating electric

parts.

Power supply connector

Neutral conductor, Terminal 2

Phase conductor, Terminal 1

Protective earth PE

NOTICE: The protective earth wire (Ground) has to be connected to the grounding terminal.

Installation

requirements

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The installation must meet the following requirements.

 Mains fuse 1.6 AT  Mains cable to comply with standards IEC 60227 or IEC

60245; flammable rating FV1

 Mains equipped with an external switch or circuit-breaker

– near the instrument – easily accessible to the operator – marked as interrupter for AMI CACE

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AMI CACE

Installation

3.6. Relay Contacts

3.6.1 Input

3.6.2 Alarm Relay

NOTICE: Use only potential-free (dry) contacts. The total resistance (sum of cable resistance and resistance of the relay contact) must be less than 50 Ω.

Terminals 16/42 For programming see Program Overview, p. 45.

NOTICE: Max. load: 1 A / 250 VAC

Alarm output for system errors. Error codes see Troubleshooting, p. 38.

NOTICE: With certain alarms and certain settings of the AMI transmitter the alarm relay does not switch. The error, however, is shown on the display.

Ter min als Description Relay connection

Normally Closed

10/11 Active (opened) during normal

operation. Inactive (closed) on error and loss of power.

Normally Open

12/11 Active (closed) during normal

operation. Inactive (opened) on error and loss of power.

1) usual use

22 A-96.250.871 / 120417

Page 25

AMI CACE

Installation

3.6.3 Relay 1 and 2

NOTICE: Max. load: 1 A/250 VAC

Relay 1 and 2 can be configured as normally open or as normally closed. Standard for both relays is normally open. To configure a relay as normally closed, set the jumper in the upper position.

NOTICE: Some error codes and the instrument status may influence the status of the relays described below.

Relay config. Terminals

Normally Open

Normally Closed

6/7: Relay 1 8/9: Relay 2

Jumper pos. Description Relay configuration

Inactive (opened) during normal operation and loss of power. Active (closed) when a programmed function is executed.

Inactive (closed) during normal operation and loss of power. Active (opened) when a

programmed function is executed.

ABJumper set as normally open (standard setting)

Jumper set as normally closed

For programming see Program Overview, p. 45, Menu Installation

A-96.250.871 / 120417 23

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AMI CACE

Installation

CAUTION

Risk of damage of the relays in the AMI Transmitter due to heavy inductive load.

Heavy inductive or directly controlled loads (solenoid valves, dosing pumps) may destroy the relay contacts.

 To switch inductive loads > 0.1 A use an AMI relay box

available as an option or suitable external power relays.

Inductive load Small inductive loads (max 0.1 A) as for example the coil of a pow-

er relay can be switched directly. To avoid noise voltage in the AMI Transmitter it is mandatory to connect a snubber circuit in parallel to the load. A snubber circuit is not necessary if an AMI relaybox is used.

AC or DC power supply

AMI Transmitter

External power relay

Snubber

Power relay coil

Resistive load Resistive loads (max. 1 A) and control signals for PLC, impulse

pumps and so on can be connected without further measures

AMI Transmitter

PLC or controlled pulse pump

Logic

Actuators Actuators, like motor valves, are using both relays: One relay con-

tact is used for opening, the other for closing the valve, i.e. with the 2 relay contacts available, only one motor valve can be controlled. Motors with loads bigger than 0.1 A must be controlled via external power relays or an AMI relay box.

AC or DC power supply

AMI Transmitter

Actuator

24 A-96.250.871 / 120417

Page 27

AMI CACE

Installation

3.7. Signal Outputs

3.7.1 Signal Output 1 and 2 (current outputs)

3.8. Interface Options

NOTICE: Max. burden 510  If signals are sent to two different receivers, use signal isolator (loop isolator).

Signal output 1: Terminals 14 (+) and 13 (-) Signal output 2: Terminals 15 (+) and 13 (-)

For programming see Program Overview, p. 45, Menu Installation

AMI Transmitter

Slot for interfaces

Frontend PCB

Screw terminals

The slot for interfaces can be used to expand the functionality of the AMI instrument with either:

 Third signal output  a Profibus or Modbus connection  a HART connection  an USB Interface

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AMI CACE

Installation

3.8.1 Signal Output 3

3.8.2 Profibus, Modbus Interface

Terminals 38 (+) and 37 (-). Requires the additional board for the third signal output 0/4 – 20 mA.

The third signal output can be operated as a current source or as a current sink (switchable via switch [A]). For detailed information see the corresponding installation instruction.

NOTICE: Max. burden 510

Third signal output 0/4 - 20 mA PCB

A Operating mode selector switch

Terminal 37 PB, Terminal 38 PA To connect several instruments by means of a network or to config-

ure a PROFIBUS DP connection, consult the PROFIBUS manual. Use appropriate network cable.

NOTICE: The switch must be ON, if only one instrument is installed, or on the last instrument in the bus.

.

OFF

Profibus, Modbus Interface PCB (RS 485)

A On - OFF switch

26 A-96.250.871 / 120417

Page 29

AMI CACE

Installation

3.8.3 HART Interface

3.8.4 USB Interface

Terminals 38 (+) and 37 (-). The HART interface PCB allows for communication via the HART

protocol. For detailed information, consult the HART manual.

HART Interface PCB

The USB Interface is used to store Logger data and for Firmware upload. For detailed information see the corresponding installation instruction.

The optional third signal output 0/4 – 20 mA PCB [B] can be plugged onto the USB interface and used in parallel.

USB Interface

A USB interface PCB B Third signal output 0/4 - 20 mA PCB

A-96.250.871 / 120417 27

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AMI CACE

Instrument Setup

4. Instrument Setup

4.1. Establish sample flow

4.2. Programming

After the analyzer is installed according to the previous instructions, connect the power cord. Do not switch on power, yet!

1 Open the sample tap

2 Check inlet pressure

3 Wait until the system has been completely filled

4 Switch on power

5 Let the instrument run in for 1 h

Sensor

parameters

Program all sensor parameters in Menu Installation-Sensors: menu 5.1.2.1.1 for sensor 1 and menu 5.1.2.2.1 for sensor 2. The sensor characteristics are printed on the label of each sensor.

87-344.203 UP-Con1000SL Sensor type

SW-xx-xx-xx ZK = 0.0417 Cell constant

SWAN AG DT = 0.06 °C Temperature correction

Enter for each sensor separately the:

 Cell constant [cm  Temperature correction [°C]  Cable length. If the flow cell is installed on the monitor, set the

cable length to 0.0 m.

 Temperature compensation: The default setting for sensor 1

(specific conductivity) is ammonia. For sensor 2 (cation conductivity), the default setting is strong acids.

-1

]

28 A-96.250.871 / 120417

Page 31

AMI CACE

Instrument Setup

Calculations Menu 5.1.1.1

Set <Calculations> to “Yes” if you want to have pH and alkalization agent calculated and displayed.

Measuring unit Menu 5.1.1.2

Set the <Measuring unit> according to your requirements:

 S/cm  S/m

Display Menu 4.4.1, Screen 1

Menu 4.4.2, Screen 2 Program display screens according to your requirements, see pro-

gram list and explanations 4.4 Display, p. 54.

External

devices

Limits Alarms Program all parameters for instrument operation (limits, alarms).

Program all parameters for external devices (interface, recorders, etc.) See program list and explanations 5.2 Signal Outputs, p. 56 and 4.2 Relay Contacts, p. 53.

See program list and explanations 4.2 Relay Contacts, p. 53.

A-96.250.871 / 120417 29

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AMI CACE

Exit Enter

BCDA

25.4°C

RUN

4 l/h

14:10:45

8.45 _S

0.178

S

Installation

Operation

Diagnostics

Messages

Maintenance

Main Menu

Enter

Exit

RUN

15:20:18

4.0 l/h 21.8°C

22.1°C

µSsc

8.79

0.178

µS

9.50

AB D

I H

Operation

5. Operation

5.1. Keys

Program

Access, Exit

A to exit a menu or command (rejecting any changes)

to move back to the previous menu level

B to move DOWN in a menu list and to decrease digits

C to move UP in a menu list and to increase digits

to switch between display 1 and 2

D to open a selected sub-menu

to accept an entry

5.2. Display

Example of

Display 1

30 A-96.250.871 / 120417

Page 33

AMI CACE

Operation

Example of

Display 2

AB D

RUN

4.0 l/h 21.8°C

A RUN normal operation

HOLD input closed or cal delay: Instrument on hold (shows

status of signal outputs).

OFF input closed: control/limit is interrupted (shows status

of signal outputs).

B ERROR Error Fatal Error

C Keys locked, transmitter control via Profibus

D Time

Process values Display 1; E2 Process values Display 2

E E

F Sample temperature 2

G Sample temperature 1

H Sample flow in l/ h

I Relay status

8.79

0.178

22.1°C

15:20:18

µSsc

µS

F G

Relay status, symbols

upper/lower limit not yet reached

upper/lower limit reached

control upw./downw. no action

control upw./downw. active, dark bar indicates control intensity

motor valve closed

motor valve: open, dark bar indicates approx. position

timer

timer: timing active (hand rotating)

A-96.250.871 / 120417 31

Page 34

AMI CACE

Messages

Operation

Maintenance

Diagnostics

Main Menu

Installation

1.1

Pending Errors

Messages

Maintenance List Message List

2.1

Interface

I/O State

Sample

Identification Sensors

Diagnostics

3.1

Maintenance

Set Time 23.09.06 16:30:00

Simulation Exchange EDI module

4.1

Logger

Relay Contacts

Sensors

Operation

Display

5.1

Interface

Miscellaneous

Relay Contacts

Sensors Signal Outputs

Installation

Operation

5.3. Software Structure

Menu Messages 1 Reveals pending errors as well as an event history

(time and state of events that have occurred at an earlier point of time). It contains user relevant data.

Menu Diagnostics 2 Provides user relevant instrument and sample data.

Menu Maintenance 3 For instrument calibration, relay and signal output

simulation, and to set the instrument time. It is used by the service personnel.

Menu Operation 4 User relevant parameters that might need to be

modified during daily routine. Normally password protected and used by the process-operator.

Subset of menu 5 - Installation, but process-related.

Menu Installation 5 For initial instrument set up by SWAN authorized

person, to set all instrument parameters. Can be protected by means of password.

32 A-96.250.871 / 120417

Page 35

AMI CACE

5.1.2

Sensors

Sensor type FOME

Temperature NT5K Standards

Disinf. Free chlorine

4.4.1

Logger

Log interval 30 min

Clear logger no

4.1.3

Logger

Clear logger no

Log interval 30min

1 Hour

Interval.

5 min

30 min

10 min

4.1.3

Logger

Log interval 10 min

Clear logger no

4.1.3

Logger

Log interval Clear logger no

Save ?

Yes

5.3.1.1.1

Alarm High 3000 S

Cond. 1 (sc)

Alarm Low 0.000

S

Hysteresis 10.0

S

Delay 5 Sec

5.3.1.1.1

Cond. 1 (sc)

Alarm Low 0.000

S

Hysteresis 10.0

S

Delay 5 Sec

Alarm High 2500

S

Operation

5.4. Changing Parameters and values

Changing

parameters

The following example shows how to change the logger interval:

1 Select the parameter you want to

change.

2 Press [Enter]

3 Press [ ] or [ ] key to

highlight the required parameter.

4 Press [Enter] to confirm the selec-

tion or [Exit] to keep the previous parameter).



The selected parameter is highlighted (but not saved yet).

5 Press [Exit].



Yes is highlighted.

6 Press [Enter] to save the new pa-

rameter.



The system reboots, the new parameter is set.

Changing

values

A-96.250.871 / 120417 33

1 Select the value you want to

change.

2 Press [Enter].

3 Set required value with [ ] or

[ ] key.

4 Press [Enter] to confirm the new

value.

5 Press [Exit].



Yes is highlighted.

6 Press [Enter] to save the new val-

ue.

Page 36

AMI CACE

Maintenance

6. Maintenance

WARNING

Stop operation before maintenance.

 Stop sample flow.  Shut off power of the instrument.

6.1. Maintenance Schedule

Monthly  Check sample flow.

 Check inlet pressure.

If required  Clean conductivity sensors.

 Replace inlet filter (if installed).

6.2. Stop of Operation for Maintenance

1 Stop sample flow.

2 Shut off power of the instrument.

34 A-96.250.871 / 120417

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AMI CACE

Maintenance

6.3. Maintenance of the Sensor

6.3.1 Remove the Sensor from the Flow Cell

Conductivity sensor

Locking pin unlocked

Locking screw open

Locking pin locked

Alignment marks

Locking screw closed

The sensors are fixed in the flow cell with Swan’s slot lock system. To remove the sensor from the flow cell proceed as follows:

1 Press the locking pin [B] down.

2 Turn the locking screw [C] with a 5 mm allen key counterclock-

wise 180°.



The locking pin remains down.

3 Remove the sensor.

Cleaning If the sensor is slightly contaminated, clean it with soapy water and

a pipe cleaner. If the sensor is strongly contaminated, dip the tip of the sensor into 5% hydrochloric acid for a short time.

6.3.2 Install the Sensor into the Flow Cell

1 Make sure that the locking mechanism is in unlocked position

(locking screw in position [C] and locking pin in position [B]).

2 Put the sensor into the flow cell with the alignment marks [E] in

A-96.250.871 / 120417 35

line.

3 Turn the locking screw with a 5 mm allen key clockwise 180°.



The locking pin moves up in lock position.

Page 38

AMI CACE

CDEF G

Maintenance

6.4. Replacing Fuses

WARNING

External Voltage

External supplied devices connected to relay 1 or 2 or to the alarm relay can cause electrical shocks

 Make sure that the devices connected to the following

contacts are disconnected from the power before resuming installation.

– relay 1 – relay 2 – alarm relay

When a fuse has blown, find out the cause and fix it before replacing it with a new one.

Use tweezers or needle-nosed pliers to remove the defective fuse. Use original fuses provided by SWAN only.

A B C D E F G

1.6 AT/250V Instrument power supply

1.0 AT/250V Relay 1

1.0 AT/250V Relay 2

1.0 AT/250V Alarm relay

1.0 AF/125V Signal output 2

1.0 AF/125V Signal output 1

1.0 AF/125V Signal output 3

36 A-96.250.871 / 120417

Page 39

AMI CACE

Maintenance

6.5. Longer Stop of Operation

If the instrument is not used for a longer period of time (2 months or more), drain the EDI module and seal the tube fittings marked in red using the end caps [A] supplied with the instrument.

A End cap

Procedure 1 Stop sample flow.

2 Unscrew the top ends of tubes 1 and 2.

3 Drain the EDI module through tube 2.

4 Seal tubes 1 and 2 using the end caps [A].

5 Unscrew tubes 3, 5 and 10 at the positions marked in red and

seal them using the end caps [A].

6 Shut off power of the instrument.

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AMI CACE

Troubleshooting

7. Troubleshooting

Conditions for pH calculation

This chapter provides some hints to make troubleshooting easier. For any detailed information on how to handle/clean parts please see chapter Maintenance, p. 34.

For any detailed information on how to program the instrument please see chapter Program List and Explanations, p. 50.

If you need help please contact your local distributor. Note serial number of instrument and all diagnostic values before.

 only 1 alkalization agent (acid-base pair) in the sample (no

mixture)

 the contamination is mostly NaCl  phosphate concentration is < 0.5 ppm  if pH value is < 8, the concentration of contaminant must be

small compared to the concentration of the alkalization agent

 pH value is > 7.5, and < 11.5

Problem Possible Reason

Cond. value <0.055 S/cm

No pH/alkalization agent value available in display, relay, signal output

 Air bubble at sensor tip or sensor in air.

 Switch on calculations in <Installation> /

<Sensor> / <Miscellaneous> / <Calculations>.

 Afterwards program screen 1 and 2 in

<Operation> / <Display> / <Screen 1>, <Screen 2>.

38 A-96.250.871 / 120417

Page 41

AMI CACE

25.4°C

HOLD

8 l/h

14:10:45

8.458 S

0.171 SR2

Installation

Operation

Diagnostics

Messages

Maintenance

Main Menu

1.1

Message List

Pending Errors

Maintenance List

Messages

1.1.5

Pending Errors

Error Code E010

Sample Flow low

<Enter> to Acknowledge

Troubleshooting

7.1. Error List

Error

Non-fatal Error. Indicates an alarm if a programmed value is exceeded.

Such Errors are marked E0xx (bold and black). Fatal Error (blinking symbol) Control of dosing devices is interrupted.

The indicated measured values are possibly incorrect. Fatal Errors are divided in the following two categories:

 Errors which disappear if correct measuring conditions are re-

covered (i.e. Sample Flow low). Such Errors are marked E0xx (bold and orange)

 Errors which indicate a hardware failure of the instrument.

Such Errors are marked E0xx (bold and red)

Error or fatal Error Error not yet acknowledged. Check Pending Errors 1.1.5 * and

take corrective action. Press [ENTER].

A-96.250.871 / 120417 39

Navigate to menu Messages. Press [ENTER].

Navigate to menu Pending Errors. Press [ENTER].

Press [ENTER] to acknowledge the Pending Errors. The Error is reset and saved in the Message List.

* Menu numbers see

Program Overview, p. 45

Page 42

AMI CACE

Troubleshooting

Error Description Corrective action

E001

E002

E003

E004

E007

E008

E009

E010

E011

E012

E013

Cond. 1 Alarm high – check process

– check programmed value, see 5.3.1.1,

p. 62

Cond. 1 Alarm low – check process

– check programmed value, see 5.3.1.1,

p. 62

Cond. 2 Alarm high – check process

– check programmed value, see

5.3.1.1.2.1, p. 63

Cond. 2 Alarm low – check process

– check programmed value, see

5.3.1.1.2.25, p. 63

Temp. 1 Alarm high – check process

– check programmed value, see

5.3.1.1.4, p. 63

Temp. 1 Alarm low – check process

– check programmed value, see

5.3.1.1.4, p. 63

Sample Flow high – check sample inlet pressure

Sample Flow low – check sample inlet pressure

– check if the following components are

clogged:

 inlet filter (if installed)  tubes  EDI module

– If necessary, replace clogged parts.

See Tube numbering, p. 43 and

Replacing the EDI module, p. 44.

Temp. 1 shorted – Check wiring of temperature sensor

– Check temperature sensor

Temp. 1 disconnected – Check wiring of temperature sensor

– Check temperature sensor

Case Temp. high – check case/environment temperature

– check programmed value, see

5.3.1.4.1, p. 65

40 A-96.250.871 / 120417

Page 43

AMI CACE

Troubleshooting

Error Description Corrective action

E014 Case Temp. low

E015 pH Calculation undef.

E017 Control time-out

E019 Temp. 2 shorted

E020 Temp. 2 disconnected

E024 Input active

E026 IC LM75

E028 Signal output open

E030 EEProm Frontend

E031 Cal. Recout

E032 Wrong Frontend

E033 pH Alarm high

E034 pH Alarm low

E035 Alkali Alarm high

E036 Alkali Alarm low

E037 Temp. 2 Alarm high

– check case/environment temperature – check programmed value, see

5.3.1.4.2, p. 65

– Calculated pH value < 7.5 or > 11.5

– Check control device or programming

in Installation, Relay contact, Relay 1/2

5.3.2 and 5.3.3, p. 66

– check wiring of temperature sensor – check temp. sensor

– See If Fault Yes is programmed in

Menu see 5.3.4, p. 70

– call service

– check wiring on signal outputs 1 and 2

– call service

– check process – check programmed value, see

5.3.1.1.4.1, p. 63

– check process – check programmed value, see

5.3.1.1.4.25, p. 63

– check process – check programmed value, see

5.3.1.1.5, p. 64

– check process – check programmed value, see

5.3.1.1.5, p. 64

– check process – check programmed value, see

5.3.1.2.2.1, p. 64

A-96.250.871 / 120417 41

Page 44

AMI CACE

Troubleshooting

Error Description Corrective action

E038 Temp. 2 Alarm low

E043 EDI out of range

E044 No sample flow

E045 EDI DAC disconnected

E046 EDI ADC disconnected

E049 Power-on

E050 Power-down

E065 EDI module exhausted

– check process – check programmed value, see

5.3.1.2.2.25, p. 64

– check sample inlet pressure and

acknowledge this error message

– If the problem persists, stop sample

flow and call service

– check sample inlet pressure. – check if the following components are

clogged:

 inlet filter (if installed)  tubes  EDI module

– If necessary, replace clogged parts.

See Tube numbering, p. 43 and

Replacing the EDI module, p. 44.

– Stop sample flow and call service

– none, normal status

– replace EDI module, see Replacing the

EDI module, p. 44.

42 A-96.250.871 / 120417

Page 45

AMI CACE

*Only needed if the optional inlet filter is installed

Tube no. Length

1A* 440 mm 1B 440 mm 2 360 mm 3 530 mm 4 360 mm 5 152 mm 10 2500 mm

Tubing for optional inlet filter:

Troubleshooting

7.2. Tube numbering

To replace tube no. 10, the EDI module needs to be unmounted. Proceed according to Replacing the EDI module, p. 44 (select <no> at the end of the procedure).

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Page 46

AMI CACE

3.3.1

Exchange EDI

Has the EDI module

been exchanged?

yes

Troubleshooting

7.3. Replacing the EDI module

Select Menu 3.3 (Maintenance/Exchange EDI) and follow the instructions on the display.

Status of relays and signal outputs during the procedure:

 Signal outputs are on hold  All limits are switched off

Overview To unmount the EDI module, unscrew screws [A] and [D] and the

upper ends of tubes [1], [2] and [3].

ABTop screws (2x)

Totalizers

and date of

exchange

44 A-96.250.871 / 120417

Holder

CDEDI module

Bottom screw

At the end of the procedure, the user is asked if the EDI module has been exchanged.

If <yes> is selected, the totalizers in the diagnostics menu are reset and the date of exchange is saved.

Page 47

AMI CACE

Program Overview

8. Program Overview

For explanations about each parameter of the menus see Program

List and Explanations, p. 50

 Menu 1 Messages informs about pending errors and mainte-

nance tasks and shows the error history. Password protection possible. No settings can be modified.

 Menu 2 Diagnostics is always accessible for everybody. No

password protection. No settings can be modified.

 Menu 3 Maintenance is for service: Calibration, simulation of

outputs and set time/date. Please protect with password.

 Menu 4 Operation is for the user, allowing to set limits, alarm

values, etc. The presetting is done in the menu Installation (only for the System engineer). Please protect with password.

 Menu 5 Installation: Defining assignment of all inputs and

outputs, measuring parameters, interface, passwords, etc. Menu for the system engineer. Password strongly recommended.

8.1. Messages (Main Menu 1)

Pending Errors Pending Errors 1.1.5* * Menu numbers

1.1*

Maintenance List Maintenance List 1.2.5*

1.2*

Message List Number 1.3.1*

1.3* Date, Time

A-96.250.871 / 120417 45

Page 48

AMI CACE

Program Overview

8.2. Diagnostics (Main Menu 2)

Identification Designation AMI CACE * Menu numbers

2.1* Version V6.20-10/16

Factory Test Instrument 2.1.4.1*

2.1.4* Motherboard

Front End

Operating Time Years / Days / Hours / Minutes / Seconds 2.1.5.1*

2.1.5*

Sensors Conductivity Sensor 1 Current value 2.2.1.1.1*

2.2* 2.2.1* 2.2.1.1* Raw value

Cell constant

Sensor 2 Current value 2.2.1.1.2*

2.2.1.2* Raw value

Cell constant

Miscellaneous Case Temp. 2.2.2.1*

2.2.2*

EDI Actual current 2.2.3.1*

2.2.3* Actual voltage

Total current

Total flow

Last exchange

Sample Sample ID 2.3.1*

2.3* Sample Flow Sample Flow 2.3.2.1*

2.3.2* Raw value

Sample Temp. Temp.1 2.3.3.1*

2.3.3* (Pt1000)

Temp.2

(Pt1000)

I/O State Alarm Relay 2.4.1*

2.4* Relay 1/ 2 2.4.2*

Input

Signal Output 1/ 2

Interface Protocol 2.5.1*

2.5* Device Address

Baud Rate (only with RS485

Parity interface)

46 A-96.250.871 / 120417

Page 49

AMI CACE

Program Overview

8.3. Maintenance (Main Menu 3)

Simulation Alarm Relay 3.1.1* *Menu numbers

3.1* Relay 1 3.1.2*

Relay 2 3.1.3*

Signal Output 1 3.1.4*

Signal Output 2 3.1.5*

Exchange EDI

3.2*

Set time (Date), (Time)

3.3*

8.4. Operation (Main Menu 4)

Sensors Filter Time Const. 4.1.1*

4.10* Hold after Cal 4.1.2*

Relay Contacts Alarm Relay Cond. 1 (sc) Alarm High 4.2.1.1.1*

4.2* 4.2.1* 4.2.1.1* Alarm Low 4.2.1.1.25*

Hysteresis 4.2.1.1.35* Delay 4.2.1.1.45*

Cond. 2 (cc) Alarm High 4.2.1.2.1*

4.2.1.2* Alarm Low 4.2.1.2.25*

Hysteresis 4.2.1.2.35* Delay 4.2.1.2.45*

Relay 1/ 2 Parameter

4.2.2*/ 4.2.3* Setpoint 4.2.x.200* Hysteresis 4.2.x.300* Delay 4.2.x.40*

Input Active 4.2.4.1*

4.2.4* Signal Outputs 4.2.4.2*

Output / Control 4.2.4.3* Fault 4.2.4.4* Delay 4.2.4.5*

Logger Log Interval 4.3.1*

4.3* Clear Logger 4.3.2* * Menu numbers

Display Screen 1 Row 1 4.4.1.1*

4.4* 4.4.1* Row 2 4.4.1.2* Row 3 4.4.1.3*

Screen 2 Row 1 4.4.2.1*

4.4.2* Row 2 4.4.2.2* Row 3 4.4.2.3*

A-96.250.871 / 120417 47

Page 50

AMI CACE

Program Overview

8.5. Installation (Main Menu 5)

Sensors Miscellaneous Calculations 5.1.1.1*

5.1* 5.1.1* Maes. unit 5.1.1.2*

Sensor parameters Sensor 1 Cell Constant 5.1.2.1.1*

5.1.2* 5.1.2.1* Temp. Corr. 5.1.2.1.2*

Cable length 5.1.2.1.3*

Temp. comp. Comp.

5.1.2.1.5* 5.1.2.1.5.1*

Sensor 2 Cell Constant 5.1.2.2.1*

5.1.2.2* Temp. Corr. 5.1.2.2.2*

Cable length 5.1.2.2.3*

Temp. comp. Comp.

5.1.2.2.5* 5.1.2.2.5.1*

Signal Outputs Signal Output 1/ 2 Parameter 5.2.1.1/ 5.2.2.1*

5.2* 5.2.1/ 5.2.2* Current Loop 5.2.1.2/ 5.2.2.2*

Function 5.2.1.3 /5.2.2.3*

Scaling Range Low 5.2.x.40.10/ 11*

5.2.x.40 Range High 5.2.x.40.20 /21*

Relay Contacts Alarm Relay Conductivity Cond. 1 (sc) Alarm High 5.3.1.1.1.1*

5.3* 5.3.1* 5.3.1.1* 5.3.1.1.1* Alarm Low 5.3.1.1.1.25*

Hysteresis * 5.3.1.1.1.35

Delay 5.3.1.1.1.45*

Cond. 2 (cc) Alarm High 5.3.1.1.2.1*

5.3.1.1.2* Alarm Low 5.3.1.1.2.25*

Hysteresis * 5.3.1.1.2.35

Delay 5.3.1.1.2.45*

Sample Temp. Temp. 1 Alarm High 5.3.1.2.1.1*

5.3.1.2* 5.3.1.2.1* Alarm Low 5.3.1.2.1.25*

Temp. 2 Alarm High 5.3.1.2.2.1*

5.3.1.2.2* Alarm Low 5.3.1.2.2.25*

Case Temp. Alarm High 5.3.1.4.1*

5.3.1.3* Alarm low 5.3.1.4.2*

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Program Overview

Relay 1/ 2 Function 5.3.2.1/ 5.3.3.1*

5.3.2/ 5.3.3* Parameter 5.3.2.20/ 5.3.3.20*

Setpoint 5.3.2.300 / 5.3.3.301*

Hysteresis 5.3.2.400/ 5.3.3.401*

Delay 5.3.2.50/ 5.3.3.50*

Input Active 5.3.4.1*

5.3.4* Signal Outputs 5.3.4.2*

Output/ Control 5.3.4.3*

Fault 5.3.4.4*

Delay 5.3.4.5*

Miscellaneous Language 5.4.1* * Menu numbers

5.4* Set defaults 5.4.2*

Load Firmware 5.4.3*

Password Messages 5.4.4.1*

5.4.4* Maintenance 5.4.4.2*

Operation 5.4.4.3*

Installation 5.4.4.4*

Sample ID 5.4.5*

Line Break Detection 5.4.6*

Interface Protocol 5.5.1*

5.5* Device Address 5.5.21*

Baud Rate 5.5.31* (only with RS485

Parity 5.5.41*

interface)

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Program List and Explanations

9. Program List and Explanations

1 Messages

1.1 Pending Errors

1.1.5 Provides the list of active errors with their status (active, acknowl-

1.2 Maintenance List

1.2.5 Provides the list of necessary maintenance. Cleared maintenance

1.3 Message List

1.3.1 Shows the error history: Error code, date / time of issue and status

2 Diagnostics

2.1 Identification

2.1.4 Factory Test: Test date of the Instrument, Motherboard and

2.1.5 Operating Time: Years / Days / Hours / Minutes / Seconds

2.2 Sensors

2.2.1 Conductivity:

2.2.1.1 Sensor 1: Shows the

2.2.1.2 Sensor 2: Shows the

edged). If an active error is acknowledged, the alarm relay is active again. Cleared errors are moved to the Message list.

messages are moved to the Message list.

(active, acknowledged, cleared). 65 errors are memorized. Then the oldest error is cleared to save the newest error (circular buffer).

In diagnostics mode, the values can only be viewed, not modified.

Desig.: Designation of the instrument. Ver sio n: Firmware of instrument (e.g. V6.20-10/16)

Frontend

Current value in µS Raw value in µS

Cell Constant

Current value in µS Raw value in µS

Cell Constant

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2.2.2 Miscellaneous:

2.2.2.1 Case Temp: Shows the current temperature in [°C] inside the trans-

2.2.3 EDI:

2.2.3.1 Actual current: Current in mA applied to the EDI module.

2.3 Sample

2.3.1 Sample ID: Shows the identification assigned to a sample. This

2.3.2 Sample Flow: Shows the current sample flow in l/ h and the Raw

2.3.3 Sample Temp:

2.3.3.1 Temp 1: Shows the current sample temperature at sensor 1 in °C.

2.4 I/O State

2.4.1/2.4.2

mitter.

Actual voltage: Resulting voltage in mV. Tota l c u r re n t: Amount of electric charge in Ah since the last ex-

change of the EDI module. Tota l f l o w: Amount of sample water in L since the last exchange of

the EDI module. Last exchange: Date of the last exchange.

identification is defined by the user to identify the location of the sample.

Value in Hz. The Sample flow must be above 2.5 l/h.

(Pt 1000): Shows the current temperature at sensor 1 in Ohm. Temp 2 : Shows the current temperature at sensor 2 in °C. (Pt 1000): Shows the current temperature at sensor 2 in Ohm.

Shows current status of all in- and outputs.

Alarm Relay: Active or inactive. Relay 1/2: Active or inactive. Input: Open or closed. Signal Output 1/2: Actual current in mA Signal Output 3:(optional) Actual current in mA

2.5 Interface

Only available if optional interface is installed. Review programmed communication settings.

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Program List and Explanations

3 Maintenance

3.1 Simulation

To simulate a value or a relay state, select

 alarm relay  relay 1/2  signal output 1/2

with the [ ] or [ ] key. Press the <Enter> key. Change the value or state of the selected item with the [ ] or

[] key. Press the <Enter> key.



The value is simulated by the relay/signal output.

Alarm Relay: Active or inactive Relay 1/2: Active or inactive Signal Output 1/2: Actual current in mA Signal Output 3 (optional) Actual current in mA

At the absence of any key activities, the instrument will switch back to normal mode after 20 min. If you quit the menu, all simulated values will be reset.

3.2 Exchange EDI

See Replacing the EDI module, p. 44.

3.3 Set Time

Adjust date and time.

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Program List and Explanations

4 Operation

4.1 Sensors

4.1.1 Filter Time Constant: Used to damp noisy signals. The higher the

4.1.2 Hold after Cal.: Delay permitting the instrument to stabilize again af-

4.2 Relay Contacts

4.3 Logger

4.3.1 Log Interval: Select a convenient log interval. Consult the table be-

filter time constant, the slower the system reacts to changes of the measured value.

Range: 5–300 Sec

ter calibration. During calibration plus hold-time, the signal outputs are frozen (held on last valid value), alarm values, limits are not active.

Range: 0–6‘000 Sec

See Relay Contacts, p. 22

The instrument is equipped with an internal logger. The logger data can be copied to a PC with an USB stick if option USB interface is installed.

The logger can save approx. 1500 data records. Records consist of: Date, time, alarms, measured value, measured value uncompensated, temperature, flow. Range: 1 Second to 1 hour

low to estimate the max logging time. When the logging buffer is full, the oldest data record is erased to make room for the newest one (circular buffer).

Interval 1 s 5 s 1 min 5 min 10 min 30 min 1 h

Time 25 min 2 h 25 h 5 d 10 d 31 d 62 d

4.3.2 Clear Logger: If confirmed with yes, the complete logger data is de- leted. A new data series is started.

4.3.3 Eject USB Stick: With this function all logger data are copied to the

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USB stick before the USB stick is deactivated. Only visible it the optional USB interface is installed.

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Program List and Explanations

4.4 Display

Process values are displayed on two screens. Toggle screens with the [ ] key. Each screen displays max. 3 process values.

4.4.1 Screen 1

4.4.1.1 Row 1

4.4.1.2 Row 2

4.4.1.3 Row 3 Possible settings for all rows are:

 None  Cond 1 (sc)  Cond 2 (cc)  Difference  pH (if <Calculations> = yes)  Ammonia (depends on the settings in <Sensor parameters> /

<Temp. comp.>)

4.4.2 Screen 2 Same as screen 1.

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Program List and Explanations

5 Installation

5.1 Sensors

5.1.1 Miscellaneous

5.1.1.1 Calculations: Select “yes” if pH and ammonia concentrations

5.1.1.2 Meas. unit: Choose the measuring unit as µS/ cm or µS / m

5.1.2 Sensor parameters

5.1.2.1 Sensor 1

5.1.2.1.1 Cell Constant: Enter the cell constant printed on the sensor label.

5.1.2.1.2 Te mp . Co r r : Enter the temperature correction printed on the sensor

5.1.2.1.3 Cable length: Enter the cable length. If the flow cell is installed on

5.1.2.1.5 Temp. comp

5.1.2.1.5.1 Comp.: Available compensation models:

5.1.2.2 Sensor 2

5.1.2.2.1 Cell Constant: Enter the cell constant printed on the sensor label.

5.1.2.2.2 Te mp . Co r r : Enter the temperature correction printed on the sensor

5.1.2.2.3 Cable length: Enter the cable length. If the flow cell is installed on

should be calculated. pH and ammonia are now available on screen 1 or 2, on the signal outputs and as alarm or limit values.

Range: 0.0300 cm

label. Range: -1 °C to 1 °C

the monitor, set the cable length to 0.0 m. Range: 0.0 m to 30.0 m

 Strong acids (Never select strong acids for sensor 1!)  Strong bases  Ammonia  Morpholine  Ethanolamines  Neutral salts  High purity water  Coefficient  none

Range: 0.0300 cm

label. Range: -1 °C to 1 °C

the monitor, set the cable length to 0.0 m. Range: 0.0 m to 30.0 m

-1

to 0.0600 cm

-1

to 0.0600 cm

-1

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5.1.2.2.5 Temp. comp:

5.1.2.2.5.1 Comp.: Available compensation models:  Strong acids

5.2 Signal Outputs

NOTICE: The navigation in the menu <Signal Output 1> and <Signal Output 2> is equal. For reason of simplicity only the menu numbers of Signal Output 1 are used in the following.

5.2.1 Signal Output 1: Assign process value, the current loop range and a function to each signal output.

5.2.1.1 Parameter: Assign one of the process values to the signal output. Available values:

 Cond 1 (cc)  Cond 2 (sc)  Te mp . 1  Te mp . 2  Difference  Sample flow  pH  Ammonia

5.2.1.2 Current Loop: Select the current range of the signal output. Make sure the connected device works with the same current range.

Available ranges: 0– 20 mA or 4–20 mA

5.2.1.3 Function: Define if the signal output is used to transmit a process value or to drive a control unit. Available functions are:

 Linear, bilinear or logarithmic for process values.

See As process values, p. 57

 Control upwards or control downwards for controllers.

See As control output, p. 59

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0.0 0.1 0.2 0.3 0.4 0.5

10 12

(0 - 20 [mA])

0 / 4

(4 - 20 [mA])

[mA]

1 01234

10 100 1’000 10’000

10 12

(0 - 20 [mA])

0 / 4

426

(4 - 20 [mA])

[mA]

Program List and Explanations

As process

values

The process value can be represented in 3 ways: linear, bilinear or logarithmic. See graphs below.

ABlinear

X Measured value

bilinear

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X Measured value (logarithmic)

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Program List and Explanations

5.2.1.40 Scaling: Enter beginning and end point (Range low & high) of the linear or logarithmic scale. In addition, the midpoint for the bilinear scale.

Parameter Cond. 1(sc):

5.2.1.40.10 Range low: 0.000–3000 S

5.2.1.40.20 Range high: 0.000–3000 S

Parameter Cond. 2(cc):

5.2.1.40.11 Range low: 0.000–3000 S

5.2.1.40.21 Range high: 0.000–3000 S

Parameter Temp. 1

5.2.1.40.13 Range low: -25 to +270 °C

5.2.1.40.23 Range high: -25 to +270 °C

Parameter Temp. 2

5.2.1.40.14 Range low: -25 to +270 °C

5.2.1.40.24 Range high: -25 to +270 °C

Parameter Difference

5.2.1.40.16 Range low: 0.000–3000 S

5.2.1.40.26 Range high: 0.000–3000 S

Parameter Sample flow

5.2.1.40.17 Range low: 0.0– 20 l / h

5.2.1.40.27 Range high: 0.0–20 l/ h

Parameter pH

5.2.1.40.18 Range low: 0.00– 14 pH

5.2.1.40.28 Range high: 0.00–14 pH

Parameter Ammonia

5.2.1.40.19 Range low: 0.00–500 ppm

5.2.1.40.29 Range high: 00.0–500 ppm

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As control

output

Signal outputs can be used for driving control units. We distinguish different kinds of controls:

 P-controller: The controller action is proportional to the devia-

tion from the setpoint. The controller is characterized by the P-Band. In the steady-state, the setpoint will never be reached. The deviation is called steady-state error. Parameters: setpoint, P-Band

 PI-controller: The combination of a P-controller with an

I-controller will minimize the steady-state error. If the reset time is set to zero, the I-controller is switched off. Parameters: setpoint, P-Band, reset time.

 PD-controller: The combination of a P-controller with a

D-controller will minimize the response time to a fast change of the process value. If the derivative time is set to zero, the D-controller is switched off. Parameters: setpoint, P-Band, derivative time.

 PID-controller: The combination of a P-, an I - and a D-con-

troller allows a proper control of the process.

Parameters: setpoint, P-Band, reset time, derivative time. Ziegler-Nichols method for the optimization of a PID controller: Parameters: Setpoint, P-Band, Reset time, Derivative time

= 1.2/a

Response to maximum control output

Tangent on the inflection point

Time

Xp Tn Tv

= 2L

= L/2 The point of intersection of the tangent with the respective axis will result in the parameters a and L.

Consult the manual of the control unit for connecting and programming details. Choose control upwards or downwards.

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Program List and Explanations

Control upwards or downwards

Setpoint: User-defined process value for the selected parameter. P-Band: Range below (upwards control) or above (downwards con-

trol) the set-point, within the dosing intensity is reduced from 100% to 0% to reach the setpoint without overshooting.

5.2.1.40 Control Parameters: if Parameters = Cond. 1(sc)

5.2.1.40.10 Setpoint Range: 0.000–3000 S

5.2.1.40.20 P-Band: Range: 0.000–3000 S

5.2.1.40 Control Parameters: if Parameters = Cond. 2(cc)

5.2.1.40.11 Setpoint Range: 0.000–3000 S

5.2.1.40.21 P-Band:

5.2.1.40 Control Parameters: if Parameters = Temp.1

5.2.1.40.13 Setpoint

5.2.1.40.23 P-Band:

5.2.1.40 Control Parameters: if Parameters = Temp. 2

5.2.1.40.14 Setpoint

5.2.1.40.24 P-Band:

5.2.1.40 Control Parameters: if Parameters = Difference

5.2.1.40.16 Setpoint

5.2.1.40.26 P-Band:

5.2.1.40 Control Parameters: if Parameters = Sample flow

5.2.1.40.17 Setpoint

5.2.1.40.27 P-Band:

Range: 0.000–3000 S

Range: -25 to +270 °C

Range: 0.000–3000 S

Range: 0.0–20 l/h

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5.2.1.40 Control Parameters: if Parameters = pH

5.2.1.40.18 Setpoint

5.2.1.40.28 P-Band:

5.2.1.40 Control Parameters: if Parameters = Ammonia

5.2.1.40.19 Setpoint

5.2.1.40.29 P-Band:

Range: 0.00–14 pH

Range: 0.00–500 ppm

5.2.1.40.3 Reset time: The reset time is the time till the step response of a sin-

5.2.1.40.4 Derivative time: The derivative time is the time till the ramp re-

5.2.1.40.5 Control timeout: If a controller action (dosing intensity) is constantly

gle I-controller will reach the same value as it will be suddenly reached by a P-controller. Range: 0–9’000 sec

sponse of a single P-controller will reach the same value as it will be suddenly reached by a D-controller. Range: 0–9’000 sec

over 90% during a defined period of time and the process value does not come closer to the setpoint, the dosing process will be stopped for safety reasons. Range: 0–720 min

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5.3 Relay Contacts

5.3.1 Alarm Relay: The alarm relay is used as cumulative error indicator.

Under normal operating conditions the contact is active. The contact is inactive at:

 Power loss  Detection of system faults like defective sensors or electronic

parts

 High case temperature  Process values out of programmed ranges.

Program alarm levels, hysteresis values and delay times for the following parameters:

 Cond.1 (sc)  Cond.2 (cc)  pH  Ammonia  Sample Temp. 1  Sample Temp. 2  Case Temperature low

5.3.1.1 Conductivity

5.3.1.1.1 Cond. 1 (sc)

5.3.1.1.1.1 Alarm High: If the measured value rises above the alarm high value, the alarm relay is activated and E001, is displayed in the message list. Range: 0.000–3000 S

5.3.1.1.1.25 Alarm Low: If the measured value falls below the alarm low value, the alarm relay is activated and E002 is displayed in the message list. Range: 0.000–3000 S

5.3.1.1.1.35 Hysteresis: Within the hyst. range, the relay does not switch. This prevents damage of relays contacts when the measured value fluctuates around the alarm value. Range. 0.000–3000 S

5.3.1.1.1.45 Delay: Duration, the activation of the alarm relay is retarded after the measuring value has risen above/fallen below the programmed alarm. Range: 0–28‘800 Sec

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5.3.1.1.2 Cond. 2 (cc)

5.3.1.1.2.1 Alarm High: If the measured value rises above the alarm high value, the alarm relay is activated and E003, is displayed in the message list. Range: 0.000 –3000 S

5.3.1.1.2.25 Alarm Low: If the measured value falls below the alarm low value, the alarm relay is activated and E004 is displayed in the message list. Range: 0.000 –3000 S

5.3.1.1.2.35 Hysteresis: Within the hyst. range, the relay does not switch. This prevents damage of relays contacts when the measured value fluctuates around the alarm value. Range. 0.000 –3000 S

5.3.1.1.2.45 Delay: Duration, the activation of the alarm relay is retarded after the measuring value has risen above/fallen below the programmed alarm. Range: 0–28‘800 Sec

5.3.1.1.4 pH (if Calculations = yes)

5.3.1.1.4.1 Alarm High: If the measured value rises above the alarm high val-

5.3.1.1.4.25 Alarm Low: If the measured value falls below the alarm low value,

5.3.1.1.4.35 Hysteresis: Within the hyst. range, the relay does not switch. This

5.3.1.1.4.45 Delay: Duration, the activation of the alarm relay is retarded after

ue, the alarm relay is activated and E033, is displayed in the message list. Range: 0.00–14 pH

the alarm relay is activated and E034 is displayed in the message list. Range: 0.00–14 pH

prevents damage of relays contacts when the measured value fluctuates around the alarm value.

Range: 0.00–14 pH

the measuring value has risen above/fallen below the programmed alarm. Range: 0–28‘800 Sec

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5.3.1.1.5 Ammonia (if Calculations = yes)

5.3.1.1.5.1 Alarm High: If the measured value rises above the alarm high val-

5.3.1.1.5.25 Alarm Low: If the measured value falls below the alarm low value,

5.3.1.1.5.35 Hysteresis: Within the hyst. range, the relay does not switch. This

5.3.1.1.5.45 Delay: Duration, the activation of the alarm relay is retarded after

5.3.1.2 Sample Temp.

5.3.1.2.1 Temp. 1

5.3.1.2.1.1 Alarm High: If the measured value rises above the alarm high val-

5.3.1.2.1.25 Alarm Low: If the measured value falls below the alarm low value,

5.3.1.2.2 Temp. 2

5.3.1.2.2.1 Alarm High: If the measured value rises above the alarm high val-

5.3.1.2.2.25 Alarm Low: If the measured value falls below the alarm low value,

ue, the alarm relay is activated and E035 is displayed in the message list. Range: 0.00–500 ppm

the alarm relay is activated and E036 is displayed in the message list. Range: 0.00–500 ppm

prevents damage of relays contacts when the measured value fluctuates around the alarm value.

Range: 0.00–500 ppm

the measuring value has risen above/fallen below the programmed alarm. Range: 0–28‘800 Sec

ue, the alarm relay is activated and E007, is displayed in the message list. Range: 30–200 °C

the alarm relay is activated and E008 is displayed in the message list. Range: -10 to +20 °C

ue, the alarm relay is activated and E037, is displayed in the message list. Range: 30–200 °C

the alarm relay is activated and E038 is displayed in the message list. Range: -10 to +20 °C

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5.3.1.4 Case Temp.

5.3.1.4.1 Alarm high: Set the alarm high value for temperature of electronics

5.3.1.4.2 Alarm low: Set the alarm low value for temperature of electronics

housing. If the value rises above the programmed value E013 is issued. Range: 30–75 °C

housing. If the value falls below the programmed value E014 is issued. Range: -10 to +20 °C

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5.3.2 and 5.3.3 Relay 1 and 2: The contacts can be set as normally open or normally closed with a jumper. See Relay 1 and 2, p. 23. The function of relay contacts 1 or 2 is defined by the user.

NOTICE: The navigation in the menu <Relay 1> and <Relay 2> is equal. For reason of simplicity only the menu numbers of Relay 1 are used in the following.

1 First select the functions as:

– Limit upper / lower – Control upwards/downwards –Timer – Fieldbus

2 Enter the necessary data depending on the selected function.

The same values can also be entered in menu 4.2 Relay Con-

tacts, p. 53

5.3.2.1 Function = Limit upper/lower:

When the relays are used as upper or lower limit switches, program the following:

5.3.2.20 Parameter: select a process value

5.3.2.300 Setpoint: If the measured value rises above respectively falls below the set-point, the relay is activated.

Parameter Range

Cond. 1 (sc) 0–3000 S

Cond. 2 (cc) 0–3000 S

Temp. 1 -25 to + 270 °C

Temp. 2 -25 to + 270 °C

Difference 0–3000 S

Sample flow 0–20 l/h

pH 0 – 14 pH

Ammonia 0– 500 ppm

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5.3.2.400 Hysteresis: within the hysteresis range, the relay does not switch. This prevents damage of relay contacts when the measured value fluctuates around the alarm value.

Parameter Range

Cond. 1 (sc) 0–3000 S

Cond. 2 (cc) 0–3000 S

Temp. 1 0– 100 °C

Temp. 2; 0–100 °C

Difference 0–3000 S

Sample flow 0–20 l/h

pH 0 – 14 pH

Ammonia 0– 500 ppm

5.3.2.50 Delay: Duration, the activation of the alarm relay is retarded after the measuring value has risen above/fallen below the programmed alarm. Range. 0–600 Sec

5.3.2.1 Function = Control upwards/downwards:

The relays may be used to drive control units such as solenoid valves, membrane dosing pumps or motor valves. When driving a motor valve both relays are needed, relay 1 to open and relay 2 to close the valve.

5.3.2.22 Parameter: Choose on of the following process values.

 Cond.1 (sc)  Cond.2 (cc)  Te mp . 1  Te mp . 2  Difference  Sample Flow  pH  Ammonia

5.3.2.32 Settings: Choose the respective actuator:

 Time proportional  Frequency  Motor valve

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5.3.2.32.1 Actuator = Time proportional

Examples of metering devices that are driven time proportional are solenoid valves, peristaltic pumps.

Dosing is controlled by the operating time.

5.3.2.32.20 Cycle time: duration of one control cycle (on/off change). Range: 0–600 sec.

5.3.2.32.30 Response time: Minimal time the metering device needs to react.

5.3.2.32.4 Control Parameters

5.3.2.32.1 Actuator = Frequency

5.3.2.32.21 Pulse frequency: Max. pulses per minute the device is able to re-

5.3.2.32.31 Control Parameters

Range: 0–240 sec.

Range for each Parameter same as 5.2.1.40, p. 60

Examples of metering devices that are pulse frequency driven are the classic membrane pumps with a potential free triggering input. Dosing is controlled by the repetition speed of dosing shots.

spond to. Range: 20–300/min.

Range for each Parameter same as 5.2.1.40, p. 60

5.3.2.32.1 Actuator = Motor valve

Dosing is controlled by the position of a motor driven mixing valve.

5.3.2.32.22 Run time: Time needed to open a completely closed valve Range: 5–300 Sec.

5.3.2.32.32 Neutral zone: Minimal response time in % of the runtime. If the re-

5.3.2.32.4 Control Parameters

quested dosing output is smaller than the response time, no change will take place. Range: 1–20 %

Range for each Parameter same as 5.2.1.40, p. 60

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Program List and Explanations

5.3.2.1 Function = Timer:

The relay will be activated repetitively depending on the programmed time scheme.

5.3.2.24 Mode: Operating mode (interval, daily, weekly)

5.3.2.340 Interval/Start time/Calendar: Dependent on options operating mode.

5.3.2.44 Run time: time the relay stays active. Range: 5–32’400 Sec

5.3.2.54 Delay: during run time plus the delay time the signal and control outputs are held in the operating mode programmed below.

Range: 0–6’000 Sec

5.3.2.6 Signal Outputs: select the behavior of the signal outputs when the relay closes. Available values: cont., hold, off

5.3.2.7 Output/Control: select the behavior of the control outputs when the

5.3.2.1 Function = Fieldbus:

relay closes. Available values: cont., hold, off

The relay will be switched via the Profibus input. No further parameters are needed.

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Program List and Explanations

5.3.4 Input: The functions of the relays and signal outputs can be defined depending on the position of the input contact, i.e. no function, closed or open.

5.3.4.1 Active: Define when the input should be active:

No: Input is never active.

When closed Input is active if the input relay is closed

When open: Input is active if the input relay is open

5.3.4.2 Signal Outputs: Select the operation mode of the signal outputs when the relay is active:

Continuous: Signal outputs continue to issue the measured

Hold: Signal outputs issue the last valid measured value.

Off: Set to 0 or 4 mA respectively. Errors, except fatal

5.3.4.3 Output/ Control: (relay or signal output):

Continuous: Controller continues normally.

Hold: Controller continues on the last valid value.

Off: Controller is switched off.

5.3.4.4 Fault:

value.

Measurement is interrupted. Errors, except fatal errors, are not issued.

errors, are not issued.

No: No message is issued in pending error list and the

alarm relay does not close when input is active. Message E024 is stored in the message list.

Yes Message E024 is issued and stored in the mes-

sage list. The Alarm relay closes when input is active.

5.3.4.5 Delay: Time which the instrument waits, after the input is deactivated, before returning to normal operation. Range: 0–6‘000 Sec

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Program List and Explanations

5.4 Miscellaneous

5.4.1 Language: Set the desired language. Available settings: German /English / French / Spanish / Italian

5.4.2 Set defaults: Reset the instrument to factory default values in three different ways:

 Calibration: Sets calibration values back to default. All other

values are kept in memory.

 In parts: Communication parameters are kept in memory. All

other values are set back to default values.

 Completely: Sets back all values including communication

parameters.

5.4.3 Load Firmware: Firmware updates should be done by instructed service personnel only.

5.4.4 Password: Select a password different from 0000 to prevent unauthorized access to the menus “Messages”, “Maintenance”, “Operation” and “Installation”.

Each menu may be protected by a different password. If you forgot the passwords, contact the closest SWAN representa-

tive.

5.4.5 Sample ID: Identify the process value with any meaningful text, such as KKS number.

5.4.6 Line Break Detection: Define if message E028 should be issued in case of a line break on signal output 1 or 2.

Choose between <Yes> or <No>.

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Program List and Explanations

5.5 Interface

Select one of the following communication protocols. Depending on your selection, different parameters must be defined.

5.5.1 Protocol: Profibus

5.5.20 Device address: Range: 0–126

5.5.30 ID No.: Range: Analyzer; Manufacturer; Multivariable

5.5.40 Local operation: Range: Enabled, Disabled

5.5.1 Protocol: Modbus RTU

5.5.21 Device address: Range: 0–126

5.5.31 Baud Rate: Range: 1200–115

5.5.41 Parity: Range: none, even, odd

5.5.1 Protocol: USB-Stick

Only visible if an USB interface is installed. No further settings are possible.

5.5.1 Protocol: HART

5.5.24 Device address: Range: 0–63

200 Baud

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Default Values

10. Default Values

Operation:

Sensors: Filter Time Const.: .................................................................20 Sec

Hold after Cal.:......................................................................... 0 sec

Relay Contacts Alarm Relay.................................................. same as in Installation

Relay 1/ 2 ...................................................... same as in Installation

Input.............................................................. same as in Installation

Logger: Logger Interval:.............................................................. 30 Minutes

Clear Logger:................................................................................no

Display: Screen 1 and 2; Row 1:................................................. Cond 1(sc)

Screen 1 and 2; Row 2:.................................................. Cond 2(cc)

Screen 1 and 2; Row 3:........................................................... None

Installation:

Sensors Miscellaneous; Calculations: ........................................................ no

Miscellaneous; Meas. unit ..................................................... µS/ cm

Sensor Parameters; Sensor 1 and 2;Cell Constant...... 0.0415 cm

Sensor Parameters; Sensor 1 and 2; Temp. corr. ................0.00 °C

Sensor Parameters; Sensor 1 and 2; Cable length ................. 0.0 m

Sensor Parameters; Sensor 1; Temp. comp.; Comp: ........Ammonia

Sensor Parameters; Sensor 2; Temp. comp.; Comp: ...Strong Acids

Signal Output 1 Parameter:...................................................................... Cond 1(sc)

Current loop:..................................................................... 4 – 20 mA

Function:.................................................................................. linear

Scaling: Range low:............................................................0.000 µS

Scaling: Range high: ......................................................1000.00 µS

Signal Output 2 Parameter:...................................................................... Cond 2(cc)

Current loop:..................................................................... 4 – 20 mA

Function:.................................................................................. linear

Scaling: Range low:............................................................0.000 µS

Scaling: Range high: ......................................................1000.00 µS

Alarm Relay: Conductivity; Cond. 1 (sc) and Cond. 2 (cc):

Alarm high: .....................................................................3000.00 µS

Alarm low:...........................................................................0.000 µS

Hysteresis:............................................................................10.0 µS

Delay: ......................................................................................5 Sec

Sample Temp: (Temp. 1 and Temp. 2)

Alarm High:............................................................................ 160 °C

Alarm Low:.................................................................................0 °C

-1

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Default Values

Case temp. high:......................................................................65 °C

Case temp. low: .........................................................................0 °C

Relay 1/2 Function: .......................................................................... limit upper

Parameter: ...................... Relay 1: Cond 1(sc), Relay 2: Cond 2(cc)

Setpoint:.............................................................................. 1000 µS

Hysteresis: .............................................................................. 10 µS

Delay:.....................................................................................30 Sec

If Function = Control upw. or dnw:

Parameter: ...................... Relay 1: Cond 1(sc), Relay 2: Cond 2(cc)

Settings: Actuator: ...........................................................Frequency

Settings: Pulse Frequency:................................................ 120/min.

Settings: Control Parameters: Setpoint: ............................. 1000 µS

Settings: Control Parameters: P-band: ................................... 10 µS

Settings: Control Parameters: Reset time: ..............................0 Sec

Settings: Control Parameters: Derivative Time:.......................0 Sec

Settings: Control Parameters: Control Timeout: .....................0 Min.

Settings: Act. Time prop.: Cycle time: .......................................60 s

Settings: Act. Time prop.: Response time: ................................10 s

Settings: Act. Motor valve: Run time: ........................................ 60 s

Settings: Act. Motor valve: Neutral zone: ....................................5%

If Function = Timer:

Mode: Interval: ........................................................................1 min.

Mode: daily/weekly: ......................................Starting time: 00.00.00

Run time: ...............................................................................10 Sec

Delay:.......................................................................................5 Sec

Signal output:............................................................................cont.

Output/Control: .......................................................................... cont

Input: Active............................................................................ when closed

Signal Outputs ...........................................................................hold

Output/Control ..............................................................................off

Fault.............................................................................................. no

Delay......................................................................................10 Sec

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Default Values

Miscellaneous Language:............................................................................. English

Set default: ...................................................................................no

Load firmware:.............................................................................. no

Password:........................................................... for all modes 0000

Sample ID:.............................................................. - - - - - - - - - - - -

Line break detection ..................................................................... no

Interface Protocol: ........................................ depending on installed interface

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Index

11. Index

Alarm Relay . . . . . . . . 9, 22

Anode chamber Application Range

. . . . . . . . 11

. . . . . . . 8

Cable thicknesses . . . . . . 18

CACE . . . . . . . . . . . . . . 8

Cathode chamber Cation Conductivity

cation exchange resin . . . . 10

cell constant

Changing values . . . . . . . 33

Checklist. . . . . . . . . . . . 15

Cleaning

Sensor

Current outputs . . . . . . . . 25

. . . . . . 11

. . . . . . 9

. . . . . . . . . . . 9

. . . . . . . . . . 35

Default Values . . . . . . . . 73

EDI module . . . . . . . 11, 14

Error List

. . . . . . . . . . . . 38

HART . . . . . . . . . . . . . 27

Input . . . . . . . . . . . . 9, 22

Instrument Overview . . . . . 14

Interface

. . . . . . . . . . 9, 25

HART . . . . . . . . . . . 27

Modbus. . . . . . . . . . 26

Profibus

USB. . . . . . . . . . . . 27

. . . . . . . . . 26

Measuring principle . . . . . . 9

Modbus Mounting

Mounting requirements

. . . . . . . . . . . . 26

Instrument panel

. . . . 16

. . . 16

On site requirements . . . . 15

Power Supply . . . . . . . . . 21

Profibus . . . . . . . . . . . . 27

Regeneration

cation exchange resin . 10

Relays

Requirements, on-site . . . . 12

Run-in period . . . . . . . . . 15

. . . . . . . . . . . . . . 8

Safety Features . . . . . . . . 9

Sample requirements

Sensor parameters. . . . . . 28

Setup . . . . . . . . . . . . . 28

Signal Outputs

slot lock system . . . . . . . 35

Software

Specific Conductivity. . . . . . 9

Standard Temperature . . . 10 System, Description of

. . . . . . . . . . . . 32

. . . . 12

. . . . . . 8, 25

. . . . 8

Technical Data . . . . . . . . 14

Temperature compensation. 10

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Index

Terminals . . . . 20, 22–23, 26

USB Interface . . . . . . . . 27

Wire . . . . . . . . . . . . . . 18

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Notes

12. Notes

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Notes

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SWAN

SWAN Products

is represented worldwide by subsidiary companies and distributors.

cooperates with independent representatives all over the world.

Analytical Instruments for:

High Purity Water

Feedwater, Steam and Condensate

Potable Water

Pool and Sanitary Water

Cooling Water

Waste Water and Effluents

Made in Switzerland

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