SurgeX UPS-1500-OL, UPS-2000-OL, UPS-3000-OL, SX-BDL-1500, SX-BDL-2000 User Manual

UPS-1500-OL

with SX-1120 bundle

User

1500 VA Stand Alone Online Battery Backup

UPS-2000-OL

2000 VA Stand Alone Online Battery Backup

UPS-3000-OL

3000 VA Stand Alone Online Battery Backup

Manual

SX-BDL-1500

1500 VA Stand Alone Online Battery Backup with SX-1115 bundle

SX-BDL-2000

2000 VA Stand Alone Online Battery Backup

Version 1.1

On-Line UPS User Manual

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

Table of Contents

1. EMC Statement s – FCC Part 15 3

2. Important Saf ety Instruc tions 4

3. Introduction 6

4. Product Des cription 6 Double Conversion On-Li ne T echnology 6 Diagnostic Tests 7

5. System Configuration 7 LED D esc riptions 9 LCD Descriptions 10 RS-232 Standard I nterface 10 SNMP Communications Option 11 Remote E m ergency Power O ff (REPO) Port 11

6. Determining t he P ower Requirements of Your Equi pm ent 11

7. Hardware Installation Guide 12 Installation 13 Standard Brac kets 13 19” Cabinet E ar Installation 13 Vertical I nstallation Steps 14 Wall-Mounted Installat i on Steps 14 19” Rack Mount using5 in 1 bracket 15

8. Rackmount Installation Steps 16 UPS Rai l Installation Instructions for 19” Cabinet 16

9. Initial C onnection and Startup 19

10. User’s Operat ions 22 Turning Of f the UPS when connected to an AC Source 22 Starti ng the UPS from a DC source (cold st art) 22 Turning of f the UPS when in DC Mode 22 Self Test Operation 23 Audible Al arm silence in DC Mode or Fault Mode 23

11. Batteries 23 Replaci ng the Battery 23

12. Troubleshooting 25

SX-BDL-1500, SX-BDL-2000

On-Line UPS User Manual

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

13. LCD Fault Codes 26

14. Specifications 27

15. Appendix A : Extended Battery P ack User Guide 30 Esti m ated Run Time for U PS with Extended Bat tery Packs 30 LED D esc ription 32 Extended Battery Pack Operation 32 Extended Battery Pack Installat ion 34 Extended Battery Pack Q&A 35

16. Trademarks 36

SX-BDL-1500, SX-BDL-2000

On-Line UPS User Manual

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

Thank you fo r selecting thi s uninterruptible pow er supply (UPS). It provides you with protection for connected equipment. Please read this manual before installing the SurgeX SX-BDL-1500, SX-BDL-2000, UPS-1500-OL, UPS-2000-OL, UPS-3000-OL as it provides important informat ion that should be fol lowed during inst allation and mai ntenance of the UPS and batteri es, allowing y ou to correctl y set up your sy stem for the max imum safety and performanc e. Included is information on cust omer sup port a nd serv ice, if it i s require d. If y ou experi ence a pr oblem with t he UPS , please ref er to the Troubleshooting section in this manual to correct the problem. If the problem is not corrected, please collect information so that the Technic al Support personnel can mo re effectivel y assist you.

SX-BDL-1500, SX-BDL-2000

1. EMC Statements – FCC Part 155

Notice: P ursuant to sect ion 15 of the FCC ru les, this product has been test ed and thereby c omplies to the

conditions of a Class B (SX-BDL-1500, UPS-1500-OL) and Class A (SX-BDL-2000, UPS-2000-OL, UPS3000-OL) digital device, which have been established for offering sufficient protection against dangerous interferenc e for ins tallat ion i n a reside ntial area. Inst allation an d use of the e qui pment sho uld c omply w ith the instructi ons provided in orde r to avoid such i nterference due to t he amount of radio fre quency energy that is radiated and generated by the equipment. In spite of this, we cannot assure that a certain amount of interferenc e may not occ ur in s ome ins tall ati ons . I f, by t urning o n a nd off , it c an be de duc ed t hat y our ra dio or televisi on reception i s found to be i nfluence d by harmf ul interf erence from the equipm ent, it is recommend ed to use one of the f ol lowing prevent i ve measure s.

• Place the recei ving antenna in a s eparate location or orientati on.

• Ensure a greater distance is achieved betw een the receiver and the equipment.

• Ensure that y our equipment is connected to an outlet on a separate circuit than the receiver.

• Contact a t echnician experienced with radio and TV or a dealer for further assi stance.

ICES-003

This Clas s B Interference Causing Eq uipment meets all requirements of the C anadian Interference Caus ing Equipment R egulations I CES-003. Cet appareil num erique de la class e B respecte t outes les exigencies du Reglement sur l e m ateriel brouilleur du Canada.

Declaration of Conformity R eq u est

Units label ed with a UL mark comply with the follow ing standards and directives:

• UL 1778 CAUTION: A shielded-type power cord is required in order to meet FCC emission limits and to prevent interferenc e to t he nearby radi o or TV recept io n. I t is essent ial t hat only t he suppli ed power c ord be us ed. U se only shielded c ables to connect I/O devices to this equipment.

Warning: Any changes or modif ic ati ons n ot ex press ly appr oved by th e ma nuf act ur er of t his dev ic e coul d voi d the user’s authority to operat e the equipment .

On-Line UPS User Manual

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

2. Important Safety Instructions (SAVE THESE INSTRUCTIONS)

CAUTION! (UPS hav ing Internal B atteries): R isk of elec trical shock – H azardous liv e parts i nside this uni t are

energized from the battery supply even when the input AC power is disconnected. CAUTION! (No User serviceable Parts ): Risk of electrical shoc k, do not remove cover. No user servi ceable parts

inside. R efer servicing to qualified service personnel. CAUTION! (Non-isolated Battery supply): Risk of electric shock, battery circuit is not is olated from AC input,

hazardous v ol tage may exist between battery terminals and ground. Test before touching.

WARNING! (Fuses): To reduce the risk of fire, replace onl y with the same type and size of fuse. WARNING! Unit intended for installati on in a controlled environment. CAUTION! Do not dispose of batteries in a fire, the battery may explode. CAUTION! Do not open or mutilate the batt ery, released electrolyte is harmful to the skin and eyes. CAUTION! A battery can present a ris k of el ectric shock and high s hort ci rcuit c urrent. The f ollowi ng precaut ion

should be observed when working on batteries:

• Remove wat ches, rings or other metal objects .

• Use tools wi th insulated handles .

To reduce the risk of electric shock, disconnect the UPS from the main supply before installing a computer interface signal cable. Reconnect the power cord only after signaling interconnections have been made. Servicing of batteries should be performed or supervised by personnel with knowledge of batteries and the required precautions. K eep unauthorized personnel away f rom batteries.

These UPS uni ts are ex tremely heav y. Do not install t he UPS in a rac k or enclos ure by it s front tw o ears only . Adjustable rac k rails are required for this t ype of installation.

The instruct ions contained within this s afety manual are deem ed important and should be clo sely follow ed at all times during installation a nd follow-up maintenance of the UPS and batteries .

SX-BDL-1500, SX-BDL-2000

On-Line UPS User Manual

RISK OF ELECTRIC SHOCK – Please observe t he warning that a risk of electrical shock is present

CAUTION: REFER TO OPERATOR’S MANUAL – Refer to the operator’s manual for additional information, such as important operating and maintenance i nstructions

SAFE GROUNDING TERMINAL – Indicates prim ary safe ground

LOAD ON/OFF – Pressing the button turns on/off the output receptac l es and the indicator light.

RJ45 RECEPTACLE – The receptacle provides network interface connections and telephone or

Please do not dis card of the UPS or the UPS batteries as the UPS may hav e valve-regulated l eadacid batteries. Please recycle batteries appropriately .

For additional safety instructions, please use the Safety Manual as a reference.

Special Symbols

The unit has a dangerous amount of voltage. If the UPS indic ator is on, the unit’s outlets may have a dangerous amount of volt age even when not plugged into the wall outlet because the battery may continue to supply pow er. Care should be taken to undertake installati on indoors, free from electrically-conductive particles which are under temperature and humidit y control, in order to reduce t he ri sk of electric shock. It is best to disconnect the dev ice using the po wer supply cord. E nsure that the equi pm ent is placed in a position near the outlet wher e easily accessible. Except f or repl acing the batteries, all servicing on this equipment must be c arri ed out by qualified service personnel. Before conducting any maintenance, repair, or shipment, first ensure that everything i s turned off completely

and disconnected.

The following symbols us ed on the UPS warn y ou of precautions :

telecommunications equipm ent should not be plugged into it .

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

CAUTION

On-Line UPS User Manual

3. Introduction

The informat i on provided in this manual covers single phase SX-BDL-1500, SX-BDL-2000, UPS-1500-OL, UPS2000-OL, UPS -3000-OL uninterruptible power sy stems, their bas i c functions, operating procedures, options available and em ergency s ituations. It also includes inform ation on how to ship, store, handle, and install the equipment. Onl y detailed req uirements of the UPS units are des cribed herein, and i nstallation must be carried out in accordanc e with this manual. Electrical installation must also carefully follow local legislati on and regulations. Only qualified personnel should conduct t hese installat i ons as failure to acknowledge electrical hazards could prove to be fatal.

4. Product Description

Many different kinds of sens i tive electri cal equipment can be protected by an U ni nterruptibl e Power Supply (UPS) incl uding computers, workstations, process control systems, telecommunic ations sys tems, sales terminals, other critical i nstrumentation, etc. The purpose of the UPS i s to protect these systems from poor quality uti l i ty power, com pl ete loss of power, or other associated problems.

Electric al interference exi sts in many forms, causing pro blems in AC pow er, from lightning, power company accidents and radio transmis sion motors, ai r conditioners, and vending machines. Prot ection of sensitive electrical equi pment is v i tal to protect against power outages, low or high volt age conditions , slow voltage fluctuati ons, frequency variations, differential and common-mode noise, transients, etc.

To prevent pow er line problems from reaching critical systems causing damage to software, hardware, and equipment malfunctions, the UPS maintains constant vol tage, isolati ng critical load output and cleaning the utility AC power.

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

Double Conversion On-Line Technology

A double conve rsion on-line tec hnology UPS provides complet ely isolated, clean, uninterrupted single-phase power to your cri tical syst em s, while maintaining the batteries for their maximum potential. In the event t hat the power failure lasts longer than the UPS bac kup time, the UPS w i ll shut down avoiding battery damage. When the input AC voltage returns, the UPS wil l autom atically ret urn onl ine to recharge the batteries. As shown i n fig. 1 block diagram:

• An input filter reduces transients on the inc oming utility .

• To maintain full battery char ge, the AC input power is rectified and regulated in the rectifier feeding

power to the batt ery converter and inverter.

• DC power is converted to AC i n the inverter, passing it on to the load.

• Power is mai ntained from the bat tery during a power failure.

• The converte r increases voltage appropri ately for the inv erter.

On-Line UPS User Manual

Diagnostic Tests

When the UPS is started, a diagnos tic test is automatically ex ecuted, check ing the electronic s and batteries, reporting any problems on the LCD display. A diagnostic test can also be performed manually from the front panel at any t ime.

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

Figure 1 – Block Diagr am

5. System Configuration

The UPS devi ce and the internal batteries make up t he system. Dependi ng on the site and load requirements of the install ation, certain additional options are available for the solution.

Planning a UPS system, the following should be taken into consi deration:

• The total dema nd of the protect ed system shall dictate the output power rating (V A ). Allow a margin for future expansion or calculat i on inaccuraci es from measured power requirements.

• Backup tim e required will indi cate the battery size needed. I f the load is les s t han the UPS nominal power rating, then actual back up time is longer.

• The following options are avail able:

o Extended Battery Packs

 UPS-BPX-1500 for 1500  UPS-BPX-2000 for 2000/30 00

o Connectiv i ty Options –SNMP/WEB card

See the Specif ication section of this manual for additional model informat i on.

On-Line UPS User Manual

SX-BDL-1500/UPS-1500-OL REAR VIEW

SX-BDL-2000/UPS-2000-OL REAR VIEW

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

On-Line UPS User Manual

UPS-3000-OL REAR VIEW

FRONT PANEL

LED Description

The UPS has three LED’s on the f ront control panel. These LED’s allow the user t o qui ckly understa nd if any action is needed.

Yellow LED

Red LED

If this LED is i lluminated it indi cates a fault and the UPS will have no output. Faults that would indicate thi s alarm condition i nclude:

• Overload

• Inverter fault

• BUS fault

• Over temperat ure fault

If this LED is i lluminated it indi cates the user needs to take some action, and included:

• UPS in Bypas s Mode

• Batteries Overcharged

• Charger fault

• Fan fault

• Batteries di scharged to low voltage level

Green LED

If this LED is i lluminated it indi cates that ev erything is normal and the UPS is bei ng powered by incoming AC utility or by the bat teries

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

On-Line UPS User Manual

PIN #

FUNCTIONS

1,4,6,7,8

NOT USED

2

TRANSMIT

3

RECEIPT

5

GND

9

REMOTE WAKE UP

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

LED Descriptions

There are four l i nes of information i n the LCD displ ay. Each line prov i des specif i c information relat ed to the unit status and/ or operation. Lin e i nformation will be described from top to bottom with the top being li ne one.

Line One

Provides data i n to numeric s ections, wit h the data correspondi ng to the applicabl e category in l ine one and two

Line Two

Allow s the user to identi fy which variabl e i nformation is bei ng displayed.

• Input

• Output

• Battery

• Load

• Temperature

This indicates t he status of the U PS.

RS-232 Standard Interface

The RS-232 interface uses a 9-pin f em ale D-sub connector. Inf orm ation provided inc ludes data about utility, load and the UP S. The interface port pins and their functions are identified in the following table:

Line Three

This is a graphics secti on with load graphics on the left and battery graphics on t he ri ght. The fail ure icon will appear in this section when a failure occurs.

Line Four

• ON LINE = utility mode

• ON BATT = batt ery mode

• ON BPS = bypass mode

• UPS OFF = standby m ode

SX-BDL-1500, SX-BDL-2000

CAUTION: MAX RATED VALUES 12VDC

On-Line UPS User Manual

SNMP Communications Option

The UPS provi des an intelligent slot for int ernal or external network card. This special int el ligent network card can be compatibl e with popular software and h ardware found on t he web and in operati ng systems . It can support oper ating system s such as HP Open View, IBM Netview , SUN Netmanager, et c. This enables the UPS to provide instant UPS and power i nformation over the network. Please contact your reseller for additional details.

N

OTES: The UPS can be monitored through the RS232 interf ace or the SNMP c ard, but only one way at a time.

The user can choose RS232 or SNM P communications through the c ommunications switch on the rear panel of the UPS. RS232 is chos en if the switch is depressed to the R S232 position, and SNMP is chosen if the switch is depressed to the SNMP position. When there are two or more monitored piec es of equipment, the ground of each piece of equipment should be s hared. The SNMP card is configured as DHCP by default IP setting.

Remote Emergency Power Off (REPO) Port

A customer supplied swit ch located remotely can be used to cl ose the REPO connection and allows the UPS output receptacles to be switched off. S ince the REPO shut s down the equipment i m m ediately, orderly shutdown procedures are not followed by any power management software. The UPS will have to be manually restarted in o rder to regain power to the outlet s on the UPS.

Models: UPS -1500-OL, UPS-2000-OL, UPS-3000-OL

SX-BDL-1500, SX-BDL-2000

6. Determining the Power Requirements of your Equipment

A. Make sure the total Volt-Amp (VA) requi rements of your connected equipment does not exceed the

maximum VA rating for the UPS. The maximum VA rati ngs are shown in the Specificati ons section of this document.

B. Ensure that the equipm ent plugged int o the battery-powered outlet s does not exceed t he UPS rated

capacity . If UPS rated capac i ties are exceeded, an overload c ondi tion may occur and cause the UPS to shut down and trip the c i rcuit breaker.

C. If the power requirements of your equi pm ent are lis ted in values other t han Volt-Amps (VA), convert Watts

(W) or Amps (A) i nto VA by doing the calculations below. Note: T he equation below only calculates the maximum amount of VA that the equi pm ent can use, not what is typi cally used by the equipment at any given time. Users should expec t usage requirements to be appr oximately 60% of the value to es timate power requirements:

Watts (W) x 1.43 = _____ VA or _____ Amps (A) x 120 = _____ VA

Add the totals for all of the equipm ent and multiply this total by 0.65 to calc ul ate actual power requirements.

N

OTE: Many factors can affect the amount of power that your c omputer system will require. The total load

that you wi l l be placing on the battery-powered outlets should not exceed 85% of the UPS capacity .

SurgeX UPS-1500-OL, UPS-2000-OL, UPS-3000-OL, SX-BDL-1500, SX-BDL-2000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual