Superior SSDVST-CNE-B, SSDVST-CNM-B, SSDVPF-CNE-B, SSDVPF-CNM-B User Manual

Page 1

Portland

INSTALLATION INSTRUCTIONS

AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service des incindies.

- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualiﬁé ou par le

fournisseur de gaz.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result, causing property damage, personal injury, or death.

vapors and liquids in the vicinity of this or any other

appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

• department.

- Installation and service must be performed by a

WARNING /AVERTISSEMENT / AVISO

• HOT GLASS WILL CAUSE BURNS.

• DO NOT TOUCH GLASS UNTIL COOLED.

• NEVER ALLOW CHILDREN TO TOUCH GLASS.

• UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.

• LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.

• NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.

• EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.

• USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.

• LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.

SSDV Direct-Vent

P/N 700031M Rev. F 01/2011

This manual is one of a set of two supporting this product. Refer to P/N 725035M for Care and Operation Instructions.

Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 700031CF.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

INSTALLATEUR : Laissez cette notice avec l'appareil. CONSOMMATEUR : Conservez cette notice pour

consultation ultérieure.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁed kit is used.

Gas Fireplaces

MODELS

OTL Report No. 116-F-32-5

MILLIVOLT:

SSDVST-CNM-B SSDVST-CNE-B SSDVPF-CNM-B SSDVPF-CNE-B

ELECTRONIC:

Page 2

TABLE OF CONTENTS

PACKAGING

GENERAL INFORMATION

Packaging .........................................Page 2

Introduction ......................................Page 2

General Information ..........................Page 2

Requirements for the Commonwealth of Massachusetts . Page 4

New York City Approval .....................Page 4

Cold Climate Insulation .....................Page 5

Manufactured Home Requirements ..Page 5

Location ............................................Page 5

Vent Termination Clearances ............Page 7

Appliance and Vent Clearances .........Page 8

Detailed Installation Steps .................Page 9

Typical Installation Sequence ...........Page 9

Step 1. Framing .................................Page 9

Fireplace and Framing Speciﬁcations Page 10

Step 2. Routing Gas Line ..................Page 12

Step 3. Install the Vent System .........Page 13

Vent Restrictor Installation ................Page 13

Vertical Termination Systems ............Page 14

Vent Section Length Chart ................Page 14

Vertical Vent Figures and Tables ........Page 17

Horizontal Termination System .........Page 19

Horizontal Vent Figures and Tables ...Page 21

Venting Using Flexible Vent Pipe .......Page 24

Step 4. Field Wiring .........................Page 25

Step 5. Optional Blower Kit Wiring . . Page 26

Step 6. Connecting Gas Line ...........Page 27

Control Compartment Access ...........Page 27

Step 7. Verifying Appliance

Operation ......................................Page 28

Step 8. Install logs, Volcanic Stone

and Embers ........................Page 28

Step 9. Installing Glass Door ..........Page 30

Step 10. Burner Adjustments ............Page 30

Step 11. Hood Installation .................Page 31

Finishing Requirements ....................Page 31

Step 12. Attaching Safety-in-

Operation Warnings ....................Page 32

Installation Accessories ....................Page 33

Gas Conversion Kits .........................Page 35

Please read and understand these instructions before beginning your

installation.

The assembled vented gas ﬁreplace heater is packaged with: 1 - One log set located in ﬁrebox area. 2 - One envelope containing the literature

package, located in the ﬁrebox which consists of the care and operation manual, installation instructions, safety in operation warning labels, warranty, nailing ﬂanges (8 for SSDVST models and 4 for SSDVPF models).

3 - One vent restrictor (to be applied as shown

on Page 13; restrictor is taped to the enve- lope).

4 - Hoods (2 for SSDVST models and 3 for

SSDVPF models), taped to the top of the ﬁreplace.

5 - Carton Support (must be removed from

the control compartment prior to ﬁrst burning).

6 - One plastic bag of glowing embers and a

plastic bag of volcanic stone located in the control compartment.

INTRODUCTION

The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.

The Electronic appliances have an electronic intermittent pilot ignition system. External electrical power is required to operate these appliances.

These vented gas ﬁreplace heaters are sealed combustion, air-circulating gas fireplaces designed for residential applications.

Use Only These Approved Vent Components

- These ﬁreplaces are designed, tested and listed for operation and installation with, the following (4-1/2" inner and 7-1/2" outer) vent components only:

• Secure Vent™ Direct-Vent System Compo-

nents manufactured by Security Chimneys International,

• Secure Flex™ Flexible Vent Components

manufactured by Security Chimneys International and

• Z-FLEX™ Model GA Venting Systems listed

to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.

These approved vent system components are labeled for identiﬁcation. DO NOT use any other manufacturer’s vent components with these appliances.

WARNING

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

AVERTISSEMENT

Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance aﬁn d’éviter des brûlures ou que leurs vêtements ne s’enﬂamment.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

Page 3

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.

WARNING

Clothing or other flammable material should not be placed on or near the appliance.

AVERTISSEMENT

On ne devrait pas placer de vêtements ni d’autres matières inﬂammables sur l’appareil ni à proximité.

WARNING

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

AVERTISSEMENT

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

Note: Installation and repair should be done by a qualiﬁed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

Remarque : L’installation et la réparation devrait être conﬁées à un technicien qualiﬁé. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

Do not use these appliances if any part has been under water. Immediately call a qualiﬁed, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualiﬁé pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.

Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.

Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.

These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories, Inc. (Report No. 116-F-32-5) to ANSI Z21.88b (in Canada, CSA-2.33b), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas ﬁreplace heaters.

Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and Manufactured Homes.

The appliance, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA

70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.

These millivolt and electronic ﬁreplaces are designed to operate on natural gas or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.

These ﬁreplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.

These appliances must not be connected to a chimney or ﬂue serving a separate solid fuel burning appliance.

Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.

Millivolt models come standard with a manuallymodulated gas valve; ﬂame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.

Input (BTU) Manually-Modulated Gas

Valves (millivolt models)

Models Fuel Type Input Rate

(BTU / HR)

SSDVST SSDVPF

Natural or

Propane Gas

37,500 high

30,000 low

Table 1

Electronic Models -

These electronic appliances feature an electronic intermittent pilot ignition system. External electrical power is required to operate these units.

These electronic models have a ﬁxed rate gas valve. The BTU input for the electronic models is shown in Table 2.

WARNING

Improper installation or use of this appliance can cause serious injury or death from ﬁre, burns, explosion or carbon monoxide poisoning.

Misc. Codes / Standards -

The Installation must conform to local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1

installation code).

Input (BTU) - Fixed Rate

(electronic models)

Models Fuel Type Input Rate

(BTU / HR)

SSDVST SSDVPF

Natural or

Propane Gas

37,500

Table 2

Page 4

Gas Pressure - All Models

HTPTHTPT

OUT

FFO

LORTNOC

GI N TI ER

Tables 3 and 4 show the appliances' gas pressure requirements:

Inlet Gas Supply Pressure

(all models)

Fuel # Minimum Maximum

Natural Gas

Propane

5.0" WC

(1.24 kPa)

11.0" WC

(2.74 kPa)

10.5" WC

(2.61 kPa)

13.0" WC

(3.23 kPa)

Table 3

Manifold Gas Supply Pressure

(all models)

Fuel # Low

(millivolt only)

Natural

Gas

Propane

(Lo) 2.2" WC

(.55 kPa)

(Lo) 6.3" WC

(1.57 kPa)

High

(Hi) 3.5" WC

(.87 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 4

Test gauge connections are provided on the front of the millivolt gas control valve, identiﬁed IN for the inlet and OUT for the manifold side. A 1/8" NPT Test gauge connection is provided at the inlet and outlet side of the electronic gas control valve.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).

These appliances must not be connected to a chimney or ﬂue serving a separate solid fuel burning appliance.

Oriﬁce Sizes - Sea Level to High Altitude (All Models)

These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner oriﬁce sizes (marked with an "*" in Table

5). For elevations above 4500 feet, contact your gas supplier or qualiﬁed service technician.

Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:

• Using gas that has been derated by the gas

company.

• Changing the burner orice to a smaller size

as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.

Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.

NOTE: Flame appearance will diminish 4% per thousand feet.

NOTE: Each model has two burners and 2 Oriﬁces.

Burner Oriﬁce Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

SSDVST SSDVPF

Table 5

Nat.Gas

drill size (inches)

#44 (.086")

* Standard size installed at factory ** Standard size in LP conversion kit

• Part /Cat. Number

60J80 •

Propane

drill size (inches)

#55 (.052")

19L52 •

Gas Valve Diagrams - See Figure 1 for Millivolt models and Figure 2 For Electronic Models.

HI/LO Variable Flame Height Adjustment

Manifold Pressure Tap

Inlet Pressure Tap

Manifold Pressure Port

ON / OFF Switch

Inlet Pressure Port

Electronic Gas Control Valve

Figure 2 - Honeywell Electronic Gas Valve

REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS

These ﬁreplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:

• Install this appliance in accordance with

Massachusetts Rules and Regulations 248 C.M.R.

• Installation and repair must be done by a

plumber or gas ﬁtter licensed in the Commonwealth of Massachusetts.

• The exible gas line connector used shall

not exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a

T-handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the ﬁnished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector

with an alarm and battery back-up must be installed on the ﬂoor level where the gas ﬁreplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certiﬁed.

• A metal or plastic identication plate must

be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.

NEW YORK CITY, NEW YORK (MEA)

Pilot Adjustment Screw

Main Gas Control Knob

OFF/PILOT/ON

Installation of these ﬁreplaces are approved for installation in New York City in the US state of New York.

Figure 1 - SIT Millivolt Gas Valve

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 5

COLD CLIMATE INSULATION

For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under ﬂoor on which appliance rests, if ﬂoor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced ﬁberglass insulation.

If the ﬁreplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the ﬁreplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk ﬁrestops.

MANUFACTURED HOME REQUIREMENTS

This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/ CSA Z240 MH Series, in Canada.

Cet appareil peut être installé cómme du matériel d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.

CAUTION: Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home ﬂoor, wall, and ceiling / roof must be maintained.

Horizontal Vent

(top vent)

Figure 3 - Typical Locations

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.

Due to high temperatures, the appliance should be located out of trafﬁc and away from furniture and draperies (Figure 3).

En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).

The location should also be free of electrical, plumbing or other heating/air conditioning ducting.

These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the ﬁreplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

Vertical Venting

Vertical Vent

Offset Venting (one end ﬂush with wall)

Horizontal Vent (side vent)

Be aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.

Do not insulate the space between the appliance and the area above it (see Figure 8 on Page 8).

The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8 on Page 8.

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

CAUTION: This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70

- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 6

Roof Pitch is X/12

2 FT MIN.

Lowest

Discharge

Opening

*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT

TERMINATION HEIGHTS FOR VENTS ABOVE

FLAT OR SLOPED ROOFS

Horizontal Overhang

Vertical

Wall

Vent

Termination

Storm Collar

Concentric

Vent Pipe

Flashing

1 inch (25.4 mm) Minimum Clearance to Combustibles

VENT TERMINATION CLEARANCES

(152 mm)

12"

(305 mm)

Combustible Projection greater

Horizontal Vent Termination Clearances

Combustible Projection

2-1/2

inches or less in length

18"

(457 mm)

Ventilated

Soffit

Unventilated

Soffit

than 2-1/2 inches in length

Termination Kit

Side Elevation View

Termination Kit

All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.

These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.

Vertical Vent Termination Clearances

Terminate multiple vent terminations according to the installation codes listed above. Also see Figure 4A.

Terminate single vent caps relative to building components according to Figure 4B.

12”

(305mm)

Minimum

Vertical Vent Termination Clearances

Termination Heights For Vents

Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1

Roof Pitch * Feet * Meters

Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61

9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83

The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:

16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44

Figure 4B

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 5). For projections exceeding 2-1/2" (64 mm), see Figure 5. For additional vent location restrictions refer to Figure 6 on Page 7.

Figure 4A - Multiple Terminations

Figure 5

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Note - See Figure 34 on Page 20 for the exterior wall recess allowances of the square horizontal termination.

Page 7

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

Fixed

Closed

Window

Operable

Window

= Area where Termination is not Permitted

= Air Supply Inlet

= Vent Termination

3 ft.

= 9” in U.S. = 12” in Canada

Inside

Corner Detail

*18”

Ventilated Soffit

Horizontal Termination

Detail D

Exterior Wall

6”

Inside Corner

* See Item D in the Text Below.

NOTE: Local Codes Or Regulations May Require Different Clearances.

NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.

�

Minimum Clearances Canadian Installation * US Installation **

A = Clearance above grade, veranda, porch, deck or balcony.

B = Clearance to window or door that may be opened.

C = Clearance to permanently closed window 12 inches (305 mm) recommended to prevent window

D = Vertical clearance to ventilated sofﬁt located above the terminal within a horizontal distance of 18 in. (458 mm) from the center line of the terminal

E = Clearance to unventilated sofﬁt 12 inches (30 cm) 12 inches (30 cm) F = Clearance to outside corner 5 inches (12.7 cm) 5 inches (12.7 cm) G = Clearance to inside corner 2 inches (5.08cm) minimum - SV4.5HT-2 • 2 inches (5.08cm) minimum - SV4.5HT-2 • H = Clearance to each inside of center line extended

above meter / regulator assembly I = Clearance to service regulator vent outlet 3 feet (91 cm) * 3 feet (91 cm) **

J = Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

K = Clearance to mechanical air supply inlet 6 feet (1.8 meters) * 3 feet (91 cm) above, if within 10 feet (3 m) horizon-

L = Clearance above paved sidewalk or paved driveway located on public property

M = Clearance under veranda, porch, deck or balcony

N = Depth of Alcove (Maximum 6 feet (1.83m) * 6 feet (1.83m) ** O = Clearance to Termination (Alcove) 6 inches (15.2mm)* 6 inches (15.2mm)** P = Width of Alcove (Minimum) 3 feet (91cm)* 3 feet (91cm)** Q = Clearance to Combustible Above (Alcove) 18 inches (457mm)* 18 inches (457mm)** * In accordance with the current CSA-B149.1 National Gas and B149.2 Propane Installation Code - Latest Editions.

** In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Codes - Latest Edition. ‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. *‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the ﬂoor.

Figure 6

12 inches (30 cm) * 12 inches (30 cm) **

6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12 in. (30 cm) for appliances > 10,000 BTU/hr (3kW) and < 100,000 BTU/hr (30kW), 36 inches (91 cm) for appliances > 100,000 BTU/hr (30kW)*

condensation

18 inches (458 mm) 18 inches (458 mm)

3 feet (91 cm) within a height of 15 feet above the meter / regulator assembly *

6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12 in. (30 cm) for appliances > 10,000 BTU/hr (3kW) and < 100,000 BTU/hr (30kW), 36 inches (91 cm) for appliances > 100,000 BTU/hr (30kW)*

7 feet (2.13 m) ‡ 7 feet (2.13 m) ‡

12 in. (30 cm) * ‡ 12 in. (30 cm) ** ‡

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW) and < 50,000 BTU/hr (15kW), 12 inches (30 cm) for appliances > 50,000 BTU/hr (15kW)*

9 inches (229 mm) recommended to prevent window condensation

3 feet (91 cm) within a height of 15 feet above the meter / regulator assembly **

6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW) and < 50,000 BTU/hr (15kW), 12 inches (30 cm) for appliances > 50,000 BTU/hr (15kW)*

tally**

Page 8

(12 7)

8-1/4

(20 9)

(35 6)

(30 5)

(48 3)

MINIMUM CLEARANCES TO COMBUSTIBLES

4 (102)

(51)

(102)

(152)

(203)

(254)

(305)

6 (152)

10 (254)

14 (356)

12 (305)

8 (203)

Hearth Extension - A hearth extension is not required with this appliance. If a hearth extension is used,

do not block the lower control compartment access door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

Wall Finishes / Surrounds / Mantels

Note: Combustible wall ﬁnish materials and/or surround materials must not be allowed to encroach the area deﬁned by the appliance front and back faces (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front and back faces. See Figure 59 on Page 31.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front and back faces with the following exception: If the optional radiant panels are installed, the non-combustible material may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel down to the top edge of eyebrow hood.

NOT cover any portion of the glass door or louvered panels.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 7. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.

NOTE: We recommend the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.

Mantel Depth

Minimum Mantel Clearances

inches (millimeters)

The material must

Appliance and Vent Clearances

Maintain clearances from appliance to combustible materials as detailed in Table

6, with the following exception: When the appliance is installed with one side ﬂush with a wall, the wall on the other side of the appliance must not extend beyond the front edge of the appliance. In addition, when the

appliance is installed in the middle of a room, the side walls surrounding the appliance must not extend beyond the front edge of the appliance. See Figure 3.

MINIMUM CLEARANCES Inches (millimeters)

Sides 1/2 (13)

Top Spacers 0 (0)

Floor 0 (0)

Bottom of Appliance

To Ceiling

Vent

64 (1626)

3 (76)

Top *

1 (25.4) Sides & Bottom

SERVICE CLEARANCES Feet (meters)

Front & Back Faces 3 ft. (0.9 m)

Table 6

Top of Appliance

*Note: 3 in. (75 mm) above any horizontal / inclined vent component.

Side Clearances

Combustible materials may project beyond the sides of the ﬁreplace opening as long as they

Hood

Front or Rear Face of Appliance

Figure 7

Do not insulate this space

Do not insulate this space above the appliance.

Shelf Height

(see table)

Shelf Above Fireplace With Side Venting

To achieve the lowest possible shelf height, use the side vent outlet. Do not insulate space between appliance and the area above it. Maintain the minimum height from appliance base to the underside

of combustible materials (used to construct a utility shelf) as shown here.

SSDVST & SSDVPF Shelf Height - Inches (millimeter)

Side Vent - Straight Out Back Top Vent - with One 90 Degree Elbow

Secure Vent & Secure Flex Secure Vent Secure Flex

Figure 8 -

41-1/8 (1045) 53-7/8 (1366) 55-5/8 (1410)

Shelf Height Minimum Clearances

above the appliance.

Shelf Height

(see table)

Shelf Above Fireplace With Top Venting

are kept within the shaded areas illustrated in

Figure 9.

Combustible Materials Allowed In Shaded Area “Safe Zone.” Combustible Walls shown in dark gray.

At 14" minimum side wall clearance, a combustible wall can project to any length.

Figure 9

At 8-1/4" side wall clearance, a combustible wall can project 12"

Protected wall shown in white

Minimum Distance to Unprotected Side Wall

Inches (millimeters)

Top View Fireplace

Page 9

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁcally approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spéciﬁquement approuvées avec cet appareil sont utilisées.

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired.

1. Remove the shipping carton. Remove the shipping pad, exposing the front glass door.

2. Open the two latches (located under the ﬁrebox ﬂoor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage. See Removing Glass Panels on Page 30.

2. Remove the top louvered panel and locate the pressure relief plates.

3. Lift the pressure relief plates and remove the cardboard from beneath each plate (be careful not to damage the white gasket). See Figure 10.

* NOTE: INSTALLATION DIAGRAMS AND

INSTRUCTIONS SHOW THE FRONT OF THE APPLIANCE AS THE SIDE WHICH HAS VALVE ACCESS, EXCEPT WHERE NOTED.

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.

See the Page numbers references in the following steps for detailed procedures.

Step 1. (Page 9) Construct the appliance

framing. Position the appliance within the framing and secure with nailing ﬂanges.

Step 2. (Page 12) Route gas supply line to

appliance location.

Step 3. (Page 13) Install the vent system and

exterior termination.

Step 4. (Page 25) Field Wiring

.25 a. Millivolt Appliances – Install the

OFF/ON burner control switch and bring in electrical service line for forced air-circulating blower (optional equipment).

.25 b. Electronic Appliances – Connect 120

VAC electrical power to the appliance receptacle.

Step 5. (Page 26) Install blower kit (optional

equipment).

Step 6. ( Page 27) Make connection to gas

supply.

Step 7. (Page 28) Verify appliance operation. Step 8. (Page 28) Install the logs, decorative

volcanic stone and glowing embers.

Step 9. (Page 30) Install glass door assem-

blies.

Step 10. (Page 30) Adjust burner primary air

shutter to achieve proper ﬂame appearance.

Step 11. (Page 31) Install the decorative trim

and hoods.

Step 12. (Page 32) Attach Safety in Operation

Warnings.

Step 1. FRAMING

Frame these appliances as illustrated in Figures 12 and 13 on Pages 10 and 11. All framing

details must allow for a minimum clearance to combustible framing members as shown in Table 6 on Page 8.

If the appliance is to be elevated above ﬂoor level, a solid continuous platform must be constructed below the appliance.

Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to ﬁt around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.

Side Nailing Flanges

The ﬁreplace should be secured to the framing at the side(s) of the appliance using the factory-provided nailing ﬂanges. Install the 8 nailing ﬂanges as shown in Figure 11 using the existing screws. Position the ﬁreplace within the framing. When required, the tabs may be bent 90 degrees by hand or with the assistance of a hammer. Use wood screws to secure the nailing ﬂanges to the framing. See Table 6 on Page 8 for clearances of framing members to cabinet parts. The nailing ﬂange itself can directly contact framing.

Floor Nailing Tabs - Secure the ﬁreplace to the ﬂoor as shown in Figure 11.

SSDVST Shown (SSDVPF - No nailing ﬂanges on end with glass panel)

Remove these screws and use them when installing nailing ﬂanges.

Pressure Relief Plates

REMOVE

CARDBOARD BEFORE USING

Remove Cardboard Before Using Appliance

Figure 10

REMOVE

CARDBOARD BEFORE USING

Nailing Flanges

Turn nailing tabs down and secure to ﬂoor with 8d nails or other appropriate fasteners on both sides of appliance which do not have viewing glass panels.

Figure 11 - Nailing Flanges

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 10

FIREPLACE SPECIFICATIONS - SSDVST (SEE-THROUGH)

6-7/8 (175)

10-1/4

10-1/2

(260)

(305)

12 (305)

(254)

(63.5)

3 (76)

FLUE

(Top or Side)

(267)

FLUE

(Top or Side)

GAS INLET

ELECTRICAL INLETS

GAS INLET

40-1/8 (1019)

(16)

(89)

(76)

ELECTRICAL INLETS

FRAMING SPACERS

(Top and Both Sides)

(610)

FINISH WALL BRACKET

(Front and back edge of unit top)

1/2

(13)

3-1/2

(89)

ELECTRICAL INLETS

(940)

(1041)

4 (102)

(13)

(1197)

47-1/8

(873)

34-3/8

(610)

(63.5)

Detail fo Finish Wall Bracket

2-1/2

1/2

(13)

1/2

5/8

*41-1/2

(1054)

48-1/2

(1108)

(679)

11-3/8

(267)

(289)

(178)

5-1/8 (130)

12-1/8

(308)

10-1/2

22-3/4

(578)

6-1/4

(159)

(178)

5-1/8 (130)

12-1/8

(308)

26-3/4

**25-1/4

(641)

10-1/2

(267)

12-1/8

(308)

5-1/8

(130)

12-1/8

(308)

26-3/4

(648)

5-1/8 (130)

SPECIFICATIONS

Natural and Propane

Gas BTU Input

Co-axial DV Vent Size

37,500

(MV Low 30,000)

4-1/2" Inner 7-1/2" Outer

NOTES

• Annual Fuel Utilization Efﬁciency

Diagrams, illustrations and photographs are not to scale – consult installation instructions. Product designs, materials, dimensions, speciﬁcations, colors and prices are subject to change or discontinuance without notice.

Appliance has a factory-installed vent seal cap (see Figures 15 and 16 on Page 13) in each ﬂue outlet.

PRODUCT REFERENCE INFORMATION

Cat.

No.

H3333 SSDVST-CNM 282 lbs 52W x 27D x

H3334 SSDVST-CNE 282 lbs 52W x 27D x

Model Ship

Wt.

Ship.

Volume

44- 1/2H (3 6.2 cu.ft).

EFFICIENCIES

SSDVST

61% (NG) 62 % (LP)

Steady State

• AFUE

72 % (NG) 73 % (LP)

68 % (NG) 68 % (LP)

• Inches (millimeters)

•

Minimum Framing Stud Size is 2 x 4

• See

Vent Center - Top Vent with one 90 degree elbow

Dimension A Secure Vent 47-1/8 (1194) Secure Flex 47-7/8 (1216)

side views of ﬁreplace below

gas line inlet location options.

Vent Framing Top Vent With One 90º Elbow

for

Vent Framing - Rear Vent With No Elbows

Vent Center- Side Vent (no elbows)

Gas Line

Gas Line Center of gas line is 3 in. (76 mm) up from ﬂoor.

* This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing

spacers. (The 41-1/2 in. dimension permits easier ﬁreplace installation, if unit is installed after framing is erected).

** This dimension based on 5/8" drywall. For 1/2" drywall use 25-1/2" (648 mm). The ﬁnished dimension should be 26-1/2"

(673 mm).

See also, Side Vent Seal Cap note below.

Vertical Venting Through the Ceiling:

Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 19 on Page 15).

Figure 12

Left Side View

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Top View

Front View

Provide additional space for Side Vent Seal Cap if installing against a solid wall.

Louvered Control

Compartment Door

Stepped to Accept Drywall (all 4 corners)

Right Side View

Page 11

FIREPLACE SPECIFICATIONS - SSDVPF (PENINSULA VIEW)

12 (305)

(254)

40-1/8 (1019)

3-1/2

(89)

(16)

FRAMING SPACERS (Top and Side)

FINISHWALL BRACKET (Front, back, and left edge of unit top)

6-7/8 (175)

10-1/4

(260)

(305)

(63.5)

3 (76)

(13)

1/2

5/8

DETAIL OF

FINISHWALL BRACKET

FLUE (Top or Side)

2-1/2

(610)

(1041)

(940)

43-5/8 (1108)

(13)

4 (102)

GAS INLET

ELECTRICAL

INLETS

2-1/2

(63.5)

FLUE

(Top or Side)

(873)

34-3/8

(610)

(464)

18-1/4

*41-1/2

(1054)

43-5/8

(1108)

(679)

11-3/8

(267)

(178)

5-1/8 (130)

12-1/8

(308)

10-1/2

22-3/4

(578)

inches (millimeters)

Gas Line

Center of gas line

is 3 in. (76 mm)

up from floor.

6-1/4 (159)

Minimum Framing Stud Size is 2 x 4

(178)

12-1/8

(308)

5-1/8 (130)

Dimension A Secure Vent - 46-1/2 (1181) Secure Flex - 48-1/4 (1226)

26-3/4

**25-1/4

(641)

10-1/2

(267)

12-1/8

(308)

5-1/8

(130)

12-1/8

(308)

26-3/4

(648)

5-1/8 (130)

SPECIFICATIONS

Natural & Propane

Gas BTU Input

Co-axial DV Vent Size

37,500

(MV Low 30,000)

4-1/2" Inner

7-1/2" Outer

NOTES

• Annual Fuel Utilization Efﬁciency

Appliance has a factory-installed vent seal cap (see Figures 15 and 16 on Page 13) in each ﬂue outlet.

PRODUCT REFERENCE INFORMATION

Cat.

No.

H3335 SSDVPF-CNM 270 lbs 52W x 27D x

H3336 SSDVPF-CNE 270 lbs 52W x 27D x

Model Ship

Wt.

Ship.

Volume

44- 1/2H (3 6.2 cu.ft).

EFFICIENCIES

SSDVPF

58 % (NG)

61 % (LP)

Steady State

• AFUE

72 % (NG)

73 % (LP)

68 % (NG)

68 % (LP)

• Inches (millimeters)

Minimum Framing Stud Size is 2 x 4

•

• See right

Vent Center - Top Vent with one 90 degree elbow

Vent Center- Side Vent (no elbows)

side viewsof ﬁreplace below

Fireplace Framing Speciﬁcations

for gas line inlet location options.

Dimension A Secure Vent 47-1/8 (1194) Secure Flex 47-7/8 (1216)

Vent Framing - Top Vent With One 90º Elbow

Vent Framing - Rear Vent With No Elbows

Gas Line Center of gas line is 3 in. (76 mm) up from ﬂoor.

* This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing

spacers. (The 41-1/2 in. dimension permits easier ﬁreplace installation, if unit is installed after framing is erected). ** This dimension based on 5/8" drywall. For 1/2" drywall use 25-1/2" (648 mm). The ﬁnished dimension should be 26-1/2" (673 mm). See also, Side Vent Seal Cap note below.

Vertical Venting Through the Ceiling:

Stepped to Accept Drywall on 2 Corners

Figure 13

Left Side View

Top View

Front View

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Louvered Control

Compartment Door

Provide additional space for Side Vent Seal Cap if installing against a solid wall.

Right Side View

Page 12

Step 2. ROUTING GAS LINE

Route a gas line along the inside of the right side framing as shown in Figure 14. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a ﬂexible gas line connector and 1/2 inch shutoff valve (see Step

6 on Page 27).

Also see

Figures 12 and 13 on Pages 10 and 11

3-1/8"

5-5/8"

(143 mm)

(79 mm)

Figure 14 - ROUTE GAS LINE

Proper Sizing of Gas Line

Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or B149 - latest edition (Canada).

Never use galvanized or plastic pipe. Refer to Table 7 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualiﬁed individual such as a plumber or gas ﬁtter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualiﬁed should attempt sizing or installing gas piping.

Schedule 40 / Black Iron Pipe

Inside Diameter (Inches)

Schedule 40 Pipe

Length (feet)

0-10 1/2 3/8

10-40 1/2 1/2

40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2

Natural

Gas

Propane

Gas

Table 7

Notes:

• All appliances are factory-equipped with a

ﬂexible gas line connector and 1/2 inch shutoff valve (see Figure 47 on Page 27).

• See Massachusetts Requirements on Page 4 for additional requirements for installations

in the state of Massachusetts in the USA.

• The gas supply line should Not be connected

to the appliance until Step 6 (Page 27).

• A pipe joint compound rated for gas should be

used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe

compound does not get inside the pipe.

• It is recommended to install a sediment trap

in the supply line as close as possible to the appliance (see Figure 47). Appliances using Propane should have a sediment trap at the base of the tank.

• Check with local building ofcial for local code

requirements (i.e. are below grade penetrations of the gas line allowed?, etc).

IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufﬁcient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 13

Step 3. INSTALL THE VENT SYSTEM

General Information

Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.

(INSIDE of

Appli

ance)

Insulation

CROSS SECTION

Vent Seal Cap

(OUTSIDE of

Appli

ance)

Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.

Use only approved venting components. See Approved Vent Components on Page 2.

These ﬁreplaces must be vented directly to the outside.

The vent system may not service multiple appliances, and must never be connected to a ﬂue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

REMOVE VENT SEAL CAP (From the vent that will be used only)

Top Vent - See Figure 15 and Side Vent - See Figure 16

Preparing the Appliance Vent Collar

Each of the appliances' two vent collars are sealed with a seal cap which must be removed from the vent collar being used. Refer to Figure 15 for top vent installations and Figure 16 for side vent installations and the following steps to prepare the appropriate collar for use.

From the vent collar being used, remove the two screws securing the vent seal cap. Twist the cap counterclockwise. Pull it away from the appliance and discard, along with the piece of insulation.

Securing Screws

(OUTSIDE OF

APPLI

ANCE)

Insulation

Cabinet Top

Top Vent

Vent Seal Cap

Side Vent

Securing Screws

Cabinet Back

SIDE VENT SEAL CAP REMOVAL

Figure 16 -

(SIDE VENT INSTALLATIONS ONLY)

WARNING

The VENT SEAL CAP must remain securely installed on unused vent collar. Failure to do so could result in leakage of ﬂue products into living space.

Installation of Vent Restrictor

(Top Vent Installations with Vertical Terminations Only)

A vent restrictor (provided) may be needed with this appliance. If needed, install the vent restrictor in the appliance top ﬂue outlet as shown in Figure 17 when vertically terminating the vent system above the roof. It may be installed either from inside or outside the appliance, in the inner ﬁreplace collar. It is press-ﬁtted in place.

Note: The restrictor is included within the ﬁrebox.

Restrictor

Figure 15 -

Firebox Top

(INSIDE of Appli

ance)

TOP VENT SEAL CAP REMOVAL (TOP VENT INSTALLATIONS ONLY)

CROSS SECTION

Vent Restrictor Installation (Top Vent)

Figure 17

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting components is

shown on Pages 33 and 34.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Appliance Top

Vent Outlet

Page 14

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VERTICAL TERMINATION SYSTEMS (ROOF)

See Figure 18 and Figures 27 to 31 (Pages 17 and 18) and their associated Vertical Vent Tables

illustrate the vertical venting conﬁgurations that are allowed to be used with these appliances. Secure Vent™ pipe applications are shown in these ﬁgures; Secure Flex™ pipe may also be used. See Page 24. A Vertical Vent Table sum- marizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is speciﬁed in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CSA-B149.1 installation code) by major building codes. Always consult your local codes for speciﬁc requirements. A general guide to follow is the Gas Vent Rule (refer to

Figure 4B on Page 6).

A vent restrictor will need to be installed when vertical termination is used. See Installation of Vent Restrictor on Page 13 for guidelines.

Vertical (Straight) Installation

Determine the number of straight vent sections required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 461/2" (1181 mm) net section lengths are available (see Table 8 and Page 33 - Item 3). It is recommended that you plan the vent lengths so that a section joint does not occur within the space deﬁned by ceiling joists or roof rafters. Refer to the Vent Section Length Chart.

SV4.5CGV-1 Termination

40 ft. Max.

(12.2 M)

Figure 18

SV4.5FA or SV4.5FB

Flashing and SV4.5SC

Storm Collar

1” (25.4 mm)

Minimum

Clearance to

Combustibles

SV4.5VF

Firestop / spacer

SV4.5L6 / 12 / 24 / 36 / 48

Vent Sections

When using Secure

Flex use Firestop / spacer

SF4.5VF

See Figure 21 (Page

15) for "support strap" requirements

VENT SECTION LENGTH CHART

Nominal

Section Length

(inches)

Net Section

Length (inches)

Height of Vent Number of Vent Sections

*inches feet

6 12 24 36 48

4 ½ 10 ½ 22 ½ 34 ½ 46

T O T A L

Q T Y

VENT SECTION LENGTH CHART

Nominal Section

Length (inches)

Net Section

Length (inches)

Height of Vent Number of Vent Sections

*inches feet

6 12 24 36 48

4 ½ 10 ½ 22 ½ 34 ½ 46 ½

T O T A L

Q T Y

Effective Vent Length

Model Effective Length

SV4.5L6 4-1/2" * Convert inches into metric equivalent measure, as follows:

Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254

SV4.5L12 10-1/2" SV4.5L24 22-1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"

Table 8

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 15

Vertical (offset) Installation

Analyze the vent routing and determine the number of vent sections and elbows required. Refer to Vertical Vent Figures and Tables on Pages 17 and 18 to select the type of vertical installation desired. Refer to the Vent Section Length Charts on Page 14 for an aid in selecting vent length combinations. Elbows are available in 45° and 90° conﬁgurations. Refer to Figure 23 on Page 16 for the SV4.5E45 and SV4.5E90 elbow dimensional speciﬁcations.

Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and conﬁned spaces or where the vent run made up of ﬁxed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2" (191 mm). The SV4.5LA is ﬁtted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.

Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.

A. Frame ceiling opening - Use a plumb line

from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (Figure 19).

10-1/2" Min.

(267 mm)

Roof Framing

Ceiling Framing

10-1/2" Min.

(267 mm)

Plumb Bob

Figure 19

B. Attach vent components to appliance - Se- cure Vent SV4.5 direct-vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connections (see Figure 20).

All of the appliances covered in this document are ﬁtted with collars having locking inclined channels. The dimpled end of the vent components ﬁt over the appliance collar to create the positive twist lock connection.

Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance collar. Twist vent component clockwise to engage and seal until arrow and

Arrow

Appliance Collar or Vent Section

dimple align.

Dimple

Locking Incline Channel

Connected Vent Sections

Arrow

Figure 20

To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 20). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent™ components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it not required as the pipe will securely lock when twisted.

Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

C. Attach vent components to each other

- Other vent sections may be added to the

previously installed section in accordance with the requirements of the vertical vent Figures and Tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating position

is indicated by the alignment of the arrow and dimple as shown in Figure 20.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

D. Install ﬁrestop / spacer at ceiling - When using Secure Vent, use SV4.5VF ﬁrestop / spacer at ceiling joists; when using Secure Flex, use SF4.5VF ﬁrestop / spacer. If there is living space above the ceiling level, the ﬁrestop / spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the ﬁrestop / spacer must be installed on the top side of the joist.

Route the vent sections through the framed opening and secure the ﬁrestop / spacer with 8d nails or other appropriate fasteners at each corner.

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (H3907) may be used to obtain the required clearances indicated here. See installation accessories o n Pages 33 and 34. The gap between the vent

pipe and a vertical ﬁrestop can be sealed with non-combustible caulking.

E. Support the vertical vent run sections -

Note - Proper venting support is very important. The weight of the vent must not be supported by the ﬁreplace in any degree.

Support the vertical portion of the venting system every 8 feet (2.4 m) above the ﬁreplace vent outlet. One method of support is by utilizing ﬁeld provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See Figure 21.

Blocking

Support Straps (Plumber's tape)

8 feet (2.4 m)

Maximum

1 inch (25.4 mm) minimum clearance to combustibles

Figure 21

Another method, where the vent is not adjacent to a wall, is illustrated in Figure 22 on Page

16. Here, support straps (96K93) and support plates (96K92) can be used to support the weight of the vent.

Page 16

7-5/8”

(194 mm)

4-13/16

(122 mm)

SV4.5FA or SV4.5FB Flashing and SV4.5SC Storm Collar

vWhen using

secure Flex, use Firestop/Spacer SF4.5VF

Ceiling Framing

SV4.5CGV-1 Termination

1” (25.4 mm) Minimum Clearance to Combustibles

v SV4.5VF

Firestop / spacer

uSV4.5SP

Support Plate

uSV4.5SU

Support Strap

8 ft. (2.4 M)

Maximum

uSecured

to Vent with Appropriate Fasteners

Figure 22

F. Change vent direction to horizontal / inclined run - At transition from or to a horizontal / in-

clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.

Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections

(see Figure 23).

Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal / inclined runs.

H. Frame roof opening - Identify location for vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 24.

Framing Dimensions for Roof

Inches (millimeters)

Pitch C D

0/12 10-1/2 in.

(267 mm)

6/12 10-1/2 in.

(267 mm)

12/12 10-1/2 in.

(267 mm)

10-1/2 in. (267 mm)

12 in.

(305 mm) 17-3/4 in.

(451 mm)

Figure 24 - Roof Framing

Storm Collar

Flashing

Figure 25

K. Install the vertical termination - The ﬁnal Step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" (Page 6, Figure 4B). The SV4.5CGV-1 Vertical Termination (Figure 26) can be installed in the exact same fashion as any other Secure Vent™ section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they are seated at the end of the channels.

Swivel Joint

(360° swivel)

SV4.5E45

45° Elbow)

Swivel Joint

(360° swivel)

SV4.5E90

90° Elbow)

Figure 23

G. Continue installation of horizontal / inclined sections - Continue with the installation of the

straight vent sections in horizontal / inclined run as described in Step C. Install support straps every 5 feet (1.52 m) along horizontal / inclined vent runs using conventional plumber’s tape.

See Page 19, Figure 32. It is very important that the horizontal / inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per

foot run ratios that are smaller are acceptable all the way down to at or near level.

8-1/8"

(206 mm)

I. Install the roof ﬂashing - Extend the vent

sections through the roof structure. Install the roof ﬂashing over the vent section and position such that the vent column rises vertically (use carpenters level - see Figure 25). Nail along perimeter to secure ﬂashing or adjust rooﬁng to overlap the ﬂashing edges at top and sides only and trim where necessary. Seal the top and both sides of the ﬂashing with waterproof caulking.

J. Install the storm collar - Install the storm collar, supplied with the ﬂashing, over the vent / ﬂashing joint. See Figure 25. Loosen the storm collar screw. Slide collar down until it meets the top of the ﬂashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Figure 26

If the vent system extends more than 5 feet (1.5 m) above the roof ﬂashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint conﬁgurations.

Page 17

VERTICAL VENT FIGURES/TABLES

Notes:

• Secure Vent™ (rigid vent pipe) is shown in the Figures; Secure Flex™ (ﬂexible vent pipe) may also be used.

• It is very important that the horizontal/

inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per

foot run ratios that are smaller are acceptable all the way down to at or near level.

• SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) ﬁrestop/spacer must be used anytime vent pipe passes through a combustible ﬂoor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) ﬁrestop/spacer must be used anytime vent pipe passes through a combustible wall.

• Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.

• ANELBOWISACCEPTABLEAS1FOOTOF

VERTICAL RISE EXCEPT WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM (See Figure 36).

WARNING

Under no circumstances, may separate sections of concentric ﬂexible vent pipe be joined together.

uCeiling Firestop /

Spacer (SV4.5VF)

Table A

H Maximum

V Minimum

feet (meter) feet (meter)

2 (0.610) 1 (0.305) 4 (1.219) 2 (0.610) 6 (1.829) 3 (0.914) 8 (2.438) 4 (1.219)

V + H = 40 feet (12.2 meters) Max.

H = 8 feet (2.4 meters) Max.

Ratio V to H ratio is 1:2

Example: If 8 feet of (H) horizontal vent run

is needed, then 4 feet minimum (V) vertical vent will be required.

This table shows a 1(V) to 2(H) ratio. For every 1 foot of (V) vertical, you are allowed 2 feet of (H) horizontal run, up to a maximum horizontal run of 8 feet.

Figure 28- Side Vent - ONE 90 DEGREE ELBOW

u Ceiling Firestop

/ Spacer (SV4.5VF)

u When using Secure Flex, use Firestop

/ Spacer SF4.5VF

u Ceiling Firestop / Spacer (SV4.5VF)

Table B

H Maximum

feet (meter) feet (meter)

5 (1.524) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + V

+ H = 40 feet (12.2 m) Max.

H = 20 feet (6.096 meters) Max.

V Minimum

Example: If 20 feet of (H) horizontal vent run is needed, then 4

40 feet

(12.2 meters)

Maximum

A Vent Restrictor, as shown in Figure 17 on Page 13, must be used in this application

vWall Firestop/

Spacer (SV4.5HF)

u When using Secure Flex, use

Firestop / Spacer SF4.5VF.

feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 36.

v When using Secure Flex, use

Firestop / Spacer SF4.5HF.

u When using Secure Flex, use Firestop / Spacer

SF4.5VF

Figure 27 - Top Vent - STRAIGHT

Figure 29 - Top Vent - TWO 90 DEGREE ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 18

VERTICAL VENT FIGURES / TABLES (CONTINUED)

Table C

Maximum H Maximum V Minimum

feet (meter) feet (meter) feet (meter)

5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)

V + V1 + H + H1 = 40 feet (12.2 m) Max

H = 8 feet (2.438 meters) Max.

H + H

= 20 feet (6.096 meters) Max.

u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF

u Ceiling

Firestop / Spacer (SV4.5VF)

Wall Firestop/

Spacer (SV4.5HF)

u Ceiling Firestop /

Spacer (SV4.5VF)

Example: If 20 feet total (H+H then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.

) horizontal vent run is needed,

Figure 30 - Side Vent - THREE ELBOWS

Table D

Maximum

H +

feet (meter) feet (meter)

5 (1.524) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

H + H1 = 20 feet (6.096 m) Max.

V + V1 + H + H1 = 40 ft. (12.192 m) Max.

Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

V Minimum

u Ceiling

Firestop / Spacer (SV4.5VF)

vWall Firestop/

Spacer (SV4.5HF)

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 36.

u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF

Figure 31 - Top Vent - THREE ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 19

Horizo ntal / Incl ined Run

Suppor t Bracke ts

Buildi ng Suppor t Framin g

SV4.5E 90

Elbow

Ceilin g

�

Fires top / Space r

SV4.5V F

�

When Using Secur e Flex,

Use Fi restop / Sp acer SF4.5V F

Firepl ace

SV4.5L6/12 /24/36/48

Vent Sectio ns

Vertical

Rise

Support Br acket Spaci ng

Every 5 ft (1.52 m)

Exteri or

Wall

See Figures 21 and 22 on Pages 15 and 16 for vertical

vent section support.

Figure 32 -TYPICAL HORIZONTAL VENT INSTALLATION

HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM

See Figure 32, and Figures 35 to 40 (Pages 21 to 23) and their associated Horizontal Vent Table

which illustrates the horizontal venting conﬁgurations that are allowed to be used with these appliances. Secure Vent™ pipe applications are shown in these ﬁgures; Secure Flex™ pipe may also be used (see Page 24). A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in speciﬁc areas. Refer to Figure 6 on Page 7 for location guidelines.

Secure Vent SV4.5 direct-vent system components are unitized concentric pipe components featuring positive twist lock connection, (refer to Figure 20 on Page 15). All of the appliances covered in this document are ﬁtted with collars having locking inclined channels. The dimpled end of the vent components ﬁt over the appliance collar to create the positive twist lock connection.

A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. It is recommended that you plan the vent lengths so that a section joint does not occur within the space deﬁned by ceiling joists, roof rafters or wall studs. Make allowances for elbows as indicated in Figure 23 on Page 16.

Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.

B. Frame exterior wall opening -

Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figures 12 and 13 on Pages 10 and 11. Cut and/or frame an opening, 10-1/2" x 12-1/8" (267 mm x 308 mm) inside dimensions, about this center.

C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 19 on Page 15).

D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure 20 on Page 15).

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.

Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

E. Attach vent components to each other

- Other vent sections may be added to the

previously installed section in accordance with the requirements of the vent tables.

To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

SV4.5HT-2

Termination

Shown

SV4.5HT-2

Termination

Shown

position is indicated by the alignment of the arrow and dimple as shown in Figure 20 on

Page 15.

F. Install ﬁrestop / spacer at ceiling - When using Secure Vent, use SV4.5VF ﬁrestop / spacer at ceiling joists; when using Secure Flex, use SF4.5VF ﬁrestop / spacer. If there is living space above the ceiling level, the ﬁrestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the ﬁrestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the ﬁrestop / spacer with 8d nails or other appropriate fasteners at each corner.

G. Support the vertical run sections -

See Step E on Page 15.

H. Change vent direction - At transition from or to a horizontal / inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow

sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections (see

Figure 20 on Page 15).

I. Continue installation of horizontal / inclined sections - Continue with the installation of the

straight vent sections in horizontal / inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal / inclined vent runs using conventional plumber’s tape. See Figure 32. It is very important that the

horizontal / inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot

run ratios that are smaller are acceptable all the way down to at or near level.

Use a carpenter’s level to measure from a constant surface and adjust the support straps

as necessary.

Page 20

J. Assemble vent run to exterior wall - If not

Siding

Stucco

1-1/4” Maximum Recess of Square Termination into Exterior Finishing Material

Exterior Surface of Framing

Exterior Surface of Siding

Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing

Interior Surface of Finished Wall

Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary

Adapter

SV4.5RCH



Use silicone caulking to seal the top and sides of the termination, up to the

underlayment, stucco, or masonry wall surface.



Caulk



Caulk

Maximum Wall Thickness 10 in. (254 mm)

6 in. to 9-1/4 in. (152 to 235 mm)



10¹⁄₂"

(267mm)

(178)

5¹⁄₈"

(130 mm)

12¹⁄₈"

(308 mm)

Note: Centerline of Vent Piping is

NOT the Same as the Centerline of

the Framed Opening.

6 to 48 inch Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

Base of Appliance

(76 mm)

(25.4 mm)

Adapter

SV4.5RCH

To help minimize water infiltration it is

recommended that the Firestop/Spacer

(SV4.5HF) be installed on the exterior

side of the wall.

previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is located relative to the exterior surface to which the termination is to be attached as shown in Figure 34.

If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 34, refer to Table 9 on Page 21. This Table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses.

SV4.5 HT-2

Termination

K. Attach termination adapter - Attach the

adapter (SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in Figures 33 and 34 in the same manner as any SV4.5 vent component (refer to Step E).

L. Install Firestop / Spacer at exterior wall

- When using the square termination, install

SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop / Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in Figure 33, and nail into place.

(The Firestop/Spacer may also be installed over the opening at the interior side of framing).

M. Install the Square Termination (SV4.5HT-2)

For the last step, from outside the exterior wall, slide the collars of the termination onto the adapter until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination

must not be recessed into the exterior wall or siding by more than the 1-1/4" (32 mm) as

shown in Figure 34.

IMPORTANT: The vent termination is hot while in operation and for a period of time following the use of the ﬁreplace. Young children should be carefully supervised when they are in the same area as a hot termination. To prevent contact with hot surfaces, we recommend the use of a Termination Guard. See Page 33. This can be purchased at your local dealer.

See Figures 12 and 13 on Pages 10 and 11 for Min. Distance to Base of Appliance.

Figure 33 -

Figure 34

Horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.

When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooﬂines may create a heavy ﬂow of cascading water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.

INSTALLING SQUARE HORIZONTAL TERMINATION (SV4.5HT-2)

SV4.5 HT-2 Termination

For thicknesses greater than

9-1/4", see Table 9

Venting Connection and Exterior Wall Recessing of the Horizontal Square Termination (SV4.5HT-2).

Maximum wall thickness 9-1/4 in. (235mm)

SV4.5 HT-2

Termination

Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 21

See Table 9 as an aid in venting component selection for a particular

H = 28 in. (711 mm)

Maximum

7 in. (711 mm)

21 in. (533 mm)

Maximum

range of exterior wall thicknesses.

Venting Components Required for Various Exterior Wall Thick-

nesses, when using Square Termination Kit (SV4.5HT-2)

Vent Components Required Exterior Wall Thickness - inches (mm)

Termination Kit Only 6 to 9-1/4 (152 to 235) Termination Kit and 6 In. Vent

Section (SV4.5L6) Termination Kit and 12 in.

Vent Section (SV4.5L12) Termination Kit and Tele-

scopic Section (SV4.5L12)

Table 9

10-3/4 to 14 (273 to 356)

16-3/4 to 20 (426 to 508)

11-3/4 to 20 (299 to 508)

Note: See Figure 34 showing wall thickness range when using SV4.5HT-2 termination kit only.

HORIZONTAL VENT FIGURES/TABLES

Square termination (SV4.5HT-2) shown.

Wall Firestop / Spacer

(SV4.5HF)

u When using Secure Flex, use Firestop / Spacer SF4.5HF

Note: See Table 9 as an aid in venting component selection for a particular

range of exterior wall thicknesses.

Figure 35 - Side Vent, NO ELBOWS

Notes:

• SecureVent™ components (rigid vent pipe and terminal) are shown in the Figures; Secure Flex™ components (ﬂexible vent pipe and terminal) may also be used.

• Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.

• Itisveryimportantthatthehorizontal/inclinedrunbemaintained

in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

• The tables show a 1(V) to 5(H) ratio up to a maximum horizontal run of 20 feet except for installations where an elbow is the only vertical vent section in the system (see Figure 36).

• ANELBOWISACCEPTABLEAS1FOOTOFVERTICALRISEEXCEPT

WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM. See Figure 36.

Table E

H Maximum

V Minimum

feet (meter) feet (meter)

3 (0.914) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + H = 40 feet (12.2 m) Max.

H = 20 ft. (6.096 m) Max.

Square termination (SV4.5HT-2) shown.

Example: If 20 feet of (H)

horizontal vent run is needed, then 4 feet minimum of (V)

vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of vertical, you are allowed 5 feet of (H) horizontal run up to a maximum (H) horizontal run of 20 feet.

WARNING

Under no circumstances, may separate sections of concentric ﬂexible vent pipe be joined together.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

vWall Firestop/

Spacer (SV4.5HF)

u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF

Square termination (SV4.5HT-2) shown

Figure 36 - Top Vent, ONE 90 DEGREE ELBOW

Page 22

HORIZONTAL VENT FIGURES / TABLES (CONTINUED)

vWall Firestop/

Spacer (SV4.5HF)

Square termination (SV4.5HT-2) shown

u Ceiling

Firestop / Spacer (SV4.5VF)

Table F

Maximum H Maximum

V Minimum

feet (meter) feet (meter) feet (meter)

5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)

V + H + H1 = 40 feet (12.2 m) Max

H = 8 feet (2.438 meters) Max.

H + H

= 20 feet (6.096 meters) Max.

Example: If 20 feet of (H + H vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H

) horizontal run, up to a maximum

horizontal run of 20 feet.

) horizontal

u When using Secure Flex, use Firestop /

Spacer SF4.5VF

v When using Secure Flex, use Firestop /

Spacer SF4.5HF

Figure 37 - Side Vent, TWO 90 DEGREE ELBOWS

v Wall Firestop/

Spacer (SV4.5HF)

u When using Secure Flex, use Firestop

/ Spacer SF4.5VF

v When using Secure Flex, use Firestop

/ Spacer SF4.5HF

Note: See Table 9 as an aid in venting

component selection for a particular range of exterior wall thicknesses.

v Wall Firestop/

Spacer (SV4.5HF)

u Ceiling Firestop /

Spacer (SV4.5VF)

Note: See Table 9 as an aid in venting

component selection for a particular range of exterior wall thicknesses.

Table G

+ H

Maximum

V Minimum

feet (meter) feet (meter)

3 (0.914) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + H + H1 = 40 feet (12.2 m) Max.

H + H

= 20 ft. (6.096 m) Max.

Example: If 20 feet of (H + H vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H1) horizontal run, up to a maximum horizontal run of 20 feet.

) horizontal

Square termination (SV4.5HT-2) shown

Figure 38 - Top Vent, TWO 90 DEGREE ELBOWS

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 36.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 23

HORIZONTAL VENT FIGURES / TABLES (CONTINUED)

u When using Secure Flex, use

Firestop / Spacer SF4.5VF

v When using Secure Flex, use

Firestop / Spacer SF4.5HF

Note: See Table 9 as an aid in

venting component selection for a particular range of exterior wall thicknesses.

Table H

+ H1 + H

Maximum H Maximum

feet (meter) feet (meter) feet (meter)

5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)

V + H + H1 + H2 = 40 feet (12.2 m) Max

H = 8 feet (2.438 meters) Max.

H + H1+ H

= 20 feet (6.096 meters) Max.

V Minimum

v Wall Firestop / Spacer

(SV4.5HF)

u Ceiling Firestop /

Spacer (SV4.5VF)

Square termination (SV4.5HT-2) shown

Figure 39 - Side Vent, THREE 90 DEGREE ELBOWS

v Wall Firestop / Spacer

(SV4.5HF)

u When using Secure Flex,

use Firestop / Spacer SF4.5VF

v When using Secure Flex,

use Firestop / Spacer SF4.5HF

v Wall Firestop

Note: See Table 9 as an aid

in venting component selection for a particular range of exterior wall thicknesses.

Figure 40- Top Vent, THREE 90 DEGREE ELBOWS

/ Spacer (SV4.5HF)

Example: If 20 feet total (H+H of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of horizontal run up to a maximum total (H+H

Square termination (SV4.5HT-2) shown

Ceiling Firestop /

Spacer (SV4.5VF)

Wall Firestop /

Spacer (SV4.5VF)

) horizontal vent run is needed, then 4 feet minimum

1+H2

) horizontal run of 20 feet.

1+H2

Table J

+ H

Maximum

V Minimum

feet (meter) feet (meter)

5 (1.524)

Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

+ H1 = 20 feet (6.096 m) Max.

V + V

+ H + H1 = 40 ft. (12.192 m) Max.

Example: If 20 feet total (H+H vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 36.

) horizontal run, up to a

) horizontal

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 24

VERTICAL OR HORIZONTAL VENTING USING

SECURE FLEX KITS AND COMPONENTS

Secure Flex™ venting kits and components may be used in any venting application in place of rigid Secure Vent™ (SV4.5) direct-vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the ﬂexible venting. Secure Flex kits may

not be modiﬁed; also, under no circumstances may separate sections of ﬂex pipe be joined together.

Using adapter (SV4.5RF), Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

Secure Flex kits come with an adapter that can be ﬁtted to the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section.

Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the ﬂexible vent to the adapter as follows (see also Figure 41): A. Install the Inner Flex Pipe -

1. Install the small gear clamp loosely around

the inner ﬂexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81

to the inner adapter collar, approximately 1/2 inch from the end.

3. Pull and extend the inner ﬂexible vent pipe.

4. Slide the inner ﬂex pipe over the adapter col-

lar. Ensure the ﬂexible vent pipe completely engages the adapter collar to a distance of 1 3/4 inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the ﬂexible vent to the adapter inner collar approximately 3/4 inch from the end of the ﬂex.

6. Install three screws, 120 degrees apart, through the ﬂexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

NOTE: Outer pipe is pulled away to show the detail of the inner pipe.

APPLY ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Cat. No. 10K81) to the outside surface of both collars of the adapter (be especially careful to ﬁll the grooves of the outer collar to be covered by the ﬂexible pipe) and slide ﬂexible pipe over inner and outer adapter collars.

1-3/4 inch (44 mm) ﬂexible pipe and adaptor outer collar overlap

Adapter (SV4.5RF)

Figure 41

Attach adaptor to appliance

Collar, or secure vent sections

B. Install the Outer Flex Pipe -

1. Install the large gear clamp loosely around

the outer ﬂexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700° F, high temperature sealant - Catalog No. 10K81)

to the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the ﬂat surface, approximately 1-3/8 inches from the end.

3. Pull and extend outer ﬂexible vent pipe.

4. Slide the outer ﬂex pipe over the adapter col-

lar. Ensure the ﬂexible vent pipe completely engages the adapter collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the ﬂexible vent to the adapter outer collar approximately 3/4 inch from the end of the ﬂex.

6. Install three screws, 120 degrees apart, through the ﬂexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent - Ensure that the ﬂex vent is properly routed to provide the required clearance. Do not allow the ﬂexible vent to bend in a radius tighter than 5" (127 mm). Refer to Figure 42. Space out the internal ﬂex vent spacers evenly - approximately every 6 inches - and avoid kinking of inner pipe. Support horizontal sections of ﬂex with metal straps at 2 foot (0.61 m) intervals.

Flex Vent

Securing Screw - 3 places, equally spaced, just below gear clamp.

Gear Clamps

1-3/4 in. (44 mm) ﬂexible pipe and adaptor inner collar overlap

Securing Screw - 3 places, 120° apart (equally spaced) just below gear clamp

D. Install Firestop / Spacers at ceilings and walls

- When Secure Flex penetrates a wall or ceiling,

a ﬁrestop / spacer is required: use the SF4.5 VF ﬁrestop / spacer for ceilings and the SF4.5 HF ﬁrestop / spacer for walls. See the appropriate sections and Figures shown throughout the vent- ing section for their installation requirements.

Flexible Vent Section

5” (127 mm)

Radius

Figure 42

Minimum

E. Attach Flex Vent to Termination - Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex ﬂexible tubing cut to size at the job

site. Secure the ﬂexible vent to the Secure Flex terminations in the same manner (see Figure

41) as it was attached to the adapter.

Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex components. The collars of Secure Flex terminations and adapters have a different diameter than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the ﬂexible vent.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 25

Step 4. FIELD WIRING

CAUTION

Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box. See Figure 46. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-latest edition. (In Canada, the current CSA C22-1 Canadian Electrical Code).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Verify proper operation after servicing.

S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé.

Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.

A. Millivolt Wiring (See Figure 43):

1. Install and wire in the burner control switch. Install either "a" or "b" below, NOT BOTH (installing both may result in improper burner operation).

a. Optional OFF/ON Switch - Install the OFF/

ON burner control switch (rocker switch) as shown in Figures 43 and 44.

b. Optional Wall Switch, Wall Thermostat

Or Remote Control Receiver - Install snap

bushing (provided in Electrical Outlet Kit - See Figure 44) into control switch knock-out in side panel (see Figures 12 and 13 on Pages 10 and 11). Wire the optional control switch within the millivolt control circuit (as shown in Figure 4 3 ) using the 15 feet of 2 conductor wire supplied (route wires through the snap bushing to the optional control switch). Mount the optional control switch or wall thermostat in a convenient location on a wall near the ﬁreplace.

CAUTION: Do not connect optional control

switch to 120V power supply.

2. Install the junction box and receptacle outlet to the left of the valve in the front (for optional blower kit). See junction box and receptacle outlet as explained in steps 1-11 for (B) Electronic Wiring (on this page).

1. Connect the 2 wires (provided in Electrical

2. Pass the 2 wires through the opening where

3. Connect the two wires to the OFF/ON

4. Press the OFF/ON switch into bracket as

TP TH

OFF/ON Switch

Install OFF/ON Switch

(millivolt models)

Outlet Kit) to the TP/TH and TH terminals on valve.

OFF/ON switch will be installed (left of piezo, below valve).

Switch.

OFF/ON Switch

shown below (it will snap into place).

Control Compartment

Connect wires to terminals

Gas

Valve

Access panel

Figure 44

B. Electronic Wiring (See Figures 45 and

46)

Thermopile

* Twist wires together to operate unit solely by manipulating the gas valve control knob; or connect wires to optional control switch (wall switch, remote control or wall thermostat to operate unit.

• If any of the original wire as supplied must be

replaced, it must be replaced with Type AWM 105 C - 18 gage wire. * Optional Kits Installed - ON/OFF wall switch, unit mounted burner ON/OFF switch, wall thermostat or remote control.receiver.

* Optional Control Switch

Figure 43 - Millivolt Wiring Diagram

Schematic Representation Only

Field Wired

Factory Wired

Notes:

• The electronic appliance must be connected

to the main 120 VAC power supply.

• The junction box can be installed in any of the 4 outside corners of the control compartment (it can be found factory installed in the right front corner viewed from the valve access side (where it should be reinstalled if an optional blower kit is installed).

1. Route a 3-wire, 120 VAC, 60 Hz, 1 ph power

supply to the location on appliance where junction box is to be installed.

2. Open the control compartment access panel

(see Control Compartment Access Instruc- tions on Page 27).

3. Remove the junction box/outlet receptacle

assembly by removing the securing screw at the front right corner of the unit. See Figure

45.

4. Remove the outlet receptacle from the

junction box by removing the two securing screws.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 26

Relay Module C/W FBK-250 only. Plug blower into J-Box receptacle for FBK-100 or FBK-200 application. See View A for J-Box wiring.

Optional Blower

*OFF/ON Switch (Integral with Gas Valve)

Honeywell Electronic Gas Valve

120 VAC Primary

Secondary

Optional Control Switch

Junction Box

Pilot Burner Assembly

Field Wired Factory

Wired

BK = BLACK BL = BLUE R = RED W = WHITE G = GREEN

GROUND

24 V

Transformer

View A J-Box Wiring when using unit mounted relay module.

CAV 021

Igniter Connector

* Leave the OFF/ON switch, which is integral with the gas valve, in the ON position. ** Optional Control Switches: Wall Switch, Wall Thermostat or Remote Control Receiver.

Notes:

1. If any of the original wire as supplied must be replaced, use Type AWM 105°C

- 18 gage wire ONLY.

2. 120 VAC, 60 Hz - Less than 3 Amps. Caution: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Junction Box

Tab Intact

Tab Broken

Plug blower into this receptacle

neerG - dnuorG

* Wall-mounted ON/ OFF Blower Switch or Variable Speed Control Switch.

Blower

Ground

etihW - lartueN

120 VAC - Black

Green Ground Screw

White

Green

Neutral Side of Receptacle

Hot Side of Receptacle

Red

Black

J-BOX WIRING FOR WALL SWITCH BLOWER CONTROL

5. Install a ﬁeld-provided strain relief in the

cabinet knockout opening for the protection of the power supply wires.

6. Connect the power supply wires to the

receptacle as shown in Figure 46 on Page

26.

7. Connect the ground supply wire to the green wire attached to the outlet receptacle’s green ground screw.

8. Wire and install the outlet receptacle to

junction box. Next, install into the chosen corner of the control compartment as shown in Figure 45.

9. After the receptacle/junction box wiring is complete, install the ﬁeld-provided metal junction box cover plate (see Figure 45).

Note: The supplied 15 feet of 2 conductor

wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose on top of the appliance.

IMPORTANT NOTE

The gas valve OFF/ON switch is shown in Figure 46 on Page 26. It is integral with the gas valve and should be set to the ON position.

Receptacle, Junction Box

and Cover Plate Installation

Outlet Receptacle

Junction Box

CAUTIONS

• Remove the carton support from

the control compartment before operating the appliance. Ensure that wires are positioned

•

away from hot surfaces and sharp edges.

• Do not connect the optional wall

switch to a 120 Volt AC power supply.

Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT

FBK-100, FBK-200 and FBK-250 Kits

(See Figure 46 for wiring) -

An electrical receptacle is provided for the installation of the FBK-100, FBK-200 and FBK- 250 forced air blower kits. Electrical power must be connected to this receptacle in order to operate these blowers. Install the blower kits according to the installation instructions provided with the kits.

Figure 45

View Of Right Bottom Corner Of Unit

Field-provided Metal Junction Box Cover Plate With Screw

Junction Box knock-out (2 places each side)

Press snap bushing into the knock-out for control switch wires.

Fireplace

Side

Schematic Representation Only

Electronic Wiring Diagram (Honeywell) Showing Blower Wiring for Optional FBK-100, FBK-200 & FBK-250 Kits

Valve Access Side

Figure 46

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 27

Step 6. CONNECTING GAS LINE

Gas Valve

3/8" NPT x

Flare Fitting

3/8" Flex Tubing

3/8" Nipple

3/8" Union

3/8" Close Nipple

3/8" Shut-off Valve

1/2" x 3/8"

Reducer

Gas

Stub

1/2" x 3/8" Flare

Shut-off Valve

Gas Solid Line Connector

Gas Flex Line Connector

*Sediment Trap

Min

All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure 47 illustrates two methods for connecting the gas supply. A Sediment Trap is recommended to prevent moisture and debris in gas line from damaging the valve.

The ﬂex-line method is acceptable in the U.S.A. where local codes permit, however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. These appliances are equipped with a gas ﬂexline for use in connecting the unit to the gas line. See Figure 47 for ﬂex-line description. The ﬂex-line is rated for both natural gas and propane gas. A manual shut off valve is also provided with the ﬂex-line.

The gas control valve is located in the lower control compartment.

Access the valve compartment by removing the lower control compartment panel (see Figure 49).

The incoming gas line should be piped into the valve compartment and connected (see Figures 47 and 48). The millivolt control valve has a 3/8" (10 mm) NPT thread inlet port. The electronic control valve has a 1/2" (13 mm) NPT thread inlet port and is ﬁtted with a 1/2" x 3/8" (13 mm x 10 mm) NPT ﬁtting.

Figure 47

Glass Door is Above

Control Compartment

Latch for

Glass Door

HI/LO (ﬂame height

control knob)

Optional OFF/ON Switch Can be Installed Here

Control Compartment

OFF/PILOT/ON

(gas control knob)

Access

Piezo Igniter

GAS CONNECTION

Note: The gas supply line must be installed in accordance with building codes by a qualiﬁed installer approved and/or licensed as required by the locality. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas ﬁtter.

Gas Shut-Off

Valve

Gas Flex-line

Gas Valve

Figure 48

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). It is recommended to seal around the gas line to prevent cold air leakage.

Gas line connection may be performed largely outside of the conﬁnes of the control compartment and without having to enter the ﬁrebox behind the glass. Proceed as follows:

Acquire the shut-off valve and gas lex line and pull the assembly forward out of the compartment. Separate the shut-off valve from the gas ﬂex-line. Determine the length of pipe needed to route the gas line from the last ﬁtting (shown in Figure 14 on Page 12) to a point within the control compartment that will allow the shutoff valve to be easily attached by hand to the gas ﬂex-line.

Using pipe-dressing materials appropriate for the gas type, securely afﬁx the shut-off valve to this determined pipe length at a convenient location outside of the appliance lower control compartment.

CONTROL COMPARTMENT ACCESS/LOUVER PANEL INSTRUCTIONS

(Ref. Figure 49)

NOTE: The top louvered panel and the bottom louvered control panel door remove and install the same way as follows:

The gas controls can be found behind the control compartment access door.

Removing Control Compartment Door:

Open the door by gently lifting it upward until the hook catches on both sides clear the locating slots. Then pull door out to remove.

On millivolt systems, the piezo igniter, HI/LO ﬂame adjustment knob, and pilot and main gas OFF/ON control knob are located below the glass panel enclosure. The gas valve for electronic systems is also located below the glass enclosure panel. See Figure 48.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Reinstalling Control Compartment Door:

To reinstall, insert the hook catches on each side of the door into the corresponding slots in the control compartment opening, then gently push forward and slide down until it locks in place.

Lift the Lower Control Compartment Door

OPENING CONTROL COMPARTMENT DOOR

Control Valve

up and pull out to remove.

Hook Catch

Out

Lower Control Compartment Door

Figure 49

Page 28

TEST ALL CONNECTIONS FOR GAS LEAKS

MILLIVOLT

Thermocouple

Hood Igniter Rod

3/8" Min (9 mm)

Thermopile

Pilot Nozzels

(FACTORY AND FIELD):

WARNING

Millivolt Appliance Checkout

The pilot ﬂame should be steady, not lifting or ﬂoating. Flame should be blue in color with traces of orange at the outer edge.

Step 8. INSTALLING LOG SET, VOLCANIC STONE AND GLOWING EMBERS

WARNING

Never use an open ﬂame to check for leaks.

Turn on gas supply and test for gas leaks using a gas leak test solution (also referred to as bubble leak solution).

Note: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/ ﬁttings can result in corrosion over time.

A. Light the appliance (refer to the lighting

instructions label in the control compartment or in the Care and Operation Instructions manual).

B. Brush all joints and connections with the gas

leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.

C. When the gas lines are tested and leak free be

sure to rinse off the leak testing solution.

Step 7. VERIFYING APPLIANCE OPERATION

Turn on burner then observe the individual tongues of ﬂame on the burner. Make sure all ports are open and producing ﬂame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.

With the gas line installed, run initial system checkout before closing up the front of the appliance. Follow the pilot lighting instructions provided in the Care and Operation Instructions manual. For piezo igniter location see Figure

48 (millivolt appliances only).

Note: The (pull-out) Lighting instructions label

can be found in the control compartment (see Figure 48).

When ﬁrst lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lighting of the appliance will not require such purging. Inspect the pilot ﬂame.

The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot ﬂame.

The ﬂame should project 1" (25 mm) beyond the hood at all three ports (Figure 50).

To light the burner; rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the OFF/ON switch (installed at Step 4).

Figure 50

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the OFF/ON switch (located in the control compartment). Ensure the igniter lights the pilot. The pilot ﬂame should engulf the ﬂame rod as shown in Figure 51.

ELECTRONIC

Proper Flame

Adjustment

Pilot Nozzels

Figure 51

3/8" to 1/2" (9 -13 mm)

Ground

Electrode

Flame Rod

Hot Surface

Igniter

• DO NOT attempt to install the

logs until the appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.

• The size and position of the log

set was engineered to give the appliance a safe, reliable and attractive ﬂame pattern. Any attempt to use a different log set in the ﬁreplace will void the warranty and will result in incomplete combustion, sooting, and poor ﬂame quality.

• Logs get very hot and will

remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install grate, volcanic stone, vermiculite, embers and logs.

• This appliance is not designed

to burn wood. Any attempt to do so could cause irreparable damage to the appliance and prove hazardous to your safety.

• If logs are not installed

according to the log installation instructions, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 29

FRONT OF FIREPLACE

REAR BURNER

FRONT BURNER

Outer Log

Notch Location

FIREBOX SUBFLOOR

Outer Log

Notch Location

Outer Log

Notch Location

Outer Log

Notch Location

Riser - Inner Log

Notch Location

LOG NOTCH LOCATION RELATIVE TO BURNER

Pilot Assembly

Riser - Inner Log

Notch Location

NOTE: INSTALL REAR BURNER FIRST,

THEN FRONT BURNER.

BURNER POSITIONING

REAR BURNER

FRONT BURNER

PILOT

BURNER

Note: The burners are not identical. Position them so that the circular burner ports run as shown. Note especially the vertical run of ports relative to the pilot burner. Bracket A on the rear burner will interfere with the pilot burner if an attempt is made to install the rear burner in the front burner’s position.

BRACKET A

BURNER

PORTS

NOTE: INSTALL REAR BURNER FIRST,

THEN FRONT BURNER.

LOG AND VOLCANIC STONE INSTALLATION PROCEDURE:

The log set foam package is located in the ﬁrebox and the bags of decorative volcanic stone and the glowing embers (rockwool) are located in the control compartment. Refer to the following information and Figures 52 through 55 for detailed placement instructions.

Install the decorative volcanic stone and glowing embers (rockwool):

Spread the decorative volcanic stone on the simulated brick ﬂoor of the ﬁrebox around the burners to simulate ashes. Maintain a 1/2 inch (13 mm) gap between the bottom of the horizontal grate section and the top of the pile of decorative volcanic stone. Place a few quartersized pieces of the glowing ember material on the pan burner in front of the burned out area on both sides of the log set. The glowing embers may touch one another, but should not overlap each other.

Install the unitized log set:

a. The bottom of the log set is notched to ac-

commodate the pilot.

b. Place the log set so that the four inner notches

on the underside of the log set ﬁt over the four risers located on the burner ends. See Figure 53. This procedure is accomplished primarily by feel, as the log set masks the burner risers as it is being installed.

c. As a ﬁnal check for correct log set placement,

check that the four outer notches on the underside of the log set ﬁt over the burner tines as indicated in Figure 53.

Burner / Grate Location Reference (see Figures 54 and 55)

Note: If the burners have been removed for any reason, rear burner must be installed before front burner. See Figures 54 and 55.

Glowing Embers

Separate into Quarter

Size (separate) Pieces

Figure 54

Bag of Glowing

Embers (rockwool)

Figure 52

REFERENCE

Firebox Accessories / Parts

Cat. No. Model No. Description

88L53 FGE Bag of Glowing Embers

80L42 FDVS

Unitized Log Set

Bag of Decorative Volcanic Stone

Figure 53

Figure 55

Proper Burner Flame Appearance

Volcanic Stone

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 30

Step 9. INSTALLATION AND REMOVAL OF GLASS DOOR

WARNING

• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.

• Handle this glass with extreme

care! Glass is susceptible to damage – Do not scratch or handle roughly while reinstalling the glass door frame.

• The glass door(s) of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

• Do not attempt to touch the front enclosure glass with your hands while the ﬁreplace is in use.

WARNING

Do not operate appliance with the glass front removed, cracked or broken.

AVERTISSEMENT

Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqué ou brisé.

Only doors certiﬁed with the appliance shall be used.

Removing Glass Enclosure Panels (see Figure 56)

1. Remove the top louver assembly by lifting it

up and pulling it out.

2. Remove the control compartment access

door (see removal instructions on Page 27

- Removing Control Compartment Door).

3. Locate the two (2) latches at the top of the

control compartment. To disengage the two latches from the bottom vee-ﬂange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the appliance.

4. Swing the bottom of the door out and raise

it slightly to lift the top ﬂange of the door frame away from the appliance.

Installing Glass Enclosure Panels (see Figure 56)

1. Visually inspect the gasket on the backside of the

glass panel. The gasket surface must be clean, free of irregularities and seated ﬁrmly.

2. Position the glass enclosure panel in front of

the ﬁrebox opening at a 45 degree angle and engage the top ﬂange over the lip at the top of the ﬁrebox opening. See Figure 56.

3. Swing the glass enclosure panel down and

back. Ensure the gasket seats evenly as the panel draws shut. Engage the Vee-ﬂange at the bottom of the panel with the latches and close the latches to secure the panel.

4. Reinstall top louver assembly and control

compartment door see installation instructions on Page 27, Reinstalling Control

Compartment Door).

Top Flange on

Glass Door

Step 10. BURNER ADJUSTMENTS Flame Appearance and sooting

Proper ﬂame appearance is a ﬂame which is blue at the base and becomes yellowish-orange in the body of the ﬂame.

When the appliance is ﬁrst lit, the entire ﬂame may be blue and will gradually turn yellowishorange during the ﬁrst 15 minutes of operation. After 15 minutes of operation, if the ﬂame is blue, or if the ﬂame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.

If the air shutter openings are closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange ﬂames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.

Sooting is caused by incomplete combustion in the ﬂames and lack of combustion air entering the air shutter opening. To achieve a warm yellowish-orange ﬂame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

Air Shutter Adjustment Guidelines

• If there is smoke or soot present, rst check

the log set positioning to ensure that the ﬂames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.

• The more offsets in the vent system, the larger

the air shutter opening will need to be.

• An appliance operated with the air shutter

opened too far, may have ﬂames that appear blue and transparent. These weak, blue and transparent ﬂames are termed anemic.

• Propane models may exhibit ames which

candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the ﬂame normal-

izes and the ﬂames do not appear sooty. The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.

Seules des portes certiﬁées pour cet appareil doivent être utilisées.

CAUTION: DO NOT abuse glass door by striking or slamming shut.

Bottom Vee-ﬂange

Glass Door

Glass Door Latch

Note: When installing the glass door, ensure the spacing on both sides are equal.

Firebox Floor

Figure 56 -

INSTALLING OR REMOVING GLASS DOOR

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Air Shutter Adjustment Guidelines:

Amount of

Primary Air

If air shutter is closed too far

If air shutter is open too far

Flame

Color

Flame will be orange

Flame will be blue

Air Shutter

Adjustment

Air shutter gap should be increased

Air shutter gap should be decreased

Page 31

Air Shutter

Adjusting

Rod

Air Shutter

Adjusting

Arms

Orifice

Increase Shutter Opening In This

Direction

Decrease Shutter

Opening In This

Direction

Air Shutter

Opening

Burner

Venturi

Tube

Note - Both air shutters open and close simultaneously when the air shutter adjusting rod is moved.

Note - Burners are omitted in this view for clarity.

Burner Air Shutter Adjustment Procedure

WARNINGS

• Air shutter adjustment should only be performed by a qualified professional service technician.

• Ensure front glass panel are in place and sealed during adjustment.

CAUTIONS

• Soot will be produced if the

air shutter is closed too much. Any damage due to carboning resulting from improperly setting the air shutter is not covered under the warranty.

• The air shutter door and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting ﬂame appearance.

Ref. Air shutter Patent: U.S. Pat. 5,553,603

Figure 57 - Burner Air Shutter Adjustment

***Main Burner Factory Air Shutter

Opening Setting - All Models

Natural Gas

inches (millimeters)

* TWO 1/8 (3) Slots ** TWO 11/16 (17) Slots

Adjustment Rod Positions, viewed from above: * Natural Gas - fully clockwise ** Propane- fully counter clockwise ***Settings are shown for each burner.

Propane Gas

inches (millimeters)

1. Locate adjustment rod and adjust air shutter

to the standard setting as shown in Figure 57 (adjustment rod is located in the lower

control area).

Note: Rotating the adjustment rod coun-

terclockwise decreases air and clockwise increases air.

2. Light appliance (follow lighting procedure

on lighting label in control compartment or see care and operation manual).

3. Allow the burner to operate for at least 15

minutes while observing the ﬂame continuously to ensure that the proper ﬂame appearance has been achieved (see Figure 58). If the following conditions are present, adjust accordingly.

• If ame appears weak or sooty, adjust

the air shutter, incrementally, to a more open position until the proper ﬂame appearance is achieved.

• If ame stays lowered blue, adjust the

air shutter, incrementally, to a more closed position until the proper ﬂame

4. Leave the control knob (off/pilot/on) in the

ON position and the burner OFF/ON switch OFF (and remote switches, if applicable).

appearance is achieved.

5. When satisﬁed that the burner ﬂame ap-

pearance is normal, close the lower control compartment door then proceed to ﬁnish the installation.

Figure 58 - Burner Flame Appearance

Step 11. HOOD INSTALLATION

All of these appliances must have hoods installed prior to operating (see Figure 59).

Slide the hood into the slots on the lower edge of the cabinet top (see Figure 59).

FINISHING REQUIREMENTS Wall Details

Complete ﬁnished interior wall. To install the appliance facing ﬂush with the ﬁnished wall, position framework to accommodate the thickness of the ﬁnished wall (Figure 59).

See Page 5 for Cold Climate Insula-

tion and Page 8 for Clearances.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

This Area Must Remain Clear of

Combustible

Finished

Wall Materials

Drywall

Bracket/Spacer

Combustible material may touch appliance top

Hood must be installed as shown.

Combustible Materials

Louvers

Top of Door Frame

Top Spacers

Top of Appliance

(76 mm)

1 in. Min.

(25 mm)

Figure 59 - Combustible Wall Framing

Page 32

Step 12. ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly afﬁxed during installation. These warning labels are a

critical step in informing consumers of safe operation of this appliance.

ATTACHING SAFETY-IN-OPERATION WARNINGS

It is required that the safety instruction labels furnished with the ﬁreplace be afﬁxed to the operation and control point of the ﬁreplace. A safety instruction label must be afﬁxed to the wall switch plate where the ﬁreplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). To properly complete the installation of this ﬁreplace, locate the multi-lingual adhesive labels provided with the Care and Operation Instructions and proceed as follows:

1. Locate the wall switch or wall thermostat that controls the ﬁreplace (verify the switch operates the ﬁreplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Afﬁx the label to the surface of the plate of the wall switch that controls the ﬁreplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home. If unknown, afﬁx the English language label.

2. If a remote control is used to control the ﬁreplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Afﬁx the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home. If unknown, afﬁx the English language label.

3. If you are unable to locate the labels, please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Note: English is red text on clear label. French and Spanish are white text on black label.

APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION

Il est impératif que les étiquettes de sécurité fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télécommande (Figure C). Pour achever l’installation correcte de ce foyer, procédez comme suit avec les étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :

1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIÓN

Se requiere que las etiquetas de instrucciones de seguridad incluidas con la chimenea se coloquen en el punto de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si se usa. Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:

1. Identiﬁque el interruptor o el termostato de pared que controla la chimenea (veriﬁque que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

3. Si no puede encontrar las etiquetas, sírvase llamar a Lennox Hearth Products o al distribuidor de Lennox Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

Figure A

SAFETY LABEL

DIAGRAMS

DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

Figure B

DIAGRAMAS DE ETIQUETAS

DE SEGURIDAD

Figure C

Page 33

INSTALLATION ACCESSORIES

Item Cat. No. Model Description

1 H1968 SV4.5HT-2 Horizontal Square Termination With Firestop / spacer

(H2246) & Adapter (74L61) 2 H2152 SV4.5CGV-1 Vertical Termination Cap 3 77L70 SV4.5L6 6 Inch (152 mm) Vent Section 3 77L71 SV4.5L12 12 Inch (305 mm) Vent Section 3 77L72 SV4.5L24 24 Inch (610 mm) Vent Section 3 77L73 SV4.5L36 36 Inch (914 mm) Vent Section 3 77L74 SV4.5L48 48 Inch (1219 mm) Vent Section 3 77L75 SV4.5LA Telescopic Section (1-1/2" to 7-1/2" effective length) 4 77L76 SV4.5E45 45 Degree Elbow 5 77L77 SV4.5E90 90 Degree Elbow

The following ﬂashings come packaged with a storm collar:

6 77L78 SV4.5F Flat Roof Flashing 6 77L79 SV4.5FA 1/2 to 7/12 Adjustable Flashing 6 77L80 SV4.5FB 7/2 to 12/12 Adjustable Flashing 7 77L81 SV4.5SC6 Storm Collar (6 per box) 8 H2246 SV4.5HF Firestop / Spacer-Horizontal (3-1-1 spacing), 10 Pack

8 H2247 SV4.5VF Firestop / Spacer-Vertical (1-1-1 spacing), 10 Pack 9 96K93 SV4.5SU Support Strap

10 H3907 SV4.5RSA Attic Insulation Shield 11 96K92 SV4.5SP Support Plate 12 17M52 SV4.5HGS-1 Termination Guard, Square (1 pack)

(for square termination)

12 17M53 SV4.5HGS-12 Termination Guard, Square (12 pack)

(for square termination)

13 87L02 SV4.5HGS Termination Guard for Square Termination (Deluxe)

(1 pack) (for square termination)

14 H5820 SV4.5HTSK Termination Shroud (Guard) for Horizontal Square

Termination (1 pack)

Ref. 750,109M

Ref. 750,055M

Ref. 750,246M

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 34

Item Cat. No. Model Description

12typ.

typ.

1 typ.

18 H1969 SF4.5HT-2 Horizontal Square Termination (without ﬂex) 18 77L87 SFKIT12S Flex Square Term. (with 12 inch [305 mm] * compressed flex) 18 77L88 SFKIT18S Flex Square Term. (with 18 inch [457 mm] * compressed flex) 18 77L89 SFKIT24S Flex Square Term. (with 24 inch [610 mm] * compressed flex) 18 77L90 SFKIT36S Flex Square Term. (with 36 inch [914 mm] * compressed flex) 18 77L91 SFKIT48S Flex Square Term. (with 48 inch [1219 mm] * compressed flex) 19 56L74 SFVT30 Vertical Termination for ﬂex (ﬂat to 6/12) with ﬂex adapter, section of rigid vent,

56L75 SFVT45 Vertical Termination for ﬂex (6/12 to 12/12) with ﬂex adapter, section of rigid

roof support collar assembly, roof ﬂashing and storm collar.

vent, roof support collar assembly, roof ﬂashing and storm collar. *20 60L10 SF-18 18 ft. (5.49 m) * compressed ﬂex *20 98K03 SF-12 12 ft. (3.66 m) * compressed ﬂex 22 10K81 SFMP Mill-Pac, Black, High Temperature Sealant 22 89L40 SFMP-12 Mill-Pac, Black, High Temperature Sealant - Bulk 12 pack 23 91L66 SF-GC4-6 Gear Clamp 4.5 in. (114 mm) for ﬂex (6 pieces) 23 91L67 SF-GC7-6 Gear Clamp 7.5 in. (190.5 mm) for ﬂex (6 pieces) 25 26 26 26

H1988 CTSA-33 H1985 CTSO-33 H1987 CTSO-44 H1986 CTSO-46

8 H2248 SF4.5HF 8 H2249 SF4.5VF

Chase Top Shroud Kit, Arch Top 3 X 3 Chase Top Shroud Kit, Open Top 3 X 3 Chase Top Shroud Kit, Open Top 4 X 4 Chase Top Shroud Kit, Open Top 4 X 6 Firestop / Spacer - Horizontal (ﬂex) (3-1-1 spacing) Firestop / Spacer - Vertical (1-1-1 spacing)

, 10 Pack

All compressed ﬂex vents can be

expanded up to two times.

CTSO-46 Shroud for double terminations

Ref. Form #750,193M

34"

(864)

CTSO-33/44 Shrouds for Single terminations

Open Top Shroud Kits

Inches (millimeters)

Model A B C D *E

37-5/8

7-1/2

34"

(864)

CTSO-33

CTSO-44

CTSO-46

(955)

48-5/8 (1235)

(955)

48-5/8 (1235)

73 1/4 (1860)

(191) 7-1/2

(191)

24-1/2

(622)3 (76)

24-1/2

(622)3(76)

24-1/2

(622)3(76)

Ref. Form #750,194M

Closed Top Shroud Termination Kits

Inches (millimeters)

Model A B C D

CTSA-33

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

34"

(864)5"(127)

Page 35

FRONT OF FIREPLACE

REAR BURNER

FRONT BURNER

VENTURI

TUBE ARM

VENTURI

TUBE ARM

AIR SHUTTER

ADJUSTMENT LEVER

FIREBOX SUBFLOOR

NOTE: REMOVE FRONT BURNER FIRST,

THEN REAR BURNER.

GAS CONVERSION KITS

WARNING

This conversion kit shall be installed by a qualiﬁed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruction is not followed exactly, a ﬁre, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualiﬁed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁed in the manufacturer’s instructions supplied with the kit.The qualiﬁed service agency performing this installation assumes responsibility for this conversion.

AVERTISSEMENT

Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vériﬁé selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualiﬁé ayant réalisé l'installation assume les responsabilités liées à la conversion.

INSTALLATION INSTRUCTIONS

Step 1. TURN OFF THE GAS SUPPLY TO THE APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold.

CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE ELECTRICAL POWER, BEFORE PROCEEDING WITH THE CONVERSION.

ATTENTION : AVANT D’EFFECTU ER LA CONVERSION, COUPEZ D’ABORD L’ALIMENTATION EN GAZ, ENSUITE, COUPEZ L’ALIMENTATION ÉLECTRIQUE.

Step 2. Remove the front glass door assembly

from the appliance (see Removing Glass Enclosure Panels on Page 30). Remove the control compartment door (see Control Compartment Door Removal on Page 27).

Step 3. Carefully remove the logs. Exercise care so as not to break the logs.

Step 4. Refer to Figure 60.

Remove the front burner and then the rear burner.

In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CSA-B149.1 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN/CSA-B149.1.

Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be afﬁxed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure. Refer to the instructions provided with the conversion kit when performing any gas conversion.

Natural Gas to Propane Gas

Conversion Kits

Fireplace

Type

Millivolt

Electronic

Propane Gas to Natural Gas

Conversion Kits

Fireplace

Type

Millivolt

Electronic

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Cat. No.

(model)

85L65

FGCK-DMOMNP

85L79

FGCK-DMOENP

Cat. No. (model)

85L72

FGCK-DMOMPN

85L86

FGCK-DMOEPN

Figure 60

Millivolt Appliances

Step 5. - SIT Systems - Refer to Figure 61

on Page 36 and the instructions provided with the kit. Using a Torx T20 (with 1/4" shank and center hole), tool or standard ﬂat screwdriver remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing.

Discard all removed components.

Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.

Page 36

SIT Millivolt Gas Valve

OFF

CONTROL

I G N I T E

Pressure

Regulator

Remove These Components

Figure 61

Step 6. See Figure 62 and remove the pilot hood assembly to access the hexed pilot oriﬁce. Remove and replace the oriﬁce with the one provided with the kit.

Pilot for SIT Millivolt

Gas Valve

Pilot Oriﬁce

Figure 62

Electronic Appliances

Step 7. Honeywell Electronic Valves - See

Figure 63 and the instructions provided with the kit. Remove the slotted cap screw, o-ring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas appliances. Silver cap and stainless steel spring for natural gas appliances.

Gas Valve Assembly

Manifold Pressure Test Port

Slotted Cap

Adjusting Screw

Spring

Figure 63

Step 8. See Figure 64 and replace the pilot oriﬁce as follows: Remove the igniter assembly retainer clip, and carefully remove the igniter assembly.

Remove the screw securing the pilot assembly to its mounting bracket. Back off the ﬂare nut at the end of the pilot gas line to free the pilot assembly from the gas line. Remove the pilot oriﬁce and replace it with the one provided with the conversion kit. Reinstall the pilot assembly by reversing the steps detailed here.

When reinstalling the igniter assembly, use extreme care to prevent damage and breakage. Do not apply any leverage to the igniter assembly while restoring the retainer clip to its original position.

Pilot Oriﬁce

Pilot Assembly

Igniter Assembly

Retaining

Flare Nut

Clip

Note: If the igniter is damaged, a replacement kit is available, order Catalog No. 87L54.

Figure 64

All Models

Step 9. (Refer to Figure 60 on Page 35 and

Figure 65 on Page 37)

VERIFY THE PROPER ORIFICE SIZES BEFORE INSTALLING THEM.

A. Remove the two oriﬁces from the manifold

and replace them with the ones provided in the kit. Table 10 shows the oriﬁce sizes for natural

and propane models. Figure 65 illustrates the oriﬁce. Use pipe joint compound or Teﬂon tape on all pipe ﬁttings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on ﬂare ﬁttings).

B. Install rear burner ﬁrst, followed by front burner, as shown in Figure 66 on Page 37. Ensure that the arm of the venturi of each burner is hooked onto the air shutter adjustment lever (refer to Figure 60 on Page 35). The primary air opening can be adjusted by rotating the adjustment lever from beneath the ﬁrebox ﬂoor. Refer to Figure 57 on Page 31 for the recommended minimum primary air opening setting.

NOTE: Each model has two burners and 2 Oriﬁces.

Burner Oriﬁce Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

SSDVST SSDVPF

Table 10

Nat.Gas

drill size (inches)

#44 (.086")

* Standard size installed at factory ** Standard size in LP conversion kit

• Part /Cat. Number

60J80 •

Propane

drill size (inches)

#55 (.052")

19L52 •

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 37

REAR BURNER

FRONT BURNER

PILOT

BURNER

BRACKET A

BURNER

PORTS

NOTE: INSTALL REAR BURNER FIRST,

THEN FRONT BURNER.

BURNER ORIFICE

Figure 65

Step 10. Reassemble the remaining components by reversing the procedures outlined in the preceding steps.

Step 11. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.

Step 12. Turn on gas supply and test for gas leaks. See Test All Connections For Gas Leaks on Page 28.

Step 13. Attach manometer to the manifold side pressure test ﬁtting and verify manifold pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

BURNER POSITIONING

ALWAYS TEST PRESSURES WITH THE VALVE REGULATOR CONTROL AT THE HIGHEST SETTING.

Figure 66

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Page 38

NOTES

Page 39

NOTES

Page 40

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P/N 700031M REV. F 01/2011

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Superior SSDVST-CNE-B, SSDVST-CNM-B, SSDVPF-CNE-B, SSDVPF-CNM-B User Manual

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