Superior HC-3320, HC-3820 Installation Instruction

The Fireplace Compcny
For
Superior
j
HC
Series Fireplaces
1
HC-3320
Model
HC-3820
And
Hearthstar
B
Series
Fireplace
Model
385
This installation manual will help you obtain a safe, effi-
'cient, dependable installation
for your fireplace and chimney
sysiem. Please read and understand these installation instructions before beginning
your installation.
Do not attempt to modify or
alter the construction of the fireplace or its components.
Any modification or aitaration of construction may void the 'warranty, listings and appro-
vals of this system.
The name Superior
is
used synonymously with the name Hearthstar throughout this
Installation Instruction manual.
L
I
RULES
TO FOLLOW
1
10.
Alwavs keeo flue damner I
'
PRECAIITlnNS
I
~.
. . .
-
-
. .
-
.
.
-
.
.
-
FOR
SAFETY
open whiie heat is present in fireplace.
The most imoortant
ar~zr
nf
1.
Before starting your fire­place installation, read and understand these safety tips and installation instructions
:~carefully. Failure to follow
them couid cause a fireplace malfunction resulting in ser­ious bodily injury
and/or pro-
perty damage.
2.
Always check your local building codes. The installa­tion must comply
with their
regulations.
3.
Connect this model fire-
place to a Superior Model
TF8
.Thru Flow Chimney System
'(8"
inside diameter) residen.
tial type appliance chimney
only and vent to the outside
!of the building.
1
4.
To maintain top effi-
iciency, and to prevent build.
up
of soot and creosote, inspect and clean the fire­place and chimney prior to use and periodically during
,the heatina season.
'11.
Before servicing, allow fireplace to cool. Always shut off any electricity and gas (if used) to fireplace whiie work-
ing on it. This will prevent electrical shocks or burns.
12.
This fireplace is not
intended to heat an entire
home. Its use
shou!d be for
supplemental
heat in^
only.
13.
Ensure an adequate
supply of cornbustion air to prevent hazards due to poor
combustion and to avoid affecting other
fuel burning
appliances.
TOOLS
AND
BUILDING SUPPLIES NORMALLY REQUIREO
Tools should include:
Phillips screwdriver Slot styie screwdriver Hammer
Saw
andior Sabersaw
6.
Do NOT use
gas
is
used:
This fuel gives bon monoxide fumes. Pipe cutter
-
!
5.
Use solid wood fuel only.
DO NOT use artificial logs,
'chemical chimney cleaners,
:coal or flame colorants in
your fireplace.
7.
NEVER light a fire with gasoline, kerosene or lighter fluid because of the danaer of
1
Level
,
~~~~~~i~~
tape
:
Plumb line
!
Electric drill and bits
I
Pliers Square
Pipe threader Pipe joint compound Pipe key valve
explosion. Keep all
volatTle
I
'Building supplies:
liquids away from fireplace.
Framinq materials
8.
DO
NOT INSTALL FIRE.
Wall
f16shing materials
PLACE IN A BEDROOM OF
A
Caulking materials
MANUFACTURED HOME.
(noncombust~ble)
-~
9.
NEVER leave children :unattended when there is a .fire burning in the fireplace
Fireplace surround and
hearth extension materials
(noncombustibie)
F~
-,
concern dealing with the installation of Zero clearance
fireplaces are clearances to combustible materials, secure assembiy of component parts, height of chimney system, the proper use of accessory equipment, and the tech­niques employed in using fin­ishing materials applied to fireplace surrounds, hearth
extensions and wall shields.
Each of these topics will be
covered in great detail throughout this manual.
Please give each your special attention as you progress with your installation.
INTRODUCTION
General Information
The HC and B units are energy-efficient, heat­circulating fireplaces,
fea. turing a self-contained heat circulating system, full refrzc­tory lined firebox, optional outside combustion air kit, optional glass doors and optional forced air fan kit (out­side combustion air and glass doors are required for manu­factured housing).
Your
HC
(or
8)
fireplace has
,been tested and listed to be
,
installed in both conventional and manufactured homes by Underwriters Laboratories,
Inc. (NO.
MH-8988);
other agency listings are pending. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is
installed, maintained and
1
operated properly. These instructions are written to give you an easy-to-follow
out. line for fast, safe installation and trouble-free operation.
The
HC and B series
fireplace subsystems.
1.
The Fireplace
2.
Chimney and Termination
3.
Glass Door Assembly
(optional for conventional
homes)
4.
Outside Combusticn Kit
(optional for
conventional
homes)
5.
Forced Air Fan Assembly (optional for both conven­tional and manufactured homes)
Optional
Outside
Air
Kit
(Required
for
Manufactured
Home)
Opltonai
Glass
Doors
(Required
lor
Manulactured
Home
Installatton.)
!
\
.Typical Manufactured
Forcad
AIC
KII
(Optionat
lor
BOI~
Typical Conventional
Home Installation
~.~~~~~t~~~d
and
Home Installation
I
Conrsnllonal
Homal)
Figure
1
'Figure
2
Use of any components or
I Failure to use parts rnanufac-
accessories not described in the inventory list on pages
~2,~~
will not be in conformance with the terms of the
U.L.
listing.
tured by Superior Fireplace Company or variations in techniques and construction materials described in this installation manual may create a serious fire hazard and may void the Superior warranty.
Chimney
and
Termination
CLEARANCES
AND
this could srea!e a serious
loilto
HEIGHT REQUIEEFJENTS
hazard
an3 will void the
lnsuiats
ssma
~3
Ceiling
!
Superior .v~arra;l:y.
I4
"Z
-
'The fireplace, combustion air
CHIMNEY
HSIGHT
kit, firestop spacer, flashing
'and
firestop thimble (required
for manufactured
houslcg
I
The total hei5r.t of yogr HC or
;
installation) may
be
pIac?d
1
6
fireplace system irom the
directly on or against normal
1
fioor of
:he
firebox to the
construction materials.' The
1
chmney !a? must not exceed
chimney sections, chimney
e0'
for conventional homes
elbows and the
s:abiiizer
and
20'
for manufactured
i
homes, and must also meet
require a minimum
1
*
clear.
ance to combusrlble mate
minimum
kei~ht require-
rials. Eoth the fireplace and
men:s. Pefer !o the minimum
chimney must be enclosed
chimney height chart. when installed in, or passing through, a living area 'where combustible materials might
1
MINi?liU&
CHIMNEY
come in contact with the
HEIGHT
chimney.
.
;
'Construction materials:
framing materials
:
plywood particle board
Vertical
Installation
,
flooring Conventional
H'>rna
j
millboard
Vertical
Installation
:
dry wall
Manufactured
Homa
12''0*
'
paneling
i
I
etc.
Offset
Installatioil
(1
offset)
Conv.
and
Manuf.
Home
12'4'
!
For questions please call
Surlacs
Superior Fireplace Com;any.
,
,,,,,,
ianal
I
5.0.
Special restrictions apply
to
the front and facing of the fireplace
and nearby walls.
I
CHASE ENCLOSURE
Barrier)
Outride
Base
(See pages
18
and
19).
WARNING:
THE
FIREPLaCE
MUST
If you plan on using a chase
NOT
BE
PLACED
AGAINST
INSULA.
,CHIMNEY
SYSTEM
(a vertical box.like structure),
"ON
OR
VAPOR
BARRIER.
1NSuI.A.
overhead obstructions will
TION
OR
VAPOR
YARRIER
MUST
FIRST
BE
COVER0
WITH
GYPSUM
I
Superior zero clearance fire-
normally be avoided, however,
BOARD.
PLIWOOO OR
PARTICLE
:place systems Models
other factors must be
consi.
BO4RO.
:
HC-3320, HC-3820
and
386
are
&red. A chase should be
;designed and cod- listed
for
use with Superior TFB Thru Flow Chimney Systems.
Always use Superior's Thru
i
Flow chimney and chimney 'components with this fire. place system. Do
NOT
modify
lor alter these components as
sl
constructed (and insulated)
,just like any other Outside
Wall. The base of the chase should also
be insulated
between the solid continuous floor beneath the
fireplace
'and the chase bottom. Refer
to (Figure
3)
for typical chase
1cnfiguration.
,
Notes:
I.
DO
No1
In3ulalo
Ihe
,
Chara
cavity
vim
BIOWR
1
or
FIII
Typa
insulmtion
Maloriais.
I
(2
Lmal
Cds-
May
No1
Rwuira
Firaslopping
at
the
Csdlng
L~W~I
lor
j
Outside
Chara
lnrlslla.
!
tlon*.
But
1%
Reca.
I
mended
For
Sa1.v
and
:
I
me
Lo,,.
Reduction
oi
neat
IFigurs
3
5
ASSEMBLY OUTLINE
Before You Start
Check your inventcry list to be sure you have all the necessary parts
supplieo in
good
useable condition. Check also for any concealed damage.
Check the operation of the flue damper. The flue damper handle extends
down from the
inside top of fireplace; push
in to close, puil out to open
-
takes firm pressure to lock
closed.
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation,
aesthetics, chimney obstruc­tions, and clearance to side wall. With proper prepianning, a slight adjustment of a few inches can save considerable
time
and
expense during
con-
struction and assembly.
If
there is a perpendicular
;ide wall closer than
15"
from
:he nearest side of the
fire­]lace opening, it must be pro. ected with a metal
vial1
jhield
(WS4O),
manufactured
by Superior or one con­structed with a
40"
x
LO"
x
1" millboard or a durabls non­combustible rnateriai
,with
equal or greater insulating
value (see
page
21).
ASSEMBLY STEPS
I.
Position firebox prior to framing or into prepared framing.
2.
Install chimney system
3.
Install c?!ional cu:side combustion air kit (required for manufactured housing).
4.
Field wire main power sup­ply to fireplace
(if
optional fan assembly is to be installed at a later time).
5.
Complete finish wall mater­ial, surround and hearth extension to your own individual taste.
6.
Attach
optional
glass
door
assembly (required for
manufactured housing). Study the three
dimensional
illustration (Figure
2)
to get a general idea of the location of each element of your fireplace
system for conventional homes. Refer to
(Figure
1)
for
manufactured homes.
INSTALLING
THE
FIREPLACE
The fireplace may be installed directly on a combustible floor or may be raised on a platform of any desired height. Do not place fireplace
on carpeting, vinyl or other soft-surfaced floor coverings. It may, however, be placed on flat wood, plywood, particle board or other hard-surfaced materials. Be sure fireplace
Haanh
Plalrom
'
Floor
Figure
6
rests on a solid continuous floor or platform so no cold
air can enter room from under fireplace.
The fireplace may be posi­tioned and then
the framing built around it, or the framing may be constructed and the firepiace pushed into the opening.
Usualiy, no special floor sup­port is needed for the fire­place; however, to be certain:
1.
Estimate the total weight of the fireplace system and surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace and chimney components may be found in the suggested price list.
2.
Measure the square foot­age of the floor space to be occupied by the system, sur­rounds and hearth extension
3.
Note the floor construction
i.e.
2
x
6's.
2
x
8's or 2 x 10's.
single or double joists, type
and thickness of floor boards.
4.
Use this information and consult your local building code to determine
if
you need
,additional support.
CAUTION: DO NOT BLOCK
,
THE HEAT CIRCULATING AIR INLETS AND OUTLETS.
DOING SO MAY RESULT IN
A POTENTIAL
FIRE
HAZARD.
.If you plan to raise the fire-
place and hearth extension,
build this platform assembly, 'then position fireplace and ;hearth extension on top.
TO
INSTALL:
Step
1:
Slide fireplace into the
prepared framing, or
positlon
fireplace
in its final location
for framing later.
.Step
2:
Insert the metal hearth 'strips, packaged with your fireplace beneath the fire-
place as illustrated
(Figure
7).
Figure
7
The hearth strips should exlend in front of the fireplace
,two inches. In the event
wooden blocking is used to elevate the fireplace above
the
floor,
a
"2"
lype hearth slrip Should be fabricaled and used 10 protect the front surface of
the blocking material as well as the floor beneath the hearth extension
(Figure
8).
Step
3:
Refer to fireplace :drawings and specifications on
(pages
8
and
9)
for framing
dimensions and details.
Frarn­ing header may be positioned :directly on top of the fireplace !spacers.
Figure
9
CAUTION: THE STRUC.
TURAL INTEGRITY OF A
MANUFACTURED
HOME
FLOOR, WALL AND
CEILINGIROOF
MUST
BE
MAINTAINED.
Step
4:
Fireplace should be
'anchored to floor (in manu-
factured housing, fireplace
.MUST
BE
anchored to the
floor). Bend
do~n four
(4)
anchor tabs located at base of
f~replace and secure to
floor with screws or nails
(see
Figure
70).
Step
5:
Secure fireplace to side framing members utiliz­ing appropriate nailing
fiance
using 8d nails
(see
Figure
17).
!
Nalllng
Flange
!
:Figure
17
,Framing
Slud
FIREPLACE
SPECIFICATIONS
?---
21
'+
'-
-----
A
i.
----
----
-
-
-
Top
View
--a
IS".'
!
I
J
Box
Left
Side
Figure
14
Figure
'HC.3820
and
388
Wltheut
Glass
Doas
,
13
HC.3320
0350333
With
Glass
I-
>>'>.-.
Doo"'
Figure
16
1C.',
Top
View
Lell Side
Flgurs
15
Right
Side
Combustion
Alr
lniet
J
Box
:
;-22,,,.-
i
HC-3820
and
28B
\
With Glass
Dm*
Right
Slda
Figure
17
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