Superior HC-3320, HC-3820 Installation Instruction

The Fireplace Compcny
For
Superior
j
HC
Series Fireplaces
1
HC-3320
Model
HC-3820
And
Hearthstar
B
Series
Fireplace
Model
385
This installation manual will help you obtain a safe, effi-
'cient, dependable installation
for your fireplace and chimney
sysiem. Please read and understand these installation instructions before beginning
your installation.
Do not attempt to modify or
alter the construction of the fireplace or its components.
Any modification or aitaration of construction may void the 'warranty, listings and appro-
vals of this system.
The name Superior
is
used synonymously with the name Hearthstar throughout this
Installation Instruction manual.
L
I
RULES
TO FOLLOW
1
10.
Alwavs keeo flue damner I
'
PRECAIITlnNS
I
~.
. . .
-
-
. .
-
.
.
-
.
.
-
FOR
SAFETY
open whiie heat is present in fireplace.
The most imoortant
ar~zr
nf
1.
Before starting your fire­place installation, read and understand these safety tips and installation instructions
:~carefully. Failure to follow
them couid cause a fireplace malfunction resulting in ser­ious bodily injury
and/or pro-
perty damage.
2.
Always check your local building codes. The installa­tion must comply
with their
regulations.
3.
Connect this model fire-
place to a Superior Model
TF8
.Thru Flow Chimney System
'(8"
inside diameter) residen.
tial type appliance chimney
only and vent to the outside
!of the building.
1
4.
To maintain top effi-
iciency, and to prevent build.
up
of soot and creosote, inspect and clean the fire­place and chimney prior to use and periodically during
,the heatina season.
'11.
Before servicing, allow fireplace to cool. Always shut off any electricity and gas (if used) to fireplace whiie work-
ing on it. This will prevent electrical shocks or burns.
12.
This fireplace is not
intended to heat an entire
home. Its use
shou!d be for
supplemental
heat in^
only.
13.
Ensure an adequate
supply of cornbustion air to prevent hazards due to poor
combustion and to avoid affecting other
fuel burning
appliances.
TOOLS
AND
BUILDING SUPPLIES NORMALLY REQUIREO
Tools should include:
Phillips screwdriver Slot styie screwdriver Hammer
Saw
andior Sabersaw
6.
Do NOT use
gas
is
used:
This fuel gives bon monoxide fumes. Pipe cutter
-
!
5.
Use solid wood fuel only.
DO NOT use artificial logs,
'chemical chimney cleaners,
:coal or flame colorants in
your fireplace.
7.
NEVER light a fire with gasoline, kerosene or lighter fluid because of the danaer of
1
Level
,
~~~~~~i~~
tape
:
Plumb line
!
Electric drill and bits
I
Pliers Square
Pipe threader Pipe joint compound Pipe key valve
explosion. Keep all
volatTle
I
'Building supplies:
liquids away from fireplace.
Framinq materials
8.
DO
NOT INSTALL FIRE.
Wall
f16shing materials
PLACE IN A BEDROOM OF
A
Caulking materials
MANUFACTURED HOME.
(noncombust~ble)
-~
9.
NEVER leave children :unattended when there is a .fire burning in the fireplace
Fireplace surround and
hearth extension materials
(noncombustibie)
F~
-,
concern dealing with the installation of Zero clearance
fireplaces are clearances to combustible materials, secure assembiy of component parts, height of chimney system, the proper use of accessory equipment, and the tech­niques employed in using fin­ishing materials applied to fireplace surrounds, hearth
extensions and wall shields.
Each of these topics will be
covered in great detail throughout this manual.
Please give each your special attention as you progress with your installation.
INTRODUCTION
General Information
The HC and B units are energy-efficient, heat­circulating fireplaces,
fea. turing a self-contained heat circulating system, full refrzc­tory lined firebox, optional outside combustion air kit, optional glass doors and optional forced air fan kit (out­side combustion air and glass doors are required for manu­factured housing).
Your
HC
(or
8)
fireplace has
,been tested and listed to be
,
installed in both conventional and manufactured homes by Underwriters Laboratories,
Inc. (NO.
MH-8988);
other agency listings are pending. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is
installed, maintained and
1
operated properly. These instructions are written to give you an easy-to-follow
out. line for fast, safe installation and trouble-free operation.
The
HC and B series
fireplace subsystems.
1.
The Fireplace
2.
Chimney and Termination
3.
Glass Door Assembly
(optional for conventional
homes)
4.
Outside Combusticn Kit
(optional for
conventional
homes)
5.
Forced Air Fan Assembly (optional for both conven­tional and manufactured homes)
Optional
Outside
Air
Kit
(Required
for
Manufactured
Home)
Opltonai
Glass
Doors
(Required
lor
Manulactured
Home
Installatton.)
!
\
.Typical Manufactured
Forcad
AIC
KII
(Optionat
lor
BOI~
Typical Conventional
Home Installation
~.~~~~~t~~~d
and
Home Installation
I
Conrsnllonal
Homal)
Figure
1
'Figure
2
Use of any components or
I Failure to use parts rnanufac-
accessories not described in the inventory list on pages
~2,~~
will not be in conformance with the terms of the
U.L.
listing.
tured by Superior Fireplace Company or variations in techniques and construction materials described in this installation manual may create a serious fire hazard and may void the Superior warranty.
Chimney
and
Termination
CLEARANCES
AND
this could srea!e a serious
loilto
HEIGHT REQUIEEFJENTS
hazard
an3 will void the
lnsuiats
ssma
~3
Ceiling
!
Superior .v~arra;l:y.
I4
"Z
-
'The fireplace, combustion air
CHIMNEY
HSIGHT
kit, firestop spacer, flashing
'and
firestop thimble (required
for manufactured
houslcg
I
The total hei5r.t of yogr HC or
;
installation) may
be
pIac?d
1
6
fireplace system irom the
directly on or against normal
1
fioor of
:he
firebox to the
construction materials.' The
1
chmney !a? must not exceed
chimney sections, chimney
e0'
for conventional homes
elbows and the
s:abiiizer
and
20'
for manufactured
i
homes, and must also meet
require a minimum
1
*
clear.
ance to combusrlble mate
minimum
kei~ht require-
rials. Eoth the fireplace and
men:s. Pefer !o the minimum
chimney must be enclosed
chimney height chart. when installed in, or passing through, a living area 'where combustible materials might
1
MINi?liU&
CHIMNEY
come in contact with the
HEIGHT
chimney.
.
;
'Construction materials:
framing materials
:
plywood particle board
Vertical
Installation
,
flooring Conventional
H'>rna
j
millboard
Vertical
Installation
:
dry wall
Manufactured
Homa
12''0*
'
paneling
i
I
etc.
Offset
Installatioil
(1
offset)
Conv.
and
Manuf.
Home
12'4'
!
For questions please call
Surlacs
Superior Fireplace Com;any.
,
,,,,,,
ianal
I
5.0.
Special restrictions apply
to
the front and facing of the fireplace
and nearby walls.
I
CHASE ENCLOSURE
Barrier)
Outride
Base
(See pages
18
and
19).
WARNING:
THE
FIREPLaCE
MUST
If you plan on using a chase
NOT
BE
PLACED
AGAINST
INSULA.
,CHIMNEY
SYSTEM
(a vertical box.like structure),
"ON
OR
VAPOR
BARRIER.
1NSuI.A.
overhead obstructions will
TION
OR
VAPOR
YARRIER
MUST
FIRST
BE
COVER0
WITH
GYPSUM
I
Superior zero clearance fire-
normally be avoided, however,
BOARD.
PLIWOOO OR
PARTICLE
:place systems Models
other factors must be
consi.
BO4RO.
:
HC-3320, HC-3820
and
386
are
&red. A chase should be
;designed and cod- listed
for
use with Superior TFB Thru Flow Chimney Systems.
Always use Superior's Thru
i
Flow chimney and chimney 'components with this fire. place system. Do
NOT
modify
lor alter these components as
sl
constructed (and insulated)
,just like any other Outside
Wall. The base of the chase should also
be insulated
between the solid continuous floor beneath the
fireplace
'and the chase bottom. Refer
to (Figure
3)
for typical chase
1cnfiguration.
,
Notes:
I.
DO
No1
In3ulalo
Ihe
,
Chara
cavity
vim
BIOWR
1
or
FIII
Typa
insulmtion
Maloriais.
I
(2
Lmal
Cds-
May
No1
Rwuira
Firaslopping
at
the
Csdlng
L~W~I
lor
j
Outside
Chara
lnrlslla.
!
tlon*.
But
1%
Reca.
I
mended
For
Sa1.v
and
:
I
me
Lo,,.
Reduction
oi
neat
IFigurs
3
5
ASSEMBLY OUTLINE
Before You Start
Check your inventcry list to be sure you have all the necessary parts
supplieo in
good
useable condition. Check also for any concealed damage.
Check the operation of the flue damper. The flue damper handle extends
down from the
inside top of fireplace; push
in to close, puil out to open
-
takes firm pressure to lock
closed.
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation,
aesthetics, chimney obstruc­tions, and clearance to side wall. With proper prepianning, a slight adjustment of a few inches can save considerable
time
and
expense during
con-
struction and assembly.
If
there is a perpendicular
;ide wall closer than
15"
from
:he nearest side of the
fire­]lace opening, it must be pro. ected with a metal
vial1
jhield
(WS4O),
manufactured
by Superior or one con­structed with a
40"
x
LO"
x
1" millboard or a durabls non­combustible rnateriai
,with
equal or greater insulating
value (see
page
21).
ASSEMBLY STEPS
I.
Position firebox prior to framing or into prepared framing.
2.
Install chimney system
3.
Install c?!ional cu:side combustion air kit (required for manufactured housing).
4.
Field wire main power sup­ply to fireplace
(if
optional fan assembly is to be installed at a later time).
5.
Complete finish wall mater­ial, surround and hearth extension to your own individual taste.
6.
Attach
optional
glass
door
assembly (required for
manufactured housing). Study the three
dimensional
illustration (Figure
2)
to get a general idea of the location of each element of your fireplace
system for conventional homes. Refer to
(Figure
1)
for
manufactured homes.
INSTALLING
THE
FIREPLACE
The fireplace may be installed directly on a combustible floor or may be raised on a platform of any desired height. Do not place fireplace
on carpeting, vinyl or other soft-surfaced floor coverings. It may, however, be placed on flat wood, plywood, particle board or other hard-surfaced materials. Be sure fireplace
Haanh
Plalrom
'
Floor
Figure
6
rests on a solid continuous floor or platform so no cold
air can enter room from under fireplace.
The fireplace may be posi­tioned and then
the framing built around it, or the framing may be constructed and the firepiace pushed into the opening.
Usualiy, no special floor sup­port is needed for the fire­place; however, to be certain:
1.
Estimate the total weight of the fireplace system and surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace and chimney components may be found in the suggested price list.
2.
Measure the square foot­age of the floor space to be occupied by the system, sur­rounds and hearth extension
3.
Note the floor construction
i.e.
2
x
6's.
2
x
8's or 2 x 10's.
single or double joists, type
and thickness of floor boards.
4.
Use this information and consult your local building code to determine
if
you need
,additional support.
CAUTION: DO NOT BLOCK
,
THE HEAT CIRCULATING AIR INLETS AND OUTLETS.
DOING SO MAY RESULT IN
A POTENTIAL
FIRE
HAZARD.
.If you plan to raise the fire-
place and hearth extension,
build this platform assembly, 'then position fireplace and ;hearth extension on top.
TO
INSTALL:
Step
1:
Slide fireplace into the
prepared framing, or
positlon
fireplace
in its final location
for framing later.
.Step
2:
Insert the metal hearth 'strips, packaged with your fireplace beneath the fire-
place as illustrated
(Figure
7).
Figure
7
The hearth strips should exlend in front of the fireplace
,two inches. In the event
wooden blocking is used to elevate the fireplace above
the
floor,
a
"2"
lype hearth slrip Should be fabricaled and used 10 protect the front surface of
the blocking material as well as the floor beneath the hearth extension
(Figure
8).
Step
3:
Refer to fireplace :drawings and specifications on
(pages
8
and
9)
for framing
dimensions and details.
Frarn­ing header may be positioned :directly on top of the fireplace !spacers.
Figure
9
CAUTION: THE STRUC.
TURAL INTEGRITY OF A
MANUFACTURED
HOME
FLOOR, WALL AND
CEILINGIROOF
MUST
BE
MAINTAINED.
Step
4:
Fireplace should be
'anchored to floor (in manu-
factured housing, fireplace
.MUST
BE
anchored to the
floor). Bend
do~n four
(4)
anchor tabs located at base of
f~replace and secure to
floor with screws or nails
(see
Figure
70).
Step
5:
Secure fireplace to side framing members utiliz­ing appropriate nailing
fiance
using 8d nails
(see
Figure
17).
!
Nalllng
Flange
!
:Figure
17
,Framing
Slud
FIREPLACE
SPECIFICATIONS
?---
21
'+
'-
-----
A
i.
----
----
-
-
-
Top
View
--a
IS".'
!
I
J
Box
Left
Side
Figure
14
Figure
'HC.3820
and
388
Wltheut
Glass
Doas
,
13
HC.3320
0350333
With
Glass
I-
>>'>.-.
Doo"'
Figure
16
1C.',
Top
View
Lell Side
Flgurs
15
Right
Side
Combustion
Alr
lniet
J
Box
:
;-22,,,.-
i
HC-3820
and
28B
\
With Glass
Dm*
Right
Slda
Figure
17
FRAMING
SPECIFICATIONS
+A--5
Fireplacs Framing
Figure
18
'If
Wall
Is
Inside
Usa
!T09.4
or
708-6
Adaolsr
AK.40,
AK.6
With
Combustion
At,
Kit
7
/
I
LA-
E-
108.4,
TOE-6
(Corner lnslallation)
I
(Oulalda
Chase)
Flgore
m
AK.4
Ol
AK-8
Combuolion
Air
KII
H
Mln.
Ceiling
Framing
(insids
Chase)
Figure
21
Figure
22
HC
AND
B
FRAMING
DIMENSIONS
40%
"
23%
"
28!&
"
11
"
14'/8"
6a'/~"
73'i,
"
34%
"
36'1,"
G
22?1
"
22
5'2
"
H
Without
3"
3"
H
With
'
8
"
8"
FRAMING DIMENSIONS
FOR CEILING
Ceiling
Opening
Type Flue
TF8,
Vanical
14'/~" 14%
"
TF8. Offset
30'
(Offset
applied
Only
to
ceiling
14'/2
"'
25"'
'Combustion
Air
Kil
I
AK-4,
AK.6
1
Figure
2.3
:FRAMING DIMENSIONS
FOR
ROOF
Roof
Opening
INSTALLING THE
CHIMNEY SYSTEM
Step
1:
Check flue damper for proper operation. When the damper is in a closed
posi-
,tion, the damper blade should
be UP and the damper control
lever pushed all the way to the rear of the firebox. When the damper is open, the dam­per blade is DOWN and dam­per control lever is pulled ail the way to the front of firebox.
Note:
In
Manufactured
Housing,
lireplace
MUST
BE
anchored to the floor. (Figure
10)
illustrates the seismic
anchor tabs
built into the fire-
place. (Figure
10)
illustrates the proper installation tech­nique.
-
.-
.
Nail to floor
as, shown. Step
2:
Using standard con­struction techniques, frame openings for chimney route up through
ceiling(s) and roof
or through outside chase. Framing must maintain ade-
quate support at all times.
CAUTION: ALLOW MINIMUM
1"
CHlhlNEY CLEARANCE
TO
COMBUSTIBLE FRAMING
MEMBERS THROUGHOUT
VERTICAL OR OFFSET CHIM­NEY INSTALLATION.
;Reference (Figures
22
and
231,
'and charts "Framing Dimen.
sions for Ceiling and Roof." which detail minimum ceiiing and
roof opening dimensions.
For
remodeling,
plumb to center of flue collar from ceil­ing above, drive nail through ceiling from below to mark position, then mark and cut passage from above ceiling
(around nail), (Figure
24).
Then
~n
I
--?
Plumb
Line
jln new construction, to deter.
mine chimney center line, use plumb from roof or ceiling above fireplace to center or flue collar on lireplace.
plumb from ceiling or roof level directly above
hole which has just been completed.
Step 3 Conventional Housing: i~osition Model 8FS or Model j8~~30 Firestop Spacer at ceil-
ing and nail temporarily with two
(2)
ad nails. Use flat Fire-
stop Spacer, Model
8FS,
if
chimney penetrates ceiling
vertically.
If
chimney pene-
trates ceiiing at
30'
angle (off-
set chimney), use
30'
Firestop Spacer, Model 8FS30. Use one nail on opposite sides to hold Firestop Spacer in position. Naii permanently, using at least
2
more 8d nails, after chimney sections have been assembled through the Firestop Spacer and after any necessary adjustments have been made.
Firestop Spacer
I
must be secured by at least four
(4)
8d nails when com-
pletely installed.
thimble to extend through the roof opening, a thimble exten­sion is required. Use Model
!8-TE2 thimble extension
Note:
If there is a room above
.&
ceiling level, Firestop Spacer must be installed on bottom side of ceiling. If attic is sbove
ceilifig level, Firesfop
Spacer must be installed on
top side of ceiling. (Figures
25
and
26).
Room
Above
I
Model
No.
8FS lFirertop Ispacer
Figure
25
Attic
Above
lModel
Na.
BFS
Firerlw Spacer
Figure
26
Manufactured Housing: Posi­tion
firestop thimble, Model
8.MHFT, in ceiling opening,
14%" x 14'/2"
square or
14%"
diameter hole, and fasten securely to ceiling. The
fire­stop thimble must extend through the upper part of the roof opening. If higher
attic
saace does not allow firestop
manufactured by Superior Fireplace Company to extend firestop thimble to proper length. (Figure
27)
illustrates
typical
firestop tnimble instal.
lation. (Figure
281
shows an
installation requiring the 8-TE2 thimble extension. The thimble extension slides over the
firestoo thimble for a max-
imum
30"
combined height.
After determining proper
:height, fasten with four sheet
metal screws where the two thimbles overlap (Figure
23).
Screws are provided with the
8-TE2 thimble extension.
Step
4:
Note: Chimney sec-
tions
are constructed with a unique locking !ab design whichi!suresan immediate, tight
zssembly between sec-
tions. Plan your chimney
requirements
c~refully before
assembly as chimney is
difiicui: to disassemble after installation.
The
TF8 Chimney System is a
two piece chimney, which
snaps together from the fire-
place up. Start
viith the inner flue sec-
tion. With the hemmed end
Lacking
TrimtoFitROaf
Flashing
BMHT
Figure
27
,,,
I
Outer pipe section installs in just the opposite way; the hemmed end goes
UP
and
each new section goes
OVER
the outside of the previous section installed. (Figure
30).
Note:
Assemble one complete
section of chimney at
a
time
(inner section first, then outer
seclion last) before proceed-
ing
with the next complete section. Continue to build flue pipe assembly up through framed ceiling openings and
roof frame opening. Assemble just enough to penetrate the roof and flashing openings (Figure
31).
Always maintain
1"
minimum clearance to combustible materials and always check each pipe joint
:(inner and outer) to insure pro­:per engagement. Check verti­,cal alignment of flue pipe so ;that it projects the roof in a ;true vertical position.Use--.
level
if
necessary~o-ks~~qrel.
'proper vertical position.
Superior chimney sections need not
be
screwed together
for additional reinforcement.
down, snap lock it to the
matching locking flue collar on top of fireplace. At all sub­sequent joints, the upper piece fits inside of the lower piece. Each piece snaps togetker and locks by means of locking tabs
(9
locking tabs per joint). Check each piece to
insure~proper ensagernent,
beioie
installing preceding section by pulling slightly from the top. If the chimney section has been installed correctly, it will not separate
[when you test it. Also, the chimney joint where each
section is joined should be
;tight and flat with no gaps (Figure
29).
Flgure
28
Clearance
lo
Cornbusl~ble~
RJn9.
Fnr
M.nr,f2r+r,mrl
.
n+nd
t-+n.inisrrrrtte&a9L--
Housing: The chimney sec-
tions can be installed in any sequence, by length; however, there are two important considerations:
71
If two sections of chimnev
rrrru iu
ur
ju~firo iuyrriirr inside the thimble, join the sections first before inserting through the thimble.
2)
The height of flashing and
chimney sections which pro-
ject above the
roofline shall
not exceed
13'6"
from ground
level for transporta
tion pur-
poses. In (Figure
32).
it is
assumed the floor level of the
Manufactured Home is
30"
above the ground.
Step
5:
The heignt of vertical flue pipe supported oniy by the fireplace must not exceed
30
feet. Flue heighls above
30
feet must be supported by a Model 634 unitized stabilizer installed at 30 foot intervals.
2
I
Note: The Model
8-S4
unitized
stabilizer adds
2%
inches net effective height to the total chimney system.
Figure
32
Install the model
8-54
stabili-
zer by fitting inner section down into respective section of preceding flue pipe and locking outer stabilizer sec­tion into place over the outer flue pipe. Position for proper clearance through framed opening and nail straps securely (under tension, in "shear") into place on fram­ing. Use
8d
nails. Attach
successive lengths of flue
pipe directly to stabilizer
using same technique as
described
in Step
3.
Note:
Do
not apply excessive pressure to any subsequent chimney sections following the stabilizer when installing. Insure each subsequent chim­ney section is securely attached, however, by testing as noted in Step
4.
Step
6:
Select proper Superior
roof flashing, depending on
the pitch of roof. Use chart
below for selection:
[
Roof Pitch
I
Model
]
-
---z
*--I-
-L--,..L-
...A
...,
Next, slide roof flashing over extended chimney section that previously had been
instalied above the roof open­ing in Step
4.
Slide flashing
all the way down until the
fLa,s,hi!g3,?,%
r~L~,f/$?eOfl,Eh,B
position of the chimney and
the
I'
minimum clearance to
combustibles.
Figure
34
Step
7:
Secure flashing by nailing along perimeter into roof using
8d nails. If shingled roof, slide upper end and sides of flashing under shingles (trim if necessary) (Figure
34%
seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulking.
b
.Step
8:
The standard Superior
:roof flashing assemblies ;include a storm collar. Slide jstorm collar over outer flue,
align with top surface of flashing, insert storm tab in
I
Slot, pull tight and bend tab
i
back over slot. Seal storm
1
collar to outer flue pipe with
:roof caulking or mastic
/
around entire circumference
j
of pipe. (Also add extra roof
caulking where storm collar
meets flashing and to the tablslot area to seal com­pletely against water penetra.
:tion (Fioure
35).
Check all
-
joints
very
carefully
tb
insure 'no water intrusion can take ,place.
Step
9:
Superior locking
bands (Model
8LB)
may be
required
if
chimney extends
too high above the
roof1
flashing.
As
a general rule,
if the chimney extends more than
6
feet above the roof1
flashing, the use of locking bands is advisable to strengthen the chimney joints.
Ali~n locking band (one per pipe joint) at the pipe joint
-
locking band wraps around
pipe joint, equally covering
the joint of
both 3ipe sec-
tions. Use nut provided and TIGHTEN snugly. Do not over tighten as this nay
damage
flue section (Figure
36).
!
Step
10
Conventional Homes:
If
using a CTD round contem-
porary termination:
1)
Hold CTD over top of last
chimney section (Figure
38).
2)
Center inner slip section
into inner flue
pipe - slip
down.
3)
Center outer locking sec
tion over outer flue nine
-
?-
iecklng
Band
push down until locking joint
snaps into position.
4)
Pull up slightly on CTD to insure locking joint has firmly engaged.
1
Note:
If
chimney extends
more than
s
feet above roof
line, guy wires are also
recom.
mended. Use fhree
(3)
guy wires, attach to locking band assembly, extend end secure to roof in a triangular paftern
.(Figure
37).
Guy wires not sup-
plied
by
Superior.
Figure
38
w
Using a CT1 Chase
Termination
Note: Refer to specific instal-
lation instructions
~ncluded
viifh
CT7
chase termination
for
deta~is.
Manufactured Housing
Note: Complete and inspect
instaliation Steps
i
fhrough
9
as required prior to shipment from factory. Step
10,
install-
ing the
termination, will be
completed
after the manulac­lured home has arrived at the instaliation site.
'Always cover exposed chim. ney sections with water proof
protection for storage and transportation between
fac. tory and installation site to prevent rain and other foreign matter from collecting inside the fireplace and chimney. Remove this protective cover­ing immediately prior to installing the termination.
Failure to do so will create a fire hazard should the chim­ney sections and its cooling system become blocked.
:The TF8-MHT mobile home ;termination adds 17%" effec.
tive height to the installation. Use this dimension to deter­mine
if
additional chimney sections are required. Provide a safe and legal
termination height. Consult the ten foot rule summary section on this page for detailed information.
To install the
TFG-MHT
Manufactured Housing Ter-
mination, slip the termination onto the preceding chimney
section. Wrap the locking band, Model 8-MHLB, around the joint and fasten securely with the nut and bolt provided
'(Figure
39).
Figure
40
TEN
FOOT
RULE
MULTIPLE
SUMMARY
TERMINATIONS
The minimum chimney height
,above the roof is specified by
all major
U.S.
building codes.
If the horizontal distance from the chimney
edce to the peak
'of ihe roof is more than 10
feet or less, the top of the
'chimney must be at least
2
feet above the peak of the roof.
If the horizontal distance from
the chimney edge to the peak
of the roof is more than
10
feet, a chimney height refer-
ence point is established on the roof surface
10
feet hori. zontally from the chimney 'edge. The top of the chimney
must be at least
2
feet above
this reference point. In all
cases the chimney cannot be
less than
3
feet above the
roof at the edge of the
chimney.
!The
2'
in
10'
rule is necessary 'in the interest of safety and Jdoes not insure.smoke-free
operation. Trees, buildings. adjoining rooflines, adverse wind conditions, etc.. may require a taller chimney should the fireplace not draft
properly (see Figure
40).
If more than one termination is located on the same chase or within the same general
proximity, we suggest they
'should be separated in dis-
tance at least
24"
horizontally
from
flue center to flue center
and stacked, or soldiered
vert­ically at least 18" apart, from termination smoke exit to
termination smoke exit. See (Figure
41)
for detail.
:This suggestion is in the
inter­,est of better satisfactory oper­:ation and use.
If
terminations !are located too close to each other, smoke may migrate
from one flue into the other.
I
Figura 41
.TF8 CHIMNEY 'COMPONENT
iCALCULAilONS
I
iMinimum installed height of 'the
HC
and B series fireplace !systems (including fireplace !and chimney components) is
!12'0" in conventional homes :and 12'0" in manufactured .housing. The maximum height
:is
80' in conventional hones
and 20'0" in manufactured
,housing.
lation. This
dimension
is the
,distance
from the
FLOOR
the
fireplace
Sets on to the point
where smoke exits from the
term~nation.
.2.
Determine the number of
:chimney components required,
except chimney sections. This would include firestops,
stabi-
I
lizers, roof flashing, etc.
3.
The effective heights of the
components are:
HCand
B
Series
Fireplaces
=
38"
4.
Determine amount of chim­;ney height required by sub­*tracting total combined height
I
!of all preselected components
(fireplace and chimney com-
ponents) from total desired
i
height.
Reference Vertical Elevation
Chart and determine number
:of chimney sections (quantity
,and length) required.
I
MANUFACTURED HOUSING
VERTICAL ELEVATION CHART
CONVENTIONAL HOMES
:To determine the number of
chimney sections and chim­ney components required, ;follow these steps:
7.
Determine total vertical
[height of the fireplace
instal-
jorder separately.
'C~~~ermination
=
4"
CTi Termination
=
18"
'54
S!abilizer
(required for every
30'
of vertical chim-
:ney and 10'of
(offset chimney
=
21/>
Use Model TFB.MHCP.1 which
'contains all chimney
compon-
Ients and chimney sections
fo;
typical manufactured housing
,installations. It provides for ;an installed height
of
12'2".
If
;additional chimney sections
!or components are required,
I
'OFFSET CALCULATIONS
1.
Use Offset Charts to deter-
mine amount
of horizontal off-
set
(A)
and height
(B)
for
various flue pipe section
assemblies.
2.
Use "Height of Flue Only" column on Vertical Elevation Chart to determine combina­tions of pipe used above return elbow to achieve
desired heights. Reference components effective height chart in vertical elevation chart section.
,
,
3.
To use Elevations Chart as
job estimator only; add
neces. sary firestop spacers and sta­bilizers, as required.
Firestop spacers must be used as shown in
(Figures
25
and
26)
and stabilizers as shown in
(Figure
33).
*
I
TFO.E30
111
Refurn
Elbow
I
Chmnay
Sections
Ollsel
Elbow
I
OFFSET ELEVATION
CHART
Q
OFFSET INSTALLATIONS
Special Offset Instructions To clear any overhead
obstructions, you may offset your chimney system using Suoerior
30"
offset and return
elbows (Models
TFB-30 and
TFB-E30). Use two elbows - an offset
.elbow to initiate the offset
and a return elbow to
terni-
nate it.
The offset and return elbows
may be attached together, or a section or sections of chim­ney in between may be used, but do not exceed
20'
in total
length between elbows (see
Figur2
43).
If
sections of pipe
exceed
i0'
between elbows, a
chimney stabilizer must be
used at the
10'point. The sta-
bilizer
support straps must
be
securely attached under ten. sion (in shear)
!o structural framing members above (see Figure
d3).
Vlhen two sets of
elbows are used, the
mai­mum combined lsngth of chimney used
between each
set of elbows cannot exceed
20'
(see Figures
44
and
45).
Example: If
C,
=
iO'then
C,
'cannot exceed
10'.
A
30" off-
set elbow, angling in any direction, may be the first
component used off the top of the
fire~lace flue collar.
~
~~
needed for your
Maximum offset of chimney
and purchase
system is
30".
TVJO offset
1,
before beginning insfaliation.
'elbows must not be assem­,bled to form a
60°
offset.
Figure
43
I
Figure 44
Figurs 45
However, two sets of offset and return elbows
nay be
used in
a
single flue system,
provided the total
heigh: of
the system exceeds
25'.
1
Return elbow support straps
must
be securely attached under tension (in shear) to structural framing members
:above (Figure
46
Page
78).
Note: The TF8-MHCP-1 Manu-
'faclured Housing Chimney Pack does not contain any offset or return elbows
to
i
facilitate offset chimney
!
instailation. Calcuiate the
!additional
chimnev com-
1
TO INSTALL
OFFSETS
First. review chimney offset
elevation chart and Figure
42
on page
76
for reference.
:step
1:
Determine the offset distance where flue is to pass through the first ceiling
-
dimension
"A".
To find lhis point on your ceiling, first determine the centerpoint for
'a vertical chimney following
the instructions for vertical installation.
Measure height to the ceiling from top of fireplace
-
dimen-
sion
"0".
Use offset Elevation Chart to find dimension "A". Mark point where you
will
drive your nail to show the
centerpoint for your offset ceiling cut.
Step
2:
Proceed by using the
Straight Up
Instailation
lnslructions for cutting and
framing ceiling and roof
openings.
Note: See
Fram~ng and
Dimension Chart for the sizes of the ceiling and roof open­ings. The size of the roof opening varies with the degree of the pitch of the roof.
OFFSET ELBOW ASSEMBLY
IFBE30
Return
Elbow
18
-
Figure
46
Offset elbows install the same as chimney sections.
First, snap the inner section INTO the preceding inner sec-
tions of chimney. Check con­nection by pulling slightly to
insure a tight fit. Next, the outersection snap locks OVER the preceding outer section of chimney. Again,
'check outer
sectlon by pulling
'slightly to insure proper
connection is made.
RETURN
ELBOW
ASSEMBLY
Return eibows ins!ail the same as stabilizers and round
contemporary terminations.
Follov~ these easy steps:
1)
Hold unitized return elbow over top of last chimney section.
2)
Center inner slip section
into inner flue pipe
-
slip
down.
3)
Center outer locking sec-
tion over outer flue pipe
-
push down until iocking joint snaps into position.
4)
Pull upsljghtly on return elbow-to
insu~Velocking joint
has firmiy engaged. Remember, all offset and
return elbows and any chim­ney in between must be installed to maintain at least 1"
clearance to combustibie
materials. Note: Do not apply excessive
pressure to any subsequent chimney sections following return elbow assembly when Installing. Insure each subse­quent chimney section is securely attached, however, by testing as noted above.
CHIMNEY
OFFSET
30'
THRU FLOOR OR
CEILING
It may be necessary to con­struct the chimney at
30"
when passing through the
floor or ceiling area.
Use
30"
angled firestops as shown in
(Figures
47
and
43).
Support
the chimney at floor or ceiling
penetration
with stabilizer if
distance below the ceiling is
10'
or more. Maintain
1"
mini-
mum clearance to
conbust.
ibies from chimney sections.
Attic
space
BFS30
8%
Slabilirer
10:
Mar.
/
30'
Fire9lop
And Altic
Above
Figure
47
-,
10'
Max.
/
30'
Firattop
and
Rocm
Abors
Figure
48
ACCESSORIES
Glass Doors Optional For Conventional Homes
-
Required For Manufactured Housing
If glass doors are to be installed on this fireplace, refer to specific installation instructions packed with glass
doors. Superior glass doors.
-.::
'Model Numbers 33HGD-AB, :38HGD and 38HGD-A9 are for
'use only on certain Superior
factory-built fireplaces.
Use on
any other fireplace may con-
'stitute a potential fire hazard.
Glass and metal frames
get hot - always use wood 'handles to
oaen and close.
Glass doors are required for installation in all manufac­tured home installations to
.cornply with Federal HUD
Q
:requirements.
COMBUSTION
(FRESH)
'AIR
SYSTEM
OPTIONAL
'FOR
i
CONVENTIONAL
-
:REQUIRED
FOR
MOBILE
;HOME INSTALLATION
-?
In Conventional Homes: Use Combustion Air Kit Model
AK.4
with Superior HC and
B
fireplaces.
In Manufactured Housing:
Combustion Air Kit Model AK-6 must be installed with the Superior HC or
8
fireplace
to comply with Federal HUD
'requirements.
i
GENERAL
INFORMATION
Outside alr drawn into the
fireplace
suppltes alr to the
fire for combustion. Only one
combustion air duct on left side of the fireplace is required, if
ins:alled.
Figure
49
1
If additional length of duct is
:required, use locally available
;U.L.
Class
1,
aluminum iducting. The duct may be !extended
up
to
50'
in any
/direction.
I
I
Note: Do not terrn~nate corn-
bustion air kit rn attic space.
'There
is
one hand operated
shut-off damper at the left of
the firebox opening inside the 'fireplace. To open, pull out all :the way. The combustion air 'damper should be fully open /when the fireplace is being :operated. When the fireplace
'is
not in use, fully close the
combustion air damper to pre-
;vent cold air from entering
your home.
TO INSTALL:
Reference installation instruc-
tions supplied with Models
,
AK-4 or AK-6. Never locate inlet where it
can be blocked by shrubs, snow drifts, etc. Never locate
in garage or any area where
.
there is another fuel burnlng
appliance or products emit-
tlng combustible gases such
I
as Paint, gasoline, etc. In cold cltmales, it is recommended that the combustion air duct be insulated.
Outside combustion air ducting may be installed
upwards, or vertically, through framing and ceiling joists, with the hood installed through an outside wail or ducting may be installed downwards, through floor joists, and under the floor of the home. Ducting may be installed into a basement area, not considered part of the living area or the home.
Figure
50
Figure
51
FORCED AIR KIT
If you are installing a Superior Forced Air Kit. Model
FAK-1500, see the instruction sheet provided in the kit for electrical wiring requirements. The fireplace has been pre­wired at the factory to accept the forced air kit at some later time. The fireplace must, how­ever, be connected to main power supply at time of instal­lation
if
the FAK-1500 is to be
installed later.
FIREPLACE FINISHES,
HEARTH
EXTENSIONS,
WALL
SHIELDS
I
FRAMING
Ilt's best to frame your fire­!place after it is positioned. :the chimney and the
ccmbus.
tion air kit,
if
applicable, is
/installed. Frame with
2
x 4's :(or heavier) lumber. Frame in accordance with local
prevaii-
ing building codes.
Note:
The header may rest on
!he top metal spacers, but
must
not be notched to lit
around them.
No clearance is required
,between the framing and
f~re.
'place and thimble (for manu-
factured housing use only).
However, remember a
1
"
clearance is required between framing and the chimney.
To install the fireplace facing flush with the finished
\vall, position framework to accom­modate the thickness of the finished wall (Figures
52.
A,
5
I
'and
C).
To insta!l the fire?!ace facin~ flush vit3 sur:ou-d materials. 0osi:ion framework to accorn-
'modate the thickness of the
final
surroun materials
(Figure
52
D).
\
Flnirh
Wall
Oimenrion
Figure
53
GAS LINE
This provision
is
intended for connection to a decorative gas appliance only, in accor­dance
wirh the National Fuel
Gas Code,
ANSi Z 223.1-i960.
If you're installing a gas line, concect it now. The gas knock out location is deter­mined by a
1
118"
round
indentation located at the bottom and slightly off center on the side refractories. THE
KNOCK OUT
IS
ALWAYS TO
BE
REMOVED
FROM
INSIDE
THE FIREBOX.
If
removal is
attempted
!rom the outer
wrapper
into the firebox, side
'refractory damage may occur.
With a medium-sized hammer, lightly tap the surface of the indentation. The refractory material is very thin in the area of the indentation, and
can be easily removed. Once
a small hole is made in the knock out, continue to tap lightly until the desired diame­ter is obtained. The knock out area can be removed to a
total diameler of
1
118"; how­ever, the entire knock out does not have to be removed.
With the refractorv knock out
removed
:o the disired diarne­ter, remove knock out on outer wrapper and install gas
line. Use only
'/2"
black iron
pipe through fireplace wall for
cocnection to a
106 lighter or
gas log unit inside
the fire­box. Outside, the iron pipe connects to a gas shut
o:i valve recessed flush into a wall or floor and controlled by a removable valve key for safety.
Always plumb gas line instal-
lation pe: state and local
codes. Check all connections with soa9 suds; leaks will bubble. Never test any gas line connections with a match or open flame.
IMPORTANT: Re-pack
insuia­tion in square hole around gas line to seal.
CAUTION: WHEN USING THE
DECORATIVE GAS APPLI-
ANCE.
THE FIREPLACE
DAMPER MUST BE SET IN
:THE FULLY OPEN
POSiTlON.
COLD CLIMATE
INSULATION
If
YOU
live in a cold climate,
seal
all cracks around fire.
place with
non-combustib!e material and wherever cold air could enter room. It's espe-
cially important to insulate outside chase cavity
Setsveen studs and under floor on which fireplace rests, if floor of outside is above ground level. Surround material must be caulked where it meets
[he black metal face of the fire­place to avoid air intrusion. Use non-combustible caulking mater~al only on fireplace facing, to seal. Also the out. side air inlet duct should be insulated to minimize forma­tion
of
condensation.
HEARTH EXTENSIO NSI
WALL SHIELDS
*A hearth extension must be installed with all
firep!aces. It
.is required !o protect :he floor
in front of the fireplace from
both radiant heat and sparks.
-The hearth extension must
extend beyond the front and
both sides of the fireplace opening per the dimensions in the chart
accompanyir,g (Fig-
ure
54).
Use either the metal
hearth extension
(Modsl HE-33
for HC-3320 or Model HE-36 for .HC-3820 and 368) manufac­;lured by Superior Fireplace Company, or a
'It
"
thickness
!of millboard or a durable non-
combustible material
with
equal or greater insuiatirg value. These materials may be covered by a decorative
nan-
combustible veneer.
CAUTION: FIREPLACE MUST BE RAISED IF HEIGHT OF
:HEARTH EXTENSION
EXCEEDS
I'll"
ABOVE
:BOTTOM OF FIREPLACE
:(FIGURE
55).
'*If
fireplace is installed on a
,combustible floor, use
:he
,metal safety strips (provided)
on the floor, extending half
'under the fireplace and half
under the hearth extension.
BETWEEN THE FIREPLACE
AND HEARTH
EXTFNSIAN
I
NON-COMBUSTIBLE
MATERIAL.
I
INSTALLING THE HEARTH EXTENSION
BE
CAREFUL
*Secure the hsarth extension to the floor to prevent
possi-
;
ble
shifting.
-If a side wall is closer than
15"
to the fireplace opening, a wall shieid is reauired. Use metal
wall shields (Model No.
:
WS4C)
manufactured by
Superior Fireplace Company or
construct
ia;i:h a
40" x 40"
x
1"
millboard cr a durable non-
combustible material
with
equal or Greater insulating
value. The wall shields may
b~
covered with a decorative non-
I
.
combustible veneer.
-
8
Figure
54
HEARTH EXTENSION
DIMENSIONS
Models
Letter HC.3300 HC.3800
'38"
I
8"
I
*If firepIace 1s Installed
dia-
,gonally, across a 90" corner, Iflo wall sh~elds are requlred
((F~gure
12)
*For information regarding non-combustible materials and
construction detaiis, contact
:Superior
Fireplace Company,
Customer
Senice Depar:ment.
Fi
PJlSH
TO
YOUR
TASTE:
There are a wile variety of
"finished looks" for your
'Superior fireplace
-
from for-
:ma1 ?.fall treatments to man
tels to rustic !.~ood paneling
to
warm brick facings.
I If you are uslng a combust.
i
ible material, do not overlap
the black
fireolace facing
(Fig.
,
ure
52)
I
I
FACING
AND
WALLSUR.
ROUNDS WITH A NON.
I
COMBUSTIBLE MATERIAL.
Max.
Thickness
ol
Hesnh
Extension
when
Figure
55
Fireplace
1s
on
FIOO~
Non.comtustible materials, like tile, stone, brick, etc., may overlap
the edge of the fire-
place opening,
thweon.r---
..
-
pletely-hiding the blackfire-
i
'placefacing; but be sure not !to interfere with the operation ;of the glassdoor: See (Flgures
+16-md1-7)
for minimum front facing dimensions if glass doors are to be installed.
SUPERIOR ACCESSORY
PARTS COMPONENTS
LIST
The following accessory parts and components are to be used only with your Superior fireplace system. Separate installation instructions all packaged separately with all
glass doors, combustion air
Chimney
Ssst>on
TF8.35
Chimney
Ssclion
TF.18
Chimney
Secllon
TFB12
kits, forced air
fan
kits.
&ki~­neytop terrnina:ions and the manufactured hone
cF,imney
pack. If you encounter any problem:
or have quesiions concerning the installation or application of this system, please
contact:
:
Fireslop
Spacer
(35'1
8FS3
Ollsal
Elbow
TFB30
Return
Elbow
TFBEIO
SUPERIOR FIREPLACE COMPANY
Special Services Coordinator
4325
Artesia Ave.
Fullerton. California
92633
714-521.7302
Locking
B.t,td
8LB
Fleshing
Round
Te#rnlnatlon
TFbCTP
Chase Terminallan TF8CTl
Thimble Ertenrlon BTE2
Chlmnay
Pack
Manulaclured
Hams
TF8.MHCP.l
Forced
Air Kil FAK.1500
t5
1 . TF8.CTD
Z
Firestop Thimble
(IHHFT
AK.4
Comburllon
AIr
Kit AK.6
Chimney
Pack
Canvanlidnai
TFa.CP7
108-4
Take
011
Boo1 Toe-6
3BHGD
33HGD.AB
Glars
Doers
33HGD.AB
Hearlh Extensions
HE46
Wall Shield
WS40
Relraclory Palch Kit
RPK
ReIra~twy Trlm
KI~
RTK
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