Superior FVFM27NR, FVFM27PR Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
Unvented (Vent-Free) Gas Log Heater
P/N 126848-01 REV. B 05/2017
PFS
®
Models
FVFM27NR
FVFM27PR
US
P126848-01
Report No. F10-087
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Page 2
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air for Combustion and Ventilation ...................... 6
Installation ........................................................... 9
Operation ........................................................... 17
Inspecting Burners ............................................ 20
Cleaning and Maintenance ................................ 21
Wiring Diagram .................................................. 22
Specifi cations ....................................................22
Replacement Parts ............................................ 22
Service Hints .....................................................22
Technical Services ............................................. 22
Troubleshooting .................................................23
Parts .................................................................. 27
Accessories ....................................................... 29
Warranty ............................................................31
SAFETY
WARNING: FIRE, EXPLOSION, AND ASPHYXIATION HAZARD
Improper adjustment, alteration, service, maintenance, or installation of this heater or its controls can cause death or serious injury.
Read and follow instructions and precautions in User’s Information Manual provided with this heater.
WARNING: This appliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built replace or in a listed ventless fi re- box enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: Vent-free products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the state of California to cause cancer or birth defects or other re­productive harm.
WARNING: This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
DANGER: Carbon monoxide
poisoning may lead to death!
SuperiorFireplaces.us.com
126848-01B2
Page 3
SAFETY
Continued
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fi replace. Improper use of this fi replace can cause serious injury or death from burns, fi re, ex- plosion, electrical shock and carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the u, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than oth­ers. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol, and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are fuel gases. Fuel gases are odorless. An odor-making agent are added to fuel gases. The odor helps you detect a fuel gas leak. However, the odor added to fuel gas can fade. Fuel gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Do not place log
scraps or volcanic stone on burner.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other fl am- mable material on or near the appli­ance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition. Heater will remain hot for a time after shut­down. Allow surface to cool before touching.
Young children should be carefully supervised when they are in the same room with the appliance. When us­ing the hand-held remote accessory, keep selector switch in the OFF posi­tion to prevent children from turning on burners with remote.
WARNING: Any change to this heater or its controls can be dan­gerous.
You must operate this heater with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
heater. The fi replace screen shall have openings for introduction of combustion air.
Keep the appliance area clear and free from combustible materials,
WARNING: Do not allow fans
to blow directly into the fi replace.
gasoline and other fl ammable vapors
and liquids. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can
Solid-fuels shall not be burned in a
replace in which an unvented room
heater is installed. cause sooting.
126848-01B 3
SuperiorFireplaces.us.com
Page 4
SAFETY
Continued
Installation and repair should be done by a qualifi ed service person. The ap­pliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
1. WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. To prevent performance problems, the use of a propane/LP tank of less than 100 lbs. capacity is not recommended (propane/LP units only).
4. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call
the fi re department
5. This heater shall not be installed in a bed­room or bathroom unless installed as a vented appliance (see Installing Damper
Clamp Accessory for Vented Operation, Page 12).
6.
WARNING: Before installing in a solid
fuel burning fi replace, the chimney fl ue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will
ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
7. Do not burn solid-fuel in a fi replace in which a vent-free room heater is installed.
8. If fi replace has glass doors, never operate this heater with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you operate heater with doors closed, heat buildup inside
SuperiorFireplaces.us.com
replace will cause glass to burst. Make sure there are no obstructions across openings of replace.
9. This log heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualifi ed service person. NOTE:
During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.
10. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, Page 21.
11. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater of f. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
12. This heater needs fresh, outside air ven­tilation to run properly. This heater has an oxygen depletion sensing (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, Page 6. If heater keeps shutting off, see Troubleshooting, Page 23.
13. Do not run heater
• where fl ammable liquids or vapors are used
or stored
• under dusty conditions
14. Do not use this heater to cook food or burn paper or other objects.
15. Do not use this room heater if any part has been under water. Immediately call a quali­ ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
16. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
17. Turn heater off and let cool before servic­ing, installing, or repairing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service, or repair heater.
18. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
19. This heater must not be connected to any external electrical source.
20. Operating heater above elevations of 4,500 feet could cause pilot outage.
21. Provide adequate clearances around air openings.
126848-01B4
Page 5
22. Solid fuels shall not be burned in a fi replace in which an unvented room heater or decora­tive appliance is installed.
23. When installing as a vented appliance in a manufactured home or mobile home, the
PRODUCT IDENTIFICATION
Left Side
Piezo Igniter
Optional Remote Control
installation must conform with the Manu-
factured Home Construction and Safety Standard, Title 24 CFR, Part 3280 or when standard is not applicable, with Manufac-
tured Home Installations Standard, ANSI/ NCSBCS A225.1/NFPZ 501A.
Log Set
Right Side
Optional Selector Switch
Front
Flame Adjustment Knob
Figure 1 - Product Identifi cation
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
UNPACKING
1. Remove logs and heater base assembly from carton.
Base Assembly
Control Knob
NOTE: Do not pick up appliance base as-
sembly by burners. This could damage the appliance. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and appliance for shipment.
3. Check appliance for any shipping dam­age. If appliance is damaged, promptly inform dealer where you purchased the appliance.
CAUTION: Do not remove the data plates from the grate as­sembly . The data plates contain important warranty and safety information.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the fol­lowing additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fi tter licensed in the Common- wealth of Massachusetts.
• The fl exible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
126848-01B 5
SuperiorFireplaces.us.com
Page 6
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic, danc­ing yellow fl ames. This heater is designed for vent-free operation with fl ue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative product (ANSI Z21.60) by opening fl ue damper (non-thermostat operation only).
APPLICATION
These multisided logs are designed to be equally
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be
installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to en­sure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heat­ing months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. Y ou must provide adequate fresh air for these appliances. This will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILA TION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Com­bustion and Ventilation.
All spaces in homes fall into one of the three
SuperiorFireplaces.us.com
beautiful when viewed from any angle. They are designed specifi cally for use in see-through, peninsula, and island fi reboxes with multiple openings. You may also install this log heater in a standard fi rebox.
SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/ pilot is a required feature for vent-free room heat­ers. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo igniter. This system requires no matches, batteries, or other sources to light heater.
following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on Pages 6-8 will help you clas-
sify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where:
a. walls and ceilings exposed to the outside
atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to areas
such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, elec­trical and gas lines and at other openings.
If your home meets all three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, Page 8.
If your home does not meet all three criteria above, proceed to Determining Fresh-Air Flow For Heater Location, below.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA54 allows two methods for determining
whether the space in which the heater is being
-11
kg per pa-sec-m2) or less with
126848-01B6
Page 7
AIR FOR COMBUSTION AND VENTILATION
Continued
installed is confi ned or unconfi ned space. The standard method defi nes a confi ned space as a space whose volume is less than 50 cubic
3
feet per 1,000 Btu/hr (4.8 m
per kw) of the ag­gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free fi replace __________Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________Btu/Hr Vented gas heater __________Btu/Hr Gas fi replace logs __________Btu/Hr Other gas appliances* + _________Btu/Hr Total = _________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater __________Btu/Hr Vent-free fi replace + _________Btu/Hr Total = _________Btu/Hr
Compare the maximum Btu/Hr the space can
4. support with the actual amount of Btu/Hr used.
_______ Btu/Hr (maximum can support) _______ Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfi ned space, remove door to adjoin- ing room or add ventilation grills between rooms. See Ventilation Air From Inside
Building, Page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 8.
C. Install a lower Btu/Hr fi replace, if lower Btu/
Hr size makes room unconfi ned.
If the actual Btu/Hr used is less than the maxi­mum Btu/Hr the space can support, the space is an unconfi ned space. Y ou will need no additional fresh air ventilation.
40,000 33,000 73,000
126848-01B 7
SuperiorFireplaces.us.com
Page 8
A
AIR FOR COMBUSTION AND VENTILATION
Continued
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). Y ou can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Crawl Space
Ventilated
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
12"
Ventilation
Grills Into
Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
Figure 2 - Ventilation Air from Inside
Building
SuperiorFireplaces.us.com
126848-01B8
Page 9
INSTALLATION
NOTICE: This appliance is intended for supplemental heating. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualifi ed service person must install heater. Follow all local codes.
NOTICE: State or local codes may only allow operation of this appliance in a vented confi guration. Check your state or local codes.
WARNING: Before installing in a solid fuel burning fi replace, the chim- ney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney and fi rebox fl ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
WARNING: Any outside air ducts and/or ash dumps in the fi replace shall be permanently closed at time of appliance installation.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
WARNING: Never install the
heater
• in a bedroom or bathroom unless installed as a vented appliance, see Page 12
• in a recreational vehicle
• where curtains, furniture, cloth­ing, or other fl ammable objects are less than 42" from the front, top, or sides of the heater
• in high traffi c areas
• in windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benefi cial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventila- tion, Page 6.
CHECK GAS TYPE
Use only the correct type of gas (natural or propane/LP). If your gas supply is not the correct gas type, do not install heater. Call dealer where you bought heater for proper type heater.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.
126848-01B 9
SuperiorFireplaces.us.com
Page 10
INSTALLATION
Continued
INST ALLATION AND CLEARANCES
(Vent-Free Operation Only)
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from fl oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Front 36"
NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney fl ue damper open. If running heater with damper open, noncombustible material above fi replace opening is not needed. Go to Installing Damper
Clamp Accessory for Vented Operation, Page 12.
LOG SIZING REQUIREMENTS
Log
Size
27" 17" 19" 32"
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace, or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling
A. Clearances from side of fi replace cabinet
Example: The face of a mantel, bookshelf,
NOTE: When installing your gas logs into
B. Clearances from top of fi replace opening
Height Depth Width
to any combustible material and wall should follow diagram in Figure 4.
etc. is made of combustible material and protrudes 3-1/2" from the wall. This com­bustible material must be 4" from the side of the fi replace cabinet (see Figure 4).
a manufactured fi rebox, follow fi rebox manufacturer’s instructions for minimum clearances to combustible materials.
to ceiling should not be less than 42".
Minimum Firebox
MINIMUM NONCOMBUSTIBLE MATERIAL CLEARANCES
If Not Using Mantel
NOTE: If using a mantel, proceed to If Using Mantel, Page 11 If not using a mantel, follow the information below.
Noncombustible Material Distance (A)
12" or more Noncombustible mate-
Between 8" and 12"
Less than 8"
Requirements for Safe Installation
rial OK. Install fi replace hood ac-
cessory (GA6050 - see
Accessories, Page 29).
Noncombustible material must be extended to at least 8". See Between 8" and 12", above. If you cannot extend material, you must operate heater with fl ue damper open.
Maintain adequate clearances for accessibility for purposes of servicing and proper operation.
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
SuperiorFireplaces.us.com
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
126848-01B10
Page 11
e
e
INSTALLATION
Continued
You must have noncombustible material(s) above both fi replace openings. Noncombus- tible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up. If noncombustible material is less than 12", you must install the fi replace hood accessory. See Figure 5, Page 10 for minimum clearances.
IMPORTANT: If you cannot meet these minimum clearances, you must operate heater with chimney fl ue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, Page 12.
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up. If noncombustible material is less than 12", you must install the fi replace hood accessory. Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figure 5, Page 10 and Figures 6 and 7, for minimum clearances.
10"
8"
6"
1
2
/2"
Minimum Noncombustible Material
(A)
12"
Minimum Noncombustible Material Height
Figure 6 - Minimum Mantel Clearances
Without Using Hood
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
Mantel Shelf
18" 20" 22" 24"
Distances to Underside of Mantel
Underside of Mantel Shelf
All minimum distances are in inches
Top o f Fireplac Opening
Mantel Shelf
8"
12" 15" 18" 20"
Min.
Distances to Underside of Mantel
Undersid of Mantel Shelf
Top of Fireplace Opening
Minimum Noncombustible Material
12"
10"
8"
6"
2½"
Hood (GA6050)
Figure 7 - Minimum Mantel Clearances
When Using Hood
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace openings and mantel shelf on each side of the fi replace. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Determining Minimum Mantel Clearance When using a Hood
If minimum clearances in Figure 6 are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clear­ances shown in Figure 7 when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
126848-01B 11
SuperiorFireplaces.us.com
Page 12
INSTALLATION
Continued
Notice: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the fl ue damper open
• raise the mantel to an ac­ceptable height
• remove the mantel
FLOOR CLEARANCES
A. If installing appliance on the fl oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the fi replace, you must install ap- pliance at least 5" above the top surface of combustible fl ooring including tile and carpet (see Figure 9).
If your heater is a manually controlled model, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode:
1. The fi replace does not meet the clearance to combustibles requirements for vent­free operation
2. State or local codes do not permit vent­free operation
3. You prefer vented operation
If reasons number 1 or 2 above apply to you, you must permanently open chimney fl ue damper. You must install the damper clamp accessory (to order, see Accessories, Page
30). This will ensure vented operation (see
Figure 10). The damper clamp will keep
damper open. Installation instructions are included with clamp accessory.
See chart below for minimum permanent fl ue opening you must provide. Attach damper clamp so the minimum permanent fl ue open- ing will be maintained at all times.
Combustible
5" Min.
Material
Combustible Material
14" Min.
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Hearth
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
NOTE: When used as a vented heater, ap­pliance must be installed only in a solid-fuel burning fi replace with a working fl ue and con- structed of noncombustible material.
Chimney Height Minimum Permanent
Flue Opening
6' to 15' 39 sq. inches
15' to 30' 29 sq. inches
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches
Damper Clamp
Damper
Masonry Fireplace Manufactured
Figure 10 - Attaching Damper Clamp
Damper
Damper Clamp
Fireplace
SuperiorFireplaces.us.com
126848-01B12
Page 13
INSTALLATION
Continued
INSTALLING HEATER BASE ASSEMBLY
CAUTION: Do not remove the data plates attached to the heater base assembly. The data plates con­tain important warranty and safety information.
WARNING: You must secure this heater to fi replace fl oor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the fi replace fl oor to allow access to heater control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise fi replace fl oor with noncombustible material. Make sure material is secure.
gas hose to gas control fi tting in heater
(see Figure 11). IMPORTANT: Hold gas tting with wrench when connecting fl ex- ible gas hose.
2. Locate two masonry screws in hardware package.
3. Place heater base in fi replace.
4. Place logs in their proper position on heater base. See Installing Logs, Page 16.
5. Center heater base and logs front to back and side to side in fi replace.
6. Carefully remove logs without moving heater base.
7. Mark screw locations through one hole on each side of mounting bracket (see Figure 12). If installing in a brick bottom replace, mark screw locations in mortar joint of bricks.
8. Remove heater base from fi replace. If installing optional control accessories, do so at this time. Follow all directions provided with accessory.
9. Drill holes at marked locations using 3/16" drill bit.
10. Attach base assembly to fi replace fl oor using two masonry screws (in hardware package).
CAUTION: Do not pick up heater
base assembly by burners. This could
Fitting
Flexible Gas Hose (if allowed by local codes)
damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burner is level. If heater is not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved fl exible gas hose (not provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16" drill bit (metal or masonry as applicable)
fl athead screwdriver
1. Apply pipe joint sealant lightly to male
threads of the fi tting to be threaded into gas control. Connect approved fl exible
126848-01B 13
SuperiorFireplaces.us.com
Figure 11 - Attaching Flexible Gas Hose
to Heater
Masonry Screw
Mounting Flanges
Figure 12 - Attaching Base Assembly to
Fireplace Floor
Page 14
INSTALLATION
Continued
CONNECTING TO GAS SUPPLY
WARNING: A qualifi ed service person must connect heater to gas supply. Follow all local codes.
WARNING: Never connect pro­pane/LP heater directly to the pro­pane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: Never connect natural gas heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (for propane/LP units only, supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve
• test gauge connection
• sediment trap
• tee joint
• pipe wrench
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regula­tor damage could occur. Install external regu­lator with the vent pointing down as shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Lo­cate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater
(see Figure 14, Page 15). IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fi replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install sediment trap in supply line as shown in Figure 14, Page 15. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze.
Propane/LP Supply Tank
External Regulator with Vent Pointing Down
Figure 13 - External Regulator With Vent
Pointing Down (propane/LP gas only)
SuperiorFireplaces.us.com
126848-01B14
Page 15
INSTALLATION
Continued
A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly .
CAUTION: Avoid damage to con­trol. Hold fi tting with wrench when connecting it to gas piping and/or fi ttings.
Natural Gas
From Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
Propane/LP Gas
From External Regulator (11" W.C.** to 14" W.C. Pressure)
Gas Control
3" Minimum
Pipe Tee Nipple Cap Joint
Sediment Trap
Approved Flexible Gas Hose (if allowed by local codes)
Figure 14 - Gas Connection
** Minimum inlet pressure for purpose of input adjustment.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply a noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: For propane/LP gas, make sure external regulator has been installed between propane/LP supply and heater. See guidelines under
Connecting to Gas Supply, Page 14.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas, or opening main gas valve located on or near gas meter for natural gas, or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply a noncorrosive leak detection uid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig- ure 15).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas, or opening main gas valve located on or near gas meter for natural gas, or using compressed air.
Equipment Shutoff Valve
Figure 15 - Equipment Shutoff Valve
Open
Closed
126848-01B 15
SuperiorFireplaces.us.com
Page 16
INSTALLATION
Continued
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 16 or
17). Apply a noncorrosive leak detection uid to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 15, Page 15).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (see Figure 16 or
17). Apply a noncorrosive leak detection uid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
Equipment Shutoff Valve
Gas Meter
6. Light heater (see Operation, Pages 17). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to
Appliance, Page 19).
INSTALLING LOGS
WARNING: Failure to posi­tion the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
CAUTION: After installa­tion and periodically thereafter , check to ensure that no fl ame comes in contact with any log. With the heater set to High, check to see if fl ames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contact­ing logs will create soot.
Control Valve Location
Figure 16 - Checking Gas Joints for
Natural Gas
Propane/ LP Supply
Equipment Shutoff Valve
Tank
Control Valve Location
Figure 17 - Checking Gas Joints for
Propane/LP Gas
SuperiorFireplaces.us.com
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
1. Place front log (#1) and rear log (#2) on grate to fi t as shown in Figure 18.
2. Place center insert log (#3) as shown in Figure 19, Page 17.
Rear Log (#2)
Front Log (#1)
Burner Port
Grate
Chassis
I
H
L
O
O
F
F
N
O
P
T
I
L
O
Burner
Figure 18 - Installing Front (#1) and Rear
(#2) Logs
126848-01B16
Page 17
INSTALLATION
Continued
3. Place top left log (#4) and top right log (#5) as shown in Figure 20.
4. Make sure open areas of logs line up with burner ports (see Figure 21). Logs will fi t securely on chassis.
IMPORTANT: Make sure log does not
cover any burner ports.
5. Place volcanic stone around base of heater if desired.
Center Insert Log (#3)
I
H
L
O
O
F
F
N
O
P
T
I
L
O
Figure 19 - Installing Center Insert Log (#3)
Top Left Log (#4)
Top Right Log (#5)
I
H
L
O
O
F
F
N
O
P
T
I
L
O
Figure 20 - Installing Top Left (#4) and T op
Right Log (#5)
Burner Ports
Logs
Figure 21 - Installing Log set (Top View)
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
W ARNING: If you do not fol­low these instructions exactly, a fi re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly .
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a quali­ ed service technician or gas supplier. Force or attempted repair may result in a fi re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
126848-01B 17
SuperiorFireplaces.us.com
Page 18
OPERATION
Continued
LIGHTING
INSTRUCTIONS
WARNING:
• If fi replace has glass doors, never operate this heater with glass doors closed. If you op­erate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
• You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before run­ning heater.
NOTICE: During initial operation of new heater , burning logs will give off a paper-burning smell. Open damper or window to vent smell. This will only last a few hours.
NOTE: Homeowners generally prefer to op­erate their heater with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire the full fl ames of the HI heat setting but will nd the heat output excessive. You can open the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater has been running.
1. STOP! Read the safety information, Page 17.
2. Make sure equipment shutoff valve is fully open.
3. Set switch in OFF position.
WARNING: Burner will come on automatically within one minute when the selector switch is in the ON position after the pilot is lit.
SuperiorFireplaces.us.com
4. Press in and turn control knob clockwise to the OFF position.
5. Wait fi ve (5) minutes to clear out any gas.
Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, Page 17. If you don’t smell gas, go to the next step.
6. Press in and turn control knob counter-
clockwise
to the PILOT position.
Press in control knob for fi ve (5) seconds
(see Figure 22).
NOTE: Y ou may be running this heater for
the fi rst time after hooking up to gas sup- ply . If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
7. With control knob pressed in, press and
release igniter button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing igniter button until pilot lights.
NOTE: If pilot does not stay lit, contact a
qualifi ed service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, Page 19.
8. Keep control knob pressed in for 30 sec-
onds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when released, contact a qualified service person or gas supplier for repairs.
NOTE: If pilot goes out, repeat steps 4
through 8.
9. Slightly push in and turn control knob counterclockwise
to the ON position.
10. Wait one minute and switch selector switch to the ON position to light burner.
NOTE: AUTO is only functional when using GWMT1, or GWMS2 optional ac­cessories.
Flame Adjustment Knob
I
H
O
F
F
N
P
O
I
L
O
T
L
O
Control Knob
Igniter Button
AUTO
OFF
ON
Selector Switch
Figure 22 - Control Knob and Igniter
Button Location (Shown as Supplied, No
Control Options)
126848-01B18
Page 19
OPERATION
Continued
11. Set fl ame adjustment knob to any level between HI and LO.
12. T o leave pilot lit and shut of f burners only , turn control knob clockwise
to the PILOT position, use remote control manual OFF button, then set selector switch in the OFF position.
CAUTION: Do not try to ad­just heating levels by using the equipment shutoff valve.
WARNING: Make sure the selector switch is in the OFF position when you are away from home for long periods of time. Heater will come on automati­cally with selector switch in the ON position.
Pilot Burner
Igniter Electrode
Figure 23 - Natural Gas Pilot
Pilot Burner
Igniter Electrode
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Lighting Instructions, Page 18.
2. Press control knob and light pilot with match.
3. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 11 under Lighting Instructions, Page 18.
OPTIONAL HAND-HELD
REMOTE OPERATION
All remote control accessories must be pur­chased separately (see Accessories, Page
29). Follow instructions included with the
remote control.
NOTICE: Y ou must light the pilot before using the hand-held re­mote control unit. See Lighting Instructions on Page 18.
After lighting, let pilot fl ame burn for about one minute. Turn control knob to ON posi­tion. Adjust fl ame adjustment knob anywhere between HI and LO. Slide the selector switch to the REMOTE position (see Figure 25).
NOTE: The burner may light if hand-held remote was on when selector switch was last turned off. You can now turn the burner on and off with the hand-held remote control unit.
IMPORTANT: Do not leave the selector switch in the REMOTE or ON position when the pilot is not lit. This will drain the battery.
Figure 24 - Propane/LP Gas Pilot
TO TURN OFF GAS
TO APPLIANCE
Piezo Igniter
Flame Adjustment Knob
ON OFF REMOTE
Control Knob in On Position
I
H
L
I
O
P
T
F
O
F
N
O
L
O
Shutting Off Heater
1. Turn control knob clockwise OFF position.
2a. Set selector switch in the OFF position. 2b. If Using Optional Hand-Held Remote:
Set selector switch in the OFF position to prevent draining battery.
to the
Selector Switch in Remote Position (Optional Hand-Held Remote Control)
Figure 25 - Setting the Selector Switch,
Control Knob, and Flame Adjustment
Knob for Hand-Held Remote Operation
3. Close equipment shutoff valve (see Fig­ure 15, Page 15).
126848-01B 19
SuperiorFireplaces.us.com
Page 20
INSPECTING BURNERS
Check pilot fl ame pattern and burner fl ame patterns often.
PILOT FLAME PATTERN
Figure 28 shows a correct pilot ame pattern. Figure 29 shows an incorrect pilot ame pat-
tern. The incorrect pilot fl ame is not touching the thermocouple. When the thermocouple cools, the heater will shut down.
If pilot fl ame pattern is incorrect, as shown in Figure 29
• turn heater off (see To Turn Off Gas to Ap-
pliance, Page 19)
• see Troubleshooting, Page 23
NOTE: The pilot ame on natural gas units will
have a slight curve, but fl ame should be blue and have no yellow or orange color.
If burner fl ame pattern is incorrect as shown in Figure 31
• turn heater off (see To Turn Off Gas to Ap-
pliance, Page 19)
• see Troubleshooting, Page 23 Bright yellow burner
ame; fl ame will be blue next to burner
Pilot Burner
Figure 28 - Correct Pilot Flame Pattern
(Propane/LP Pilot Shown)
Pilot Burner
Thermocouple
Figure 29 - Incorrect Pilot Flame Pattern
(Propane/LP Pilot Shown)
BURNER FLAME PATTERN
Figure 30, shows a correct burner fl ame pat- tern. Figure 31, shows an incorrect burner ame pattern.
Figure 30 - Correct Flame Pattern
Dark orange burner fl ame
Figure 31 - Incorrect Flame Pattern
BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the fi tting at the burner entrance. These holes may become blocked with dust or lint. Periodically inspect these holes for any block­age and clean if needed. Blocked air holes will create soot.
MAIN BURNER
Periodically inspect all burner fl ame holes with the heater running. All slotted burner fl ame holes should be open with yellow fl ame pres- ent. All round burner fl ame holes should be open with a small blue fl ame present. Some burner fl ame holes may become blocked by debris or rust, with no fl ame present. If so, turn off heater and let cool. Remove blockage, blocked burner fl ame holes will create soot.
SuperiorFireplaces.us.com
126848-01B20
Page 21
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep control areas, burner and circu­lating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a quali­ ed service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair , etc.
4. Check injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot fl ame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about 2" from where the pilot fl ame comes out of pilot assembly (see Figure 33). With the unit off, lightly blow air through the air inlet hole. You may blow through a drink­ing straw if compressed air is not available.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning fl ame. Keep these holes clear of dust, dirt, lint, and pet hair. Clean these air in­let holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualifi ed service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Y our local computer store, hardware store, or home center may carry compressed air in a can. If using compressed air in a can, please follow the directions on the can. If you don't follow directions on the can, you could dam­age the pilot assembly.
1. Shut off unit, including pilot. Allow unit to cool for at least thirty minutes.
2. Inspect burner, pilot, and primary air inlet holes on injector holder for dust and dirt
(see Figure 32).
3. Blow air through the ports/slots and holes in the burner.
Burner Tube
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Figure 32 - Injector Holder On Outlet
Burner Tube
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 33 - Pilot Inlet Air Hole
Injector Holder (May Be Brass
or Aluminum
Depending on
Model)
Ports/Slots
LOGS
• If you remove logs for cleaning, refer to Installing Logs, Page 16, to properly replace logs.
Replace log(s) if broken or chipped (dime­sized or larger).
126848-01B 21
SuperiorFireplaces.us.com
Page 22
WIRING DIAGRAM
NOTE: For proper operation of optional accessories, the wires from the switch to the control must be connected exactly as shown.
On
Receiver
Off
Thermopile
Remote
Thermopile
AUTO
OFF
ON
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring er-
White
Red
Red
White
TPTH TH
Gas Control
TPTH
TP
rors can cause improper and dangerous operation. Verify proper operation after servicing.
SPECIFICATIONS
FVFM27NR
• Rating (Variable): 20,000/39,000 Btu/Hr
• Gas Type: Natural Gas
• Ignition: Piezo
• Manifold Pressure: 3.5" W.C.
• Inlet Gas Pressure (in. of water): Maximum 10.5" W.C., Minimum* 5" W.C.
• Shipping Weight: 32 lbs.
FVFM27PR
• Rating (Variable): 20,000/39,000 Btu/Hr
• Gas Type: Propane/LP
• Ignition: Piezo
• Manifold Pressure: 8" W.C.
• Inlet Gas Pressure (in. of water):
Maximum 14" W.C., Minimum* 11" W.C.
• Shipping Weight: 32 lbs.
*For purpose of input adjustment
REPLACEMENT PARTS
See Pages 27-28 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
NEVER USE SUBSTITUTE MATERIALS. USE OF NON-APPROVED PARTS CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• appliance will not produce specifi ed heat
• propane/LP gas supply may be low You may feel your gas pressure is too low. If
so, contact your local propane/LP or natural gas supplier.
When ordering repair parts, always give the follow­ing information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any ques­tions concerning the installation or application of this appliance, please contact your dealer.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your appliance ready. You can also visit our web site at SuperiorFireplaces.us.com.
SuperiorFireplaces.us.com
126848-01B22
Page 23
TROUBLESHOOTING
W ARNING: Turn off heater and let cool before servicing. Only a
qualifi ed service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
NOTE: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
When igniter button is pressed, there is no spark at ODS/pilot
When igniter button is pressed, there is spark at ODS/pilot but no ignition
1. Igniter electrode not con­nected to igniter cable
2. Igniter cable pinched or wet
3. Piezo igniter nut is loose
4. Broken igniter cable
5. Bad piezo igniter
6. Igniter electrode broken
7. Igniter electrode posi­tioned wrong
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when in­stalled
5. Depleted gas supply (pro­pane/LP gas)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
1. Reconnect igniter cable
2. Free igniter cable if pinched by any metal or tubing. Keep igniter cable dry
3. Tighten nut holding piezo igniter to base panel of log set. Nut is located behind base panel
4. Replace igniter cable
5. Replace piezo igniter
6. Replace pilot assembly
7. Replace pilot assembly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat ig­niting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see
Cleaning and Mainte­nance, Page 21) or re-
place ODS/pilot assembly
7. Replace gas control
126848-01B 23
SuperiorFireplaces.us.com
Page 24
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
ODS/pilot lights but fl ame goes out when control knob is released
Burner does not light after ODS/pilot is lit
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pilot flame not touching thermocouple, which allows thermocouple to cool, caus­ing pilot fl ame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged
ODS/pilot
5. Thermocouple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
1. Burner orifi ce clogged
2. Inlet gas pressure is too low
3. Thermopile leads discon­nected or improperly con­nected
4. Burners will not come on in remote position
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Fully open equipment shutoff valve
4. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Cleaning and Mainte­nance, Page 21) or re-
place ODS/pilot assembly
5. Hand tighten until snug, then tighten 1/4 turn more
6. Replace pilot assembly
7. Replace control valve
1. Clean burner (see Clean-
ing and Maintenance,
Page 21) or replace burn- er orifi ce
2. Contact local natural or propane/LP gas company
3. Reconnect leads (see Wir-
ing Diagram, Page 22)
4. Replace battery in trans­mitter and receiver
Delayed ignition burner 1. Manifold pressure is too low
2. Burner orifi ce clogged
Burner backfiring during combustion
Slight smoke or odor during initial operation
1. Burner orifi ce is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Not enough air
2. Gas regulator defective
3. Residues from manufacturing processes and logs curing
SuperiorFireplaces.us.com
1. Contact local natural or propane/LP gas company
2. Clean burner (see Clean-
ing and Maintenance,
Page 21) or replace burn- er orifi ce
1. Clean burner ((see Clean-
ing and Maintenance,
Page 21)or replace burner orifi ce
2. Replace damaged burner
3. Replace gas control
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and
Maintenance, Page 21)
2. Replace gas control
3. Problem will stop after a few hours of operation
126848-01B24
Page 25
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Moisture/condensation no­ticed on windows
Heater produces a whistling noise when burner is lit
White powder residue form­ing within burner box or on adjacent walls or furniture
Remote does not function 1. Battery is not installed. Bat-
1. Not enough combustion/ ventilation air
1. Turning control knob to HI position when burner is cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifi ce
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into white powder residue
tery power is low
1. Refer to Air for Com- bustion and Ventilation
Page
requirements (
1. Turn control knob to LO position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum instal­lation clearances (see
Pages 10 through 12)
4. Clean burner (see Clean­ing and Maintenance,
Page
21) or replace burn-
er orifi ce
1. Turn heater off when us­ing furniture polish, wax, carpet cleaners, or similar products
1. Replace 9-volt batteries in receiver and hand-held remote
6)
Heater produces a clicking/ ticking noise just after burner is lit or shut off
1. Metal expanding while heat­ing or contracting while cool­ing
1. This is normal with most heaters. If noise is ex­cessive, contact qualifi ed service person
126848-01B 25
SuperiorFireplaces.us.com
Page 26
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup- plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
Gas odor during combustion 1. Foreign matter between
1. Heater burning vapors from paint, hair spray, glues, cleaners, chemi­cals, new carpet, etc. (See IMPORTANT statement above)
2. Gas leak. See Warning
statement at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning
statement at top of page
2. Control valve defective
control valve and burner
2. Gas leak. See Warning
statement at top of page
1. Open window and venti­late room. Stop using odor causing products while heater is running
2. Locate and correct all leaks (see Checking Gas
Connections, Page 15)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see
Cleaning and Mainte­nance, Page 21)
1. Locate and correct all leaks (see Checking Gas
Connections, Page 15)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas
Connections, Page 15)
SuperiorFireplaces.us.com
126848-01B26
Page 27
MODELS FVFM27NR AND FVFM27PR
PARTS
CAT. NO. MODEL
F0073 FVFM27NR F0074 FVFM27PR
1-3
1-5
1-4
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
1-2
2
9
6
7
3
1-1
4
13
15
14
12
12
21
17
NOTE: Part numbers
9
8
22
12
20
16
I
H
L
O
O
F
F
N
O
P
T
I
L
O
18
22 and 23 are for natural gas model only.
23
I
H
L
O
O
F
F
N
O
P
T
I
L
O
12
19
12
5
11
10
126848-01B 27
SuperiorFireplaces.us.com
Page 28
PARTS
This list contains replaceable parts used in your heater. When ordering parts, follow the in­structions listed under Replacement Parts on Page 22 of this manual.
KEY
NO.
PART NUMBER
DESCRIPTION QTY.FVFM27NR FVFM27PR
1a J3904 J3904 One Piece Log Set 1
1b J4454 J4454 Five Piece Log Set 1 1-1 J4436 J4436 Front Log (#1) 1 1-2 J4437 J4437 Rear Log (#2) 1 1-3 J4438 J4438 Top Left Log (#3) 1 1-4 J4439 J4439 Top Right Log (#4) 1 1-5 J4440 J4440 Top Center Log (#5) 1
2 J3831 J3830 ODS Pilot 1 3 J3558 J3558 ODS Nut 2 4 J8087 J8088 Burner Outlet Tube 1 5 J3562 J3562 Male Connector 1 6 J8089 J8089 Burner Retainer Spring 1 7 J3604 J3605 Burner Orifi ce Injector 1 8 J3900 J3900 Burner 1
9 J3660 J8090 Pilot Tube (Regulator to Pilot) 1 10 J3836 J3837 Gas Control Valve 1 11 J8091 J8091 Lower Bracket 1 12 J3574 J3574 Screw, #8 x 0.38 7 13
** **
Painted Base Assembly 1 14 J3569 J3569 Igniter Cable 1 15 J3746 J3746 Piezo Igniter 1 16 J3821 J3821 Switch Plate 1 17 J3841 J3841 Flame Adjustment Knob 1 18 J3840 J3840 Off-Pilot-On Knob 1 19 J1961 J1961 Screw, Hex Slt Wsr 10-32 x 0.38 4 20 J3794 J3794 Wiring Harness 1 21 J3656 J3656 Switch 1 22 J3654 23 J3632
___ ___
PARTS AVAILABLE — NOT SHOWN
Pilot Regulator 1
Pilot Tube (Valve to Regulator) 1
J3658 J3658 Warning Plate 1 J3846 J3846 Lighting Instructions Plate 1 J3662 J8092 Caution Decal 1 J3689 J3689 Hardware Kit 1 J3692 J3692 Stone 2
**Not a fi eld replaceable part.
SuperiorFireplaces.us.com
126848-01B28
Page 29
ACCESSORIES
Purchase these appliance accessories from your local dealer. If they can not supply these accessories, contact IHP at SuperiorFire­places.us.com for referral information. You can also write to the address listed on the back page of this manual.
Only kits supplied by IHP shall be used in the installation of this appliance. Use of non-approved accessory/part kit(s) can result in poor performance and safety hazards.
FIREPLACE HOOD, BLACK
Cat. No. F1764, Model GA6050 For all models. Helps de ect heat away from
mantel or wall above fi replace. Fits openings 28" to 48" wide.
VOLCANIC STONE
Cat. No. 80L42, Model FDVS For all models. Order when additional volca-
nic stone is desired.
FLOOR MEDIA KIT
Cat. No. F1762, Model FM100 For all models. Includes volcanic stone,
burner embers, and burner cinders
DECORATIVE ASH BED / CONTROL COVER KIT (SIX PACK)
Cat. No. F1759, Model CDABKA-6
DECORATIVE ASH BED / CONTROL COVER KIT
Cat. No. F0246, Model CDABKA
Damper Clamp
Damper
DAMPER CLAMP
(Required in vented applications) Cat. No. F1760, Model GA6080 For all models. Per ma nent ly opens chim ney
ue damper for vent ed operation. This is included with all models.
GAS APPLIANCE INSTALLA TION KIT
Cat. No. F0249, Model CIKA
126848-01B 29
SuperiorFireplaces.us.com
Page 30
ACCESSORIES
Continued
F
TEMPSETONROOM
OFF
MODE
SET
RECEIVER AND HAND-HELD THERMOSTAT REMOTE CONTROL KIT
Cat. No. F1078, Model TRC For all models. Allows the replace to be
operated in a manually or thermostatically controlled mode. You can turn the fi replace on and off without ever leaving the comfort of your easy chair.
WALL-MOUNT THERMOST A T SWITCH
Cat. No. F2040, Model GWMT1 For all models. The desired comfort setting
can be selected on the wall thermostat and the log heater will automatically cycle from pilot to the heat setting selected. Includes thermostat assembly, 25' of wire and two mounting screws.
ON/OFF REMOTE AND RECEIVER WITH WHITE WALL PLATE Cat. No. F2236, Model RCKIT 4001
For all Remote-Ready Models. Allows the
replace to be turned on and off by using a hand-held remote control.
MODE
PROG
SET
RECEIVER AND REMOTE CONTROL KIT Cat. No. F1079, Model TSRC
For all Remote-Ready Models. Allows the
burner system to be operated in a manually or thermostatically controlled mode. Remote is programmable for your convenience and has a large bright LCD Touch Screen for easy use.
SuperiorFireplaces.us.com
WALL-MOUNT ON/OFF SWITCH
Cat. No. F0245, Model GWMS2 For all models. Allows the gas log heater to
be turned on and off with a wall switch.
126848-01B30
Page 31
Innovative Hearth Products
Superior
®
Brand Gas Log Set
Limited Three Year Warranty
THE WARRANTY
Innovative Hearth Products Limited Three Year Warranty ("IHP") warrants your Superior® brand Gas Log Set ("Product") to be free from defects in materials and workmanship at the time of manufacture. The logs and grate carry the Limited Three Year Warranty. After installation, if covered components manufactured by IHP are found to be defec­tive in materials or workmanship during the Limited Three Year Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of fi rst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fi re, fl ood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fi re hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or ineffi ciency resulting from faulty installation or application of the Product.
This Limited Three Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specifi ed herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fi tness for a particular use or purpose, and there is no implied condition of fi tness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited Three Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited Three Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Three Year Warranty are in addition to and not a modifi cation of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited Three Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefi ts and advantages described in this Limited Three Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without fi rst obtaining LHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notifi ed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2014 Innovative Hearth Products
P/N 900247-00, Rev. A, 10/2015
Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
31
Page 32
SuperiorFireplaces.us.com
Record the following important information about your appliance:
Appliance model number
Appliance serial number
Date appliance was Installed
Type of gas appliance uses
Dealer name
IHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2014 Innovative Hearth Products P/N 126848-01 Rev. B 05/2017
P126848-01
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Loading...