Superior FVDA18M, FVDA24M, FVSA24M, FVDA30M, FVSA18M Installation And Operation Instructions Manual

Installation and Operation Instructions
US
Gas Log Vented Decorative Appliance
Models
P/N 126900-01 Rev B 11/2016
REPORT NO. F09-167
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This is a gas-fired appliance. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to the National Fuel Gas Codes, ANSI Z233.1/NFPA 54, Air for Combustion and Ventilation.
®
MODEL CAT. NO.
FVDA18M F0215 FVDA24M F0217 FVDA30M F0219 FVSA18M F0221 FVSA24M F0223
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace, constructed of noncombustible material, and connected to a working flue. (See page 5 for minimum flue opening.)
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Please read and understand these instructions before installing or operating.
SAFETY
TABLE OF CONTENTS
Safety ............................................................................................. 2
Product Identification ..................................................................... 4
Local Codes ................................................................................... 4
Product Feature .............................................................................. 4
Unpacking ...................................................................................... 4
Requirements for the Commonwealth of Massachusetts ...............4
Installation ..................................................................................... 5
Operation ..................................................................................... 10
Inspecting Burner ........................................................................ 11
Cleaning and Maintenance .......................................................... 11
Troubleshooting ........................................................................... 12
Service Hints ................................................................................ 15
Technical Service ......................................................................... 15
Replacement Parts ....................................................................... 15
Accessories .................................................................................. 15
Parts ............................................................................................ 16
Warranty ...................................................................................... 19
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
WARNING: This product contains chemicals known to the State of California to cause cancer or birth de­fects, or other reproductive harm.
heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural & LP Gas: Natural & LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this log set.
WARNING: Any change to this log set or its controls
can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.
WARNING: Keep flue open when operating unit.
DANGER: Carbon monoxide poisoning may lead
to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poison-
ing resemble the flu, with headaches, dizziness or nausea. If you have these signs, the log set may not be working properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with
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WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
WARNING: Installed decorative glass door enclo­sures must be fully opened when operating this gas appliance.
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SAFETY Continued
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the appliance.
Appliance assembly becomes very hot when running appliance. Keep children and adults away from hot surface to avoid burns or clothing ignition. Appliance will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with appliance.
You must operate this appliance with a fireplace screen in place. Make sure fireplace screen is closed before running this log set.
The screen shall have openings for introduction of combustion air.
Keep the appliance area clear and free from combus­tible materials, gasoline and other flammable vapors and liquids.
Children and adults should be alerted to the hazard of high temperature and should stay away to avoid burns or clothing ignition.
1. This appliance, as supplied, is only for use with the type of gas indicated on the rating plate. This appliance is convertible for use with propane/LP.
2. Do not place propane/LP supply tank(s) inside the structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• leave the building immediately
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
4. Never install the log set
• in a recreational vehicle
• where curtains, furniture, clothing or other flammable objects
are less than 42" from the front, top or sides of the log set.
• in high traffic areas
• in windy or drafty areas
5. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. Inspect chimney flue for damage. If damaged, repair flue before operating appliance.
6. If fireplace has glass doors, never operate with glass doors closed, If you operate appliance with doors closed, heat buildup inside fireplace will cause glass to burst. Also if fireplace opening has vents at the bottom, you must open the vents before operating appliance.
7. To reduce the creation of soot, follow the instructions in Cleaning and Maintenance, page 11.
8. Do not run appliance
• where flammable liquids or vapors are used or stored
• under dusty conditions
9. Do not burn solid fuel in the fireplace after installing the log set. Do not use this log set to cook food or burn paper or other objects.
10. Log set becomes very hot when in use. Keep children and adults away from hot surface to avoid burns or clothing ignition. Log set will remain hot for a time after shutdown. Allow surface to cool before touching.
11. Carefully supervise young children when they are in the room with the log set.
12. Do not use appliance if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room appliance and to replace any part of the control system and any gas control which has been under water.
13. Turn log set off and let cool before servicing, installing or repairing. Only a qualified service person should install, service or repair log set.
14. Provide adequate clearances around air openings.
15. The installation of these appliances in manufactured homes in the U.S. must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, Manufactured Home Installations Standard, ANSI/NCSBCS A225.1/NFPA 501A.
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PRODUCT IDENTIFICATION
Grate Steps
Grate
Burner Pan
Burner Clamp
Burner Manifold
Hearth Kit Model
Serial Number
Log Set Model
Figure 1 - Product Identification
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the ab­sence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th floor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
UNPACKING
CAUTION: Do not remove the metal data plates from the burner pan. The data plates contain important warranty and safety information.
1. Remove logs, hearth kit, pan materials, and hardware from carton.
2. Remove all protective packaging applied to logs and base for shipment.
3. Check appliance for any shipping damage. If appliance is dam­aged contact IHP at Superiorfireplaces.US.com for replacement parts before returning to dealer.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
Install this appliance in accordance with Massachusetts Rules
and Regulations 248 C.M.R. Sections 4.00 through 8.00.
Installation and repair must be done by a plumber or gas fitter
licensed in the Commonwealth of Massachusetts.
The flexible gas line connector used shall not exceed 36 inches
(92 centimeters) in length.
The individual manual shut-off must be a T-handle type valve.
PRODUCT FEATURE
ON/OFF SAFETY VALVE/PILOT
Unit is tested and approved to ANSI Z21.60 and CSA 2.26 as a vented decorative appliance. It is supplied with the parts and instructions to convert to propane/LP gas use.
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126900-01_B
INSTALLATION
WARNING: The Massachusetts State Board requires all installations be performed by a Licensed Plumber or Gas Fitter. Massachusetts state code requires all vent dampers be welded open or removed.
CAUTION: Do not remove the data plates attached to the burner pan. The data plates contain important warranty and safety information.
WARNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney flue may create and distribute soot within the house. Inspect chimney flue for damage.
NOTICE: Installation, service, and repair of this ap­pliance must be performed by a qualified installer, service agency, company or gas supplier experienced with this type of gas appliance. Only factory authorized components listed in these instructions may be used in accordance with the manufacturer’s instructions and all codes and requirements of the authority hav­ing jurisdiction. Any modifications to this kit, or use of unauthorized components or accessory items will void the manufacturer’s warranty, and may result in a hazardous condition.
FLUE OPENING SPECIFICATIONS
Note: This vented appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of noncom­bustible material.
The charts in Figure 2 indicate technical information regarding the installation of your gas log set. Please make sure that all of the specifications shown are applicable before installation is attempted.
The fireplace must include a working flue and venting system with the minimum openings shown in the Figure 2.
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural gas, you must convert the appliance to propane/LP. Follow the instructions on page 6.
If the fireplace does not have a gas supply shutoff valve, one must be installed.
VENTING SPECIFICATIONS FOR INSTALLATION The fireplace chimney flue and vent must be drafting properly. To
check the vent for proper drafting: Light a tightly rolled newspaper on one end and place it at the inside front edge of the fireplace. Observe the smoke and be sure the vent is properly drawing it up the chimney. If the smoke spills out into the room, extinguish the flame and remove any obstruction until proper venting is achieved.
The chimney flue damper must be fixed open to provide a minimum of 81 sq. in. of free air opening during operation of this log set. A multipurpose damper clamp is provided to fix the damper in position.
The minimum flue sizes shown in Figure 2 are based on a 6' chimney height using round pipe. Your minimum flue size will vary based on input rate and chimney height. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA 54, Section 6.6, for details.
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Btu/Hr Input
DESCRIPTION
18" Single Burner 50,000 40,000 0.116 32 0.081 46 24" Single Burner 60,000 50,000 0.120 31 0.082 45 18" Dual Burner 55,000 45,000 0.116 32 0.082 45 24" Dual Burner 65,000 55,000 0.138 29 0.086 44 30" Dual Burner 70,000 60,000 0.1405 28 0.089 43
MINIMUM FIREBOX SIZES
LOG
SIZE
* At depth indicated
FRONT WIDTH
18" 34" 16" 14" 18" 8" dia. 24" 35 3/4" 17" 15 1/2" 18" 8" dia. 30" 42" 27" 18" 18" 9" dia.
BACK
WIDTH* DEPTH HEIGHT
Natural Gas
Figure 2 - Technical Information Charts
Propane/LP Gas
MINIMUM FLUE SIZE
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Btu/Hr Input
Burner Orifice
Natural Propane/LP
In. Num. In. Num.
SPECIFICATIONS (W.C.)
FUEL INLET
PRESSURE
Min. Max.
NG 7" W.C. 10.5" W.C. 6
LP 11" W.C. 14" W.C. 10
MANIFOLD PRESSURE
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INSTALLATION Continued
INSTALLING DAMPER CLAMP
Secure the damper stop clamp provided to the leading edge of the damper as shown in Figure 3. If for any reason this clamp doesn't work on your fireplace, another suitable clamp or permanent stop must be installed, or the damper blade must be cut or removed.
Damper Clamp
Damper
Damper
Manufactured FireplaceMasonry Fireplace
Figure 3 - Attaching Damper Clamp
CONNECTING TO GAS SUPPLY
Damper Clamp
Installation must include an equipment shutoff valve with "T" style handle, gas union and, for propane/LP gas only, a plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from log set (see Figure 4).
IMPORTANT: Install equipment shutoff valve in an accessible loca­tion. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in a clogged burner injector.
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
Equipment Shutoff Valve
With 1/8" NPT Tap*
Approved Flexible Gas Hose (no longer than 36" if required by local codes)
3" Minimum
From Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
WARNING: A qualified service person must connect log set to gas supply. Follow all local codes.
Installation Items Needed
Before installing log set, make sure you have the items listed below.
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve
• adjustable (crescent) wrench or pliers
• sediment trap
• tee joint
• pipe wrench
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diam­eter or greater to allow proper gas volume to log set. If pipe is too small, undue loss of volume will occur.
Tee Pipe Cap Joint Nipple
Sediment Trap
* Purchase the optional equipment shutoff valve from your dealer. ** Minimum inlet pressure for purpose of input adjustment.
Figure 4 - Gas Connection
We recommend that you install a sediment trap in the supply line as shown in Figure 4. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into log set controls. If sediment trap is not installed or is installed wrong, log set may not run properly.
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