Superior FS1RS-120V Installation And Operating Instructions Manual

FAST

STEAMER

MODEL

FS1RS-120V

Installation and

Operation

Instructions

2M-Z11318 Rev. A 10/25/2011

FS1RS

1

2

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]
Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or
for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

SPECIFICATIONS

A

C

B

IL1425

FAST STEAMERS SPECIFICATIONS

TOP LOADING

Model "A" Width "B" Height "C" Depth Approx. Capacity (inches) Direct (D)
No. Inches/CM Inches/CM Inches/CM Shp Weight W_x_D_x_H Reservoir (R)

Pan Size

FS1RS 18.8in / 47.8cm 10.5in / 26.7cm 17.2in / 43.7cm 48lbs / 21.8kg 1/2 R

ELECTRICAL SPECIFICATIONS

 TopLoading     Certication

Model No. Voltage Wattage Amps Nema Plug UL CUL

FS1RS 120V 1,800 15.0 5-15P X -

3

GENERAL INFORMATION

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

Before using your new equipment read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for

inspection. The carrier will make an inspection and will supply necessary claim forms.

These models are equipped for the voltage and wattage indicated on the nameplate. These
units are designed to operate on alternating current (A.C.), two wire single phase service only
and are equipped with an approved lead in cord set with a three prong grounding type plug.

DO NOT CONNECT TO DIRECT CURRENT (D.C.).

UNPACKING

Carefully remove the steamer from the shipping and packing & protective material. Remove
all removable parts and clean with hot water and mild detergent. Wipe the unit using damp
cloth. Never hose down the unit with water, this steamer has

Unit should also contain:

• Operations manual & Authorized Service Agent Listing Packet

Purchasers Responsibility

• To see that the electric services for the unit are installed on site in accordance with the

manufacturer's specications and municipal codes.

4

INSTALLATION

ELECTRICAL CONNECTION

For your protection, we recommend that a qualied electrician install this appliance.
The electrician should be familiar with electrical installations and your local electrical requirements.

Proper connections and power supply are essential for efcient performance. The supply circuit

should be properly fused as required by local electrical code.

WARNING

Before making any electrical connection be sure to read data plate which is located on the
rear of the unit.

Electrical Grounding Instructions

This unit is equipped with a 3-prong (grounded) plug for your protection against shock hazard
and must be plugged directly into a properly grounded 3-prong receptacle.

CAUTION

DO NOT CUT OR REMOVE THIS PLUG OR GROUNDED PRONG FROM THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE DATA

PLATE OF THE UNIT.

WATER SUPPLY

These units come equipped with a 12 cup water tank with tank drain and supply pump. It is

vital that all water supply lines be thoroughly ushed with clean water before being connected

to the steamer.
The Superior Fast-Steamer has a water injection system, to ensure your new equipment works at

its premium, we recommend that a water softener is used in areas where hard water is present.

Contact your local water equipment system provider to assist you in determining your specic

water quality, or contact Superior Technical support for assistance, 1-800-807-9054.

Reservoir Water Units

1. With unit in nal position, open reservoir cover.

2. Check and make sure the reservoir is free of debris and material that may interfere
with operation.

3. Pour tap water into reservoir unit the water level is 1/4" from the top.

4. Slide door closed.

5. Check water level during daily operation and ll when needed.

PRESET TIME

If adjustments are required, please refer to the time programming section in this manual.

°F/°C CONVERSION

To change the temperature display from °F to °C or from °C to °F, hold the TEMP button
while the unit is turned off. While holding the TEMP button, turn the unit on. The display

will be the changed temperature mode. To change back, repeat the procedure.

5

OPERATING PROCEDURE

90 degrees

60 degrees

Cover

Stop

IL1366

Connect your unit to a wall outlet which will supply the unit with the proper voltage specied on

the data plate. If you have a reservoir unit, verify the water level, add if water is low.

CAUTION

KEEP HANDS AND FACE AWAY FROM THE UNIT WHEN OPENING OR REMOVING THE
SPATULA FROM THE UNIT. STEAM ESCAPING IS VERY HOT.

MANUAL CONTROL

• Turn unit on

Wait 20 - 30 minutes for the unit to reach its operating temperature before using.

Note: The Temperature Set Point is factory xed at 204°C (400°F) and is not adjustable.

• Place product in cooking chamber and hit the Steam Shot button to steam the product.

Steam Shot: Pressing the Green Steam Shot Green Button will release water in to the steam generator

and will instantly produce steam. Water will only stop when the button is released. Flooding of the steam
generator may occur if the Steam Shot button, or the SST is set to high. When this occurs wait for the

unit to work through the water before applying more water to the steam generator.

TOP LOADING COVER STOP SETTINGS

Top Loading Fast Steamer models are designed with adjustable cover stops located on the
back of the units. As shown here you can adjust your unit's top cover between an opening of
60° - 90°.

6

CLEANING

CAUTION

DO NOT USE CAUSTIC CLEANERS,
USE A MILD DETERGENT TO WIPE DOWN EXTERIOR SURFACES, CLEAN WITH DAMP

CLOTH

Daily

1. Turn the unit OFF & unplug the unit from its power source before proceeding with any
service or cleaning procedure.

2. Remove and clean the removable items listed on the maintenance components illustration

for your specic model. Clean using warm water and mild detergent. DRY parts

completely.

3. Wipe the exterior or the steamer with a damp cloth, then wipe dry. Note: drying all pieces

after cleaning will protect your nish from discoloration, any discoloration as a result from

not drying the equipment is not covered under warranty

4. Reinstall the unit, beginning with the Steam Vent.

Monthly

The Superior Fast Steamer generates instant steam by means of its open generator, however
the mineral deposits in the water are left behind. A certain amount of deposits are needed for
proper operation, but a build-up of calcium & mineral deposits may cause poor performance.

It is important to properly maintain you steamer to ensure quality operation. Depending on
your specic water conditions and possibly any water ltration systems, you may need to clean

your steamer more or less frequently.

CAUTION

DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN
THE UNIT. KEEP THE UNIT AWAY FROM RUNNING WATER.

DO NOT SPLASH THE CONTROL HOUSING
CERTAIN WATER CONDITIONS MAY REQUIRE MORE FREQUENT CLEANING.

WARNING

BEFORE CLEANING MAKE SURE POWER IS TURNED OFF AND UNIT IS
UNPLUGGED.

CAUTION

IF A CHEMICAL CLEANER / DELIMER IS USED, BE CERTAIN IS IT SAFE FOR CAST
ALUMINUM. FOLLOW PROCEDURES, PRECAUTIONS PROVIDED WITH THAT SPECIFIC
PRODUCT.

Cleaning Steam Generator

1. Turn the unit OFF & unplug the unit from its power source.

2. Remove and clean the removable items listed on the maintenance components
illustration for your specic model. Clean using warm water and mild detergent.
DRY parts completely.

3. With the steam generator cool, use a wire brush or scrapper to loosen the mineral/calcium
deposits on the generator surface and steam ports. Remove the loose built-up particles
from the surface and wipe area clean with damp cloth and reassemble the unit.

NOTE: A certain amount of calcium deposits are needed on the steam generator to ensure
proper steaming characteristics. If during cleaning, the surface becomes free of all calcium/
mineral deposits, add tap water to the generator surface and allow it to boil off. In soft water
conditions, a small amount of lime will season it. (Seasoning Mixture, .75 oz. baking soda,
.75 oz. lime, 1 quart water), use enough to cover bottom of the steam generator, turn unit on
and allow to evaporate.

7

CLEANING continued

Excessive Mineral Build-up

4. Use a delimer solution, which is safe for cast aluminum, on the steam generator surface.
Follow the instruction provide with the delimer solution.

5. Use a dry towel or sponge to remove the delimer solution, then rinse with clean water.

6. Install the diffuser, generator cover secure with the wing nut as shown here.

6. Plug the steamer power cord into the power supply, and turn unit on.

7. Allow unit to reach operating temperature.

CAUTION

KEEP HANDS AND FACE AWAY FROM THE UNIT WHEN OPERATING THE UNIT. STEAM
ESCAPING IS VERY HOT.

8. Push the Green "Steam Shot" button several times to operate the steamer.

This removes any delimer solution from the generator surface.

9. Turn unit off, reinstall all remaining parts and return unit to operation.

8

2M-4497-2 10/2010

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

Visit our Website at: www.star-mfg.com Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of
the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and

point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to
the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &
installation OR created by acts of God

* The Model 510FD Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

9

WIRING DIAGRAM

FS1R & FS2R

SK2250 Rev. C 8/30/2007

Sheet 4 of 8

1

1

2

2

NC3

N02

COM

PUSH BUTTON

B

2

1

3

CONTROL BOX

MOUNTING PLATE

STEAM GENERATOR THERMOSTAT

STD MOUNTED ABOVE HIGH LIMIT

HEATING

ELEMENT

POWER

SWITCH

CONTROL PANEL

MOUNTING PLATE

3

1

B

STEAM GENERATOER HIGH LIMIT THERMOSTAT

STD MOUNTING BELOW THERMOSTAT

2

BLACK WIRE (TYP)

WHITE WIRE (TYP)

CORDSET

120V: NEMA 5-15P

(SHOWN)

120VC: NEMA 5-20P

(NOT SHOWN)

10

Main Body Assembly

Rev. A 10/25/11SK2340

MODEL FS1RS

1

2

3

4

5

6

7

8

10

9

11

12

13

14

17

16

15

16

20

22

21

18

23

19

21

24

11

PARTS LIST October 25, 2011, Rev A

MODEL

FS1RS-120V Fast Steamer Main Body

Number

Key

Number

1 2C-4063 AR SCREW 10-24X1/2 SS THP FS1RS-120V

2 C9-FS0364 1 COVER SKIN ASSY FS1RS-120V

3 2C-Z9982 1 SCREW 3/8-16X1 PHFHMS SS FS1RS-120V

4 2A-Z9955 1 HANDLE MOUNTING BLOCK FS1RS-120V
5 2R-09-WB-0027 1 HANDLE-BLK 3/8-16X1 PHFHMS SS FS1RS-120V

6 2C-9042 3 SCREW 10-24X.75 FH SS FS1RS-120V

7 C9-FS0316 1 INSIDE COVER INSERT FS1 FS1RS-120V

8 2I-Z10034 1 FS1 COVER GASKET W/CLIPS FS1RS-120V
9 2B-Z10067 1 BOTTOM GRATE FOR 1/2 PAN FS1RS-120V

10 2D-Z10054 1 1/2 PAN 2.5DP PERF SIDES FS1RS-120V

11 2C-Z4251 2 SCREW 8-32X3/8 RHP SS FS1RS-120V

12 C9-Z9987 1 COVER DRIP CATCH FS1/2 FS1RS-120V
13 C9-Z10488 1 PROBE HOLDER FS1/FS2 E/C FS1RS-120V

14 2C-1487 1 SCREW 6-32X1/4 RHP STL NP FS1RS-120V
15 C9-Z10175 1 BOTTOM FS1 FS1RS-120V
16 2C-Z6925 14 SCREW #8 X 1/2 HEX WB SS FS1RS-120V

17 2A-Z3828 4 1" SOLID LEG FS1RS-120V

18 C9-Z10482 1 ELEMENT INSULATION FS1 FS1RS-120V
19 2C-Z2893 4 NUT 10-24 HEX STL ZP 9/16 WASHER FS1RS-120V
20 C9-Z10153 2 STEAM GENERATOR SUPPORT FS1 FS2 STMER FS1RS-120V
21 C9-Z10336 2 ELEMENT RETAINER FS1 FS1RS-120V
22 2A-Z6604 4 SPACER, INSULATION PLATE FS1RS-120V
23 2N-Z9983 1 ELEMENT FS1 120V 1800W FS1RS-120V

24 C9-FS0378 1 FS1, WATER SPREADER ASSY FS1RS-120V

Part

Number

Per

Unit

Description and Model Designation

1

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

1

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

12

Control Box Assemblies
Reservoir Water Supply

MODEL Fast Steamer

Rev. - 12/20/07SK2341

6

5

16

13

12

28

30

29

35

34

38

36

27

28

1

10

19

17

2

20

21

7

22

3

26

8

3

23

24

1

11

13

PARTS LIST October 25, 2011, Rev A

MODEL

FS1RS Top Loading Fast Steamer Control Box Assemblies

Number

Key

Number

1 2C-Z4063 AR SCREW 10-24X1/2 SS THP 18-8 OR 300 SERIES FS1RS-120V

2 C9-FS0305 1 CNTR BOX COVER ASSY STMR W/RES FS1RS-120V
3 2E-Z10158 2 RELAY, DPST-NO SEALED FS1RS-120V

5 2T-Z10248 1 THERMOSTAT, 122F-483F FS1RS-120V
6 2T-Z10839 1 HL THERMOSTAT CAP-570 FS1RS-120V

8 C9-FS0343 1 CB BTM ASSY FS1/2 R MAN FS1RS-120V
10 C9-FS0311 1 CNTR BOX BACK ASSY FS1RS-120V
11 2E-Z1858 1 SWITCH-LIGHTED FS1RS-120V
12 2M-Z11307 1 LABEL, OVERLAY SUPERIOR FS1RS-120V
13 C9-Z10484 1 CNTR PANEL ASSY M/C FS1RS-120V
16 2E-Z9991 1 SNAP PUSHBUTTON ASSY FS1RS-120V
17 C9-Z10486 1 TANK LID FSF FS1/2 STMR FS1RS-120V

19 A3-35219 1 CAP & CHAIN FS1RS-120V

22 A5-RG2036 1 CORD SET 120V W/TERMINALS, FS1RS-120V
23 2K-Z2895 1 BUSHING HEYCO SR 17-2 FS1RS-120V
24 C9-Z10457 1 CORDSET MTG PLATE .88X.77 FS1RS-120V

26 C9-Z10220 2 PUMP MOUNTING STRAP FS1RS-120V
27 2U-Z12875 1 WATER PUMP, STMR 120V FS1RS-120V
28 2C-Z10240 4 CLAMP, HOSE 7/16-25/32 FS1RS-120V
29 C9-Z10237 1 PUMP INLET HOSE FS1RS-120V
30 C9-Z10247 1 FS1/FS2 OUTLET HOSE FS1RS-120V
36 2K-Z9978 1 HALF NIPPLE 1/8X2.5 FS1RS-120V

Part

Number

Per

Unit

Description and Model Designation

1

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

2

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

14

Hinge Bracket Assembly

MODEL FS1

Rev. - 12/20/07SK2342

9

8

7

5

4

6

3

2

2

1

15

PARTS LIST October 25, 2011, Rev A

FS1R, FS1D, FS1RT, FS1DT, FS2R, FS2D, FS2RT, FS2DT

MODEL

Top Loading Fast Steamer Hinge Assemblies

Number

Key

Number

1 2A-Z10454 1 CENTER HINGE PIN FS1 FS1
2 2A-Z10214 2 PIN, SPRING STEAMER FS1
3 C9-Z10156 2 HINGE/COVER BRACKET FS1
4 2C-Z10215 8 COTTER PIN 18-8 5/16 .059 FS1

5 2A-Z9992 2 HINGE PIN, OUTSIDE FS1

6 2C-Z4063 AR SCREW 10-24X1/2 SS THP FS1
7 2P-Z10217 2 FS1 FS2 HINGE SPRING FS1

8 2A-Z10093 8 SCREW SHOULDER 8-32X3/16 FS1

9 C9-Z10452 2 COVER STOP FS1 FS2 FS1

Part

Number

Per

Unit

Description and Model Designation

1

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

1

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

16