Superior DR500 User Manual

DR-500 MODEL SHOWN
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
HOMEOWNER'S CARE AND OPERATION INSTRUCTIONS
DIRECT-VENT
500/600/800 SERIES
VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 725,032M REV. H 11/2004
MODELS
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NMC005-DPMC006-TDNEC005-DPEC006-TD PMC005-DNMC006-RDPEC005-DNEC006-RD
NMC005-TDPMC006-RDNEC005-TDPEC006-RD PMC005-TDNMC008-DPEC005-TDNEC008-D NMC005-RDPMC008-DNEC005-RDPEC008-D
PMC005-RDNMC008-TDPEC005-RDNEC008-TD NMC006-DPMC008-TDNEC006-DPEC008-TD PMC006-DNMC008-RDPEC006-DNEC008-RD
NMC006-TDPMC008-RDNEC006-TDPEC008-RD
OTL Report No. 116-F-13-4
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAM­AGE, PERSONAL INJURY OR LOSS OF LIFE.
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.
1
CONGRATULATIONS!
GENERAL INFORMATION
In selecting this SUPERIOR Direct-Vent Gas Appliance you have chosen the finest and most dependable fireplace to be found anywhere. A beautiful, prestigious, alternative to a wood burning fireplace. Welcome to a Family of tens of thousands of satisfied SUPERIOR Fireplace Owners.
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Homeowner's Care and Operation Instructions included here will assure that you have many years of dependable and enjoyable service from your SUPERIOR product.
TABLE OF CONTENTS
Introduction ..................................... page 2
General Information......................... page 2
Operation/Care of Your Appliance.... page 3
Control Compartment Access .......... page 3
Variable Flame Adjustment .............. page 4
Glass Cleaning ................................. page 4
Maintenance .................................... page 4
Maintenance Schedule..................... page 5
Front Glass Enclosure Panel,
Removal and Installation ............... page 6
Burner Adjustments......................... page 6
Flame Appearance and Sooting ....... page 6
Adjustment ...................................... page 6
Log Placement................................. page 7
Rockwool Placement ....................... page 8
Vermiculite Placement ..................... page 8
Volcanic Stone Placement ............... page 8
Millivolt Appliance Checkout ........... page 8
Electronic Appliance Checkout ........ page 8
Wiring Diagrams ............................. page 9
Warranty .......................................... page 9
Replacement Parts .......................... page 9
Product Reference Information ....... page 9
Accessory Components ................... page 10
Lighting Instructions – Millivolt ...... page 12
Lighting Instructions – Electronic ... page 14
Troubleshooting Guide – Millivolt ..... page 16
Troubleshooting Guide – Electronic .. page 17
Replacement Parts List ..................... page 18
INTRODUCTION
The Fireplace models covered in this manual are Direct-Vent sealed combustion vented gas fireplace heaters designed for residential ap­plication. Direct-Vent appliances operate with the combustion chamber completely isolated from the inside atmosphere. All air for com­bustion is brought in from the outside and exhaust gases are vented through the same direct vent, vent system.
The millivolt appliances are designed to oper­ate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional electrically powered components if installed. Electrical power must be wired during appliance installation.
The electronic appliances are designed to op­erate on either natural or propane gas. An electronic intermittent pilot system provides safe, efficient operation. External electrical power is required to operate these units.
These appliances comply with National Safety Standards and are tested and listed by Omni­Test Laboratories (Report No. 116-F-13-4) to ANSI Z21.88-2002 (in Canada, CSA-2.33-
2002), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54). (In Canada, the current CAN/CGA B149 installation code.) Elec­trical wiring must comply with local codes. In the absence of local codes, installation must be in accordance with the National Electrical Code, NFPA 70 - (latest edition). (In Canada, the current CSA C22.1 Canadian Electric Code.)
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTER­ATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
Note: Installation and repair should be per-
formed by a qualified service person. The appli­ance should be inspected annually by a quali­fied professional service technician. More fre­quent inspections and cleanings may be re­quired due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les in­structions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
Due to high temperatures the appliance should be located out of traffic and away from furni­ture and draperies. Locate furniture and win­dow coverings accordingly.
WARNING: THESE FIREPLACES ARE VENTED HEATERS. DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
These appliances are designed to operate on natural or propane gas only.
Input of millivolt models is variable. These rates are shown in the following table:
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saGlarutaNsaGenaporP
,TD,D
RD
seireS
005
006
008
etartupnI
RD
)H/UTB(
ot005,71
000,32
ot005,12
000,92
ot000,42
000,23
Electronic Models -
Electronic models have a fixed rate gas valve. Input of electronic models is shown in the following table:
seireSRD,TD,D)H/UTB(etartupnI
005000,32 006000,92 008000,23
evlaVsaGdetaludoM-yllaunaM
,TD,D
seireS
005
006
008
saGenaporPdnalarutaN
etartupnI
)H/UTB(
ot005,71
000,32
ot005,22
000,92
ot005,52
000,23
evlaVsaGetaR-dexiFhtiwsledoMcinortcelE
2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
The following table shows the units' orifice size for the elevations indicated.
,DB
,T-DB
R-DB
seireS
53.ni090.045# 0463#25#
5433#.ni560.0
Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas.
Do not use these appliances if any part has been under water. Immediately call a qualified, profes­sional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'leau.
Test gage connections are provided on the front of the millivolt gas control valve (identi­fied OUT for the manifold side and IN for inlet pressure. A ¹⁄₈" NPT test gage connection is provided on the electronic gas control valve adjacent to the outlet to the main burner.
Minimum inlet gas pressure to these appliances is 5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.
Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.
The appliance must be isolated from the gas supply piping system (by closing its individual manual shut-off valve) during any pressure test­ing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa).
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Any safety guard or screen removed for servic­ing the appliance must be replaced prior to operating the appliance.
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noitavelE
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)0731-0(
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OP­ERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OP­ERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IM­PROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI­OUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immedi­ately. Turn off the gas supply to the appliance and have it serviced by a qualified profes­sional, as it may not be operating correctly.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
WARNING: DO NOT PLACE CLOTH­ING OR OTHER FLAMMABLE MATERI­ALS ON OR NEAR THIS APPLIANCE.
AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES LOIN DE L'APPAREIL.
OPERATION AND CARE OF YOUR APPLIANCE
Appliance operation may be controlled through a remotely located optional wall switch. Sepa­rate switches may provide independent control for the remote controlled fireplace operation (optional equipment).
In lieu of remote or remote wall switch opera­tion, the appliance must be operated directly through the controls located on the front of the valve located within the control compartment which is located behind the control compart­ment access panel below the appliance front glass enclosure panel. See
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 1.
Control Compartment Access Panel
Piezo Ignitor
Control Compartment Access -
Millivolt Control Valve Shown
Honeywell Millivolt
Gas Valve Shown
Figure 1
Gas Controls/Control Compartment Access
The gas controls can be found behind the control compartment access panel. To open the control compartment access panel, actuate the spring­loaded magnetic catches securing the panel, by gently depressing the outer top corners of the panel until the catches "pop" the door free, allow­ing it to swing out and down to open.
Operation of millivolt and electronic gas con­trol systems are different. Before lighting and operating your appliance determine if you have a millivolt or electronic appliance. See for access to the control compartment.
Millivolt appliances will be fitted with the gas control valve shown in
4 (Honeywell) on page 4
electronic systems will be fitted with the elec­tronic valve shown in
Familiarize yourself with the gas control valve that your appliance uses.
Millivolt Appliances -
To light millivolt appliances refer to the detailed lighting instructions found on
glish) and page 13
ance lighting instructions may also be found on the pull-out lighting instruction labels attached to the gas control valve. Refer to
Figure 3 (SIT) or Figure
. Appliances with
Figure 2 on page 4
(French)
. Millivolt appli-
Figure 2 (SIT), 3 (Honeywell) on page 4
the location of the piezo ignitor.
Millivolt appliances may be fitted with an optional burner ON/OFF Rocker Switch. The optional ON/ OFF Rocker switch will be installed in the bracket just beneath the gas control valve. Once the pilot is lit, the ON/OFF rocker switch will control the appliance ON/OFF operation. To operate: Toggle the switch between its ON and OFF positions.
If your millivolt appliance is equipped with an optional remote wall switch or remote control kit and the pilot is lit, the appliance main burner may be turned on and off with the wall switch or remote control.
Figure 1
.
page 12 (En-
for
3
Electronic Appliances -
To light electronic appliances refer to the de­tailed lighting instructions found in both En­glish and French on
pages 14 and 15
instructions respectively. Electronic appliance lighting instructions may also be found on the pull out lighting instruction labels at­tached to the gas control valve. If your elec-
tronic appliance is equipped with an optional remote wall switch or remote control kit the appliance main burner may be turned on and off with the wall switch or remote control.
If your electronic appliance is not equipped with a wall switch or remote control, the main burner must be turned off and on with the gas control switch. Toggle the switch from ON to OFF to operate the main burner .
OFF
ON
ON/OFF Switch
IN
PSI
Manifold Pressure Port
CONTROL
IG N
IT E
R
Honeywell Electronic Gas Valve
Figure 2
Variable Flame Height Adjustment ( Millivolt Appliances only)
1. All Millivolt appliances are equipped with a
variable gas control valve. Flame height for these models may be adjusted through a range between fixed low and high settings, alter­nately, while the appliance is in operation. Ad­just the flame height as desired after lighting the appliance by rotating the variable adjust­ment control knob located on the front of the valve
(refer to Figure 3 - SIT, 4 - Honeywell)
2. When lit for the first time, this appliance will
emit a slight odor for an hour or two. This is due to the “burn-in” of internal paints and lubricants used in the manufacturing process.
3. Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding ma­terials, etc. It is important that control com­partments, burners and circulating air pas­sageways of the appliance be kept clean.
4. Always turn off gas to the pilot (millivolt appliances) before cleaning. Before re-light­ing, refer to the lighting instructions in this manual. Instructions are also found on a pull­out panel located on the floor of the appliance.
4
of these
Inlet Pressure Port
Electronic Gas Control Valve
Variable Flame Height Adjustment
Manifold Pressure Port
TPTH TP TH
I
H
L
W
O
P
I
L
O
T
Piezo Ignitor
Optional Burner ON/OFF
Rocker Switch Location
Figure 3
Manifold Pressure Port
O
Variable Flame
Height Adjustment
Piezo Ignitor
O
L
H
I
L
Optional Burner ON/OFF
Rocker Switch Location
I
P
N
O
Figure 4
5. Always keep the appliance area clear and
free from combustible materials, gasoline and other flammable liquids.
6. Remember, Millivolt appliances have a con­tinuous burning pilot flame. Exercise caution when using products with combustible vapors.
.
Glass Cleaning
It will be necessary to clean the glass periodi­cally. During start-up it is normal for conden­sation to form on the inside of the glass. This can cause lint, dust and other airborne par­ticles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non­ammonia household cleaner and warm water (a gas fireplace glass cleaner is recommended). After that the glass should be cleaned two or three times during each heating season, de­pending on the circumstances present.
Note: Clean glass after first two weeks of operation.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
OUT
F
F
O
P
it
O
N
Inlet Pressure Port
F
F
T
O
Inlet Pressure Port
IN
I
L
O
T
Piezo Ignitor
Main Gas
Control Knob
Factory-Installed Blower ON/OFF
Rocker Switch Location
Piezo Ignitor
Optional ON/OFF Rocker Switch Main Gas Control Knob
Location (One of Two Places)
Honeywell Millivolt Gas Valve
WARNING: DO NOT USE ABRASIVE CLEANERS. NEVER CLEAN THE GLASS WHEN IT IS HOT.
CAUTION: DO NOT ATTEMPT TO TOUCH THE FRONT ENCLOSURE GLASS WITH YOUR HANDS WHILE THE FIREPLACE IS IN USE.
Maintenance
The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualified service techni­cian. However, more frequent periodic inspec­tions and cleanings should be performed by the homeowner. Homeowner must contact a
qualified service technician at once if any abnormal condition is observed.
Refer to the maintenance schedule for mainte­nance tasks, procedures, periodicity and by whom they should be performed. Always verify proper operation of the appliance after servicing.
IMPORTANT: TURN OFF GAS AND ANY ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
SIT Millivolt Gas Valve
Maintenance Schedule
Annually (Before the onset of the Burning Season)
Maintenance Task Accomplishing Person Procedure
Inspecting/Cleaning Burner, Logs and Controls
Check Flame Patterns and Flame Height
Inspecting/Cleaning Pilot and Burner
Checking Vent System
Appliance Checkout
Replacing Rockwool Ember Materials
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Homeowner/Qualified Services Technician
Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area.
Refer to
Figure 7 (D, DT, DR-500), 8 (D,
DT,DR-600) or 9 (D,DT,DR-800) on page 7
and verify the flame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.
Refer to
Figure 10 (SIT Millivolt), Figure
11 (Honeywell Millivolt) or Figure 12 (Elec-
tronic) on page 8
. Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, ignitor/flame rod and hood. Ensure the pilot flame engulfs the flame sensor as shown.
Inspect the vent system at the top and at the base (within the firebox) for signs of blockage or obstruction. Look for any signs of disloca­tion of the vent components.
Perform the appropriate appliance checkout procedure detailed in this manual.
Remove old ember materials and vacuum the screened rockwool placement area. Place new rockwool as described in this document.
Periodically (After the Burning Season)
Maintenance Task Accomplishing Person Procedure
Cleaning Firebox Interior
Check Flame Patterns and Flame Height
Checking Vent System
Cleaning Front Glass Enclosure Panel
Homeowner
Homeowner
Homeowner
Homeowner
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Carefully remove logs, Rockwool and volca­nic stone if used. Vacuum out interior of the firebox. Clean firebox walls and log grate. Replace logs, Rockwool and volcanic stone as detailed in this manual.
Refer to
Figure 7 (D, DT, DR-500), 8 (D,
DT,DR-600) or 9 (D,DT,DR-800) on page 7
and verify the flame pattern and height dis­played by the appliance conforms to the picture. Flames must not impinge on the logs.
Inspect the vent system at the top and at the base (within the firebox) for signs of block­age or obstruction. Look for any signs of dislocation of the vent components.
Clean as necessary following the directions provided in this manual. DO NOT TOUCH OR
ATTEMPT TO CLEAN GLASS WHILE HOT.
5
Front Glass Enclosure Panel, Removal and Installation.
WARNING: NEVER OPERATE THE APPLIANCE WITHOUT THE GLASS ENCLOSURE PANEL IN PLACE AND SECURE. DO NOT OPERATE AP­PLIANCE WITH THE FRONT GLASS PANEL CRACKED, BROKEN OR MISSING. REPLACE­MENT PANELS ARE AVAILABLE THROUGH YOUR LOCAL LENNOX DEALER AND MUST BE INSTALLED BY A LICENSED OR QUALIFIED SERVICE TECHNICIAN.
These are direct-vent appliances. They are designed to operate only with the front glass enclosure panel properly installed. Gener­ally, the glass enclosure panel should not be removed except to gain access to the com­ponents within the firebox, and the appli­ance may only be operated without the front glass enclosure panel in place for very brief periods of time during initial appliance check­out and adjustment.
During this appliance checkout and adjust­ment period, a potential safety hazard exists
- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed flames or hot surfaces. Also note,
that while the front glass enclosure panel is removed, the flame appearance will appear to be smaller than normal.
WARNING: HANDLE THE GLASS WITH EX­TREME CARE! TEMPERED GLASS IS SUS­CEPTIBLE TO DAMAGE (SCRATCHES, FOR EXAMPLE) – HANDLE GLASS DOOR (GLASS ENCLOSURE PANEL) GENTLY WHILE RE­INSTALLING IT.
WARNING: NO NOT ATTEMPT TO SUBSTITUTE THE MATERIALS USED ON THIS DOOR, OR REPLACE CRACKED OR BROKEN GLASS WITH ANY MATERIALS OTHER THAN THOSE PRO­VIDED BY THE APPLIANCE MANUFACTURER.
THE GLASS DOOR OF THIS APPLIANCE MUST ONLY BE REPLACED AS A COMPLETE UNIT AS PROVIDED BY THE MANUFACTURER. DO NOT ATTEMPT TO REPLACE BROKEN, CRACKED OR CHIPPED GLASS SEPARATELY.
Refer to enclosure panel as follows:
1. Remove the top louver assembly or radiant
panel.
2. Open the hinged drop-down control com­partment access panel.
3. Locate the two (2) latches at the top of the control compartment and disengage them from the door frame's bottom Vee-flange, pulling down on their handles to open them.
Figure 5
and remove the front glass
4. Swing the bottom of the door out and raise
it slightly to lift the top flange of the door frame away from the appliance.
Top Flange Door Frame
Glass Door
Latch
Bottom Vee-flange
Door Frame
Latch
Firebox Floor
Figure 5
To install the front glass enclosure panel, proceed as follows:
1. Retrieve the glass door frame. Visually
inspect the gasket on the backside of the panel. The gasket surface must be clean, free of irregularities and seated firmly.
2. Position the door frame in front of the firebox opening and engage the top flange over the lip at the top of the firebox opening.
3. Swing the door down and back. Ensure the gasket seats evenly as the door draws shut. Engage the Vee-flange at the bottom of the door with the latches and close the latches to secure the door.
4. Reinstall the top louver assembly or radiant panel.
Burner Adjustments
The following paragraphs address burner ad­justment concerns and procedures.
Flame Appearance and Sooting
Proper flame appearance is a matter of taste. Generally most people prefer the warm glow of a yellow to orange flame. Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small sooting may develop.
Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior sur­faces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the flames and a lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes. No smoke or soot should be present. Reposition the logs if the flames impinge on any of them.
If the logs are properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.
WARNING: AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.
ENSURE THAT THE FRONT GLASS PANEL IS IN PLACE AND SEALED DURING ADJUSTMENT.
Adjustment
CAUTION: THE ADJUSTMENT ROD AND NEARBY APPLIANCE SURFACES ARE HOT. EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE.
To adjust the flame, move the adjustment rod (located in the lower control area) up or down to increase or reduce the air shutter opening, respectively. Initially, always position the air
shutter to the factory setting (the minimum air opening position) as shown in
page 7
. This can be done by pulling the adjust-
ment rod all the way down. Allow the burner to
operate for at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter by pushing or pulling on the adjustment rod until the flame appearance is as desired.
The adjustment rod and associated adjustable air shutter is patented technology. Flame ad­justments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment. Propane models may exhibit a flame pattern that may candle or appear stringy. If this is problematic or persists as the appliance is continually operated, adjust the air shutter closed as described in the previous paragraphs. Operate the appliance for a period of time as the effect diminishes, ensuring that the appliance does not develop sooty flames. When satisfied that the appliance operates prop­erly, proceed to finish the installation. Leave the control knob in “ON” position and turn the remote switch “OFF.” Close the lower control compartment door.
Figure 6 on
6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Venturi
Air Shutter
Adjustment Rod Down
(minimum air
opening position)
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saG
TD,D
RD&
005
006
008
epyT
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.porP8/1)81.3(8/3)25.9(
.taN23/3)83.2(23/3)83.2(
.porP8/3)25.9(8/3)25.9(
.taN61/3)67.4(61/3)67.4(
.porP2/1)31(2/1)31(
Adjusting Set Screw
RIAYROTCAF
)mm(sehcni
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tneVpoT
Adjustment Rod
Up (Fully Open
Position)
GNITTESRETTUHS
snoitacilppA
Carefully position the ceramic fiber logs and twigs over the burner as shown in
DR-500), 8 (D, DT,DR-600) or 9 (D, DT, DR-800)
. For more detailed placement instructions,
Figure 7 (D, DR,
refer to the LOG PLACEMENT GUIDE accompanying this document.
Proper twig placement is critical to prevent sooting. Twigs should be placed in the gaps between the flame peaks and should be positioned so that at no time they impinge the flames.
snoitacilppA ehtgnisu ecnailppA
tneVraeR
(Fire shown with optional Brick Liner Kit)
Figure 7
D, DT, DR-500 MODEL
Figure 6
Log Placement
WARNING: LOGS GET VERY HOT AND WILL REMAIN HOT UP TO ONE HOUR AFTER GAS SUPPLY IS TURNED OFF. HANDLE ONLY WHEN LOGS ARE COOL. TURN OFF ALL ELECTRICITY TO THE APPLIANCE BEFORE YOU INSTALL GRATE AND LOGS.
WARNING: THIS APPLIANCE IS NOT MEANT TO BURN WOOD. ANY AT­TEMPT TO DO SO COULD CAUSE IR­REPARABLE DAMAGE TO YOUR APPLI­ANCE AND PROVE HAZARDOUS TO YOUR SAFETY.
WARNING: THE SIZE AND POSITION ON THE LOG SET WAS ENGINEERED TO GIVE YOUR APPLIANCE A SAFE, RELIABLE AND ATTRACTIVE FLAME PATTERN. ANY ATTEMPT TO USE A DIFFERENT LOG SET IN THE FIREPLACE WILL VOID THE WARRANTY AND WILL RESULT IN INCOMPLETE COMBUSTION, SOOTING, AND POOR FLAME QUALITY.
Figure 8
Figure 9
D, DT, DR-600 MODEL
(Fire shown with optional Brick Liner Kit)
D, DT, DR-800 MODEL
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
7
Glowing Embers (Rockwool) Placement
Refer to the detailed glowing embers place­ment instructions provided in the LOG PLACE-
MENT GUIDE accompanying this document.
Decorative Volcanic Stone Placement -
See
Figures 7, 8 and 9 on page 7.
Spread this Decorative Volcanic Stone evenly over the bottom surface of the appliance fire­box bottom plate as desired to achieve an esthetically pleasing appearance. For best re­sults, spread in a non-uniform manner while ensuring complete coverage of the black sheet­metal surface.
Note: Do Not place decorative volcanic stone on top of the gas burner where it will block the burner ports.
SIT and Honeywell Millivolt Appliance Checkout
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.
The top ³⁄₈" (10 mm) at the pilot generator (thermopile) and the top ¹⁄₈" min (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1" (25 mm) beyond the hood at all three ports (
SIT, Figure 11 - Honeywell
Figure 10 -
).
To light the burner, refer to the lighting in­structions on
pages 11 and 12
for Honeywell
and SIT millivolt gas valves).
SIT MILLIVOLT
Thermocouple
Pilot Nozzels
Hood
Thermopile
Ignitor Rod
³⁄₈" Min (9 mm)
Figure 10
MILLIVOLT HONEYWELL
Thermocouple
¹⁄₈" Min (3 mm)
Pilot
Nozzels
Thermopile
Ignitor Rod
Hood
³⁄₈" Min (9 mm)
Figure 11
Electronic Appliance Checkout
To light the burner, refer to the lighting instruc­tions on
page 14 and 15
. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame sensor as shown in
ELECTRONIC Proper Flame
Adjustment
Pilot Nozzle
Figure 12.
3/8 To 1/2 Inch
(9 mm to 13 mm)
Ground Electrode
Flame Rod
Hot Surface
Igniter
Figure 12
With proper care and maintenance, your ap­pliance will provide many years of enjoy­ment. If you should experience any problem, first refer to the trouble shooting guide in this manual. If problem persists, contact your Lennox distributor.
8
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
WIRING DIAGRAMS
1. If any of the original wire as supplied must be replaced,
1. it must be replaced with Type AWM 105°C – 18 GA. wire.
2. 120V, 60Hz – Less than 3 amps.
BK
Transf. 120 V.
24 V
Factory Wired Field Wired
BL
Electronic Wiring Diagram (Honeywell)
Showing the Blower Wiring for the Optional
FBK-250 Kits
R
WH
BL
OPT
BLOWER
G
W
120
VAC.
BK
W
Gas Valve
B
R
IGNITER
PILOT
ASSEMBLY
BK
G
Outlet Box Green
Ground Screw
Hot side of Outlet
Schematic Representation Only
*ON/OFF Switch (Integral
with Gas Valve)
White Wire To Opposite
Side
Optional FBK-250
Module
*Leave the ON/OFF switch, which is integral
with the gas valve, in the ON position.
G
OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH
OR OPTIONAL WALL SWITCH
OR OPTIONAL THERMOSTAT
OR OPTIONAL REMOTE RECEIVER
Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS APPLIANCE OPERATION.
SIT And Honeywell Millivolt Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM105°C – 18 GA. wire.
TH
TP
TP
TH
Thermopile
AB
*OPTIONAL
ON/OFF SWITCH,
WALL SWITCH, THERMOSTAT
OR REMOTE CONTROL RECEIVER
*TWIST WIRES A AND B TOGETHER TO OPERATE UNIT
SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB;
OR CONNECT WIRES TO OPTIONAL ON/OFF SWITCH OR WALL
SWITCH OR THERMOSTAT TO OPERATE UNIT.
Electronic Wiring Diagram (Honeywell)
Showing the Blower Wiring for the Optional
FBK-100 and FBK-200 Kits
1. If any of the original wire as supplied must be replaced,
1. it must be replaced with Type AWM 105°C – 18 GA. wire.
2. 120V, 60Hz – Less than 3 amps.
**ON/OFF Switch (Integral
with Gas Valve)
Gas Valve
BK
R
BL
OPT
BLOWER
Hot side of Outlet
W
OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH
*Blower speed control switch is provided in FBK200 blower kit.
**Leave the ON/OFF switch, which is integral
with the gas valve, in the ON position.
*OPTIONAL ACCESSORY
G
B
G
Junction Box
R
SWITCH
Black pigtail
Red pigtail
BK
W
G
Green Ground
Transf. 120 V.
24 V
Outlet Box
Screw
White Wire to Opposite
PILOT
ASSEMBLY
IGNITER
Break Off
Tab
W
BL
OR OPTIONAL WALL SWITCH
OR OPTIONAL THERMOSTAT
OR OPTIONAL REMOTE RECEIVER
Factory Wired Field Wired
Schematic Representation Only
BK
VAC.
Side
120
WARRANTY
Your gas appliance is covered by a limited twenty year warranty. You will find a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other docu­ments for future reference.
REPLACEMENT PARTS
A complete parts list is found at the end of this manual. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
If you encounter any problems or have any questions concerning the installation or appli­cation of this system, please contact your dis­tributor, or Lennox directly:
5. The quantity required.
6. The installation date of the appliance.
LHP 1110 West Taft Avenue Orange, CA 92865
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your fireplace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call 800-731-8101
Your Fireplace's Model Number _______________________________________
Your Fireplace's Serial Number ________________________________________
The Date On Which Your Fireplace Was Installed __________________________
The Type of Gas Your Fireplace Uses ___________________________________
Your Dealer's Name_________________________________________________
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
9
ACCESSORY COMPONENTS
Remote Control System (Standard) H0249 RCL
Standard Remote Control System
Remote Control System (Deluxe) H0251 RCL-T
Deluxe Remote Control System
Forced Air Blower Kits
-Single Speed 80L84 FBK-100
-Variable Speed with wall-mountable switch 80L85 FBK-200
-Variable Speed with unit- or wall-mountable switch 80L86 FBK-250
The Model RCL (Standard) Remote Control System, features a simple On/Off control func­tion for the fireplace. This model includes a hand-held transmitter, a remote receiver with wall-mount coverplate and all hardware re­quired to install the unit. The remote receiver can be wall or hearth mounted.
Rocker Switch Kit 80L41 FRS
Unit-Mountable Rocker Switch
This rocker switch kit can be installed directly in the gas valve mounting bracket (millivolt gas valve equipped fireplaces) to provide On/Off operation in lieu of a wall switch.
The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many en­hancements, including; battery power level indicator, timer, mode of operation, thermo­static display including room temperature in either metric or English units, flame indicator and clock. Fully programmable, the Model RCL-T allows for command over nearly all operational and temperature variables, using the hand held remote control transmitter.
Touch-Up Paint (Black) Kit 90L73 FTPK-B Touch-Up Paint (Tan) Kit 98K67
Touch-Up Paint Kit
Repair of minor scratches and discoloration of the appliance's painted surfaces may be accom­plished with the use of these touch-up paint kits.
The kits attach to the glass enclosure panel without the use of hardware. The decorative arch kits can not be used in conjunction with the screen panel kit.
Forced Air Kit
The FBK-100 blower provides constant velocity forced air circulation. The FBK-200 assembly with variable speed, wall-mountable switch provides variable speed forced air circulation. The FBK-250 assembly with variable speed wall- or unit-mountable switch, also provides variable speed forced air circulation.
stiKlenaPneercS
.oNledoM
005-RD,TD,D
006-RD,TD,D
008-RD,TD,D
.oNgolataC
.oNledoM
34L08 5-KPS
44L08
06/6-KPS
54L08
08/8-KPS
10
stiKrooDhcrA
.oNgolataC
.oNledoM
.oNledoM005-RD,TD,D006-RD,TD,D008-RD,TD,D
dehsiloP ssarB hsiniF
dehsurB
sselniatS
hsiniF
29L08
B5-KDA
20L18
SB5-KDA
39L08
B06/6-KDA
30L18
SB06/6-KDA
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
These screen panels can be installed on the glass enclosure panel to provided protection from the hot glass surface. The screen panel kits cannot be used in conjunction with either of the arch door kits or door frame kits.
49L08
B08/8-KDA
40L18
SB08/8-KDA
ACCESSORY COMPONENTS CONTINUED
stiKreniLkcirB
.oNgolataC
.oNledoM
005-RD,TD,D
006-RD,TD,D
008-RD,TD,D
30L08
R5-KLB
40L08
R6-KLB
50L08
R8-KLB
The brickade liner kits include tan stamped sheetmetal panels for the rear and side walls of the firebox. The panels have brick-like features in relief. These kits can be retrofit­ted into previously installed appliances.
.oNledoM
tneVraeRtneVpoT
10L08
T5-KLB
20L08
T6-KLB
22L99
T8-KLB
stiKlenaPecaFnaelC
.oNledoM
005-RD,TD,D
006-RD,TD,D
008-RD,TD,D
.oNgolataC
.oNledoM
67L08
05/5-KPFC
77L08
06/6-KPFC
87L08
08/8-KPFC
Clean faced panel kits are available to con­vert the standard louvered fireplaces to radi­ant models which are more suited for finish­ing around the firebox opening with non­combustible materials, such as tile.
stiKdooH
.oNgolataC
.oNledoM
dehsiloP
.oNledoM
dehsurB
ssarB
005-RD,TD,D
006-RD,TD,D
008-RD,TD,D
25L08
B05/5-KH
35L08
B06/6-KH
45L08
B08/8-KH
06L08
16L08
26L08
These hood kits replace the standard hood that comes with these fireplaces.
sselniatS
SB05/5-KH
SB06/6-KH
SB08/8-KH
stiKrevuoL
.oNgolataC
.oNledoM
ssarB
005-RD,TD,D
006-RD,TD,D
008-RD,TD,D
86L08
96L08
07L08
.oNledoM
dehsiloP
dehsurB
sselniatS
27L08
B05/5-KL
37L08
B06/6-KL
47L08
B08/8-KL
These louvers are designed to replace the standard black louvers that come with the fireplace, or the radiant panels that are also available with the fireplace. Eight louvers are provided in the kit.
stiKemarFrooDeceiP-2
.oNgolataC
.oNledoM
dehsiloP
ssarB
005-B
006-B
008-B
stiKemarFrooD
.oNgolataC
.oNledoM
dehsiloP
.oNledoM
dehsurB
ssarB
005-RD,TD,D
SB05/5-KL
SB06/6-KL
SB08/8-KL
These kits are designed to attach directly to
006-RD,TD,D
008-RD,TD,D
11L08
B5-KFD
21L08
B06/6-KFD
31L08
B08/8-KFD
61L08
SB5-KFD
71L08
81L08
These kits are designed to attach directly to the front face of the fireplace at the top and bottom edges of the glass enclosure panel.
sselniatS
SB06/6-KFD
SB08/8-KFD
ON/OFF Wall Switch Kit 85L87 FWSK
58M91
B5-KTD
98M91
B06/6-KTD
39M91
B08/8-KTD
.oNledoMtiK
dehsurB
sselniatS
68M91
SB5-KTD
09M91
SB06/6-KTD
49M91
SB08/8-KTD
the front face of the fireplace at the four edges of the glass enclosure panel.
The ON/OFF wall switch kit may be used to control the operation of the fireplace burner as an alternative to the modesty panel mounted ON-OFF switch. Install the ON/OFF wall switch in a convenient location near the fireplace.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
11
LIGHTING INSTRUCTIONS – HONEYWELL AND SIT MILLIVOLT GAS VALVE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted with a piezo
ignitor. When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Access the lower control compartment.
3. Turn remote wall switch to “OFF.”
4. Verify main line shut-off valve is open.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
F
T
F
O
O
L
H
I
O
L
I
P
N
O
HONEYWELL
MILLIVOLT
GAS VALVE
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone.
If your gas supplier cannot be reached, call the fire depart-
ment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
6. Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
8. Push in control knob all the way and hold in.
Immediately light the pilot by triggering the
HONEYWELL
MILLIVOLT PILOT
spark ignitor (pushing the button) until pilot lights. Continue to hold the control knob in for about 1 ¹⁄₂ minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
PIEZO IGNITOR
TPTH TP TH
I
H
L
W
O
P
I
L
O
T
OUT
F
F
O
P
it
O
N
PIEZO IGNITOR
IN
I
L
O
T
MILLIVOLT GAS VALVE
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
1. Turn remote wall switch “OFF.” The pilot will remain lit for
normal service.
2. For complete shutdown, turn remote wall switch to “OFF.”
3. Access the lower control compartment.
12
If knob does not pop up when released,
stop and immediately call your service technician or gas supplier.
SIT
If pilot will not stay lit after several tries,
turn the control knob to “OFF” and call your service technician or gas supplier.
9. Turn gas control knob counterclockwise
to “ON.”
10. Close lower control compartment.
TO TURN OFF GAS TO APPLIANCE
4. Depress gas control knob slightly and turn clockwise
to “OFF.” Do not force.
5. Close lower control compartment.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
SIT
MILLIVOLT PILOT
INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT HONEYWELL ET SIT
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT LALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT SEN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un
allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre exactement ces instructions.
B. AVANT LALLUMAGE: Assurez-vous que vous ne détectez aucune
odeur de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR DE GAZ:
Éteignez toute flamme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifice.
INSTRUCTIONS D'ALLUMAGE
1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette
plaque.
2. Ouvrez le compartiment de contrôle du bas.
3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4. Assurez-vous que la soupape d’arrêt de la canalisation principale
est ouverte.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.
F
T
F
O
O
L
N
O
PIEZO-ELECTRIQUE
I
H
L
W
O
I
P
IN
OUT
F
F
O
P
I
L
it
O
T
O
N
H
I
O
L
TPTH TP TH
P
I
L
O
T
VANNE GAZ
MILLIVOLT
HONEYWELL
VANNE GAZ
MILLIVOLT SIT
Appelez immédiatement votre compagnie de gaz en utilisant le
téléphone du voisin.
S’il vous est impossible de contacter votre compagnie de gaz, appelez
le service des incendies.
C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger, n’essayez pas de le réparer. Communiquez immédiatement avec un technicien de service qualifié. Toute tentative pour le forcer ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enflamme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse. Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusivement.
HONEYWELL
MILLIVOLT PILOT
Si le bouton ne sort pas
automatiquement après avoir été relâché, arrêtez immédiatement et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
• Si la veilleuse refuse de rester allumée
après plusieurs tentatives, tournez le bouton de réglage jusqu’à sa position
SIT
MILLIVOLT PILOT
d’arrêt “OFF” et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
PIEZO-ELECTRIQUE
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à
moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez
une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le en
sens inverse des aiguilles d’une montre jusqu’à la position de veilleuse “PILOT”.
POUR FERMER LE GAZ QUI ALIMENTE LAPPAREIL
1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse
restera allumée jusqu’au retour du service normal.
2. Pour une fermeture complète, tournez l’interrupteur mural à la
position d’arrêt “OFF”.
3. Ouvrez le compartiment de contrôle du bas.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
9. Tournez le bouton de réglage du gaz en
sens inverse des aiguilles d’une montre jusqu’à sa position de marche “ON”.
10. Fermez le compartiment de contrôle du bas.
11. Au besoin, rebrancher l’appareil au courant électrique et remettre
l’interrupteur du brûleur principal à la position “ON” ou régler le thermostat à la température désirée.
12. Si l’appareil ne fonctionne pas, suivre les instructions intitulées
“Pour fermer le gaz qui alimente l’appareil” et appeler un technicien ou le fournisseur de gaz.
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”. Ne forcez pas le bouton.
5. Fermez le compartiment de contrôle du bas.
13
LIGHTING INSTRUCTIONS ELECTRONIC
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. When lighting the appliance, follow these instructions
exactly.
B. BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
Do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Turn remote wall switch to “OFF.”
3. Open lower control compartment door.
4. Verify main line shut-off valve is open.
Immediately call your gas supplier from a neighbor’s
phone.
If your gas supplier cannot be reached, call the fire
department.
C. Use only your hand to turn the gas control lever. Never
use tools. If the lever will not turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
5. Turn the ON/OFF switch to “OFF”. Do not force.
6. Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Turn the ON/OFF switch to “ON”. Do not force.
ON/OFF Switch
CONTROL
OFF
ON
IG N
IT E
R
Front View
IN
I S P
1. For complete shut-down, turn remote wall switch to
“OFF.”
2. Open lower control compartment door.
14
8. Turn “ON” all electrical power to appliance (remote wall
switch).
9. Close lower control compartment door.
TO SHUT OFF
1. Turn off all electrical power to the appliance (remote wall
switch).
TO TURN OFF GAS TO APPLIANCE
3. Turn the ON/OFF switch to “OFF”. Do not force.
4. Close the main line shut-off valve.
5. Close lower control compartment door.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
INSTRUCTIONS DALLUMAGE ELECTRONIC
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT LALLUMAGE
AVERTISSEMENT: SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT SEN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Lorsque vous allumez l’appareil, suivez exactement ces instruc-
tions.
B. AVANT LALLUMAGE: Assurez-vous que vous ne détectez
aucune odeur de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR DE GAZ
Éteignez toute flamme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifice.
INSTRUCTIONS DALLUMAGE
1. ARRÊTEZ ! Lisez les consignes de sécurité au verso de cette
plaque.
2. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
3. Ouvrez la porte du compartiment de contrôle du bas.
4. Assurez-vous que la soupape d’arrêt de la canalisation principale
est ouverte.
Appelez immédiatement votre compagnie de gaz en utilisant
le téléphone du voisin.
S’il vous est impossible de contacter votre compagnie de
gaz, appelez le service des incendies.
C. N’utilisez que votre main pour manipuler linterrupteur “ON/
OFF” de la valve à gaz. N’utilisez jamais d’outils. Si l’interrupteur ne bouge pas manuellement, n’essayez pas de le réparer. Communiquez immèdiatement avec un technicien de service qualifié. Toute tentative pour forcer l’interrupteur ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous
décelez une odeur de gaz ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7. Tournez la manette de réglage du gaz jusqu’à la position de marche
“ON”. Ne la forcez pas.
8. Ouvrez le courant électrique (“ON”) qui alimente l’appareil
(interrupteur mural).
5. Tournez la manette de réglage du gaz à la position d’arrêt “OFF”.
Interrupteur
ON/OFF
CONTROL
OFF
ON
IGNITER
Vue de face
IN
PSI
POUR FERMER LE GAZ QUI ALIMENTE LAPPAREIL
1. Pour une fermeture complète, tournez l’interrupteur mural à la
position d’arrêt “OFF”.
2. Ouvrez la porte du compartiment de contrôle du bas.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
9. Fermez la porte du compartiment de contrôle du bas.
10. Au besoin, rebrancher l’apareil au courant électrique et
remettre l’interrupteur principal du brûleur à la position “ON” ou régler le thermostat à la température désirée.
11. Si l’appareil ne se met pas en marche, suivre les instructions
intitulées “Pour fermer le gaz qui alimente l’appareil” et appeler un technicien ou le fournisseur de gaz.
POUR ÉTEINDRE LAPPAREIL
1. Coupez tout le courant électrique qui alimente l’appareil (interrupteur
mural).
3. Tournez la manette de réglage du gaz à la position d’arrêt “OFF”.
Ne la forcez pas.
4. Fermez la soupape d’arrêt de la canalisation principale.
5. Fermez la porte du compartiment de contrôle du bas.
15
TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in
the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
1. Spark ignitor will not light
pilot after repeated triggering of ignitor button.
2. Pilot will not stay lit after
carefully following the lighting instructions.
3. Pilot burning, no gas to
burner, Valve knob “ON,” Wall Switch “ON.”
POSSIBLE CAUSES
A. Defective ignitor
(no spark at electrode).
B. Defective or misaligned electrode
at pilot (spark at electrode).
C. Gas supply pressure errant.
D. Pilot orifice plugged.
A. Defective pilot generator
(thermocouple).
A. Wall switch or wires defective.
CORRECTIVE ACTIONSYMPTOM
Check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace ignitor.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the ignitor button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – should be ¹⁄₈" to have a strong spark. If gap measures ¹⁄₈", replace pilot
11 on page 8- Honeywell)
Check inlet gas pressure. It should be within the limits as marked on the rating plate.
Clean or replace pilot orifice.
Check pilot flame, it must impinge on thermocouple
10 on page 8- SIT, Figure 11 on page 8- Honeywell)
and/or adjust pilot for maximum flame impingement on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
(Figure 10 on page 8- SIT, Figure
.
(Figure
. Clean
4. Frequent pilot/burner outage
problem.
16
B. Thermopile may not be generating
sufficient millivoltage.
C. Plugged burner orifice.
A. Pilot flame may be too low or
blowing (high) causing the pilot/ valve safety to drop out.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Check thermopile with millivolt meter. Take reading at thermo­pile terminals of gas valve. Should read 325 millivolts mini­mum with optional wall switch “OFF.” Replace faulty thermo­pile if reading is below specified minimum.
Check burner orifice for stoppage and remove.
Clean and/or adjust pilot flame for maximum flame impinge­ment on thermocouple
on page 8- Honeywell)
(Figure 10 on page 8- SIT, Figure 11
.
TROUBLESHOOTING THE ELECTRONIC IGNITION SYSTEM
N
ote: Before troubleshooting, be sure that the appliance main line gas shut-off valve, the gas control valve and the wall switch are in
the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Burner will not light.
2. Burners come “ON” but
go “OFF.”
START
Turn Off Gas Supply
Assure Valve Switch Is In ON Position
Disconnect Control Harness
Set Thermostat To Call For Heat
Insert A
24 Volt Hot
24 Volt Switched
Check For Damaged Or Missing Terminals In Connector
Insert B
Igniter Terminals
End View Of Control Harness Connector
24 Volt Common
A. Faulty Valve System.
B. “OFF/ON” or wall switch
defective.
A. Burner orifice plugged.
B. Obstructed vent system.
Check For Proper Voltage At Control Harness (See Insert A). Voltage Should Be 24V Between Thermostat Or Pressure Switch And 24V Common And 24V Hot.
YES
Plug Control Harness Into Valve. Wait For Internal Check Delay.
Igniter Warms Up And Glows Red.
1
YES
Turn On Gas Supply. Pilot Burner Lights.
YES
See Below.
Disconnect the two black wires from the wire nuts. Test switch(s) for continuity with a multimeter. If continuity is not indicated, switch(s) is defective and must be replaced.
Note: Before replacing “OFF/ON” switch, be sure to check wiring for loose
connections or broken wires and repair as needed.
Check main burner orifice(s) for stoppage. Clean or replace.
Check vent system for obstructions.
CHECK
Line Voltage Power
NO
Low Voltage Transformer
Limit Controller
2
Thermostat
Wiring
With Pilot Burner Cable Connected, Measure
NO
Voltage At Valve HSI Element Output. 24V Nominal. (See Insert B)
YES
Replace Igniter/Flame Rod Assembly.
YES
NO
Check That Pilot Gas Is Flowing. Wait To Assure Plot Gas Tubing Is Purged. Recycle Call For Heat If Necessary.
YES
Measure Voltage Between 24V Hot And 24V Common Leads To Valve Control. Must Measure At Least 19.5 VAC With Igniter Powered (See Insert A). To Identify Proper Lead, This Check Must Be Done With The Valve Control Connected And Igniter Powered.
YES
Replace Pilot Assembly.
NO
2
1
Replace Valve.
NO
Replace Valve.
NO
Check Transformer And Line Volt Supply.
Igniter Will Cycle Off And Back On Once During
1
The 90 Second Ignition Trial. All Voltage Measurements Must Be Taken While The Igniter Is Powered.
Main Valve Opens And Main Burner Lights.
YES
System Is Okay.
When Measured Voltage At Connections, Use
2
Care To Assure Terminals Are Not Damaged.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Check That Pilot Flame Makes Good Contact With Pilot Burner Flame Rod.
NO
Check For Good Electrical Connection Through The Pilot Tubing.
If Both Of The Above Are Good, Replace Igniter/Flame Rod Assembly.
YES
Cycle Thermostat Off And Back On.
Main Burner Lights.
NO
Replace Valve.
17
REPLACEMENT PARTS LIST
.oNNOITPIRCSED
ylbmessAecalperiFsaG–
.1dooHZB14919-BL1ZC14919-BL1ZD14919-BL1 .2revuoLZB00429-BL7ZC00429-BL7ZD00429-BL7 .3)esaB(,revuoLZB20429-BL1ZC20429-BL1ZD20429-BL1 .4)etelpmoC(tnorFssalG,erusolcnEB43529-BL1C43529-BL1D43529-BL1 .5)dnarB(etalpemaN1039L6511039L6511039L651 .6hctaL1012L962 1012L9621012L962 .7citengaM,rooD,hctaC1013L961 1013L9611013L961 .8)etelpmoC(teSgoL1096L9611077L9611003L471 .9ylbmessArenruB1090L9611001L9611011L961
.01tekcarBrenruB75329-BL375329-BL375329-BL3 .11neercSrebmEB83429-BL1C83429-BL1D83429-BL1 .21ylbmesAetarGgoLB60429-BL1C60429-BL1D60429-BL1 .31-renruBniaM,ecifirO saG.taN 1007L731 1004L8111077K991 .31-renruBniaM,ecifirO saGPL 1079K991 D47855-BL11088L471 .41)loowkcoR(srebmEfogaB35L881 35L88135L881
.51enotScinacloVevitaroceDfogaB24L08124L08124L081 .61rotcennoCelbixelFeniLsaG23L391 23L39123L391
.71tengaM623490162349016234901
005-RD,TD,D006-RD,TD,D008-RD,TD,D
.oNtraP.ytQ.oNtraP.ytQ.oNtraP.ytQ
GAS CONTROLS SIT MILLIVOLT
.oNNOITPIRCSED
.02TIS-evlaVsaG1070K3411035J881 .12retingIozeiP1068K0111068K011 .22ylbmessAtoliP1071L961 1081L961 .32rotareneGtoliP1097J061 1097J061 .42elpuocomrehT1075L471 1075L471 .52ebuTtoliP1065L4711065L471 .62elbaCdnAedortcelE1085L4711085L471 .72dleihStoliP60729-BL160729-BL1
larutaNenaporP
.oNtraP.ytQ.oNtraP.ytQ
GAS CONTROLS HONEYWELL MILLIVOLT
.oNNOITPIRCSED
.03evlaVsaG1068L2811078L281 .13ylbmessAtoliP1007L761 1007L761 .23rotareneGtoliP1097J061 1097J061 .33elpuocomrehT1076L7611076L761 .43ebuTtoliP1086L7611086L761 .53elbaCdnAedortcelE1078L7611078L761 .63retingIozeiP1098M421 1098M421 .73dleihStoliP60729-BL1 60729-BL1
larutaNenaporP
.oNtraP.ytQ.oNtraP.ytQ
18
GAS CONTROLS ELECTRONIC
.oNNOITPIRCSED
.04llewyenoH-evlaVsaG1081L2611091L261 .14ylbmessAtoliP1041L2611051L261 .24remrofsnarT1023J241 1023J241 .34)tiK(ylbmessArotingI45L781 45L781
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
larutaNenaporP
.oNtraP.ytQ.oNtraP.ytQ
REPLACEMENT PARTS
8
9
12
D, DR, DR-800
11
D, DT, DR-600
10
20
D, DT, DR-500
1
14
15
2
13
21
41
42
40
43
30
36
24
25
33
26
23
35
27
22
17
6
7
16
2
5
3
37
4
32
34
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
31
19
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2002 by Lennox Hearth Products
P/N 725,032M REV. H 11/2004
20
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
LHP 1110 West Taft Avenue Orange, CA 92865
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