Superior Custom WRT40PFWS, WRT40STWS Installation And Operation Instructions Manual

INSTALLATION AND OPERATION
INSTRUCTIONS
Custom Series Multi-Sided
Wood burning Fireplaces
MODEL
WRT40PFWS
PFS
®
USC
REPORT NO. 09-146
P/N 126616-01 Rev. A 01/31/14
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. An INNOVATIVE HEARTH PRODUCTS, LLC hood must be installed when using a vent-free log heater (see Accessories, page 16).
This wood burning fireplace complies with UL127­CAN/ULC-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before instal­lation to determine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.Superiorfireplaces.US.com
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Register your product online today!
To help us keep you up-to-date on product information and of­fers, please take a few moments to register your product online at www.Superiorfireplaces.US.com (Owner Resources/Product
Registration).
Please read and understand these instructions before installing or operating.
SAFETY
TABLE OF CONTENTS
Safety .............................................................................................2
Product Dimensions ......................................................................4
Fireplace Installation ......................................................................5
Venting Installation ........................................................................7
Optional Gas Line Installation ......................................................13
Operation and Maintenance Guidelines ........................................14
Replacement Parts .......................................................................15
Technical Service .........................................................................15
Parts ............................................................................................16
Accessories ..................................................................................16
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a wood burning fireplace intended and ap­proved for installation in either residential homes or buildings of standard construction. This fireplace system requires the utilization of INNOVATIVE HEARTH PRODUCTS, LLC’s (IHP) 12", double-wall, and snap lock flue pipe system.
Glass doors are optional with this fireplace and come in different styles. For more information see Glass Doors, page 14). Optional glass doors in several finishes are available for this fireplace (see Replacement Parts, page 15 and Accessories on page 16).
Before beginning installation of this fireplace, read these instructions through completely.
• This IHP replace and its components are safe when installed
according to this installation manual. Unless you use IHP com­ponents, which have been designed and tested for the fireplace system, you may cause a fire hazard.
• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyrespon­sibility for the following actions.
a. Modification of the fireplace or any of the components manu­factured by IHP unless otherwise permitted by IHP.
b. Use of any component part not manufactured or approved by IHP in combination with an IHP fireplace system.
c. Installation and/or operation in a manner other than instructed in this manual.
d. The burning of any other fuel not tested or approved by IHP in this wood burning fireplace.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of
all factory built fireplaces.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Although grounding may not be required by code in your area, it must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990.
This fireplace is intended for installation in accordance with the National Fire Protection Association Standard for Chimneys, Fire­places, Vents and Solid-Fuel Burning Fireplaces, NFPA 211, and in accordance with codes such as the BOCA Basic/National Code, the Standard Mechanical Code, and the Uniform Building Code.
WARNING: Do not install a fireplace insert in this fireplace unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
•Donotstoreorusegasolineoranyotherammable
vapors or liquids in the vicinity of this or any other appliance.
•Duetohightemperatures,theapplianceshouldbe
located out of traffic and away from furniture and draperies.
•Donotplaceclothingorotherammablematerials
on or near the appliance.
•Never leave children unattended when a re is
burning in the fireplace.
WARNING: Use solid wood or processed solid fuel fire logs only. "Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in fireplace and refer to firelog warnings and caution markings on packaging prior to use."
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126616-01A
SAFETY Continued
This fireplace is not intended to be used as a sub­stitute for a furnace to heat an entire home. Use for supplemental heat only.
Ovefiring of a fireplace is a condition where exces­sive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from ovefiring is not covered under the manufacturer’s limited warranty.
WARNING: CONTINUED OVERFIRING CAN PER­MANENTLY DAMAGE YOUR FIREPLACE SYSTEM. SOME EXAMPLES OF CONDITIONS THAT COULD CAUSE OVERFIRING ARE:
• BURNINGQUANTITIESOFSCRAPLUMBER,PINE BRANCHES, PAPER OR CARDBOARD BOXES WHICHEXCEEDTHEVOLUMEOFTHENORMAL LOGFIRE.
• BURNINGTRASH,CHEMICALSORCHEMICALLY TREATEDCOMBUSTIBLES.
"Disposal of Ashes
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should
beplacedonanoncombustibleoororontheground,
well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled."
"WHEN USING THE DECORATIVE APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION."
"Never use gasoline, gasoline-type lantern fuel, kero-
sene,charcoallighteruid,orsimilarliquidstostart
or ’freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use."
Use SOLID WOOD only for fuel. It is best to use dry and well seasoned hardwood. Softwoods tend to burn very quickly. DO NOT use treated wood, charcoal, coal, trash, driftwood or woods that have been dipped in tar, pitch, pine tar, creosote, etc. Wood products made with synthetic binders, such as plywood, produce ab­normally high temperatures and sputtering, smoking fires. When burning artificial logs, please read and follow the instructions provided by the manufacturer.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
Carbon Monoxide Poisoning – Early signs of carbon
monoxidepoisoningresembletheuwithheadaches,
dizziness, or nausea. If you have these signs, get fresh air at once! Have the appliance inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung diseaseoranemia,thoseundertheinuenceofal­cohol, and those at high altitudes.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this ap­pliance must be met within the space where it will be installed.
Smoke Detectors - Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
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SAFETY Continued
"Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in
the relatively cool chimney ue of a slow-burning
fire. As a result, creosote residue accumulates on
theuelining.Whenignitedthiscreosotemakesan
extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated (1/8" [3 mm] or more) it shall be removed to reduce the risk of a chimney fire."
PRODUCT DIMENSIONS
15" O.D.
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay away to avoid burns or clothing ignition. Young children should be carefully supervised when in the same room as fireplace.
3
12
/8" I.D.
22
Nailing Flanges
Outside Air Handle Other Side
5
/8"
21" 19"
12"
5/8"
20
3/8"
1
/2"
37
1
24
/2"
1
/2"
29
1
/2"
12" 22 3/8"
3/4"
3/4"
66
1
48
/2"
1
/4"
1
/4"
7"
12"
1
10
/4"
Gas Line Conduit
Outside Air
11
3"
36
40"
1
/2"
1
/8"
8
Certification Label Behind Door on Smoke Shelf
24"
Figure 1 - Dimensions
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126616-01A
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine safest and most efficient location for fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Figure 2).
2. Consider a location where the fireplace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. If an outside air kit is to be installed, accessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 7).
5. If gas line is to be installed, consider location of gas supply.
6. Do not connect this fireplace to a chimney system other than an IHP chimney system.
7. Install in an area providing ventilation and adequate combus­tion air.
8. Due to high temperatures, do not locate this fireplace in high traffic areas or near furniture or draperies.
9. Provide adequate clearances around air openings into combus­tion chamber. NEVER obstruct front opening of fireplace or flow of combustion and ventilation air.
10. Do not locate in or near an area where gasoline or other flam­mable liquids may be stored. The firebox area must be kept clear and free from these combustible materials.
The typical installation for this fireplace is a projected installation which allows you to extend the fireplace any distance into the room. A projection may be ideal for a new addition on an existing, finished wall.
Spacers on Sides of Fireplace Provide Required 1" (2.5 cm) Clearance
3" (7.6 cm)
12" (30.4 cm) Min. From Perpendicular Side Wall to Fireplace Opening (Typ.)
2" (5 cm) Min. Clearance From Pipe to Combustibles
Figure 3 - Firebox Clearances
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures 5, 7 and 8 on pages 5 and 6 depending on your installation.
Figure 2 - Common Location of Fireplace
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 1/2" minimum* Adjacent wall 12" minimum Chimney outer pipe surfaces 2" minimum Bottom of fireplace to floor 0" minimum
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Do not obstruct fireplace openings (ie. louvers, etc.) with any type of facing material. Combustible mate­rial must not be in contact with back of front face of fireplace.
"
8
/
5
23
(60cm)
39 3/4"
(101cm)
Min.
43
1
(109.8cm)
/4"
Figure 4 - Framing Firebox
1/2" Min. To Combustibles
21 1/2"
Figure 5 - Framing Clearances
2" Min. Clearance from Outer Pipe to Combustibles
5
11
/16"
Ø15 Outer Pipe
22
5
/8"
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FIREPLACE INSTALLATION Continued
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not sup­plied) and under bottom front edge of fireplace to protect against glowing embers falling through (see Figure 7). If fireplace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height (see Figure 6). The ember protector should extend under fireplace a minimum of 1 1/2". The ember protector should be made of galvanized sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace (see Figure 8).
Platform Must Be Solid, Flat, and Fully Supported
“Z” Type Metal Safety Shields Not Supplied
48
1
/2" Min.
39
7
/8"
5
22
/8"
1/2" Minimum to Combustibles
Nailing Flanges
Prepared Framing
Nails or Screws
Figure 8 - Nailing Flanges
HEARTH EXTENSIONS
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace (see Figure 9). Fabricate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of k = .84 BTU IN/FT2 HR °F (or less) at 1" thick. For example, if material selected has a k factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "k" of materials can be obtained from manu-
facturer or supplier of noncombustible material. If hearth extension is to be raised, a “Z” type ember protector must be used (see Figure 6 and Figure 10, page 7).
*
*As Required by Design As Long as Ceiling Clearance is Maintaned
Figure 6 - Framing Firebox with “Z” Type Ember Protectors
1/2" MIN.
OVERLAP
1/2" MIN.
Figure 7 - Ember Protectors
WARNING: Hearth extension is to be installed
only as shown in Figure 9.
64" Min.
20" Min.
16"
Min.
Figure 9 - Hearth Extension
65" Min.
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126616-01A
FIREPLACE INSTALLATION Continued
2" X 4" Stud
Noncombustible Hearth Extension
8" Max.
1
1
/2" Typ.
Noncombustible Hearth Extension
“Z” Type Ember Protector
“K” Factor
.84
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODELS AK4 OR AK4F)
The installation of an outside air kit should be performed during the rough framing of the fireplace due to the nature of it’s location. Outside combustion air is accessed through and exterior wall (AK4) or a vented crawl space (AK4F). See Figure 13 and Accessories on page 16. Avoid installing outside air eyebrow in areas where inlet opening may be blocked by snow, bushes or other obstacles. It should also be located beyond the reach of children.
CAUTION: Combustion air inlet ducts shall not
terminate in attic space.
The maximum height for the air vent can not exceed
3feetbelowtheuegasoutletofthetermination.
1
1
/2" Typ.
Ember Protector
Figure 10 - Raised Hearth Extension
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 9" of firebox effective opening. Combustible materials above and projecting more than 1 1/2" from the firebox front face (see Figure 11) must not be placed less than 12" from effective opening of the firebox (NFPA STD 211, Sec. 7-3.3.3). Mantels or any other combustible material may also come up to the side edge of the black metal face of the firebox only if the projection from the front face falls within limits shown in Figure 12.
Drywall
Combustible
Materials 33°
6" Nom.
(15.2 cm)
12" Min.
(30.4 cm)
9" Min.
Front Face
Fireplace Front View
(22.8 cm)
Fireplace Side View
3" Nom. (7.6 cm)
1
/2" Max.
1
(3.8 cm)
For further details on installation of outside air kit, please refer to instructions included with air kit. For operating instructions, please refer to your owner’s manual.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Vent Hood Required for Wall Installation
Figure 13 - Air Kit Installation
Figure 11 - Mantel Clearances to Combustible Materials
Seal Gaps with Noncombustible Mortar or Adhesive
3
4
/8"
Min.
(11.1 cm)
3
2
/4" Max.
(6.98 cm)
Combustible Material Must Not Overlap Black Metal Front Face
Drywall
4" (Approx.) (10.1 cm)
Top View of Fireplace
33°
Nom.
6" Nom.
(15.2 cm)
Figure 12 - Mantel Clearances to Metal Face
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VENTING INSTALLATION Continued
CHIMNEY PIPE
The IHP chimney system is a snap-lock, double-wall pipe. It consists of a stainless steel inner flue pipe(s), a galvanized outer pipe and a wire spacer. Each section of pipe comes in lengths of 12", 18", 36" and 48". The actual lineal gain for each is measured after each section is fully connected. Lineal gain is the actual measurable length of a part after two or more parts are connected.
LINEAL GAIN
PART NO. DESCRIPTION GAIN
WRT40PFWS Peninsula Fireplace 52 3/4"
48-12DM 48-12TM 36-12DM 48-12TM 24-12DM 48-12TM 18-12DM 48-12TM 12-12DM 48-12TM
STL-12D
RLT-12D
Flue Pipe 46 5/8"
Flue Pipe 34 5/8"
Flue Pipe 22 5/8"
Flue Pipe 16 5/8"
Flue Pipe 10 5/8"
Chase Style Termination
Round Top
Termination
1" to 12"
7
"
USING ELBOW OFFSETS AND SUPPORTS
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 15).
To achieve desired offset, you may install combinations of 12", 18", 36" and 48" length of double wall pipe (see offset chart and Figure 16).
Maximum length of pipe between supports is 6 feet of angled run. A maximum of two 6 feet angled run sections per chimney system (see Figure 18).
SUPPORT SECTIONS
The chimney support section is a 4" strap and 12" length of pipe. A chimney support is required every 30 feet above fireplace after a straight chimney run or above a return elbow after a straight chimney run (see Figure 17, page 9). This support is designed to relieve the extra weight load on fireplace and elbows when high chimneys are installed.
12S-12DM
Support
30 FT.
(9.14m)
Required
30 FT.
(9.14m)
PIPE INSTALLATION
The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to the fireplace, the inner flue pipe section must be installed first with the lanced side up. The outer pipe section can then be installed over the flue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the fireplace starter. The wire will assure the proper spacing between the inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked together. When installing double wall snap-lock chimney together, it is impor­tant to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart if properly locked. It is not necessary to add screws to keep the chimney together (exception, see Figure 17, page 9).
WARNING: The opening in collar around chimney at top of fireplace must not be obstructed. Never use blown insulation to fill chimney enclosure.
15" Galvanized Outer Pipe
12 3/8'' Stainless Inner Pipe Lanced Side Up
Hemmed End
Figure 15 - Elbow Offset
OFFSET
RISE CHIMNEY LENGTH
A B 48" 36" 18" 12"
4 3/8" 16 3/8"
9 1/2" 25 1/4" 12 1/2" 30 3/8" 14 3/8" 34" 17 5/8" 39 1/4" 21 1/2" 46" 22 3/4" 48 1/8" 26 3/8" 54 7/8" 26 3/8" 60" 31 3/4" 63 3/4" 34 3/4" 69" 38 5/8" 75 5/8" 39 7/8" 77 7/8" 43 3/4" 84 1/2" 46 3/4" 87 3/4" 48 7/8" 93 3/8"
ELBOW SET ONLY
1
1
1 1
1
1 2
1
1 1 1 1 1 1
2 1 1 1 1 1
2 1 2
OFFSET CHART
Figure 16 - Raise and Offset
Return Elbow
2
Screws
B
A
Figure 14 - Pipe Connection
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126616-01A
2" (5.1cm) Minimum
VENTING INSTALLATION Continued
Angled Firestop
Existing Ceiling Frame
Firestop Spacer
Straps
6' Max. (15.2 cm)
6' Max. (15.2 cm)
Ceiling Support
Return Elbow
Figure 17 - Chimney Supports
6' Max. (15.2 cm)
6' Max. (15.2 cm)
6' Max. (15.2 cm)
6' Max. (15.2 cm)
Screws or Staples (Min. of 8)
Figure 19 - Firestop Spacer with Living Space Above Ceiling
Screws or Staples
Firestop
(Min. of 8)
Spacer
Existing Ceiling Frame
Figure 20 - Firestop Spacer with Attic Space Above Ceiling
10' FOOT RULE
All chimney terminations must extend a minimum of 3 feet above the highest point where it passes through the roof and must be at least 2 feet above roof with a 10 foot horizontal span (see Figure 21).
IMPORTANT: If an exposed portion of chimney is greater than 4 feet above the roof line, use support wires to keep chimney secure. Support wires may be attached to outer pipe of chimney with screws, if screws do not penetrate inner flue pipe.
Figure 18 - Typical Offset Installations
FIRESTOP SPACERS (FS-10)
Firestop spacers are required at each point where the chimney pen­etrates a floor or ceiling joist space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the firestop must be placed onto the ceiling from below as shown in Figure 19.
They also provide complete separation from one floor space to another or attic space as required by most codes. When the double wall pipe passes through a framed opening into an attic space, the firestop must be placed into an attic floor as shown in Figure 20.
When penetrating a floor or ceiling at an angle, use firestop spacer number 30FS-10 (see Replacement Parts, page 15 and Accessories, page 16).
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Figure 21- 10 Foot Rule
9
VENTING INSTALLATION Continued
MINIMUM/MAXIMUM CHIMNEY HEIGHT
The minimum height of the chimney (measured from the base of the fireplace to the flue gas outlet-end of pipe) is 16 feet for a straight run, 16 feet minimum for a run with 1 elbow set and 25 feet minimum for a run with 2 elbow sets. (A set consists of one starter elbow and one return elbow.)
Uncommon circumstances such as neighboring hills, tall trees, or strong wind areas can cause down drafts in chimney system. In such cases, going beyond the minimum recommended height would be preferable to provide a better draw.
The fireplace height approved for any chimney run with this fireplace system is 40 feet measured from bottom of firebox to flue outlet-end of pipe (see Figure 22).
WARNING: Do not operate an unvented gas log
set in this fireplace with the chimney removed.
PENETRATING ROOF
To maintain a 2" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine center point where pipe will penetrate the roof.
2. Determine center point of the roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" one measure horizontally down from roof rafters.
3. Use roof opening chart (Figure 23) to determine correct opening length and flashing required.
4. Remove shingles around opening measured. Cut out this section.
5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through the roof (see 10-Foot Rule and Figure 21, page 9.
RLT-12D RLT-12D STL-12D
Storm Collar
Flashing
Minimum
Height
15 Ft.
Firestop Spacer
Maximum
Height Chase
Te rmination
50 Ft.
19" Min.
(48.26cm)
2" Min.
(5.08cm)
2" Min.
(5.08cm)
2" Min.
(5.08cm)
Opening
“A”
Pitch Slope Opening "A"
Max.
Used Flashing
Model No.
Flat 19" V6F-10DM
0-6/12 26.6° 23.25" V6F-10DM
6/12-
12/12
45° 30.75" V12F-10DM
Figure 23 - Roof Opening Measurements
30" Min.
(76.2cm)
FLASHING INSTALLATION
Determine flashing to be used with roof opening chart. Slide flashing over pipe until base is flat against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 24). DO NOT NAIL THROUGH FLASHING CONE.
Figure 22 - Maximum Chimney Height
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126616-01A
VENTING INSTALLATION Continued
Storm Collar
Overlap Shingles Top
Flashing Cone
Nail Only Outer Perimeter of Flashing
Underlap Shingles at Bottom
Figure 24 - Flashing Installation
STORM COLLAR INSTALLATION (SC-10)
Place storm collar over pipe and slide down until it is snug against the open edge of the flashing (see Figures 24 and 25). Apply water­proof caulking to all seams and notches around storm and also at base around shingles.
and Sides Only
Stainless Inner Flue Pipe
Secure Termination to Outer Pipe with 3 Screws
Overlap Shingles (Top and Sides of Flashing Base)
Figure 26 - Terminations
RLT-12D
Chase Top
1" Non­com­bustible Spacer
Apply Waterproof Caulking
Screen
1" Space
Storm Collar
Flashing
Underlap Shingles
Chimney Pipe
Storm Collar
Waterproof Caulk
Flashing
Figure 25 - Storm Collar
TERMINATIONS
Standard Installation
The fireplace system must be terminated with the listed round top or chase terminations. In any case, refer to the installation instructions supplied with the termination.
Terminations approved for this fireplace are RLT-12D, which can be used for flashing or chase and STL-12D for chase style termination only. Figure 26, shows an RLT-12D round top termination.
Follow installation instructions provided with termination being used.
CAUTION: Do not seal openings on the rooftop
ashing.Followtheinstallationinstructionsprovided
with the termination being used.
CHASE INSTALLATIONS
Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. Terminations must be separated a minimum of 30" center to center and stacked at a minimum vertical height difference of 18" (see Figure 27).
Note: If a decorative shroud is to be installed, contact the manufac­turer for specifications.
18" Min. Typ.
30" Min.
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30" Min.
Figure 27 - Multiple Chase Installation
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VENTING INSTALLATION Continued
FINISHING FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the fireplace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct essential openings like louvered slots or any other opening. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.
INSTALLING FIREPLACE FACING. Any noncombustible material may be used for facing (glass, tile,
brick, etc.) as long as proper clearances are adhered to and fireplace openings are not obstructed in any way (see Minimum Clearance to Combustibles, page 5 and Figure 28).
Use only heat resistant, noncombustible mortar or adhesive when securing facing material to front of fireplace. When placing facing at upper edge of effective opening of fireplace, provide “L” shaped piece of metal extending full width of opening (see Figure 28).
Secure with sheet metal screws at a distance high enough from edge so it doesn't interfere with operation of doors. This assures that fac­ing material will not block openings.
Noncombustible Facing Material
“L” Shaped Metal Support
Do Not Block Opening
Noncombustible Facing Material
Figure 28 - Fireplace Facing (Your Fireplace May Vary from
Illustration)
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OPTIONAL GAS LINE INSTALLATION
WARNING: A qualified service person must con-
nect fireplace to gas supply. Follow all local codes.
A gas line may be installed for the purpose of installing a vented or vent-free decorative gas appliance available through your local distributor. Use only gas piping approved by local codes. When installing a gas line, a shutoff valve designed for installation outside the appliance is recommended.
The gas pipe is intended for connection to a decorative gas ap­pliance that operates using natural or propane/LP gas only. This appliance must have an automatic shutoff device and must comply with the Standard for Decorative Gas Appliances for Installation in Vented Fireplace, ANSI Z21.60. ONLY UNVENTED GAS LOG SETS WHICH HAVE BEEN FOUND TO COMPLY WITH THE STANDARD FOR UNVENTED ROOM HEATERS, ANSI Z21.11.2, ARE TO BE INSTALLED IN THIS FIREPLACE.
NOTICE: Before you proceed, make sure your gas supply is turned off.
Use only a 1/2" black iron pipe and appropriate fittings.
1. Remove knockout indentation on refractory or firebrick wall located approximately 2" above the refractory hearth floor. The knockout indentation must be firmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 29).
2. Remove gas line cover plate located on rear of fireplace and pull out insulation from gas line conduit sleeve. Save insulation for reuse.
3. Run 1/2" black iron gas line into the firebox through the rear at 11 1/4" from floor and through gas line conduit sleeve (if using a raised platform, add height). Provide sufficient gas line into firebox chamber for fitting connection (see Figure 30).
Note: Secure incoming gas line to wood framing to provide rigidity
for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap off gas line if desired.
If you install a decorative gas appliance (vented gas log), decorative gas appliance must comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANSI Z21.60/CSA 2.26 or Z21.84 and shall also be installed in accordance with ANSI Z223.1/NFPA 54 National Fuel Gas Codes (USA) and CAN/ CGA-B149.1 National Gas And Propane Installation Code (Canada).
Outside of Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
Side Firebrick Finished Side
1/2" Dowel
Refractory Knockout Plug
Figure 29 - Gas Line Knockout
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Incoming 1/2" Black Iron Pipe
Seal Opening with Refractory Cement
Side Firebrick Finished Side
Provide Enough Threaded End for Fitting Connection
Figure 30 - Gas Line Installation
CAUTION: All gas piping and connections must be tested for leaks after installation is completed. After ensuring that gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALIFIED SERVICE PERSON.
Note: An IHP hood must be installed when using an unvented gas log set (see Accessories on page 16).
WARNING: Do not operate an unvented gas log set in this fireplace with chimney removed.
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WARNING: To avoid the risk of damaging fireplace
materials and increasing the risk of spreading a fire, do not use fireplace to cook or warm food.
WARNING: If the fireplace has been used for wood burning, firebox and chimney must be cleaned of soot, creosote and ashes be a qualified chimney cleaner. Creosote will ignite if heavily heated.
WARNING: When using a decorative vented gas log, damper must be removed or permanently locked in fully open position and glass doors must be in fully open position.
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OPERATION AND MAINTENANCE GUIDELINES
GLASS DOORS
Cabinet type glass doors are optional with this fireplace. Check with your local distributor for availability.
To install glass doors, refer to installation instructions that are in­cluded with kit. When fireplace is in operation, doors must be fully open or fully closed position only or a fire hazard may be created (see Figure or 31).
A fireplace equipped with glass doors operates much differently than a fireplace with an open front. A fireplace with glass doors has a limited amount of air for combustion. Excessive heat within the fireplace can result if too large a fire is built or if combustion air gate is not completely open.
IMPORTANT: The following tips should be used to assure that both fireplace and glass door retain their beauty and function properly.
• Both the flue damper and glass doors must be fully opened before starting a fire. This will provide sufficient combustion air and maintain safe temperatures in firebox.
• The glass must be allowed to warm slowly and evenly. The tem­pered glass will withstand a gradual temperature rise to 550° F, which is more than a normal fire will generate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes. Always keep the fire well back from the doors and never allow flames to contact the glass.
Cleaning Glass
Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the fire. To remove doors, refer to instructions included with glass door kit.
DAMPER MECHANISM
The damper control lever is located inside the fire chamber (see Fig­ure 32). Make sure lever is cool before handling. Pull down to close and push up to open. Damper must be open when lighting a fire. Not doing so will cause smoke spillage into the room. When firebox is not in use, close damper to prevent down drafts to enter room.
GRATE
" WARNING: FIREPLACES EQUIPPED WITH DOORS SHOULD BE OPERATED ONLY WITH DOORS FULLY OPEN OR DOORS FULLY CLOSED. IF DOORS ARE LEFT PARTLY OPEN, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE".
OUTSIDE AIR HANDLE
DAMPER CONTROL LEVER PULL DOWN TO CLOSE PUSH UP TO OPEN
Figure 32 - Damper Operation
OUTSIDE AIR MECHANISM
The outside air handle is located at the right hand side of firebox rear refractory (see Figure 32). Pull to close, push to open. Always open mechanism when starting a fire. This provides adequate outside combustion air. Close mechanism when not in use to prevent cold air from entering room. Periodically check your outside air intake vent hood for any possible obstructions such as snow, bushes, etc.
PULL TO CLOSE PUSH TO OPEN
Glass Doors Must be Fully Open (as Shown) or Fully Closed when Appliance is in Operation
Figure 31 - Cabinet Glass Doors
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OPERATION AND MAINTENANCE GUIDELINES
Continued
GRATE
The grate is designed to provide you with the maximum solid fuel capacity. Do not overload grate or obstruct required air space beneath it. Doing so may cause smoke spillage and a fire hazard. Always keep ashes from building up under grate.
WARNING: Risk of fire! Replace grate with IHP model 11150 grate only. This grate has been de­signed to keep the operation of your fireplace safe and efficient.
Never obstruct flow of combustion and ventilation air. Keep front of fireplace clear of all obstacles and materials.
CHIMNEY
Have your chimney system cleaned and inspected regularly to ensure safe and efficient operation.
For further operating guidelines, instructions and warranty informa­tion, please refer to your homeowner's guide or contact your dealer.
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. Contact authorized dealers of this product. To locate a dealer in your area contact IHP at 1-800-655-2008. You can also visit our web site at www.Superiorfireplaces.US.com. When calling your dealer, have ready:
• your name
• your address
• model and serial numbers of your fireplace
• how fireplace was malfunctioning
• purchase date
Usually, we require that the part is returned to the factory.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns a. When calling your dealer please have your model and serial numbers of your fireplace ready. You can also visit our web site at www.Superiorfireplaces.US.com.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay away from these to avoid burns or clothing igni­tion. Young children should be carefully supervised when they are in the same room as fireplace.
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This list contains replaceable parts used in your fireplace.
PARTS
GRATE , 10''
11150
CHIMNEY SUPPORT
12S-12DM (Also available in triple wall)
EMBER PROTECTORS
20093
ACCESSORIES
ADJUSTABLE HOOD
Black Painted Finish - GA6050 Antique Brass Finish - GA6053
Required when installing a vent-free gas log in this fireplace.
DOUBLE WALL 30° ELBOW/OFFSET
30E-12DM (Also available in triple wall)
Starter Elbow
Return Elbow
DOUBLE WALL PIPE
12-12DM, 18-12DM, 24-12DM, 36-12DM, 48-12DM (Chimney pipe assembly includes outer and inner pipes and comes with wire spacer. Also available in triple wall.)
FIRESTOP SPACER
FS-10 for Straight Pipe 30FS-10 for 30° Angled Run
STORM COLLAR
SC2-1
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ACCESSORIES Continued
ROOF FLASHING
0 TO 6/12 PITCH - V6F-10DM 6/12 TO 12/12 PITCH - V12F-10DM
ECONO TOP TERMINATION
STL-12DM
OUTSIDE AIR KIT FOR FLOOR INSTALLATION
AK4
Vent Hood
Connector
Duct - 4" x 3'
Vent Plaster
Collar
BI-FOLD GLASS DOOR
DG36PN (Brushed Brass) DC36PN (Platinum) DBPPN36 (Black)
ROUND TOP TERMINATION
RTL-12D
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NOTES
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NOTES
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Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2014 IHP LLC
P/N 126616-01 Rev. A 01/2014.
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
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