Superior CFST-CMN, CFST-CMP, CFPF-CMP, CFPF-CMN User Manual

STANDARD SERIES
Unvented Decorative Gas Fireplaces P/N 903589 REV. E 02/2004
MODELS
CFST-CMN CFPF-CMN CFST-CMP CFPF-CMP
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appli­ance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM HEATERS.
1
TABLE OF CONTENTS
GENERAL INFORMATION
Inventory
General Information......................... page 2
Inventory ......................................... page 2
Tools and Building Supplies ............ page 2
Installation Applications .................. page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of Fireplace ....................... page 4
Clearances ....................................... page 4
Preinstallation.................................. page 5
Installation – Built-In ....................... page 5
CFST Appliance Specifications......... page 6
CFPF Appliance Specifications ......... page 7
Connecting Gas Line........................ page 8
Electrical Wiring – Optional Blower . page 10
Log Assembly .................................. page 10
Flame Appearance ........................... page 11
Optional Equipment ......................... page 12
Blower Kit ........................................ page 12
Cleaning and Servicing .................... page 13
Accessories/Components ................ page 14
Operating Instructions ..................... page 15
CFST Replacement Parts List .......... page 17
CFST Replcement Parts ................... page 18
CFPF Replacement Parts List........... page 19
CFPF Replacement Parts ................. page 20
Troubleshooting Guide .................... page 21
Warranty.......................................... page 24
The CFST and CFPF Series Unvented Room Heaters covered in this manual feature ceramic fiber split logs which glow realistically when the heater is operating.
These heaters have a standing pilot and are manually controlled through the use of a milli­volt gas valve.
A spark ignition system (piezo) allows the heater pilot gas to be lit without the use of matches or batteries and permits operation of the heater during a power outage.
These heaters are fitted with a specially de­signed pilot (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%. The pilot can be relit only when fresh air is available. Refer to the Com­bustion and Ventilation Air section.
These heaters may also equipped with an optional battery powered electronic Carbon Monoxide Safety Shut-Off (COSS) specially designed to respond to the amount of carbon monoxide present in the room air. The carbon monoxide detector will sound an alarm and shut the appliances off within 30 minutes when the amount of carbon monoxide present in the air entering the unit rises above 100 ppm. Time to respond reduces to 15 minutes maximum when carbon monoxide levels ex­ceed 400 ppm.
The CFST and CFPF Series Unvented Room Heaters are designed to be built into a framed wall.
This heater has been tested to the standards of ANSI Z21.11.2 unvented heaters.
Do not install these unvented room heaters in a bedroom or bathroom as all units exceed maxi­mum allowable BTU/Hr input of 10,000.
Unvented Gas Fireplace Gas connection fittings Installation and Operating Instructions
Tools and Building Supplies Normally Required
Tools Should Include:
Phillips screwdriver Hammer Saw and/or Sabersaw Measuring tape Electric drill and bits Pliers Square Piping complying with local codes Pipe wrench Tee joint Pipe compound
Building Supplies Should Include:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround materials
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE.
IMPORTANT: BEFORE STARTING YOUR HEATER INSTALLATION, READ THESE INSTAL­LATION INSTRUCTIONS CAREFULLY TO BE SURE YOU UNDERSTAND THEM COMPLETELY AND IN ENTIRETY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A HEATER MALFUNCTION RESULTING IN SERI­OUS INJURY AND/OR PROPERTY DAMAGE.
UNVENTED GAS ROOM HEATER SPECIFICATIONS AND TECHNICAL DETAILS
Valve Manifold Gas Inlet
Model No. Gas Type Maximum BTU/HR Operation Ignition Pressure Pressure
CFST-CMN Natural 32,000 Hi/Lo Piezo 3.5" w.c. Max 7" w.c. CFPF-CMN Min. 4.5" w.c.
CFST-CMP Propane/ 29,000 Hi/Lo Piezo 10" w.c. Max 13" w.c. CFPF-CMP LPG Min. 11" w.c.
Note: Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING IN­STRUCTIONS PROVIDED IN THIS DOCU­MENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING UNVENTED ROOM HEATER, VOIDING ITS WAR­RANTY. ANY CHANGE TO THIS HEATER AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLA­TION OR USE OF THIS HEATER CAN CAUSE SERIOUS INJURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
WARNING: THESE APPLIANCES ARE DESIGNED TO OPERATE ON NATURAL OR PROPANE GAS ONLY. THE USE OF OTHER FUELS OR COMBINATION OF FUELS WILL DEGRADE THE PERFOR­MANCE OF THIS SYSTEM AND MAY BE DANGEROUS.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immedi­ately. Turn off the gas supply to the heater and have it serviced by a qualified professional, as it may not be operating correctly.
Due to high temperatures, the heater should
be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully super­vised when they are in the same room with the heater.
Do not place clothing or other flammable material on or near the heater for the purpose of drying.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is im­portant that control compartments, burners and circulating air passageways of the heater be kept clean.
Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work.
Do not install these heaters in a bedroom or bathroom.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.
The heater and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in ex­cess of ¹⁄₂ psig.
The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig.
Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater.
Keep heater area clear and free from com­bustible materials, gasoline and other flam­mable vapors and liquids.
Do not use these appliances if any part has been under water. Immediately call a qualified professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
Operation of these catalytic systems at alti­tude will result in sporadic nuisance outages of the pilot system due to lack of sufficient oxy­gen, increasing in frequency as the altitude increases above 4,500 feet. Although this situation is not dangerous, pilot outages can­not be tolerated.
• These catalytic appliances are rated for use at altitudes no greater than 5,500 feet. Do not install and use this appliance in locations in excess of this altitude.
Ensure that the heater is clean when operat-
ing. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con­fined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 1992, Section
5.3). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space.
The National Fuel Gas Code defines a con­fined space as a space whose volume is less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft of the aggregate input rating of all appliances installed in that space. Rooms communicat­ing directly with the space in which the appli­ances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as con­struction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
Use the following equations to determine if you have a confined or unconfined space.
1. Determine the volume of space — ft3.
3
per 1,000 BTU/Hr (4.8 m3 per kw)
Length x Width x Height = _____ ft (Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 16' (L) x 16' (W) x 8' (H) = 2048 ft
3
3
3
2. Divide the volume of space by 50 ft3 to
determine the maximum BTU/Hr the space can support.
______ (volume of space – ft (Maximum BTU/Hr the space can support)
Example: 3072 ft3 / 50 ft3 = 40.96 or 40,960 BTU/Hr the space can support.
3. Add the BTU/Hr of all the fuel burning appli-
ances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
Example:
CFST/PF heater 34,000 BTU/Hr Gas appliance #1 32,000 BTU/Hr (water heater)
Total = 66,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space
can support with the actual amount of BTU/ Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
40,960 BTU/Hr
(max. the space can support)
66,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup­port. You must provide additional fresh air.
3
)/ 50 ft3 =
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METH­ODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION
5.3 OR APPLICABLE LOCAL CODES.
Your options are:
a.Rework equations adding the space of ad-
joining room(s). If the extra volume pro­vides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
b.Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an unconfined space.
LOCATION OF FIREPLACE
Carefully select the best location for installa­tion of your CF series Unvented Room Heater. The following factors should be taken into consideration:
Clearance to side wall, ceiling, woodwork and windows.
Location must not be affected by drafts caused by kitchen exhaust fans, return air registers for forced air furnaces/air condition­ers, windows or doors.
Installation must provide adequate ventila­tion and combustion air.
Do not install these series heaters in a sleeping room or bathroom.
Never obstruct the front opening of the heater or restrict the flow of combustion and ventilation air.
This appliance may be installed in an after­market* manufactured (Mobile) Home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
Minimize modifications to existing con­struction.
To ensure even heat distribution, it is best to position the heater centrally within the rooms. Make sure there is adequate ventilation where the heater is installed. The gas appliance will shut off if the oxygen level falls below 18%.
These appliances are uniquely suited for in­stallations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating televi­sion sets and decorative plants.
To provide for the lowest possible shelf sur­face, combustible materials used to support a utility shelf directly above these appliances should be positioned just above the appliance top spacers. The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf is 42 ³⁄₄” (1086 mm).
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom sur­face must be used.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
WARNING: MAINTAIN MINIMUM CLEAR­ANCES.
Do not install in the vicinity of gasoline or other flammable liquids. The heater must be kept clear and free from these combustible materi­als and may not be located near where they are stored.
Clearances
WARNING: DO NOT INSTALL CF SE­RIES UNVENTED ROOM HEATERS IN SLEEPING QUARTERS, OR IN RECRE­ATIONAL VEHICLES.
WARNING: DO NOT INSTALL THE CF UNVENTED ROOM HEATER:
• WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
Figures 1 and 2
are maintained.
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Combustible mantles may be installed above the appliance (as shown in
Figure 1
). The mantle projection may be extended beyond 12" if the height above the firebox opening is in­creased proportionately as detailed by the in­crements shown.
Minimum clearance to combustibles are:
Appliance: side and back - 0"
floor - 0" adjacent wall - 6" ceiling - 41 ⁵⁄₈” (1210 mm)
Combustible Finished Wall Materials
12"
( mm)
26"
( mm)
22 ¹⁄₂" ( mm)
18 ⁵⁄₈" ( mm)
14 ¹⁄₂"
( mm)
8"
( mm)
CF Series
10''
8'' 6''
2 ¹⁄₂"
( mm)
Header
Spacer
¹⁄₄" Gap Required
Top of Appliance
Top of Door Frame
Figure 1
A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extensions used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.
PREINSTALLATION
Check that all listed parts have been received.
Carefully inspect the heater case and contents for shipping damage and immediately inform the dealer from whom you purchased the gas fireplace if any damage is found.
The appliance is shipped with all gas controls and components installed and pre-wired. Re­move the shipping carton, exposing the op­tional (if installed) front glass door frame. Loosen and remove the three (3) ¹⁄₄"-20 x 1" Phillips pan head screws at the three (3) tabs located along the door frame top edge. Tilt the glass door frame assembly outward and disen­gage the three (3) tabs along the bottom of the door from the three (3) brackets at the bottom of the firebox opening. Remove the door and set the panel aside protecting it from inadvert­ent damage. Retain the three (3) screws for use on reassembly. Remove the logs, wrapped and secured inside the firebox, and also set aside.
Check Gas Type
This appliance can only be connected to the gas type specified on the appliance data plate. This appliance can not be modified in the field for a different gas type. If the gas type to be used is not the one specified contact the dealer to obtain the correct gas appliance.
Note: Illustrations shown in this manual reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation re­quirements.
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
ASSEMBLY STEPS
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.
1. Construct the appliance framing.
2. Route gas supply line to appliance location.
3. Install nailing flanges. Install the hoods.
4. Position the appliance within the framing and
secure with nailing brackets.
5. Make connection to gas supply.
6. Wiring.
7. Install the operating control switch and bring
in electrical service line for forced air circulat­ing blower (optional equipment).
8. Mount forced air kit (optional equipment).
9. Install the logs and Rockwool.
10. Checkout appliance operation.
11. Install glass door frame assembly.
INSTALLATION STEPS Built-In Systems
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER IN­SERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.
Do not burn solid fuels in this listed unvented gas room heater.
3" Clearance to Combustible Side Wall
Max. Projection (See Fig. 1)
Combustible Mantel
Figure 2
41 ⁵⁄₈"
(1210 mm)
Min. to
Ceiling from
Top of
Appliance
Door
(See Fig. 1)
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Note: Appliance Dimensional Specifications are shown in Figure 3.
Step 1. Frame the CFST appliance as illus­trated in appliance as illustrated in
Figures 4 and 5
. Frame the CFPF
Figures 7 and 8
.
The header may be in direct contact with the top metal spacers, but must not rest on them or be notched to fit around them. All construc­tion above the appliance must be self support­ing. DO NOT use the appliance for structural support of weights in excess of 250 lbs.
5
CFST APPLIANCE SPECIFICATIONS
5 ¹⁄₂"
(140 mm)
Figure 3
Left End View*
31 ³⁄₄"
(806 mm)
J Box/Gas Line
Opening (2 Places)
Right End View*
*From Control Side
Gas Line Opening
12"
(305 mm)
4 ¹⁄₂"
(114 mm)
24"
(610 mm)
4"
(102 mm)
4 ¹⁄₈"
(105 mm)
37
¹⁄₄"
(946 mm)
⁵⁄₈"
(16 mm)
(864 mm)
40"
(1016 mm)
Front View
(CFST)
Top View
34"
42"
(1067 mm)
20"
(508 mm)
18"
(458 mm)
42 ³⁄₄"
(1086 mm)
3 ¹⁄₈"
(79 mm)
CFST FRAMING SPECIFICATIONS
Framing Dimensions
A 22 ³⁄₄" (578 mm)* B 43" (1092 mm) Min. C 43" (1092 mm) Min.
Gas
Line
A
C
B
Figure 4 Figure 5
6
*Note: Framing dimensions calculated for ⁵⁄₈" drywall finish.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
2 x 4 Outside
Wall
Bracket
Drywall
Bracket
2 x 4 Wall
Drywall
* ¹⁄₂" (13mm) Required Air Space Clearance
Framing Top View
*
Energy Wall
Bracket
Bracket
Gas Line
Drywall
*
CFPF APPLIANCE SPECIFICATIONS
5 ¹⁄₂"
(140 mm)
42 ³⁄₄"
(1086 mm)
Figure 6
4"
(102 mm)
J Box/Gas Line
Opening
(Both Sides)
(508 mm)
18"
(457 mm)
Open End
(114 mm)
24"
(610 mm)
End View
20"
4 ¹⁄₂"
31 ³⁄₄"
(806 mm)
⁵⁄₈"
(16 mm)
20"
(508 mm)
34"
(864 mm)
40"
(1016 mm)
Front View
(CFPF)
Top View
37"
(940 mm)
3 ¹⁄₈"
(79 mm)
CFPF FRAMING SPECIFICATIONS
2 x 4 Outside
Wall
Framing Dimensions
A 22 ³⁄₄" (578 mm)* B 40 ¹⁄₈" (1016 mm) Min. C 43" (1092 mm) Min.
Gas Line
A
B
C
Figure 7 Figure 8
*Note: Framing dimensions calculated for ⁵⁄₈" drywall finish.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Energy Wall
*
Bracket
Bracket
Drywall
Framing Top View
* ¹⁄₂" (13mm) Required Air Space Clearance
Gas Line
Drywall
7
Step 2. Route a ¹⁄₂" (13 mm) gas line along the left or right side framing (
Figure 9
).
All appliances have a 3" long ³⁄₈" NPT nipple installed at the valve. To quickly and easily complete the gas line routing, use the gas flex line kit, Model GFLV.
¹₂" x ³₈" Flare Shut-Off Valve
Gas Flex Line Kit, Model GFLV
³₈" NPT x ³₈"
³₈" Flex Tubing
Flare Fitting
To Appliance
Gas Valve
3 ⁷⁄₈"
(98 mm)
4 ¹⁄₈"
(105 mm)
Stud Plate
¹⁄₂” Gas
Line
¹⁄₂” Gas
Line
Standard Left Side
Stud Plate
Optional Right Side (ST)
(102 mm)
11 ³⁄₈"
(289 mm)
4"
Figure 9
Step 3. Remove the nailing flanges from the
lower control compartment and install in place with three (3) screws each. Align with the three holes on each side of the appliance (
Figure 5
).
refer to
Install the hood on all units. Position the hood in the open area above the appliance door. Insert the tabs, on each end of the hood, into the bracket at each end. Bend the two tabs over to secure.
Step 4. Position appliance into prepared fram­ing, secure with 6d nails at the nailing flange along each side.
Step 5. Connecting Gas Line – Make gas line connections. All codes require a shut-off valve mounted in the supply line.
Figure 10
illus­trates two methods for connecting the gas supply. Installation methods and materials must be in compliance with local codes.
Gas Stub
³₈" Shut-Off Valve
¹₂" x ³₈" Reducer
Figure 10
Control Valve
Lower Control Compartment Door
Figure 11
The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door (
Figure 11
).
The control valve has a ³⁄₈" NPT thread inlet port and is fitted with two elbows and a nipple to provide the necessary offset. Plan your connections accordingly.
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resis­tant compounds are used in propane applica­tions). Turn on gas supply and test for gas leaks using a soapy water solution. Never use an
open flame to check for leaks.
³₈" Union
³₈" Close Nipple
A. Mix a 50% dish soap, 50% water solution.
B. Light the appliance (refer to safety and
lighting instructions on page 15).
C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connec­tion and retest as described above.
D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and pro­ducing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
An external regulator must be used on all pro­pane (L.P.G.) heaters, in addition to the regula­tor fitted to the heater, to reduce the supply tank pressure to 13" w.c. (maximum).
WARNING: CONNECTING DIRECTLY TO AN UNREGULATED PROPANE TANK CAN CAUSE AN EXPLOSION.
Step 6. Wiring – The wiring diagram is de-
tailed in
Figure 12
wire optional wall switch. All electrical wiring must be in accordance with local codes or, in the absence of local codes the latest edition of the National Electrical Code, ANSI/NFPA 70. The heater must be electrically grounded.
. Refer to
Figure 13
to field
8
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Step 7. Installing the Optional Remote Wall Switch – The standard millivolt system comes
from the factory wired as shown in
Figure 12
Select a convenient location for the remote wall switch and connect the wiring to the appliance
Figure 13
(
).
CAUTION: DO NOT CONNECT THE OPTIONAL REMOTE SWITCH TO A 120V POWER SUPPLY.
.
Note: The optional rocker switch is mounted to the appliance and wired in the same way as the remote wall switch.
Standard Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C – 18 GA. wire.
*
THERMOCOUPLE
THERMOPILE
BLK
GAS CONTROL VALVE
TH
TP
TH & TP
*For Optional Wall and/or On/Off Switch Attachment
WHT
RED
RED
DOOR SW
BLK
Figure 12
Optional Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C – 18 GA. wire.
OPTIONAL WALL AND/OR ON/OFF
ROCKER SWITCH
THERMOCOUPLE
THERMOPILE
BLK
GAS CONTROL VALVE
TH & TP
TH
WHT
TP
RED
RED
BLK
Step 8. Installing the Optional Forced Air Blower Kit Wiring – An electrical outlet box is
provided for the installation of the FAB-1100 forced air blower kit (optional). Electrical power must be provided to this box to operate the blower.
Route a 3-wire, 120Vac power line with con­trol switch to the lower right rear corner of the appliance. Make connections to the receptacle as shown in
Figure 14
.
IMPORTANT: Ground lead must be con­nected to the green screw on the recep­tacle. Failure to do so will prevent the appliance from operating. The appliance
must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/ NFPA 70- latest edition. (In Canada, the cur­rent CSA C22-1 Canadian Electrical Code.)
The forced air blower kit may be mounted at initial appliance installation or at any time thereafter. Follow the instructions provided with the blower kit.
Finished Wall Details
It is sometimes best to frame the appliance after it has been positioned in place. Frame with 2 x 4s or heavier lumber. Always frame in accordance with local building codes.
Note: The header may rest on the top spacers but must not be notched to fit around them.
In order to install the appliance facing flush with the finished wall, position the framework to accommodate the thickness of the finished wall (
Refer to Figures 2, 4, 5, 7 and 8
).
If you live in a cold climate, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level.
DOOR SW
Factory Wired
Field Wired
Figure 13
Note: Supply wires may be alternatively connected to the outlet using the screw terminals, however
the black supply wire must be ganged wired to the same terminal that the pre-wired black wire is attached to and the white supply wire must be connected to the opposite side of the outlet.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
9
Receptacle
Fireplace Junction Box
Black
White
OFF/ON Blower
Wall Switch
Blower Wiring Diagram
To Fuse or Circuit Breaker
Install the top four twigs beginning with the left twig #5 first (
Figure 16C
). Shift the lower logs left or right as necessary to align the position­ing pins.
120V
AC
}
60Hz
Once twig #5 is in position, place the center twig #4 on the set, again adjusting the lower logs left or right as necessary to align the positioning pins.
Ground Wire Connection
White (Supply)
120 Vac 60 Hz
Black (Supply)
Red Wire
Figure 14
Assembling the Logs
WARNING: DO NOT ADD EXTRA LOGS OR ORNAMENTS SUCH AS PINE CONES, VERMICULITE OR ROCK WOOL. USING THESE ADDED ITEMS CAN CAUSE SOOTING.
WARNING: DO NOT PLACE ANY LAVA ROCK ON LOGS OR BURNERS. THIS MAY CAUSE SOOTING.
Blower (Lower) Outlet
Bipolar Terminal Screw
Black Wire
Mating Connectors
Step 9. The heater includes a set of ceramic
fiber logs. The logs are assembled as shown in
Figure 15
. Handle these logs with great care. The logs can be easily damaged, but when handled properly they can provide years of performance and enjoyment.
Carefully position and center the larger bottom fiber logs onto the burner.
Place the large center fiber log segment #3 between the two (2) lower logs #'s1 and 2 in the manner illustrated (
Figures 15 & 16A
flames should not impinge on the logs.
). The
Position the top twigs #6 and #7 onto the pins of the center twig #4 and onto the pins of the burner.
#5
Charred Area This Side
Front (Valve Side)
#6
Charred Area Far Side
#7
#3
#4
#1
#2
10
Position the rockwool over the burner screen as shown in
Figure 16B
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
.
Figure 15
PORT CLUSTER
A
(FRONT)
SPREAD SMALL PIECES OF ROCKWOOL (A DIME TO A QUARTER SIZE PORTION) OVER THE SCREEN EXCEPT WHERE NOTED.
B
DO NOT PUT ANY ROCKWOOL OVER PORT CLUSTERS.
C
#5
POSITION THE LOGS ON THE PINS AS SHOWN. EACH LOG/TWIG IS IDENTIFIED BY A NUMBER ON THE BACK.
(FRONT)
PLACE THIS END OF TWIG BETWEEN TWO PORT CLUSTERS ON TOP OF PIN ON BURNER AS SHOWN.
#1
#7
#6
#4
(FRONT)
#3
#2
PLACE THIS END OF THE TWIG ON TOP OF PIN ON BURNER AS SHOWN.
Figure 16
The installation of the logs and twigs, should be complete and resemble
Figures 15, 16 and 19
After setting the logs and rockwool into posi­tion as described above, ensure the logs are properly and firmly situated. The heater will not function as intended if the logs are not correctly positioned.
Periodically check the positioning of the logs.
WARNING: FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS HEATER MAY RESULT IN PROP­ERTY DAMAGE OR PERSONAL INJURY.
Flame Appearance
REFER TO THE OPERATING INSTRUCTIONS LOCATED AT THE BACK OF THIS MANUAL BEFORE LIGHTING THE HEATER TO OBSERVE THE FLAMES.
Flames from the pilot, front and rear burner should be visually checked as soon as the heater is installed. In addition a periodic visual check of the flames should be made. The pilot flame should always be present when the heater is in operation and should just envelope the tip of the thermocouple (
Figure 17
).
WARNING: NO ADJUSTMENTS ARE TO BE MADE TO THE ODS PILOT SYSTEM. TAMPERING WITH THIS SYSTEM CAN BE EXTREMELY HAZARDOUS.
Propane Shown
Figure 17
An incorrect pilot flame is shown in This pilot flame will cause the thermocouple to
.
cool. When the thermocouple cools, the heater will shut off. If pilot flame pattern is incorrect, or if heater shuts off, contact your service representative.
Propane Shown
Figure 18
Figure 18
In normal operation, at full rate, after 15 min­utes the following flame appearance should be observed:
Middle Ember Bed Flame Characteristics –
The rear flames should be yellow. The flames should extend about 3 – 4" above the front log for natural gas and 2 – 3" above for propane (L.P.G.) gas (
Figure 19
).
Figure 19
Left and Right Burner – The flames at the front
burner holes will be blue becoming yellowish as they hit the bark-like texture of the base and front face of the front log (
Figure 19
Appliance Operation
WARNING: THE LOWER CONTROL COM­PARTMENT AREA AND LOWER CONTROL COMPARTMENT ACCESS DOOR ARE EX­TREMELY HOT WHEN THE APPLIANCE IS IN OPERATION. EXERCISE EXTREME CARE WHEN ACCESSING THIS AREA. TOUCH ONLY THE FAR ENDS OF THE LOWER
.
CONTROL COMPARTMENT DOOR WHEN OPENING WHILE THE APPLIANCE IS HOT.
Step 10. Checking the System – With gas line
installed run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions on page 15.
Note: Instructions are also found on the pull out panel located on the bottom surface of the appliance.
When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the in­struction manual. Subsequent lightings of the appliance will not require such purging. In­spect the pilot flame (remove logs, if neces­sary, handling carefully).
).
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Replace logs if removed for pilot inspection.
11
To light the burner; turn “ON” the optional remote wall switch (if installed) and rotate the gas valve control knob counterclockwise to the “ON” position.
Step 11. Installing the Glass Door –
Position the door frame in front of the firebox opening, with the joint in the gasket down. Locate the three (3) tabs at the bottom edge of the door frame into the three (3) brackets at the base of the fireplace front opening. Lean the door frame back towards the fireplace ensuring that the frame seats evenly as it draws shut.
Install the three (3) ¹⁄₄"-20 x 1" Phillips pan head screws removed previously and tighten to secure. Ensure that the tab on the bottom of the door frame engages the door switch.
Make sure the screws are tightened equally to avoid torquing the door (
Figure 20
).
The appliances covered in this manual are heater rated and produce a great deal of heat. Decorative brass trim pieces and hoods may tarnish because of their proximity to the heater opening and front face. Tarnishing of these pieces is normal, unavoidable and should be expected.
Forced Air Kit
The FAB-1100 assembly provides a forced air circulation feature for your appliance. This kit mounts directly into the lower intake chamber with an electrical connection made at the re­ceptacle provided. The appliance must have an independent 120Vac power line incorporated at the time of installation. Refer to Step 6 of the installation instructions supplied with the forced air kit (
Figures 21 and 22
).
Remote Control Kit
The Model RCK adds the convenience of re­mote control for your appliance. The kit in­cludes a wireless, hand held transmitter and a receiver that replaces the wall switch. This special receiver permits either manual or re­mote control modes. Both receiver and trans­mitter operate on standard 9 volt batteries (not included). Refer to the RCK installation instruc­tion for specific details.
Wall Switch Kit
An optional wall switch kit can be installed along with all vent-free appliances. The kit consists of a standard UL wall switch with cover plate. This kit provides for remote (wall) operation of the appliance. Replace the wall switch and cover plate of this kit with the components of the RCK and you can have true remote control of your vent-free appliance, turning it on and off from your favorite easy chair. The wall switch kit should be installed along with the appliance. Refer to and Step 6 for detailed installation instructions.
Figure 13
Figure 20
OPTIONAL EQUIPMENT
An incomparable package of options are avail­able for use with these appliances. These op­tions can both customize the operation of these unique appliances and enhance their beauty and charming appeal. All options are available in kit form, are easy to install and are packaged complete with all required parts and instructions. Some of the option kits need to be fitted prior to completing the installation of the appliance. The following paragraphs detail the kit options available for use with the appli­ances covered in this manual.
These outstanding optional items can be added individually or in sets of two or more to cus­tomize your vent-free appliance to fit your homes unique needs.
Figure 21
120V
Figure 22
Blower Motor
to Appliance
Appliance Junction Box
Grounded
Motor Plug
Receptacle
Optional on Unit Rocker Switch
An optional rocker switch kit can be installed directly on all CFST and CFPF series appliances to provide for On and Off operation in lieu of a wall switch. This kit is designed to install in the lower control compartment out of view and is perfect for use in high volume areas such as lobbies and model homes where limited access to the appliance On/Off switch is desirable. This kit can be retrofitted to previously installed appliances and may be temporarily installed in place of other switch circuitry.
Decorative Volcanic Stone
The decorative volcanic stone, Model DVS, can be used to enhance the look of your appliance. Spread the decorative volcanic stone evenly around the bottom of the firebox.
Screen Panel Kit
An optional screen panel can be installed on the CFST door. This screen panel is easy to install using the provided hardware. This kit can be retrofitted to previously installed CFST appli­ances. The screen panel kit may not be used in conjunction with either of the decorative arches.
12
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Decorative Arch Kits
Two arch kits are available for the CFST appli­ance. A one piece complete door arch kit and a four (4) piece arch frame kit. Both kits are easy to install and do not require hardware to attach them to the standard door frame. The four­piece arch frame kit can be installed without the bottom or bottom and side pieces to customize the look of your appliance. This kit can be retrofitted to previously installed CFST appli­ances. The decorative arches may not be used in conjunction with the screen panel kit.
Gas Flex Line with Valve
A gas flex line kit is available to aid in attaching the appliance to the gas supply. This kit can only be used where local codes permit. The kit includes a ¹⁄₂" NPT to ³⁄₈" flare in line shut-off valve, a 12" flex line ³⁄₈" female flare through and a ³⁄₈" flare to ³⁄₈" NPT fitting. The components of this kit are rated for both natural and propane gas. This kit is designed to be used as an aid in installing the appliance.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE SUPER­VISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
OPERATION AND CARE OF YOUR APPLIANCE
1. Appliance operation may be controlled
through the optional ON/OFF unit rocker switch, located in the lower control compartment, or through a remotely located optional wall switch or wall thermostat. Separate switches may pro­vide independent control for the forced air blower and remote fireplace operation (op­tional equipment).
2. These heater rated units are equipped with a two stage (HI, LOW) gas control valve. To cycle the burner between the HI and LOW settings, rotate the control knob, located in the center of the valve front face, clockwise and counter­clockwise respectively.
3. When lit for the first time, the appliance will emit a slight odor for an hour or two. This is due to the “burn-in” of the internal paints and lubricants used in the manufacturing process. Additionally, when lit for the first time, this appliance may produce smoke, this is normal and should be expected. For the first few hours, operate the appliance with doors and windows open to encourage the dissipation of smoke and fumes.
4. Upon each lighting of the appliance, conden­sation may occur and fog the inside of the glass panel. This condition will disappear shortly as the appliance heats.
5. Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleanings may be required due to excessive lint from carpeting, bedding mate­rials, etc. It is important that the control com­partments, burners and circulating air pas­sageways of the heater be kept clean.
6. Always turn off gas to pilot before cleaning. Before relighting, refer to the lighting instruc­tions in this manual. Instructions are also found on a pull-out panel located on the floor of the appliance.
7. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
8. Remember, this appliance has a continuous burning pilot flame. Exercise caution when using products with combustible vapors.
CLEANING AND SERVICING
WARNING: TURN OFF THE UNVENTED GAS ROOM HEATER AND ALLOW TO COOL BEFORE CLEANING.
Only limited cleaning will be required under the normal use of the heater. Dust the front grate, the top of the piezo cover and the control knob occasionally. Do not use cleaning fluids to clean the logs or any other part of the room heater.
Remove the log assembly, gently handling by holding each log at each end. Use a vacuum cleaner to remove loose particles from the base and from around the burners. Gloves are rec­ommended to prevent the fibers from pricking your skin. If the skin is pricked, wash gently with soap and water. Replace the logs as de­tailed in Step 9 Assembling the Logs.
If, after a period of use, the flames start to exhibit unusual shapes and behavior, or the burners fail to ignite smoothly, then the burner holes may require some cleaning. If this hap­pens, it is preferable to contact your nearest dealer to get the appliance serviced.
REPLACEMENT PARTS
An exploded view of the room heater with numbered parts and a parts list can be found on pages 18 and 20. All parts should be or­dered through your Superior distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the heater.
2. The serial number of the heater.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the heater.
If you encounter any problems or have any questions concerning the installation of this heater, please contact your distributor. For the name of your nearest distributor contact:
SFC 1110 West Taft Avenue Orange, CA 92865
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
13
ACCESSORIES AND COMPONENTS
Note: Model DAT-6-4 may not be used in conjunction with
Model SPK-6.
Forced Air Kit FAB-1100
Remote Control Kit RCK
Decorative Volcanic Stone DVS
Brass Louvers
-Main Panel VF6-BRLK
-End Panel VF6-BRLEK
Gas Flex Line Kit GFLV
Wall Switch Kit WSK
4-Piece Decorative Arch Frame Kit
-Main Panel DAT-6-4
-End Panel DAET-6-4
Rocker Switch Kit RS
CO Sensor Kit CMSK
Note: Model SPK-6 may not be used in conjunction with
Models DAT-6-1 or DAT-6-4.
Screen Panel Kit
-Main Panel SPK-6
-End Panel SPEK-6
14
Note: Model DAT-6-1 may not be used in conjunction with Model SPK-6.
1-Piece Decorative Arch Frame Kit
-Main Panel DAT-6-1
-End Panel DAET-6-1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This heater has a pilot which must be lit by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the heater area for gas.
Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone
in your building.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above.
2. Make sure manual shut-off valve is fully open.
3. Locate gas control knob and piezo.
4. Depress control knob in and turn clockwise to the
“OFF” position (
5. Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you do not smell gas, go to the next step.
Figure 23
).
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Forced or attempted repair may result in a fire or explosion.
D. Do not use this heater if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
8. With the control knob pressed in, push in and release the
piezo igniter button to light the pilot.
9. Hold the control knob in for a further 10 seconds to prevent
the flame failure detector from shutting off the gas while the probe is warming up.
10. Release the control knob while turning counterclockwise
to the "ON" Position ( "HI-LO" knob to prefered setting.
If the knob does not pop out when released, stop and
immediately call your service technician or gas supplier.
Figure 26
). Then adjust
6. The pilot is located on the right side in front of the burner
Figure 24
(
7. Depress control knob in and turn counterclockwise to the “PILOT” position ( the way in for 5 seconds.
).
Figure 25
). Press the control knob all
Note: If you are running the heater for the first time it will be necessary to press the control knob all the way in for 30 seconds to allow air to bleed out of the gas piping.
TO TURN OFF GAS TO HEATER
1. Depress and turn control knob clockwise to the “OFF”
position (
1. If the pilot cannot be lit with the piezo igniter, the heater can be manually lit with a match.
2. With the right hand, depress and turn the control knob counterclockwise to the “ON” position. Hold in the knob.
Figure 23
).
MANUAL MATCH LIGHTING PROCEDURE — EMERGENCY ONLY
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
If the pilot will not stay lit after several tries, depress and
turn the gas control knob clockwise to “OFF” and wait 30 seconds. Depress and turn knob counter­clockwise to “ON” and press igniter button again. If your pilot does not relight depress and turn control knob clockwise to “OFF” and call your service technician or gas supplier.
11. Wait 30 seconds before readjusting the heater when the
control knob has been turned down to a lower setting.
3. Light the match and hold the flame to the end of the pilot and
ignite the pilot.
4. Continue to hold control knob for an additional 10 seconds to
insure pilot remains lit.
5. Release the control while turning control knob to desired
setting.
15
T
O
L
I
P
O
L
I
T
P
O
F
N
F
O
it
EA
W
O
L
H
I
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
T
O
L
I
P
N
O
T
O
it
L
I
P
O
F
F
TPTH TP TH
EA
W
O
L
H
I
TPTH TP TH
Figure 23
Figure 24
Turn Control Knob to “OFF” Position
Front Burner (Opposite Valve Side)
Pilot Assembly
Pilot Location
Figure 25
Figure 26
Turn Control Knob to “PILOT” Position
T
O
L
I
P
it
O
F
N
F
O
P
T
I
L
O
EA
W
O
L
H
I
Turn Control Knob to “ON” Position
TPTH TP TH
16
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
CFST REPLACEMENT PARTS LIST
CFST-CMN CFST-CMP
No. Description Part No. Qty. Part No. Qty.
1. Gas Fireplace Assembly 123071 1 123072 1
2. Bar, Louver (Black) 104951 8 104951 8
3. Hood (Black), Clean Face 108971 2 108971 2
4. Screw 000861 6 000861 6
5. Replacement Glass Panel with Gasket 104852 2 104852 2
6. Door Switch 094468 1 094468 1
7. Gas Valve with Burner Assembly 123111 1 123112 1
8. Burner Assembly 123151 1 123151 1
9. Log Set (Split) a. Bottom, Front 903601 1 903601 1 b. Bottom, Rear 903602 1 903602 1 c. Log, Center 903603 1 903603 1 d. Twig, Left 903604 1 903604 1 e. Top Twig, Center 903605 1 903605 1
f. Top Twig, Right 903606 1 903606 1
g. Log, Top, Vertical 903607 1 903607 1
10. Bag of Rockwool/Ember Coals 125011 1 125011 1
11. Refractory Liner 903216 2 903216 2
CFST GAS CONTROLS — MILLIVOLT
CFST-CMN CFST-CMP
No. Description Part No. Qty. Part No. Qty.
20. Gas Valve - SIT 901916 1 901917 1
21. Piezo Igniter 111061 1 111061 1
22. Orifice, Main Burners 124291 2 124292 2
23. Pilot Assembly (ODS) 901914 1 901915 1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
17
REPLACEMENT PARTS – CFST
9
f.
g.
d.
e.
c.
3
2
1
8
a.
b.
11
7
20
21
5
6
2
22
4
10
23
18
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
CFPF REPLACEMENT PARTS LIST
CFPF-CMN CFPF-CMP
No. Description Part No. Qty. Part No. Qty.
1. Gas Fireplace Assembly 123073 1 123074 1
2. Bar, Louver (Black) - Main Panel 104951 8 104951 8
3. Bar, Louver (Black) - End Panel 104955 4 104955 4
4. Hood (Black), Clean Face - Main Panel 108971 2 108971 2
5. Hood (Black), Clean Face - End Panel 124761 1 124761 1
6. Screw 000861 8 000861 8
7. Replacement Glass Panel with Gasket - Main Panel 104852 2 104852 2
8. Replacement Glass Panel with Gasket - End Panel 104853 1 104853 1
9. Door Switch 094468 1 094468 1
10. Gas Valve with Burner Assembly 123111 1 123112 1
11. Burner Assembly 123151 1 123151 1
12. Log Set (Split) a. Bottom, Front 903601 1 903601 1 b. Bottom, Rear 903602 1 903602 1 c. Log, Center 903603 1 903603 1 d. Twig, Left 903604 1 903604 1 e. Top Twig, Center 903605 1 903605 1
f. Top Twig, Right 903606 1 903606 1
g. Log, Top, Vertical 903607 1 903607 1
13. Bag of Rockwool/Ember Coals 125011 1 125011 1
14. Refractory Liner 903216 1 903216 1
CFPF GAS CONTROLS — MILLIVOLT
CFPF-CMN CFPF-CMP
No. Description Part No. Qty. Part No. Qty.
20. Gas Valve - SIT 901916 1 901917 1
21. Piezo Igniter 111061 1 111061 1
22. Orifice, Main Burners 124291 2 124292 2
23. Pilot Assembly (ODS) 901914 1 901915 1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
19
REPLACEMENT PARTS – CFPF
12
g.
4
2
5
f.
11
20
d.
1
e.
c.
3
14
a.
b.
10
2
3
20
21
6
13
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
9
7
8
22
23
TROUBLESHOOTING GUIDE FOR UNVENTED GAS PRODUCTS
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
1. When igniter button is
pressed, there is no spark at ODS/pilot.
2. Heater produces unwanted
odors.
3. Heater shuts off in use
(ODS operates).
4. Gas odor even when control
knob is in “OFF” position.
5. When igniter button is
pressed, there is spark at ODS/pilot, but no ignition.
6. ODS/pilot lights, but flame
goes out when control knob is released.
7. Burner does not light after
ODS/pilot is lit.
8. Delayed ignition of burner.
9. Burner backfiring during
combustion.
10. Slight smoke or odor during
initial operation.
11. Heater produces a whistling
noise when burner is lit.
A. Igniter electrode positioned wrong.
B. Igniter electrode broken.
C. Igniter electrode not connected to igniter cable.
D. Igniter cable pinched or wet.
E. Piezo igniter nut is loose.
F. Broken igniter cable.
G. Bad piezo igniter.
A. Heater burning vapors from paint, hair spray, glues, etc.
B. Gas leak. See Warning statement on the front page.
A. Not enough fresh air is available.
B. Low line pressure.
C. ODS/pilot is partially clogged.
A. Gas leak. See Warning statement on the front page.
B. Control valve defective.
A. Gas supply turned off or manual shut-off valve closed.
B. Control knob not in “PILOT” position.
C. Control knob not pressed in while in “PILOT” position.
D. Air in gas lines when installed.
E. ODS/pilot is clogged.
F. Gas regulator setting is not correct.
A. Control knob not fully pressed in.
B. Control knob not pressed in long enough.
C. Manual shut-off valve not fully open.
D. Thermocouple connection loose at control valve.
E. Pilot flame not touching thermocouple, which allows
thermocouple to cool, causing pilot flame to go out. This problem could be caused by one or both of the following:
1). Low gas pressure
2). Dirty or partially clogged ODS/pilot
F. Thermocouple damaged.
G. Control valve damaged.
A. Burner orifice is clogged.
B. Burner orifice diameter is too small.
C. Inlet gas pressure is too low.
A. Manifold pressure is too low.
B. Burner orifice is clogged.
A. Burner orifice is clogged or damaged.
B. Burner damaged.
C. Gas regulator defective.
A. Vapors from paint or curing process of logs.
A. Turning control knob to “HI” position when burner is cold.
B. Air in gas line.
C. Dirty or partially clogged burner orifice.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Replace igniter.
Replace igniter.
Reconnect igniter cable.
Free igniter cable if pinched by any metal or tubing. Keep igniter cable dry.
Tighten nut.
Replace igniter cable.
Replace piezo igniter.
Ventilate room. Stop using odor-causing products while fireplace is running.
Locate and correct all leaks.
Open window and/or door for ventilation.
Contact local gas company.
Clean ODS/pilot.
Locate and correct all leaks (see Checking Gas Connections, page 8).
Replace control valve.
Turn on gas supply or open manual shut-off valve.
Turn control knob to pilot position.
Press in control knob while in pilot position.
Continue holding down control knob. Repeat igniting operation until air is removed.
Replace ODS/pilot assembly or get it serviced.
Replace gas regulator.
Press in control knob fully.
After ODS/pilot lights, keep control knob pressed in 30 seconds.
Fully open manual shut-off valve.
Hand tighten until snug, then tighten ¹⁄₄ turn more.
1). Contact local gas company.
2). Replace ODS/pilot assembly or get pilot serviced.
Replace thermocouple.
Replace control valve.
Clean burner or replace burner orifice.
Replace burner orifice.
Contact local gas company.
Contact local gas company.
Clean burner or replace burner orifice.
Clean burner or replace burner orifice.
Replace burner.
Replace gas regulator.
Problem will stop after a few hours of operation. SFC recommends running the heater with excess ventilation for the first few hours.
Turn control knob to “LO” position and let warm up for a minute.
Operate burner until air is removed from line. Have gas line checked by local gas company.
Clean burner or replace burner orifice.
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NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Catalytic Gas Fireplace
Manufacturer's Limited Warranty 10 Years
THE WARRANTY
The manufacturer warrants the components of this Catalytic Gas Fireplace manufactured by SFC, INC. (hereinafter, SFC) to be free from defects in materials and workmanship at the time of manufacture.
REMEDY AND EXCLUSIONS
The coverage of this Warranty is limited to all components of the Catalytic Gas Fireplace manufactured by SFC. SFC warrants the components of this factory-built system manufactured by SFC to be free from defects in material and workmanship at the time of manufacture.
1) During the first five years of this warranty, SFC will, at its option and except for the components listed in subparagraphs (a) through (e) below provide replacement or repair components of the factory-built gas insert manufactured by SFC, at no charge, and will also pay for reasonable labor costs incurred in replacing or repairing such components. If repair or replacement is not commercially practicable, SFC will, at its option, refund the purchase price of the gas insert and chimney components and accessories. With respect to the components listed below, the remedies of this paragraph (1) are available only for the period of time indicated. Thereafter, however, until the expiration of 10 years from the date of installation, SFC will provide replacement parts at no charge but will not pay any labor costs. All replacement parts will be shipped F.O.B. factory. (a) Gas logs, ember coals, brass-tone finishes, paint and fiber ceramic simulated brick side panels are not warranted with the exception of defects
in material or workmanship.
(b) Catalytic Gas Room Heater electrical components, such as fan motors and blowers, electrical cord and electrical switches – one year from the
date of installation. (c) Gas components, such as gas valves, pilot assembly, igniter, micro door switch and CO Sensor kit – one year from the date of installation. (d) Tempered glass – one year from the date of installation. (e) Catalyst assembly – 2 years parts and labor, 3-5th. year, parts only from the date of installation.
This warranty covers only parts and labor as provided above. In no case shall SFC be responsible for materials, components, or construction which are not manufactured or supplied by SFC, or for the labor necessary to install, repair or remove such materials, components or construction.
QUALIFICATIONS TO THE WARRANTY
The Catalytic Gas Room Heater Warranty outlined above is further subject to the following qualifications: (1) The Catalytic Gas Room Heater must be installed in accordance with SFC installation instructions and local building codes. The Warranty on this
Catalytic Gas Room Heater covers only the component parts manufactured by SFC. The use of components manufactured by others with this Catalytic Gas Room Heater (except for a listed venting system as prescribed in the installation instructions) could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This Warranty does not cover any damages occurring from the use of any components not manufactured or supplied by SFC.
(2) The Catalytic Gas Room Heater must be subjected to normal use. The gas inserts are designed to burn either natural or propane gas only. Burning
conventional fireplace fuels such as wood, coal, or any other solid fuel will cause damage to the gas insert, will produce excessive temperatures and will result in a fire hazard.
LIMITATION ON LIABILITY
It is expressly agreed and understood that SFC sole obligation and purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall SFC be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by SFC's negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this SFC gas insert is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above may not apply to you.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
SFC reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
SUPERIOR FIREPLACE COMPANY NOT RESPONSIBLE FOR WORK DONE WITHOUT WRITTEN CONSENT
SFC shall in no event be responsible for any warranty work done without first obtaining SFC’s written consent.
DEALERS HAVE NO AUTHORITY TO ALTER THIS WARRANTY
SFC employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this Warranty to be valid, SFC must be notified of the claimed defect in writing to SFC, attention Customer Service Department, 1110 West Taft Avenue, Orange, California 92865, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description of the defect.
OTHER RIGHTS
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SFC reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
SFC
Printed in U.S.A. © 1997 by SFC
P/N 903589 REV. E 02/2004
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NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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