Supera Pureline OC4000 User Manual

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USER'S GUIDE
OXYGEN CONCENTRATORS
OC4000
OXYGEN CONCENTRATOR
FOR VETERINARY USE ONLY
GLOSSARY OF SYMBOLS
: ON (power switched on)
I
: OFF (power switched o)
O
: Do not use oil or grease
: Technical information
: Consult the accompanying documents
: Class II protection
: Do not expose to open ames
For Veterinary Use Only
: Keep in the vertical position
: Fragile - handle with care
: Oxygen concentration warning light
Supera , LLC Copyright 2019
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Examination and Preparation for Use
Thank you for ordering an Supera Anesthesia Innovations anesthesia machine!
We are delighted to have you as a Supera Anesthesia Innovations customer and want you to be completely satised with your purchase. Please inspect the contents of your order to see if everything is as you expected. Should anything not be exactly right or if anything was damaged in shipping, please contact your sales representative right away for help.
Our goal is to make your new anesthesia machine as easy to use and care for as pos­sible.
This device is meant to be operated under the normal surveillance and control of a veterinarian trained in its use. However, you need to know more about this device than just how to operate it.
Please read this manual in its entirety before using the anesthesia machine.
If you have any comments or questions, we welcome the opportunity to address them.
Please contact us directly at 877–620–1500.
Thank you!
Brian Lawson
President, Supera Anesthesia Innovations
Proudly Designed and
Made In Oregon, USA
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GENERAL SAFETY GUIDELINES
Only persons who have read and understood this entire manual
should be allowed to operate the O2 concentrator
.
The WARNINGS below indicate a potential hazardous situation. If conditions are not avoided a situation could occur that results in serious injury or death.
Oxygen is not a ammable gas, but it accelerates the combustion of materials. Do not use in explosive atmosphere. To avoid risk of re and explosion the concentrator should be kept away from Flames, Heat sources, Incandescent sources, Smoking Materials, Matches, Oil, Grease, Solvents, Aerosols, etc.
Use of other accessories not described in this User's Guide are not recommended.
No modication to the equipment is allowed.
Device must have power to operate. In the event of power loss and for continued op-
eration a backup source is recommended.
The CAUTIONS below indicate a potentially hazardous situation. If conditions are not avoided a situation could occur that results in property damage or minor injury or both.
Use the power cord provided, and check that
the electrical characteristics of the power
socket used match those indicated on the manufacturer’s plate on the rear panel of the device.
We recommend against the use of extension cords and adapters, as they are potential sources of sparks and re.
The concentrator has an audible alarm to warn the user of problems. In order that the alarm may be heard, the maximum distance that the user can move away from it must be determined to suit the surrounding noise level.
DO NOT disassemble due to danger of electrical shock. Refer servicing to quali­ed service personnel.
Do not use in a specifically magnetic environment (MRI, X-ray, etc.). May cause device malfunction.
This unit may be equipped with a polarized plug. That is one blade wider than the other. If it does not t into the outlet, reverse the plug. If it still does not t, contact a qualied electrician. Do not defeat this safety feature.
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CONFORMITY WITH IEC60601-1 (2nd
Edition)
"The manufacturer, assembler, installer or distributor are not considered to be responsible themselves for the consequences on the safety, reliability and characteristics of a device unless
the:
Assembly, tting, extensions, adjustments,
modications or repairs have been performed by persons authorized by the party in question.
• Electrical installation of the corresponding
premises complies with local electrical codes. (e.g. IEC / NEC).
• Device is used in accordance with the
instructions for use.
If the replacement parts used for the periodic servicing by an approved technician do not comply with the manufacturer’s specications, the manufacturer is not responsible in the event of an accident.
1.1 METHOD FOR WASTE DISPOSAL
All waste from the device (Patient Circut, Filters, Etc.) must be disposed of using methods appropriate to the civil authority of the location where disposed.
2.0 METHOD FOR DISPOSING OF DEVICE
This device has been supplied by an environ­mentally aware manufacturer. A majority of the parts in the device are recyclable.
Follow local governing ordinances and recy-
cling plans regarding disposal of the device or
components normally used in operation. Any accessories not original to the device must be
disposed of in accordance with the individual
product markings for disposal.
1. UNPACKING and PACKAGING
The Oxygen Concentrator is packaged to protect the device from damage while being transported and stored. Check for damage to the packaging. After device is removed from the package inspect for damage. If damage is detected please contact your equipment provider. Operating environmental condi-
tion guidelines are discussed later in another
section of this User's Guide.
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2.1. Front panel (Fig. 2.1)
1 - I/O (ON/OFF) switch 2 - Indicator lights 3 - Oxygen product outlet 4 - Circuit breaker 5 - Pre-set ow meter (non-adjustable)
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3.1 Turning on device
4. CLEANING - MAINTENANCE
a. Plug the power cable into a power outlet (Fig.
3.3) of the correct voltage and frequency as dened on the manufacturer's technical label (Fig
2.2).
b. Press the power switch (I/O) (item 1 in Fig.2.1) to the ON position (I). The green indicator light ashes until concentration is achieved.
IMPORTAINT!
Only the outside of the concentrator is to be cleaned. Use a damp sponge or cloth with water only.
Acetone, solvents or any other inammable products must not be used.
Do not use abrasive powders.
FILTERS - IMPORTAINT!
Fine Filter (#1 g. 4.1)
and Cabinet Filter Cleaning (#2)
The cabinet lter (#2 Fig.4.1) must be cleaned in warm water and household detergent weekly or after approximately 100 hours of use. Dry before reinstalling. More frequent cleaning is recommended in dusty environments.
Cabinet lter: p/n OC4000-1
TURN THE ANESTHESIA MACHINES OXYGEN FLOW METER ON TO A MINUMUM FLOW RATE OF 0.25 LPM
A “NO FLOW” ALARM MAY SOUND IF THE FLOW METER ISN’T OPEN
3.2 Turning o device
At the end of the usage, press the I/O Switch to place it in the O (OFF) position to stop the device. The oxygen enriched air ow continues for ap­proximately one minute after the device is stopped.
T h e  n e i n t a ke  lt e r s h o u ld be r e pl a c e d a n n u a l ly or every 2000 hours of use. More frequently dusty /dirty environments..
Fine lter p/n OC4000-2
Fig. 4.1
1. Filter / Silencer
2. Cabinet lter
3. Ventilation grill
Note: Shown with grate removed
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4.3. Maintenance
5.2. Materials in direct or indirect contact with the product output
NO INTERNAL MAINTENANCE IS REQUIRED OR SHOULD BE PERFORMED.
OPENING THE CASE WILL VOID THE WARRANTY.
5. USEFUL INFORMATION
5.1. Accessories and spare parts
The accessories used with the O2 concentrator
must:
be oxygen compatible.
be biocompatible.
The connectors, tubes must be designed for oxygen usage.
Concentrator casing ................................ABS
Power Cord ........................................... PVC
Cabinet Air Filter ..............................Polyester
I/0 (On/O) switch................................Nylon
Casters....................................................Nylon
Oxygen product outlet ...................Aluminum
Printed labels.............................Polycarbonate
Pipe/Tubing..........................Aluminium,PVC,
polyurethane or silicone
5.3. Operating principle
The compressor sends ltered room air to a solenoid valve, which allows compressed air to pass to the column in production. The columns contain a molecular sieve, whose function is to adsorb the nitrogen and thus allow oxygen to pass. The oxygen enriched product is then directed
through a pressure reducing valve continuing
to the oxygen product outlet tting. During this time, the column which is being "regenerated" is connected to the ambient air and ow of oxygen enriched product is passed through it (from the column "in production"). In this way, when one column is in production, the
other is in a nitrogen desorption or "regenera-
tion" phase. The oxygen enriched product nally passes through a nal product lter located prior to the oxygen outlet tting.
5.4. Alarms - Safety devices - Indications
5.4.1. Alarms
No voltage detection
In the event of a loss of mains power, an inter­mittent audible alarm is activated and the green light turns o. Test alarm by actuating the I/O (ON/OFF) switch when the power cord is not plugged into the wall outlet.
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Process fault
5.4.3 Indicators (continued)
In the case of a process fault, a visible and au­dible alarm is activated (continuous red light or lighted alarm and audible alarm).
• Oxygen Concentration
If the oxygen concentration level falls below the required range the red light comes on and the green light goes out. After a 15 minute delay the audible alarm will sound.
5.4.2. Safety devices
Compressor motor
Thermal safety is ensured by a thermal switch situated in the motor winding (145 ± 5 oC).
Electrical protection
A 5 amp circuit breaker is incorporated into the front cabinet of all models.
The red indicator warns of a process fault.
One event that can cause the red indicator
to be illuminated is low oxygen concentra­tion. The low oxygen concentration red indicator will light when oxygen concen­tration falls below a predetermined set point. Another event that will cause the red indicator to light is a blocked oxygen ow. In this case the green indicator and red indicator will be illuminated simulta­neously.
Class II devices with insulated casings (EN60601­1 standard)
Safety valve
This is tted on the compressor outlet and is calibrated to 2.7 bar (40 psig).
5.4.3 Indicators
The green indicator light (Fig.5.1) indicates that power is applied to the device. When rst turned on the indicator will ash until correct oxygen concentration is achieved. At that time the green indicator will remain illuminated and the device is ready to provide oxygen enriched air to the patient.
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5. 5. OCSI (oxygen concentration status indication module) function
5.5.1. Operating principle
5.5.4 Maintenance of the Device Alarms
No special maintenance is required. The alarm set-point is factory set and the setting cannot be adjusted. All models are set at 84%.
The oxygen monitor (Item 2 Fig 2.1) is an electronic module capable of checking the eective oxygen concentration supplied by the concentrator.
The oxygen monitor measures the concentra­tion and activates an audible and visual alarm if it falls below the alarm set point percentage.
(Refer to Section 5.4 for information on the operation of the indicators and alarms for the OCSI function)
Yellow Indicator Green Indicator
The equipment supplier veries that the device is still operating correctly when the routine checks are performed.
5.6. Technical characteristics
Dimensions: LxWxH: 36 x 23 x 58.5 cm (14 x 9 x 23 in.)
Caster diameter: 3.8 cm (1.5 in.).
Weight: 14.5 kg. (32 lbs) varies by model.
Noise level less than 58dBA.
Oxygen Concentration - USP93%
• at 2 l/min: >90%.
• at 5 l/min: 90%. (+6.5%/-3%)
(Fig. 5.1)
(Values at 21oC and at one atmosphere pressure).
Maximum ow: 5 lpm. The variation of the maximum ow does not exceed ± 10 % of the indicated value when a back pressure of 7 kPa (1 psig) is applied to the output of the device. The maximum outlet pressure is 50 kPa (7 psig).
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Electrical power supply:
Rating: 115/230V 60Hz 230V 50Hz Average Power: 330W(avg) 300 W(avg) Protection Class: Class II Class II Mains Protection: 5A 5A
Filters:
At the rear of the device: a cabinet air lter. At the compressor input: an inlet air lter, 5 µm, located behind the cabinet air lter.
PREVENTIVE MAINTENANCE
a. Wash cabinet lter weekly. b. The ne intake lter should be replaced annually or every 2000 hours of use. More frequently dusty /dirty environments. c. Check oxygen concentration every 15,000 hours or 3 years of operation to verify the continuing OCSI function.
Use original parts only
Air circulation
A tubeaxial fan cools the compressor compart­ment.
Environmental limit conditions
The performances of the device (especially the oxygen concentration) are quoted at 21oC (70oF) and one atmosphere. They may change with temperature and altitude.
• The device must be stored, transported and
used in the vertical position only.
• Ambient temperature of between 5oC and
40oC (40oF to 104oF) operation.
• Storage temperature from -20oC to 60oC
(-4oF to 140oF).
• Relative humidity of between 15% and 95%
operation and storage, both non-condensing.
• Altitude(21oC): Up to 2,286m (7,500ft)
without degradation; Consult your equip­ ment provider for further information re­ garding 2,286m to 4000m (7500 to 13000
ft)
• Complies with EN60601-1 standard; spil-
ling a glass of water.
Contact Supera Anesthesia Innovations
for additiional information
877-620-1500
5.7. Standards
EN 60601-1[UL60601-1:2003], CAN/CSA-C22.2 No.601.1-M90 w/A1&A2: Electrical Safety- Medical Devices.
EN60601-1-2:2001 Electromagnetic Compatibility
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5.8. Troubleshooting.
Observations
The I/O (ON/OFF) button is in the "I" (ON) position but the device does not operate. The audible alarm sounds intermit­tently.
Yellow light remains lighted.
The alarm test does not work. See 5.4.1.
The compressor operates and the I/O (ON/OFF) button is in the "I" (ON) position but the green indicator is not lighted.
The I/O (ON/OFF) button is in the "I" (ON) position but there is no ow. The audible alarm sounds continu­ously.
Possible Causes
Power cord is not correctly plugged into the wall outlet.
Power failure.
Oxygen concentration is too low.
Capacitor is not charged
Internal electrical fault.
Faulty indicator.
Pneumatic connection broken or other pressure problem.
Solutions
Check the cable connection.
Check the circuit breaker (5) on the front of the unit; Reset if necessary.
Contact your equipment supplier.
Backup capacitor has discharged operate unit for approximately 10 minutes and retest Contact your equipment supplier.
Contact your equipment supplier.
Stop the device by pressing the I/O (ON/OFF) button and contact your equipment supplier.
The I/O (ON/OFF) button is in the "I" (ON) position, the compressor is
operating and there is a ow but the audible alarm sounds continuously.
The compressor stops in mid-cycle, then starts again after a few minutes.
Maintenance Items
Internal electrical fault. Pneumatic circuit fault.
Dirty Filters, blockage
Fan is not working.
Stop the device and contact your equipment supplier.
Clean cabinet lter. Restart.
Clear blockage. Restart
Reset circuit breaker. If the device does not start, contact your equip­ment supplier.
Cabinet Air Filter: Ref: OC4000-1; Wash weekly; Replace as needed. Inlet Air Filter: Ref: OC4000-2; Replace minimum every 2000 hours (depending on environment)
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NOTES
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OXYGEN CONCENTRATORS
(503) 723-5068 or (877) 620-1500 toll-free
12330 S.E. Highway 212, Clackamas, OR 97015
www.SuperaVet.com
E-Mail: info@superavet.com
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