Page 1
Hoyer
®
Heavy Duty Patient Lift
Model HPL600
Installation
and
Instruction
Manual
Page 2
Introduction
2
SUNRISE LISTENS
Thank you for choosing a Hoyer Lift. We want to hear your questions or comments
about this manual, the safety and reliability of your Lift and the service you receive
from your Sunrise Medical Supplier. Please feel free to write or call us at the address
and telephone number below:
SUNRISE MEDICAL
Customer Service Department
7477 East Dry Creek Parkway
Longmont, Colorado 80503
(303) 218-4600 or (800) 333-4000
FOR ANSWERS TO YOUR QUESTIONS
Your authorized supplier knows your Hoyer Lift best and can answer most of your questions about its safety, use and maintenance. For future reference, fill in the following:
Supplier: _______________________________________________________________
Address: ________________________________________________________________
Telephone: ______________________________________________________________
Serial #: ________________________________________________________________
Date Purchased: _________________________________________________________
Table of Contents
3
TABLE OF CONTENTS
INTRODUCTION .............................................................................................. 2
TABLE OF CONTENTS........................................................................................ 3
IMPORTANT SAFEGUARDS ................................................................................. 4
DESCRIPTION OF EQUIPMENT............................................................................ 6
OPERATION.................................................................................................... 6
MAINTENANCE ............................................................................................... 9
TROUBLESHOOTING......................................................................................... 13
LOG BOOK ..................................................................................................... 14
WARRANTY.................................................................................................... 15
This manual contains important safety and maintenance instructions. Please read it
carefully before using your Hoyer lift and refer to it as often as needed for safe and
efficient use.
If you have questions regarding the safe use and/or assembly, maintenance or specifications of your Hoyer lift, you should call Customer Service at 800-333-4000, 303-2184600 or from Canada at 800-263-3390.
For service and repair, remember your authorized Hoyer supplier is able to provide the
assistance you need.
Save this manual for future reference.
CAUTION– For patient use, refer to the separate manual, “How To Use a Patient Lifter.”
If you did not receive a copy or need additional copies contact Customer
Service at 800-333-4000, 303-218-4600 or from Canada at 800-263-3390.
Using other manufacturers’ parts on Hoyer products is unsafe and may result
in serious injury to user and/or attendant. Use only Hoyer parts. Hoyer lifter
parts are NOT interchangeable with other manufacturers’ products. Replace
any worn parts immediately.
EQUIPMENT IDENTIFICATION
The unit's identification number (specification, model, serial number) appears on a
silver nameplate attached to the back of base.
RECEIPT OF EQUIPMENT
Upon receipt of the equipment, verify it against the packing list to ensure it is complete and inspect the equipment for possible damage due to shipping. If there is any
damage, DO NOT use the equipment and notify the carrier immediately to file a claim.
Provide complete information concerning damage claims or shipping errors to your
supplier. Include all equipment identification numbers and group part numbers (if any)
as described above along with a full description of damaged parts.
Page 3
Important Safeguards
5
• Always place the sling around the user according to the sling user instructions.
• Follow lifting procedures outlined in the “How to Use a Patient Lifter” manual.
• Use all controls and safety features only according to the rules specified in
this manual. Never attempt to force a control or button on the lift.
• Do not store the lift in a shower, bath or other area with high humidity.
• IMPORTANT: Keep all components of the lift clean and dry, and have electrical
and mechanical safety checkpoints done as instructed in the “Maintenance”
section of this manual.
• Do not attempt to maneuver the lift by pushing on the mast, motor shaft,
boom or user.
• Always maneuver the lift with the handle provided.
• Do not push a loaded lift at speeds which exceed a slow walking pace
(2.6 ft/sec.).
• Inspect all precautionary labels on the equipment. Order and replace all
labels that cannot be easily read.
SHOCK PREVENTION
• Avoid violent shock during transportation.
• Do not touch or use a lift with bare conductors or a damaged power cord.
Electrically live equipment can electrocute a person. If the lift or charger
has any exposed or damaged wires, contact your local dealer immediately.
• Do not cut or remove the round grounding prong from any plug. All Hoyer
lifts are equipped with three-prong plugs to protect from shock hazard or
electrocution. Any two pronged electrical outlet must be replaced with a
properly grounded three-prong outlet according to the National Electrical
Code and local codes. It is the responsibility of the customer to have the
work done by a qualified electrician.
• Do not splash or expose electric parts of the device to water or moisture.
• Check nameplate for voltage and cycle requirements. These requirements
differ by country. Do not attempt to use the lift in an area that has a
different voltage and cycle requirements.
FIRE AND EXPLOSION PREVENTION
• Batteries may explode, leak and cause personal injury if not disposed of properly.
• Do not place or store the battery under direct sunlight or near a heat source.
• Do not dispose of in fire.
• Do not short the battery terminals.
• Do not incinerate.
• Flush with water if electrolyte (Acid) comes in contact with skin or eyes.
• Batteries must be recycled or disposed of according to local law regulations.
When returning batteries, insulate their terminals with adhesive tape, etc.
Otherwise the residual electricity in used batteries may cause fire or explosion.
Important Safeguards
4
IMPORTANT SAFEGUARDS
Do not attempt to use this equipment without understanding this manual.
To ensure safe operation, read carefully the entire manual before installing, operating
or servicing this equipment.
If anything is not completely understood, please contact your supplier for more
details. Failure to comply with warnings in this manual may result in injury.
Keep this manual with the lift and refer to it as required. Contents of this manual are
subjected to change without prior notice to users.
Important information is highlighted by the following terms, which appear throughout
the manual. Pay particular attention to the information provided under these headings.
WARNING–Important safety information for hazards that might cause serious injury.
CAUTION– Information for preventing damage to the product.
NOTE– Information to which you should pay special attention.
Additional copies of this manual can be obtained from your supplier. Please quote the
product model number.
• Your lift is for transferring patients only. Do not use the lift for any other
purpose.
• Always carry out the daily check list before using the lift.
• Hoyer floor lifts are specifically designed for Hoyer slings and accessories.
Slings and accessories designed by any other manufacturer is prohibited and
will void Sunrise Medical’s warranty. Use only Hoyer slings and accessories
to maintain user safety and product utility.
• Hoyer floor lifts are intended to be used for persons within the specified
weight limit indicated for the lift. Do not attempt to lift more than the
weight limit indicated.
• Before attempting to transfer, the user must be assessed by a qualified
professional.
• Hoyer lifts must be used by a caregiver with proper training to work with
the person to be transferred.
• Only trained and qualified caregivers should transfer a person. Do not
attempt to use the lift if you have not been properly trained to do so.
• Always be prepared before attempting to transfer a person.
• Do not use a sling that is not recommended for the lift.
• Never use a damaged, torn or frayed sling.
Page 4
Operation
7
BEFORE LIFTING:
1. Make sure that all straps are attached to the carry bar.
2. Make sure the person being lifted is comfortable.
3. Make sure the sling is not caught on an obstruction (wheelchair brake or arm of
chair). If any problems occur, lower the person being lifted immediately and correct
the problem.
4. Lift until the buttocks of the person being lifted clear the arm supports or the top
of the bath or bed before moving the person. Guide the legs past any obstacle.
Your Hoyer lift is not intended to be a transport device. Person in the lift
should not be moved more than a few feet.
Do not attempt to maneuver the lift by pulling on the mast, boom, actuator
or user.
5. When the person is located above the desired point of transfer and ready to be
lowered, press the button.
6. Make sure wheels are locked on the bed or wheelchair.
7. For a transfer into a seated position, use the handles on the back of the sling to
position the person when transferring into a chair. Hold the handles firmly as
the sling lowers and the sling will tilt back to position the person. As the boom
lowers, guide the lift away from the person (approx. 6 inches/15 cm).
8. Once the person is properly seated and the straps are loose, remove the sling
from the lift.
9. Slide the lift away from the person.
10. Sling may be removed from around the person.
Emergency Stop Feature
1. The emergency stop feature stops the lift from functioning in case of an emergency.
It does not affect the charging system, the lift will charge whether or not the
emergency stop is engaged.
2. To activate the emergency stop, press in the red button on front of the control
box on the lift.
3. To deactivate the emergency stop, turn the button clockwise.
Description of Equipment / Operation
6
DESCRIPTION OF EQUIPMENT
The lift is heavy and must be removed from the crate with assistance and care.
• Maximum lifting capacity 600 lbs. (270 kg.).
• Limit switches at each end of the actuator spindle that stops the actuator when
fully extended and retracted.
• Anti-crush device on the actuator that stops the actuator from retracting when
it is obstructed.
• Motorized adjustable base.
• Anti-sway device on the carry bar.
• Multi-purpose handle for easy use by users with different heights.
• Easy-to-access emergency stop.
• Minimum height is low enough to lift a person lying on the floor without lifting
the shoulders.
• Directional wheel guide on one of the rear casters that allows the user to move
the lifter in a straight line.
• The whole unit complies with CSA No. 601.1, UL No. 2601-1 and CE standards.
OPERATION
Read carefully the "Important Safeguards" section before attempting to use
the lift.
Always carry out the daily checklist before each lift use.
1. Unplug the lift from the electrical outlet.
2. Install the sling (see sling installation).
3. Open the base as wide as possible using the button on the handset
or control box.
4. Raise / lower the boom (using the buttons on the handset) so the
carry bar is approximately chest height to the person being lifted.
5. Move the lift over to the person being lifted so the end of the boom is approximately 6 inches (15 cm) away from the person. For a person in a lying position,
lower the lift so the carry bar is near the thorax, then install the straps.
CAUTION– HAVE SOMEONE ASSIST YOU WHEN ATTEMPTING TO TRANSFER A PERSON.
6. Attach the straps of the sling as described in the sling user instructions. Make
sure that all straps are secure to the carry bar.
7. Carefully observe the user’s safety as you lift the user slightly by pressing the
control button.
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Maintenance
9
MAINTENANCE
ALWAYS CARRY OUT THE DAILY CHECKLIST BEFORE EACH LIFT USE.
HPL600 accessories must be inspected ANNUALLY in addition to the daily and other
periodic visual checks done by the user specified in this section.
Preventive maintenance specified in this manual can prevent accidents and reduce
repair costs.
Note all services or repairs to the HPL600 or its accessories in the log book at the
back of this manual.
Daily Checklist
THE FOLLOWING PROCEDURE MUST BE FOLLOWED BEFORE EACH USE.
• Has the battery been charged? Plug the lift in whenever is not in use.
• Inspect the lift for any damage. If there are any cracks or other damage on the
lift, or any parts are missing– DO NOT USE IT. Contact your local representative
to have the lift serviced.
• Inspect the carry bar for any signs of cracking or damage and that it rotates freely.
• Inspect the actuator on the lift to ensure it is securely attached to the lift and
has no visible damage.
• Make sure casters roll freely and are securely attached.
Inspect the sling for tears, frayed straps or loose stitching. If the sling has
any of the above damage– DO NOT USE IT. Contact your local representative
to have the sling replaced.
Inspection and Cleaning
Clean the lift with a soft dry cloth or a soft cloth lightly moistened with a mild detergent solution. Do not use any type of solvent that may damage the finish.
DO NOT immerse the lift in water.
To ensure a better rolling surface for the wheels, clean them every 4 months. Remove
any hair or debris from the wheel.
To touch-up scratches or chipped paint and retard rust, apply spray paint.
Handling and Storage
Avoid violent shock during transportation.
The lift should not remain stored for long periods of time without recharging the batteries.
Sunrise Medical recommends charging of batteries at least every two weeks even if the
lift is not used. This will prevent premature aging of batteries.
Operation
8
Emergency Lowering Feature
The HPL600 has an emergency manual lowering feature in the event of an electrical or
functional failure.
If the lift malfunctions when a person is being transferred, the emergency manual
lowering device provides a safe way of lowering the person onto a chair or bed.
To operate the emergency lowering feature:
1. Find the red tab on the side of the motor on the lift.
2. Move the person over a bed or chair.
3. Slowly pull down on the ring and hold in place until the person being lifted is
lowered onto chair or bed.
4. Once the person is lowered safely into a chair or bed, take the lift to a certified
technician to be serviced.
Anti-crush Feature
To prevent damage or injury, the motor on the lift has a limit switch that recognizes
when the boom is being lifted or pressed upward. This limit switch will stop the motor
until the boom is no longer being lifted or pressed upward. This will ensure that the
motor stops if the boom is unknowingly being lowered onto an object or person. To
check this feature, press the button on the handset or control box then lift up the
boom. The motor should stop.
Battery Information
CAUTION–
Do not drop the battery. A dropped battery may have internal damage that
is not visible. It may lose its ability to recharge.
Due to internal damage caused when the battery is dropped, the battery may indicate
it is fully charged, when in fact it cannot hold a full charge.
Never attempt to use a battery that appears to be damaged or dented.
Do not store the battery near a heat source. Heat will damage it.
Always keep metal battery contacts clean.
Page 6
Maintenance
11
Maintenance Inspection Checklist
Regular cleaning will reveal loose or worn parts, enhance smooth operation and extend
the life expectancy of the lift.
Maintenance
10
Lubrication & Casters
The lift is designed for minimum maintenance;
however, a six (6) months check and lubrication
should ensure continued safety and reliability.
The casters MUST swivel and roll smoothly. A white
grease (waterproof auto lubricant) may be applied to
the ball bearing swivel of the casters once a year.
Apply more frequently if the casters are exposed to
extreme moist conditions.
Refer to Figure 1 for lubrication points. Lubricate all
pivot points. Wipe all excess lubricant from lift surface.
Cleaning of Casters
1. Place the lift on its side.
2. Remove the bolt and locknut that secure the
existing front caster assembly to the fork.
3. Remove all debris and clean any dust.
NOTE– For the front caster, examine and replace the
existing washer if worn. The front caster assembly consists of two (2) washers and a caster in
between. The caster will fall out between the
two (2) washers (Figures 2 & 3).
4. Position the front caster in the assembly and
tighten up the bolt and locknut.
5. Line up the mounting holes in the new front
caster assembly and the fork
6. Install the bolt through the fork and caster
assembly and tighten securely with the locknut.
Annual Inspection
The HPL600 and its accessories must be inspected
annually.
The HPL600 and its accessories must be serviced
every 12 months as a minimum requirement.
As part of the annual inspection, an annual load test
with the safe working load must be performed on the
HPL600 as required for CE mark maintenance.
1. Carry Bar
2. Boom Mounting Bracket
3. Boom / Mast Mount
4. Mast Mounting Bracket
5. Leg Pivots
1. Locknut
2. Washer
3. Caster wheel
4. Bolt
5. Fork
Figure 1
Figure 2 Front Caster
Figure 3 Rear Caster
1
2
3
4
5
5
4
3
2
1
5
4
3
2
1
Lift Device
Inspect for missing hardware or broken pieces ✓✓ ✓
Battery recharge ✓✓
Slings and Hardware
Check all sling attachments for sign of wear ✓
Inspect sling material for wear or deterioration ✓
Inspect sling straps for wear ✓
Inspect for any defect or loose threads in stitched areas ✓
Clean sling as indicated on the tag ✓
The Caster Base
Inspect for missing hardware ✓✓
Base opens/closes with ease ✓✓
Inspect casters and axle bolts for tightness ✓✓
Inspect caster for smooth swivel and roll ✓✓
Clean casters ✓
The Mast
Mast MUST be securely assembled to boom ✓✓
Inspect for cracks or deflections ✓✓
The Boom
Check all hardware and swivel bar supports ✓✓
Inspect for cracks or deflections ✓✓
Inspect bolted joints of boom for wear ✓✓
Inspect to ensure that the boom is centered between ✓✓
the base legs.
Check the bolt/hooks for wear or damage ✓✓
Check sling hooks for wear or deflections ✓✓
The Manual/Hydraulic/Electric Actuator Assembly
Inspect hardware on mast and boom ✓✓
Check for wear or deterioration ✓✓
Cycle to ensure smooth quiet operation ✓✓
Cleaning
Cleaning of the lifter ✓✓
TO BE INSPECTED BY USER:
Initially
Before each use
Every 2 months
Every 4 months
Every year
When necessary
Page 7
Troubleshooting
13
If problems are not resolved by the suggested means, please contact your
dealer or Sunrise Medical Technical Service department.
Maintenance
12
A major service undertaken by an authorized service agent every 12 months
is a minimum requirement.
Maintenance inspection points are suggested by the manufacturer and are a
minimum requirement. By continuing to use the lift without replacing the listed
parts in this maintenance inspection checklist, caregiver and user safety is
greatly compromised.
Contact your authorized supplier or Sunrise Medical Technical Service before
opening the HPL600. Alterations made to the HPL600 by someone other than
a technician may cause serious injury.
General inspection of lifter ✓
Check that casters are tightly attached to wheels ✓
Check casters for free running wheels ✓
(remove any fluff and/or debris)
Check that caster brakes operate efficiently ✓
Overhaul casters and repack with all-purpose grease ✓
Inspect surfaces for scratches/chips ✓
Clean surfaces with mild soap and water. Remove any ✓
adhesive tape marks with WD40 or other degreasing agent.
Examine all moving parts and fasteners for wear fatigue
✓
and lubricate and/or adjust as required
Arrange repair/replacement of any faulty parts ✓
Check for signs of fatigue or cracks in the frame of the ✓
lift (especially joints and stress points)
Retard rusting by applying spray paint ✓
Check boom/carry bar (hanger) ✓
Check all electrical components, including battery ✓
charges, for correct operation
Inspect the welding aspect on the frame to detect cracks ✓
Inspect connecting joints for proper attachment ✓
Verify emergency devices for good functioning ✓
Load test with the SWL (maximum working capacity) ✓
Service motor ✓
Minor Service
Initially
Before each use
Every 2 months
Every 4 months
Every year
Major Service (to be checked by a technician, plus inspection of all of the above)
PROBLEM:
The unit does not work when you press
the up or down buttons on the handset.
The unit starts and stops repetitively.
The lift emits a “beep” during utilization.
The unit may stop lifting but you can
still lower it.
Charge indicator on the control box
(green-red) does not light up when the
battery is being charged.
Battery is always dead after a few
transfers (3 to 5).
The light on the control box shows green
when the lift is plugged in yet the lift
will only do one or two transfers.
The light on the control box always
lights up red. It does not turn to green
after an overnight charge.
Lift feels loose (Mast/Base joint loose).
Casters/Brakes noisy or stiff (fluff or
debris in bearings).
Noisy or dry sound from pivots (needs
lubrication).
TO CHECK:
- Make sure the handset is plugged correctly into the
unit.
- Is the emergency stop button pressed down? Turn
the button clockwise to allow it to ”pop” out.
- Is the battery charged?
- Plug the lift in and check the light on the control
box. If the light remains red, leave the lift plugged
in the control box for approximately 2 hours.
- If all of the previous points have been checked
without success, you probably have a motor or
electric problem, contact your Sunrise Medical
representative.
- If the load is more than safe working load, the
unit will not work due to an overload protection
on the motor.
- Has the lift been making a “beeping” sound? The
battery is low and needs to be charged.
- Batteries are low, recharge them.
- Is the charger plugged into a standard outlet?
- Replace battery with a new one, the life of the
current one is probably nearly over.
- Replace the battery.
- Call your dealer or representative.
- Using a 5 mm allen key, tighten the 2 bolts at
base.
- Refer to casters in the "Maintenance" section in
this manual.
- Refer to lubrication in the "Maintenance" section
in this manual.
Page 8
Warranty
15
WARRANTY
This warranty is extended only to the original purchaser/user of Sunrise Medical products.
Sunrise Medical warrants its products to be free from defects in material under normal
use and service, within the periods stated below from the date of purchase. If within
such warranty period any such product shall be proven to be defective, such product
shall be repaired or replaced at Sunrise Medical’s option. This warranty does not
include any labor or shipping charges incurred in replacement part installation or
repair of any such product. Sunrise Medical’s sole obligation and your exclusive remedy
under this warranty shall be limited to such repair and/or replacement.
Patient Lifter 1 year
Accessories on Lifter 1 year
Batteries 1 year
For warranty service, please contact the provider from whom you purchased the Sunrise
Medical product. In the event that you do not receive satisfactory warranty service,
please contact Sunrise Medical Customer Service at 1-800-333-4000.
Do not return products to our factory without prior authorization. Sunrise Medical will
issue a Return Merchandise Authorization (RMA) Number. C.O.D. shipments will be
refused; all shipments to Sunrise Medical must be prepaid. For this warranty to be
valid, the purchaser must present its original proof of purchase at the moment of the
claim. The defective unit, assembly or part must be returned to Sunrise Medical for
inspection. The part or components repaired or replaced are guaranteed for the remaining period of the initial warranty.
Limitations and Exclusions:
The warranty above does not apply to serial numbered products if the serial number
has been removed or defaced.
No warranty claim shall apply where the product or any other part thereof has been
altered, varied, modified, or damaged; either accidentally or through improper or negligent use and storage. Warranty does not apply to products modified without Sunrise
Medical’s express written consent, (including but not limited to products modified with
unauthorized parts or attachments); products damaged by reason of repairs made to
any component without the specific consent of Sunrise Medical, or to products damaged by circumstances beyond Sunrise Medical’s control. Evaluation of warranty claim
will be solely determined by Sunrise Medical. The warranty does not apply to problems
arising from normal wear or failure to adhere to the instructions in this manual.
Sunrise Medical Inc. slings are void of warranty if not laundered as per instructions on
the Sling Label.
Sunrise Medical shall not be liable for damages losses or inconveniences caused by a
carrier.
This warranty replaces any other warranty expressed or implied and constitutes Sunrise
Medical’s only obligation towards the purchaser. Sunrise Medical shall not be liable for
any consequential or incidental damages whatsoever.
Log Book
14
Owner Checklist:
• Ensure the lift is serviced regularly as the maintenance inspection checklist.
• Contact an authorized Sunrise Medical provider immediately if there are any
problems with the operation of the device.
• Ensure the log book is completed and signed.
• Record any repairs required.
• Withdraw the lifter from service if inspection reveals that user safety is jeopardized in any way from use of the lifter.
TO BE COMPLETED AFTER EACH SERVICE OR INSPECTION
Service Type: Pre-delivery Periodic inspection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________
Service Type: Pre-delivery Periodic inspection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________
Service Type: Pre-delivery Periodic inspection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________
Page 9
Manufactured for:
Sunrise Medical
7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA
(800) 333-4000
In Canada (800) 263-3390
Made in Canada
© 2002, Sunrise Medical 2.02
IM-459005 Rev. A
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