Sun Microsystems Sun Fire 15K, Sun Fire 12K Service Manual

Sun Fire™15K/12K Systems

Service Manual

Sun Microsystems, Inc. www.sun.com

Part No. 806-3512-13 May 2006, Revision A

Submit comments about this document at: http://www.sun.com/hwdocs/feedback

Copyright 2006Sun Microsystems,Inc., 4150Network Circle, SantaClara, California95054, U.S.A.All rightsreserved. Sun Microsystems,Inc. hasintellectual property rightsrelating totechnology embodiedin theproduct that is described inthis document.In

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trademarks orregistered trademarks of Sun Microsystems,Inc. inthe U.S.and inother countries. All SPARCtrademarks areused underlicense andare trademarks or registered trademarksof SPARCInternational, Inc.in theU.S. andin other

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Declaration of Conformity xxiii

Preface xxv

1. Guidelines, Indicators, and Nomenclature 1–1

1.1 System Component Hot-Swap Guidelines 1–1

1.2 Configuration Rules 1–2

1.3 Testing the System 1–3

1.4 Reviewing System Temperatures 1–4

1.5 Reviewing System Power 1–5

1.6 Hardware Indicators 1–6

1.7 Field-Replaceable Units (FRU)—Mean Time to Repair (MTTR) 1–7

1.8 Safety Precautions 1–12

1.9 Special Tools and Shipping Kit Items 1–13

1.10 System Block Diagrams 1–14

2. FrameManager and Extension, and TopCap and Extension Replacement Procedures 2–1

2.1 FrameManager Replacement 2–2

2.1.1 Removing the FrameManager 2–2

2.1.2 Installing the FrameManager 2–2

iii

2.2 FrameManager Extension Replacement 2–2

2.2.1 Removing the FrameManager Extension 2–2

2.2.2 Installing the FrameManager Extension 2–3

2.3 TopCap Replacement 2–3

2.3.1 Removing the TopCap 2–3

2.3.2 Installing the TopCap 2–3

2.4 TopCap Extension Replacement 2–4

2.4.1 Removing the TopCap Extension 2–4

2.4.2 Installing the TopCap Extension 2–4

3. System Power 3–1

3.1 Power Module Replacement Procedures 3–2

3.1.1 Power Module Replacement 3–2

3.1.2 Powering Off for Power Module Removal 3–2

3.1.3 Removing a Power Module 3–4

3.1.4 Installing a Power Module 3–6

3.1.5 Powering On After Power Module Installation 3–7

3.2 4 kW Dual AC–DC Power Supply Replacement Procedures 3–8

3.2.1 4 kW Dual AC–DC Power Supply LEDs 3–9

3.2.2 4 kW Dual AC–DC Power Supply Replacement 3–10

4. Fan Trays 4–1

4.1 Fan Tray LEDs 4–2

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3.2.2.1 Isolating a Failed Power Supply 3–10

3.2.2.2 Powering Off a 4 kW Dual AC–DC Power Supply 3–11

3.2.2.3 Removing a 4 kW Dual AC–DC Power Supply 3–11

3.2.2.4 Installing a 4 kW Dual AC–DC Power Supply 3–12

3.2.2.5 Powering On a 4 kW Dual AC–DC Power Supply 3–13

3.2.2.6 Verifying a 4 kW Dual AC–DC Power Supply 3–13

4.2 Fan Tray Replacement Procedures 4–3

4.2.1 Isolating a Failed Fan Tray 4–3

4.2.2 Powering Off a Fan Tray 4–4

4.2.3 Removing a Fan Tray 4–4

4.2.4 Installing a Fan Tray 4–5

4.2.5 Verifying a Fan Tray 4–6

5. System Control (SC) CPU Board and cPCI Memory Board 5–1

5.1 System Control (SC) CPU Board Replacement Procedures 5–2

5.1.1 Powering Off the SC Board 5–2

5.1.2 Removing the SC Board 5–2

5.1.3 Removing the System Control (SC) CPU Board 5–2

5.2 System Control (SC) Board cPCI Memory Board Installation Procedures

5–3

5.2.1 Installing cPCI Memory Boards on the SC CPU 5–3

5.2.2 Installing the System Control (SC) CPU Board 5–5

5.2.3 Installing the System Control (SC) Board 5–5

5.2.4 Verifying the cPCI Memory Boards on the SC CPU 5–6

6. System Control (SC) Board 6–1

6.1 System Control (SC) Board Replacement 6–2

6.1.1 System Control Board LEDs 6–2

6.1.2 System Control Board (SC) Replacement Procedures 6–4

6.1.2.1 Isolating a Failed System Control Board 6–4

6.1.2.2 Powering Off a System Control (SC) Board 6–4

6.1.2.3 Removing a System Control (SC) Board 6–7

6.1.2.4 Installing a System Control (SC) Board 6–8

6.1.2.5 Verifying a System Control (SC) Board 6–10

7. System Control (SC) Peripheral Board 7–1

Contents v

7.1 System Control Peripheral Board LEDs 7–2

7.2 System Control Peripheral Board Replacement Procedures 7–5

7.2.1 Isolating a Failed System Control (SC) Peripheral Board 7–5

7.2.2 Powering Off a System Control (SC) Peripheral Board 7–5

7.2.3 Removing a System Control (SC) Peripheral Board 7–5

7.2.4 Installing a System Control (SC) Peripheral Board 7–7

7.2.5 Powering On a System Control (SC) Peripheral Board 7–7

7.2.6 Verifying a System Control (SC) Peripheral Board 7–8

7.3 DVD-ROM Peripheral Replacement Procedures 7–8

7.3.1 Removing the Failed DVD-ROM Peripheral From the System

Control (SC) Peripheral Board 7–8

7.3.2 Installing the DVD-ROM Peripheral on the System Control (SC)

Peripheral Board 7–10

7.3.3 Powering On a DVD-ROM Peripheral 7–10

7.3.4 Verifying a DVD-ROMDVD-ROM Peripheral 7–10

7.4 Hard Drive Peripheral Replacement Procedures 7–11

7.4.1 Removing the Failed Hard Drive Peripheral From the System

Control (SC) Peripheral Board 7–11

7.4.2 Installing the Hard Drive Peripheral on the System Control (SC)

7.4.3 Powering On a Hard Drive Peripheral 7–13

7.4.4 Verifying a Hard Drive Peripheral 7–13

7.5 Digital Audio Tape (DAT) Peripheral Replacement Procedures 7–14

7.5.1 Removing the FailedDATPeripheral Fromthe SystemControl (SC)

7.5.2 Installing the DAT Peripheral on the System Control (SC)

7.5.3 Powering On a Digital Audio Tape (DAT) Peripheral 7–16

7.5.4 Verifying a Digital Audio Tape (DAT) Peripheral 7–16

8. CPU (Slot 0) Board 8–1

vi Undefined BookTitle • May 2006

Peripheral Board 7–13

Peripheral Board 7–14

Peripheral Board 7–15

8.1 CPU (Slot 0) Board LEDs 8–2

8.2 CPU (Slot 0) Board Replacement Procedures 8–3

8.2.1 Isolating a Failed CPU (Slot 0) Board 8–3

8.2.2 Powering Off a CPU (Slot 0) Board 8–4

8.2.3 Removing a CPU (Slot 0) Board 8–5

8.2.4 Installing a CPU (Slot 0) Board 8–7

8.2.5 Verifying a CPU (Slot 0) Board 8–8

8.3 CPU (Slot 0) Board DIMM Replacement Procedures 8–9

8.3.1 Removing the CPU DIMMs 8–9

8.3.2 Installing the CPU DIMMs 8–11

8.4 CPU (Slot 0) Filler Panel Replacement Procedures 8–12

8.4.1 Removing a CPU (Slot 0) Filler Panel 8–12

8.4.2 Installing a CPU (Slot 0) Filler Panel 8–12

9. I/O (Slot 1) Assemblies 9–1

9.1 hsPCI (Slot 1) Assembly 9–2

9.1.1 hsPCI (Slot 1) Assembly LEDs 9–2

9.1.2 hsPCI I/O (Slot 1) Assembly Replacement Procedures 9–3

9.1.2.1 Isolating a Failed hsPCI (Slot 1) Assembly 9–3

9.1.2.2 Powering Off an hsPCI (Slot 1) Assembly 9–4

9.1.2.3 Removing an hsPCI (Slot 1) Assembly 9–5

9.1.2.4 Installing an hsPCI (slot 1) Assembly 9–6

9.1.2.5 Powering On an hsPCI (Slot 1) Assembly 9–7

9.1.2.6 Verifying an hsPCI (Slot 1) Assembly 9–7

9.2 PCI Cassette Replacement Procedures 9–8

9.2.1 PCI Cassette Replacement 9–8

9.2.1.1 Removing the PCI Cassette 9–8

9.2.1.2 Installing the PCI Cassette 9–9

9.3 PCI Cassette Card Replacement Procedures 9–10

Contents vii

9.3.1 PCI Cassette Card Replacement 9–10

9.3.1.1 Removing the PCI Card from the Cassette 9–10

9.3.1.2 Installing the PCI Card into the Cassette 9–10

9.4 MaxCPU (Slot 1) Board Replacement Procedures 9–11

9.4.1 MaxCPU (Slot 1) Board LEDs 9–11

9.4.2 MaxCPU (Slot 1) Board Replacement 9–12

9.4.2.1 Isolating a Failed MaxCPU (Slot 1) Board 9–12

9.4.2.2 Powering Off a MaxCPU (Slot 1) Board 9–13

9.4.2.3 Removing a MaxCPU (Slot 1) Board 9–13

9.4.2.4 Installing a MaxCPU (Slot 1) Board 9–14

9.4.2.5 Powering On a MaxCPU (Slot 1) Board 9–15

9.4.2.6 Verifying a MaxCPU (Slot 1) Board 9–15

9.5 I/O (Slot 1) Filler Panel Replacement Procedures 9–17

9.5.1 Removing an I/O (Slot 1) Filler Panel 9–17

9.5.2 Installing an I/O (Slot 1) Filler Panel 9–17

10. Board Set Carrier Plates 10–1

10.1 Inserting a Board Set Carrier Plate 10–2

10.2 Carrier Plate Replacement and Modifications 10–5

10.2.1 Carrier Plate FRU Modification Contents 10–6

10.2.2 Carrier PlateReplacement forStandard Configurations of Slots 1, 2,

10.2.3 Carrier Plate Replacement for Configuration of Slots 0 and 9 10–7

10.2.4 Carrier Plate Replacement for Configuration of Slots 4, 5, 13, and

10.3 Carrier Plate (With Air Dam) Replacement 10–10

10.3.1 Carrier Plate (With Air Dam) Replacement for Standard

11. System Control Expander Board Set 11–1

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3, 6, 7, 8, 10, 11, 12, 15, 16, and 17 10–6

14 10–8

Configurations of Slots 4, 5, 13, and 14 10–11

11.1 Centerplane Support Board Replacement 11–2

11.1.1 Centerplane Support Board LEDs 11–2

11.2 Centerplane Support Board Replacement Procedures 11–3

11.2.1 Isolating a Failed Centerplane Support Board 11–4

11.2.2 Powering Off a Centerplane Support Board 11–4

11.2.3 Removing a Centerplane Support Board 11–4

11.2.4 Installing a Centerplane Support Board 11–6

11.2.5 Powering On a Centerplane Support Board 11–7

11.2.6 Verifying a Centerplane Support Board 11–7

12. System Expander Board Set 12–1

12.1 System Expander Board LEDs 12–2

12.2 Expander Board Replacement Procedures 12–3

12.2.1 Isolating a Failed Expander Board 12–3

12.2.2 Powering Off an Expander Board 12–4

12.2.3 Removing an Expander Board 12–5

12.2.4 Installing an Expander Board 12–7

12.2.5 Powering On an Expander Board 12–8

12.2.6 Verifying an Expander Board 12–8

13. Sun Fireplane Interconnect Replacement Procedure 13–1

13.1 Isolating a Failed Sun Fireplane Interconnect 13–2

13.2 Setting Up the System Prior to Replacing the Sun Fireplane Interconnect

13–2

13.3 Powering Off the System for Sun Fireplane Interconnect Replacement 13–

13.4 Removing the Sun Fireplane Interconnect From the Chassis 13–5

13.5 Installing the Sun Fireplane Interconnect into the Chassis 13–8

13.6 Powering On the System After the Sun Fireplane Interconnect

Installation 13–9

Contents ix

14. Fan Backplane Replacement Procedure 14–1

14.1 Powering Off for Fan Backplane Removal 14–2

14.2 Removing a Fan Backplane 14–3

14.3 Installing a Fan Backplane 14–5

14.4 Powering On After Fan Backplane Installation 14–6

15. Power Centerplane Replacement Procedure 15–1

15.1 Powering Off the System for Power Centerplane Replacement 15–2

15.2 Removing the Power Centerplane 15–3

15.3 Installing the Power Centerplane Assembly into the Chassis 15–6

15.4 Powering On the System After Power Centerplane Installation 15–9

16. Cable Replacement Procedures 16–1

16.1 AC Power Cord 16–8

16.2 Internal Cabinet Cable Replacement Procedures 16–8

16.2.1 Powering Off the System for Cable Replacement 16–8

16.2.2 48 VDC Power Cable Replacement 16–10

16.2.3 Power Shelf I2C or FrameManager and TopCap Cable

16.2.4 Power Crossover Cable Replacement 16–12

16.2.5 Fan Tray Power Cable Replacement 16–13

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16.2.2.1 Removing the 48 VDC Power Cable 16–10

16.2.2.2 Installing the 48 VDC Power Cable 16–11

Replacement 16–11

16.2.3.1 Removing the Power Shelf I2C or FrameManager and TopCap Cable 16–11

16.2.3.2 Installing the Power Shelf I2C or FrameManager and TopCap Cable 16–12

16.2.4.1 Removing the Power Crossover Cable 16–12

16.2.4.2 Installing the Power Crossover Cable 16–13

16.2.5.1 Removing the Fan Tray Power Cable 16–13

16.2.5.2 Installing the Fan Tray Power Cable 16–15

16.2.6 Internal Cable Harness Set Replacement 16–16

16.2.6.1 Removing the Internal Cable Harness Set 16–16

16.2.6.2 Installing the Internal Cable Harness Set 16–17

16.2.7 FrameManager Cable Replacement 16–18

16.2.7.1 Removing the FrameManager Cable 16–18

16.2.7.2 Installing the FrameManager Cable 16–19

16.2.8 TopCap Cable Replacement 16–20

16.2.8.1 Removing the TopCap Cable 16–20

16.2.8.2 Installing the TopCap Cable 16–21

16.3 Powering On the System 16–22

17. Mechanical Components Replacement Procedures 17–1

17.1 Side Panel Replacement 17–2

17.1.1 Removing a Side Panel 17–2

17.1.2 Installing a Side Panel 17–2

17.2 Access Door Replacement 17–2

17.2.1 Removing an Access Door 17–3

17.2.2 Installing an Access Door 17–3

17.3 Kick Plate Assembly Replacement 17–3

17.3.1 Removing a Kick Plate Assembly 17–3

17.3.2 Installing a Kick Plate Assembly 17–4

18. Periodic Maintenance 18–1

18.1 Cleaning the Air Plenum Panel Air-Intake Screens 18–2

18.1.1 Air Plenum Panel Air-Intake Screen for Sun Fire 15K/12K Systems 18–2

18.1.2 Cleaning the Air Plenum Air-Intake Screens 18–3

18.2 Air Filter Replacement 18–3

18.2.1 Replacing an Air Filter 18–3

Contents xi

A. Component Serial Number Worksheet 19–1

B. System Labels 20–1

B.1 ESD GROUND and Top Fan Tray Component Number Labels 20–1

B.2 System Chassis and Carrier Plate Labels 20–2

B.3 Fan Tray Labels 20–3

B.3.1 Fan Tray Removal Label 20–3

B.3.2 Bottom Fan Tray Component Number Labels 20–4

B.4 Board Carrier Slot Component Number Labels 20–4

2.4.1 Front Component Number Labels 20–4

2.4.2 Rear Component Number Labels 20–5

B.5 Expander Label 20–5

B.6 Centerplane Support Label 20–5

B.7 Sun Fireplane Interconnect Label 20–6

B.8 Power Supply Labels 20–6

2.8.1 Power Supply Component Labels 20–6

2.8.2 External Power Supply Handle-Instruction Label 20–7

2.8.3 Power Supply Weight-Information Label 20–7

2.8.4 Power Supply CAUTION Label 20–7

C. Sun Fire 15K/12K Systems Field-Replaceable Units (FRU) 21–1

C.1 Access Doors and Side Panels 21–2

3.2 FrameManager Assembly and TopCap Assembly 21–3

3.2.1 FrameManager Assembly 21–3

3.2.2 TopCap Assembly 21–3

3.3 Kick Plate Assembly 21–4

3.4 System Board Assemblies and Carrier Plates 21–5

3.5 Fan Tray Cooling Components 21–14

3.6 Power Supplies and Air Filters 21–15

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3.7 System Cables 21–17

Index Index–1

Contents xiii

xiv Undefined BookTitle • May 2006

Figures

FIGURE 1-1 Sun Fire 15K/12K Systems Component Numbering—Front 1–8

FIGURE 1-2 Sun Fire 15K System Component Numbering—Rear 1–9

FIGURE 1-3 Sun Fire 12K System Component Numbering—Rear 1–10

FIGURE 1-4 Cassette Component Numbering—Sun Fire 15K Front and Rear, and Sun Fire 12K Front 1–

FIGURE 1-5 System Architecture Block Diagram 1–14

FIGURE 1-6 Control Distribution Block Diagram 1–15

FIGURE 1-7 Power Distribution Block Diagram 1–16

FIGURE 3-1 Air-Plenum Cover 3–4

FIGURE 3-2 Power Module 3–6

FIGURE 3-3 Sun Fire 15K/12K Systems Power Supply 3–8

FIGURE 3-4 4 kW Dual AC–DC Power Supply LEDs 3–10

FIGURE 3-5 AC Power Cord Installation 3–13

FIGURE 4-1 Fan Tray 4–1

FIGURE 4-2 Fan Tray LEDs 4–3

FIGURE 5-1 System Control (SC) CPU cPCI Memory Board Installation 5–4

FIGURE 6-1 System Control Board LEDs (3U to 6U Conversion Board Option) 6–3

FIGURE 6-2 System Control Board 6–8

FIGURE 7-1 System Control Peripheral Board LEDs 7–3

FIGURE 7-2 SC Peripheral Board and Center Access Panel—Exploded 7–6

FIGURE 7-3 SC Peripheral Board DVD Removal and Access Panel—Exploded 7–9

FIGURE 7-4 SC Peripheral Board Hard Drive Removal and Access Panel—Exploded 7–12

FIGURE 7-5 SC Peripheral Board DAT Removal and Access Panel—Exploded 7–15

FIGURE 8-1 CPU Board LEDs 8–3

FIGURE 8-2 CPU Board Components 8–6

FIGURE 8-3 CPU Board Memory DIMM Locations 8–10

FIGURE 8-4 CPU DIMM Removal 8–11

FIGURE 9-1 hsPCI Board LEDs 9–3

FIGURE 9-2 PCI Cassette Removal 9–9

FIGURE 9-3 MaxCPU Board LEDs 9–12

FIGURE 10-1 System Carrier Plates 10–3

FIGURE 10-2 Standard Configuration Carrier Plate 10–5

FIGURE 10-3 Removing the T Rail Guide 10–7

FIGURE 10-4 Securing the Center Guide Bracket After the T Rail Guide Removal 10–8

FIGURE 10-5 Removing the Card Cage Filler Panel 10–9

FIGURE 10-6 Installing the EMI Metal Gasket 10–10

FIGURE 10-7 Air-Dam Configuration Carrier Plate 10–11

FIGURE 11-1 Centerplane Support Board LEDs 11–3

FIGURE 11-2 Centerplane Support Board and Carrier Plate 11–6

FIGURE 12-1 System Expander Board LEDs 12–3

FIGURE 12-2 Expander Board and Carrier Plate—Exploded 12–6

FIGURE 13-1 Sun Fireplane Interconnect—Front and Rear View 13–7

FIGURE 14-1 Fan Backplane Locations—Front 14–4

FIGURE 14-2 Fan Backplane Connections 14–5

FIGURE 15-1 Power Centerplane Power Control Connections 15–4

FIGURE 15-2 Voltage-and-Return Reference Designation Labels—Front and Rear 15–7

FIGURE 16-1 Sun Fire 15K/12K Systems Internal Cable Connections 16–2

FIGURE 16-2 System Cable Layout Diagram—Typical for Front (Side 0) and Rear (Side 1) 16–3

FIGURE 16-3 Fan Tray Backplane FRU Cable Diagram—Top Front, Side 0 16–4

FIGURE 16-4 Power Centerplane Cable Diagram—Bottom Front, Side 0 16–4

FIGURE 16-5 Fan Tray Backplane FRU Cable Diagram—Top Front, Side 1 16–5

xvi Undefined BookTitle • May 2006

FIGURE 16-6 Power Centerplane Cable Diagram—Bottom Rear, Side 1 16–5

FIGURE 16-7 Cable Schematic Diagram for Interface Connectors—Side 0 16–6

FIGURE 16-8 Cable Schematic Diagram for Interface Connectors—Side 1 16–6

FIGURE 16-9 DC Power Distribution Cables—Side 0 and Side 1 16–6

FIGURE 16-10 48 VDC Power Cables 16–10

FIGURE 16-11 Fan Tray Power Cable 16–14

FIGURE 16-12 Internal Cable Harness Set 16–17

FIGURE 16-13 FrameManager Cable 16–19

FIGURE 16-14 TopCap Cable 16–21

FIGURE 17-1 Kick Plate Assembly 17–4

FIGURE 18-1 Air Plenum Panel and Air-Intake Screen for the Sun Fire 15K/12K Systems 18–2

FIGURE 18-2 Filter Replacement—Front and Rear 18–4

FIGURE B-1 ESD GROUND and Top Fan Tray Component Number Labels 20–1

FIGURE B-2 System Chassis and Carrier Plate Label—Carrier Plate Installation Procedures 20–2

FIGURE 2-3 Carrier Plate Warning Label 20–3

FIGURE B-4 Fan Tray Removal Label 20–3

FIGURE 2-5 Bottom Fan Tray Component Number Labels 20–4

FIGURE 2-6 Front Component Number Labels 20–4

FIGURE 2-7 Rear Component Number Labels 20–5

FIGURE 2-8 Expander Label 20–5

FIGURE 2-9 Centerplane Support Label 20–5

FIGURE 2-10 Sun Fireplane Interconnect Label 20–6

FIGURE 2-11 Power Supply Component Labels 20–6

FIGURE 2-12 External Power Supply Label 20–7

FIGURE 2-13 Power Supply Weight-Information Label 20–7

FIGURE 2-14 Power Supply CAUTION Label 20–7

FIGURE C-1 System FRU Component Categories 21–1

FIGURE 3-2 Access Doors and Side Panels 21–2

FIGURE 3-3 FrameManager Assembly Components 21–3

FIGURE 3-4 TopCap Assembly Components 21–4

Figures xvii

FIGURE 3-5 Kick Plate Assembly Components 21–4

FIGURE 3-6 Centerplane Support Board 21–6

FIGURE 3-7 System Controller Carrier Plate 21–6

FIGURE 3-8 System Expander Carrier Plate (With Air Dam) 21–7

FIGURE 3-9 System Control Board—3U to 6U Conversion Board Option 21–7

FIGURE 3-10 System Control Peripheral Board 21–8

FIGURE 3-11 System Expander Board 21–8

FIGURE 3-12 System Expander Carrier Plate (with or without air dam) 21–9

FIGURE 3-13 CPU Board 21–9

FIGURE 3-14 Hot-swap PCI (hsPCI-X/hsPCI+) I/O Board 21–10

FIGURE 3-15 MaxCPU Board 21–10

FIGURE 3-16 I/O Filler Panel (used as required) 21–11

FIGURE 3-17 CPU Filler Panel (used as required) 21–11

FIGURE 3-18 Sun Fireplane Interconnect 21–12

FIGURE 3-19 Power Centerplane 21–12

FIGURE 3-20 Fan Backplane 21–13

FIGURE 3-21 Fan Tray Cooling Component 21–14

FIGURE 3-22 Power Supply 21–15

FIGURE 3-23 Power Module 21–16

FIGURE 3-24 Air Filter 21–16

FIGURE 3-25 AC Power Cable, Domestic 21–18

FIGURE 3-26 AC Power Cable, Domestic 2 21–18

FIGURE 3-27 AC Power Cable, International 21–19

FIGURE 3-28 AC Power Cable, International 2 21–19

FIGURE 3-29 Fan Power Cable 21–20

FIGURE 3-30 Fan I2C Cable, Front Upper 21–21

FIGURE 3-31 Fan I2C Cable, Front Lower 21–21

FIGURE 3-32 Fan I2C Cable, Rear Upper 21–22

FIGURE 3-33 Fan I2C Cable, Rear Lower 21–22

FIGURE 3-34 Power Module to Connector Bulkhead, 48 VDC Power 21–23

xviii Undefined BookTitle • May 2006

FIGURE 3-35 Connector Bulkhead to Connector Bulkhead, 48 VDC Crossover 21–24

FIGURE 3-36 Power Module to Connector Bulkhead, I2C Signals 21–24

FIGURE 3-37 Control 0 Cable, Front 21–25

FIGURE 3-38 Control 1 Cable, Front 21–25

FIGURE 3-39 Control 0 Cable, Rear 21–26

FIGURE 3-40 Control 1 Cable, Rear 21–26

FIGURE 3-41 Power Control Cable, Front 21–27

FIGURE 3-42 Power Control Cable, Rear 21–27

FIGURE 3-43 FrameManager and TopCap Power Cable, Internal 21–27

FIGURE 3-44 FrameManager and TopCap Power Cable, External 21–28

FIGURE 3-45 RS-232 Cable, Internal 21–29

FIGURE 3-46 RS-232 Cable, External 21–29

FIGURE 3-47 SC-CPU Cable 21–30

Figures xix

xx Undefined BookTitle • May 2006

Tables

TABLE 1-1 Temperature Levels 1–4

TABLE 1-2 Ambient Thermal Levels 1–4

TABLE 1-3 Voltage and Current Limits 1–5

TABLE 1-4 LEDs 1–6

TABLE 1-5 Customer Availability and Mean Time to Repair 1–7

TABLE 1-6 Safety Precautions 1–12

TABLE 3-1 4 kW Dual AC–DC Power Supply Components 3–9

TABLE 3-2 4 kW Dual AC–DC Power Supply Valid LED Status 3–9

TABLE 4-1 Fan Tray Components 4–2

TABLE 4-2 Fan Tray Valid LED Status 4–2

TABLE 6-1 System Control Board Components 6–2

TABLE 6-2 System Control Board Valid LED Status 6–2

TABLE 6-3 System Control CPU Board Indicator Function Descriptions 6–2

TABLE 7-1 System Control (SC) Peripheral Board Components 7–2

TABLE 7-2 System Control (SC) Peripheral Board Valid LED Status 7–2

TABLE 7-3 System Control DVD Peripheral Indicator Function Descriptions 7–3

TABLE 7-4 System Control Tape Peripheral Indicator Function Descriptions 7–4

TABLE 8-1 CPU Board Components 8–2

TABLE 8-2 CPU Board Valid LED Status 8–2

TABLE 9-1 hsPCI Assembly Components 9–2

xxi

TABLE 9-2 hsPCI Assembly Valid LED Status 9–2

TABLE 9-3 MaxCPU (Slot 1) Board Components 9–11

TABLE 9-4 MaxCPU (Slot 1) Board Valid LED Status 9–11

TABLE 10-1 Carrier Plate FRU Modification Contents 10–6

TABLE 11-1 Centerplane Support Board Components 11–2

TABLE 11-2 Centerplane Support Board Valid LED Status 11–2

TABLE 12-1 Expander Board Components 12–2

TABLE 12-2 Expander Board Valid LED Status 12–2

TABLE 13-1 Component Serial Numbers Worksheet 13–3

TABLE 16-1 Cable Termination Table 16–7

TABLE C-1 Access Doors and Side Panels 21–2

TABLE 3-2 FrameManager Assembly Components 21–3

TABLE 3-3 TopCap Assembly Components 21–3

TABLE 3-4 Kick Plate Assembly Components 21–4

TABLE 3-5 System Board Assemblies 21–5

TABLE 3-6 System Board Carrier Plates 21–5

TABLE 3-7 Fan Tray Cooling Components 21–14

TABLE 3-8 Power Supplies and Air Filters 21–15

TABLE 3-9 System Cables 21–17

TABLE 3-10 AC Power Cable, Domestic, Wire List 21–18

TABLE 3-11 AC Power Cable, Domestic 2, Wire List 21–18

TABLE 3-12 AC Power Cable, International, Wire List 21–19

TABLE 3-13 AC Power Cable, International 2, Wire List 21–19

TABLE 3-14 Fan Power Cable (Side 0) Termination Table 0 21–20

TABLE 3-15 Fan Power Cable (Side 1) Termination Table 1 21–20

TABLE 3-16 Power Module to Connector Bulkhead Cable, 48 VDC Power, Termination Table 21–23

TABLE 3-17 Connector Bulkhead to Connector Bulkhead, 48 VDC Crossover, Termination Table 21–24

TABLE 3-18 FrameManager and TopCap Power Cable, External, Termination Specifications 21–28

TABLE 3-19 RS-232 Cable, External, Termination Specifications 21–29

TABLE 3-20 SC-CPU Cable Termination Specifications 21–30

xxii Undefined BookTitle • May 2006

Declaration of Conformity

Compliance Model Number: 2080 Product Name: Sun Fire 15K/12K Systems

EMC

European Union

This equipment complies with the following requirements of the EMC Directive 89/336/EEC:

EN55022:1995/CISPR22:1997 Class A EN550024:1998 EN61000-4-2 4 kV (Direct), 8 kV (Air)

EN61000-4-3 3 V/m EN61000-4-4 1.0 kV Power Lines, 0.5 kV Signal Lines EN61000-4-5 1 kV Line-Line, 2 kV Line-Gnd Power Lines EN61000-4-6 3 V EN61000-4-8 3 A/m

EN61000-4-11 Pass EN61000-3-2:1995 Pass EN61000-3-3:1995 Pass

Safety

This equipment complies with the following requirements of the Low Voltage Directive 73/23/EEC:

EC Type Examination Certificates:

EN60950:1992, 2nd Edition, Amendments 1,2,3,4,11 TÜV Product Service Certificate No.

IEC 950:1991, 2nd Edition, Amendments 1,2,3,4 Evaluated to all CB Countries CB Scheme Certificate No. CB 01 07 17641 014

Z1A 01 07 17641 013

Supplementary Information

This product was tested and complies with all the requirements for the CE Mark.

Dennis P. Symanski DATE Manager, Compliance Engineering

Sun Microsystems, Inc. 4150 Network Circle Santa Clara, CA 95054, USA

Tel: 650-786-3255 Fax: 650-786-3723

Peter Arkless DATE Quality Manager

Sun Microsystems Scotland, Limited Springfield, Linlithgow West Lothian, EH49 7LR Scotland, United Kingdom

Tel: 0506-670000 Fax: 0506 760011

xxiii

xxiv Sun Fire 15K/12K Systems Service Manual • May 2006

Preface

The Sun Fire 15K/12K Systems Service Manual provides guidelines and detailed instructions for replacing field-replaceable components on the Sun™ Fire 15K/12K Systems.

How This Book Is Organized

Chapter 1 provides component replacement guidelines, indicator descriptions, and hardware nomenclature.

Chapter 2 details the replacement procedures for the FrameManager assembly and the FrameManager extension.

Chapter 3 details the replacement procedures for the system power module and the 4 kW dual AC–DC power supplies.

Chapter 4 details the replacement procedures for the system fan trays. Chapter 5 details the replacement procedures for the System Control (SC) CPU

board and installation of the cPCI memory. Chapter 6 details the replacement procedures for the System Control (SC) board. Chapter 7 details the replacement procedures for the System Control peripheral

board containing the DVD-ROM, hard drive, and audio tape peripherals. Chapter 8 details the replacement procedures for the CPU (slot 0) board. Chapter 9 details the replacement procedures for the I/O (slot 1) assemblies. Chapter 10 details the replacement procedures for the board set carrier plate and

identifies the carrier-plate configurations. Chapter 11 details the replacement procedures for the centerplane support board of

the system control expander board set.

xxv

Chapter 12 details the replacement procedures for the expander board of the system expander board set.

Chapter 13 details the replacement procedures for the Sun Fireplane interconnect assembly.

Chapter 14 details the replacement procedures for the fan backplane. Chapter 15 details the replacement procedures for the power centerplane. Chapter 16 details the replacement procedures for the system cables. Chapter 17 details the replacement procedures for the mechanical components. Chapter 18 provides procedures for the system components requiring periodic

maintenance. Appendix A provides a component serial number worksheet. Appendix B details the information and safety labels used in the Sun Fire 15K/12K

systems. Appendix C provides a pictorial review of the Sun Fire 15K/12K systems

components.

Using UNIX Commands

This document may not contain information on basic UNIX®commands and procedures such as shutting down the system, booting the system, and configuring devices.

See the following for this information:

■ Documentation for the Solaris™ operating environment, which is at:

http://docs.sun.com

■ Other software documentation that you received with your system

xxvi Sun Fire 15K/12K Systems Service Manual • May 2006

Typographic Conventions

TABLE P-1 Typographic Conventions

Typeface Meaning Examples

AaBbCc123 The names of commands, files,

and directories; on-screen computer output

AaBbCc123

AaBbCc123 Book titles, new words or

What you type, when contrasted with on-screen computer output

terms, words to be emphasized

Command-line variable; replace with a real name or value

Edit your .login file. Use ls -a to list all files.

% You have mail.

% su

Password:

Read Chapter 6 in the User’s Guide. These are called class options. Yo u must be superuser to do this.

To delete a file, type rm filename.

Preface xxvii

Shell Prompts

TABLE P-2 Shell Prompts

Shell Prompt

System Control (SC) Command sc%

SC superuser, main SC sc#

Domain superuser domain_name#

SC superuser, spare SC sc_spare#

Sun Microsystems Sun Fire 15K, Sun Fire 12K Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Figures

Tables

Preface