Sunex Tools 4910A User Manual [en, es, fr]

4910A 1 rev. 02/23/07

MODEL 4910A

10 Ton Ram Kit

Operating Instructions • Warning Information • Parts Breakdown

Operating Instructions

RELEASE VALVE

Turn knob clockwise and pump handle for applying pressure. Turn knob COUNTERCLOCKWISE to release pressure.

PUMP POSITION

It is possible to hold pump in any position from horizontal to vertical, but always keep the hose end of the pump down when above the horizontal position.

IMPORTANT: Before attempting to raise a vehicle, check vehicle service manual for recommended lifting surfaces.

PORTABLE RAM KIT PUMP BLEEDING PROCEDURES:

The following bleeding procedure may be required before initial use:

1. Open oil fill screw three or four turns.

2. Attach the ram to the pump.

3. Close the release valve and pump the ram out as far as it will go.

4. Release the ram until the first drop of oil comes out of the oil fill hole.

5. Tighten up the oil fill screw and release the ram all of the way.

6. Make sure the pump is full of fluid after steps 1-5 are completed.

This ends the bleeding procedure. The pump and ram should be working at full stroke.

do not overload. overloading is indicated by bowing extension tubes or slipping attachments and can result in personal injury or damage to the equipment.

when offset attachments are used, the rated capacity is always reduced by 50%. for each extension tube used in the setup, the overall rated capacity is reduced an additional 50%. refer to the operating instructions provided for typical setups and corresponding load capacities.

prior to applying a load, insure that all attachments and extension tubes are fully engaged.

insure load is centrally applied to attachments and ram saddle to minimize an off-center load condition.

never use this equipment without a force gauge to verify the actual load being applied for various types of setups used.

read, study, and understand all warnings and operating instructions furnished with this portable ram Kit before use. failure to heed these warnings may result in loss of load, damage to jacK and/or failure resulting in personal injury or property damage.

do not overload beyond rated capacity. use only on hard, level surfaces capable of sustaining the load. do not open oil filler plug unless ram is fully retracted. always wear safety glasses when using this equipment. do not use as a vehicle lifting device or as a vehicle support. failure to heed these warnings may result in loss of load, damage to jacK and/or failure resulting in personal injury or property damage.

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4910A 2 rev. 02/23/07

MODEL 4910A 10 TON RAM KIT

Operating Instructions • Warning Information • Parts Breakdown

RS4940A-RSK

4 Ton Ram Seal

Kit

RS4910A-RSK

10 Ton Ram Seal

Kit

S10

S11

S12

S13

RS4940A-S10A

*R07

*R06

*R05

*R04

*R03

P11

P08

P14

P15

P03

P06

P03

P10

P11

P12

P08

P16

P17

P30

P28

P29

P36

P33

P19

P25

P26

P25A

HYDRAULIC SPREADER ASSEMBLY

HYDRAULIC RAM ASSEMBLY

HYDRAULIC BODY & FRAME PUMP

S13

S12

S11

S10

Included in

RS4940A-RSK and

RS4910A-RSK

Seal Kits

RS4940A-S10A

Coupling

Assembly

PART ITEM NO. DESCRIPTION

P06 RS4940A-P06 Pump Foot P15 RS4940A-P15 Release Valve Stem P25A RS4940A-P25A 4 Ton Pump Handle RS4910A-P25A 10 Ton Pump Handle P28 RS4940A-P28 Coupling P29 RS4940A-P29 Dust Cap * RS4940A-PSK Pump Seal Kit

*Included in RS4940A-PSK

ITEM PART NO. NO. DESCRIPTION

1 RS4910A01 Storage Case with wheels RS4910A01WH Wheel/each for storage case 2 RS4910A02 27" Extension Bar 3 RS4910A03 18" Extension Bar 4 RS4910A04 10" Extension Bar 5 RS4910A05 5" Extension Bar 6 RS4910A06 Serrated Cap 7 RS4910A07 Spreading Wedge 8 RS4910A08 Big Rubber Head 9 RS4910A09 Base Plate 10 RS4910A10 Ram Toe 11 RS4910A11 Plunger Toe 12 RS4910A12 Cleft Cap 13 RS4910A13 V Base 14 RS4910A14 Male Connector 15 RS4910A15 10 Ton Pump Unit with hose 16 RS4910A16 10 Ton Ram Unit 17 RS4940A18 Hydraulic Hose

RS4910ATP

10 Ton Thread

Protector Ring

Not Shown:

RS4910ARP 10 Ton

Ram Saddle

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4910A 3 rev. 02/23/07

RAM

RUBBER

HEAD

FLAT

BASE

RAM LOAD

Never lift a load that exceeds the capacity of the ram. Do not over-extend the ram, because it is possible to force the plunger out of the top of the ram.

THREAD PROTECTION

When possible, protect ram with threaded protector ring and saddle as illustrated.

DUST CAPS

When coupler valves are disconnected, screw in dust caps to keep the oil lines clean.

OFF-CENTER LOADS

Be careful when load is not centered on ram plunger. Pump carefully - IF YOU FEEL THAT YOU HAVE TO PUMP UNUSUALLY HARD STOP OPERATION. Adjust set-up so the off-center load is not so great.

PROTECT YOUR HOSE

Do not drop heavy objects on your hose and avoid sharp kinks. Provide proper clearance to avoid damage to the hose and couplers.

HEAT AND FIRE

Always keep your equipment away from excessive heat or fire. Heat always weakens the equipment.

Operating Instructions • Warning Information • Parts Breakdown

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this equipment. Personnel involved in the use and operation of equipment shall be careful, competent, trained, and qualified in the safe operation of the equipment and its proper use when servicing motor vehicles and their components. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or user must study and maintain for future reference the manufacturer's instructions. Owner and/or user is responsible for keeping all warning labels and instruction

RAM ATTACHMENT COMBINATIONS

Some of the hundreds of combinations possible.

RAM

SADDLE

RAM

SPOON

FLAT

BASE

RAM

RUBBER

HEAD

RUBBER

HEAD

SAFETY PRECAUTIONS

Oil Level

Collapse ram if connected to pump. Place pump in an upright position as shown. Remove filler plug and add hydraulic oil until it is level with the full mark on the stem.

EXTENSION

RAM

FLAT

BASE

RUBBER

HEAD

SPREADER

PUMP

VERSATILITY

Use the 10 Ton Pump with the Multi-Directional Ram, and attachment combinations, some of which are shown below.

TIGHT PLACES

For the difficult places to get into, use the spreader.

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