Subaru SGX7500 User Manual

PARTS MAN U AL

Model

SGX7500

GENERATORS

PUB-EP Rev. 03/11

Robin America, Inc.

905 Telser Road • Lake Zurich, IL 60047 • Phone: 847-540-7300 • Fax: 847-438-5012

e-mail: sales@robinamerica.com • www.subarupower.com

SGX7500 - 2 - 03-11

Ref. Part Number Description Qty Remarks To-From Fig.

GROUP INDEX

Group Name Page

CRANKCASE GROUP ..............................................................................4

CRANKSHAFT GROUP .............................................................................8

INTAKE and EXHAUST GROUP .............................................................. 10

GOVERNOR GROUP ..............................................................................14

COOLING and STARTING GROUP ......................................................... 16

FUEL, LUBRICATION GROUP ................................................................ 18

ELECTRIC ................................................................................................ 22

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FIG. 1 CRANKCASE GROUP

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FIG. 1 CRANKCASE GROUP

Ref. Part Number Description Qty Remarks To-From Fig.

10 20B-10104-31 CRANK CASE CP 1 - 100 20 20B-14202-03 VALVE GUIDE 2 - 100 21 056-51000-50 CLIP 1 10.7DX0.9D - 100 26 132-11AA1-10 SEAL-EXH VALVE 1 - 100 28 263-35341-03 RETAINER PLATE 1 11DX17.3DX27DX4.7H - 100 30 044-03500-91 OIL SEAL 1 35DX48DX8B 8645- 100 044-03500-90 OIL SEAL 1 35DX48DX8B -8644 100 40 X60-03502-40 BALL BEARING 1 8535- 100 060-03502-40 BALL BEARING 1 -8534 100 50 277-15011-03 PIPE KNOCK 2 10.3DX8.5DX14L - 100 60 010-50802-90 STUD 2 M8X1.25X30L - 100 70 010-50603-51 STUD 2 M6X1.0X98L - 100 75 044-00800-10 OIL SEAL 1 8DX14DX4B - 100 80 040-11400-30 PLUG 2 M14X1.5X20DX12L - 100 90 021-11400-20 GASKET 2 14.1DX19DX2.3T - 100 210 20B-11005-21 MAINBEARING COVER CP 1 8645- 100 20B-11005-11 MAINBEARING COVER CP 1 -8644 100 220 044-03500-91 OIL SEAL 1 35DX48DX8B 8645- 100 044-03500-90 OIL SEAL 1 35DX48DX8B -8644 100 230 X60-03502-40 BALL BEARING 1 8645- 100 060-03502-40 BALL BEARING 1 -8534 100 250 20B-45003-11 GOVERNOR GEAR CP 1 8645- 100 20B-45003-01 GOVERNOR GEAR CP 1 -8644 100 260 277-41902-01 GOVERNOR SLEEVE CP 1 8645- 100 277-41901-03 GOVERNOR SLEEVE 1 -8644 100 280 021-32000-50 GASKET 2 20DX27DX1.5T RUBBER - 100 285 279-63601-30 OIL GAUGE AY 2 - 100 300 011-00803-40 FLANGE BOLT 8 M8X1.25X17DX38L - 100 610 20B-13001-00 CYLINDER HEAD AY 1 - 100 620 20B-15001-03 GASKET(HEAD) 1 - 100 630 011-01000-40 FLANGE BOLT 4 M10X1.25X19DX75L - 100 631 001-04083-50 FLANGE BOLT 2 M8X1.25X16DX35L - 100 680 20B-15501-01 ROCKER COVER CP 1 - 100 690 20B-16001-03 GASKET(ROCKER COVER) 1 - 100 700 031-00600-10 DOWEL PIN 2 6DX14.8L - 100 710 011-00600-20 FLANGE BOLT 4 M6X1.0X14DX12L - 100 960 20B-99001-07 GASKET SET 1 - 100

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FIG. 2 CRANKSHAFT GROUP

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FIG. 2 CRANKSHAFT GROUP

Ref. Part Number Description Qty Remarks To-From Fig.

10 20B-21201-11 CRANK SHAFT CP 1 - 200 50 018-01800-10 FLANGE NUT 1 M18X1.5X31DX14H - 200 70 005-32054-01 WOODRUFF KEY 1 5BX7.5HX19D - 200 310 20B-22501-00 CONNECTING ROD AY 1 - 200 320 001-05084-00 FLANGE BOLT 2 M8X1.25X16DX40L - 200 350 263-23301-33 PISTON PIN 1 21DX15DX64.2L - 200 360 20B-23401-H3 PISTON 1 STD - 200 361 20B-23403-H3 PISTON 1 0.25 O.S. - 200 362 20B-23404-H3 PISTON 1 0.50 O.S. - 200 370 20B-23501-07 PISTON RING SET 1 STD - 200 371 20B-23502-07 PISTON RING SET 1 0.25 O.S. - 200 372 20B-23503-07 PISTON RING SET 1 0.50 O.S. - 200 380 056-52100-20 CLIP 2 22.1DX1.4D - 200

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FIG. 3 INTAKE and EXHAUST GROUP

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FIG. 3 INTAKE and EXHAUST GROUP

Ref. Part Number Description Qty Remarks To-From Fig.

12 20B-31601-10 CAMSHAFT AY 1 8522- 300 20B-31601-00 CAMSHAFT AY 1 -8521 300 23 20B-35101-21 PIN(CAM SHAFT)CP 1 8583- 300 20B-35101-11 PIN(CAM SHAFT)CP 1 -8582 300 27 024-00700-21 O-RING 1 8583- 300 024-00700-20 O-RING 1 -8582 300 34 005-19041-00 SPRING PIN 2 4.4DX10LX0.8T -8521 300 005-19041-00 SPRING PIN 1 4.4DX10LX0.8T 8522- 300 35 277-36401-03 RELEASE LEVER 1 - 300 37 20B-36501-03 CLIP 1 - 300 38 277-38702-03 RETURN SPRING 1 5.1DX0.6DX4.4L N=7 - 300 48 031-80500-20 ROLL PIN 1 - 300 60 246-33611-03 VALVE SPRING 2 22.2DX2.9DX37L N=6.5 - 300 70 246-33711-13 SPRING RETAINER 2 7.6DX26DX8T - 300 80 20B-33401-H3 INTAKE VALVE 1 - 300 90 20B-33501-H3 EXHAUST VALVE 1 - 300 95 246-35501-03 COLLET-VALVE 4 - 300 150 20B-35601-H1 TIMING CHAIN CP 1 - 300 160 277-36911-03 TENTIONER 1 - 300 163 277-37101-03 SPRING(TENTIONER) 1 10DX1.8DX14L N=4.5 - 300 166 277-36902-03 PIN(TENTIONER) 1 6DX13DX34L - 300 170 277-36913-13 CHAIN GUIDE 1 - 300 200 20B-35001-01 PIN(ROCKER)CP 1 - 300 202 003-13060-00 CLIP 1 6DX12DX0.8T - 300 220 20B-36101-00 ROCKER ARM(IN) AY 1 - 300 225 20B-36102-10 ROCKER ARM(EX) AY 1 - 300 230 014-90500-20 ADJUST SCREW 1 M5X0.5X23L - 300 231 014-90500-20 ADJUST SCREW 1 M5X0.5X23L - 300 240 017-00500-30 NUT 1 M5X0.5X4.1H - 300 241 017-00500-30 NUT 1 M5X0.5X4.1H - 300 290 011-00600-10 FLANGE BOLT 1 M6X1.0X14DX8L - 300 340 20B-35201-03 GASKET(MUFFLER) 1 - 300 341 277-35201-01 GASKET CP(EXHAUST) 1 T=1.6 28D 8.5DX52P - 300 350 002-38080-00 FLANGE NUT 2 M8X1.25X17DX7.5H - 300 351 002-38080-00 FLANGE NUT 2 M8X1.25X17DX7.5H - 300 405 20B-34001-01 EXHAUST PIPE CP 1 - 300 415 010-50802-90 STUD 2 M8X1.25X30L - 300 538 20B-35903-13 GASKET 3 1 - 300 540 20B-32901-J1 INSULATOR CP 1 - 300 550 20B-35902-H3 GASKET 2 1 - 300 560 20B-35901-H3 GASKET 1 1 - 300 570 002-38060-00 FLANGE NUT 2 M6X1.0X13DX6H - 300 580 001-04061-60 FLANGE BOLT 1 M6X1.0X13DX16L - 300 850 X85-11001-70 RUBBER PIPE 1 - 300

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FIG. 3 INTAKE and EXHAUST GROUP

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FIG. 3 INTAKE and EXHAUST GROUP

Ref. Part Number Description Qty Remarks To-From Fig.

510 20B-32622-H0 AIR CLEANER AY 1 - 315

-6 20B-32660-H8 CHOKE LABEL 1 - 315

-200 20B-32631-H8 BODY CP 1 - 315

-220 20B-32720-H8 PACKING 1 - 315

-250 20B-32640-H8 COVER 1 - 315

-275 20B-32650-H8 BOLT 1 - 315

-520 20B-32611-H8 ELEMENT 1 - 315

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FIG. 4 GOVERNOR GROUP

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