Subaru Legacy 2011 Service Guide

Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions................................... 11-3
Before checking or servicing in the engine
compartment.................................................... 11-4
When checking or servicing in the engine
compartment (2.5 L non-turbo models) ............. 11-4
When checking or servicing in the engine
compartment while the engine is running.......... 11-5
Removing and reinstalling clips .......................... 11-5
Removing air intake duct.................................... 11-7
Pulling off the fender lining ................................ 11-7
Engine hood ....................................................... 11-7
Engine compartment overview.......................... 11-9
2.5 L non-turbo models ...................................... 11-9
2.5 L turbo models ........................................... 11-10
3.6 L models .................................................... 11-11
Engine oil.......................................................... 11-12
Checking the oil level ....................................... 11-12
Changing the oil and oil filter............................ 11-14
Recommended grade and viscosity .................. 11-16
Synthetic oil ..................................................... 11-16
Cooling system ................................................ 11-16
Cooling fan, hose and connections ................... 11-17
Engine coolant ................................................. 11-17
Air cleaner element.......................................... 11-19
Replacing the air cleaner element ..................... 11-20
Spark plugs ...................................................... 11-22
Recommended spark plugs .............................. 11-22
Drive belts ........................................................ 11-22
Manual transmission oil .................................. 11-23
Checking the oil level ...................................... 11-23
Recommended grade and viscosity .................. 11-24
Automatic transmission fluid.......................... 11-24
Checking the fluid level.................................... 11-24
Recommended fluid ......................................... 11-25
Continuously variable transmission fluid ...... 11-25
Front differential gear oil (AT and CVT
models).......................................................... 11-26
Checking the oil level ...................................... 11-26
Recommended grade and viscosity .................. 11-26
Rear differential gear oil.................................. 11-27
Recommended grade and viscosity .................. 11-27
Power steering fluid ........................................ 11-27
Checking the fluid level.................................... 11-27
Recommended fluid ......................................... 11-28
Checking the fluid level.................................... 11-28
Recommended brake fluid ............................... 11-29
Clutch fluid (MT models)................................. 11-29
Checking the fluid level.................................... 11-29
Recommended clutch fluid............................... 11-30
Brake booster .................................................. 11-30
Checking the brake pedal free play .................. 11-31
Checking the brake pedal reserve distance....... 11-31
Clutch pedal (MT models) ............................... 11-31
Checking the clutch function............................ 11-31
Checking the clutch pedal free play.................. 11-32
11
Maintenance and service
Replacement of brake pad and lining............. 11-32
Breaking-in of new brake pads and linings........ 11-32
Tires and wheels .............................................. 11-33
Types of tires ................................................... 11-33
Tire pressure monitoring system (TPMS)
(if equipped)................................................... 11-33
Tire inspection ................................................. 11-35
Tire pressures and wear ................................... 11-35
Wheel balance.................................................. 11-37
Wear indicators ................................................ 11-37
Tire rotation direction mark .............................. 11-38
Tire rotation ..................................................... 11-38
Tire replacement .............................................. 11-39
Wheel replacement ........................................... 11-39
Aluminum wheels............................................. 11-40
Windshield washer fluid .................................. 11-40
Replacement of wiper blades.......................... 11-41
Windshield wiper blade assembly ..................... 11-42
Windshield wiper blade rubber ......................... 11-42
Rear window wiper blade assembly
(Outback) ....................................................... 11-43
Rear window wiper blade rubber (Outback) ....... 11-44
Battery .............................................................. 11-45
Fuses ................................................................ 11-46
Main fuse.......................................................... 11-48
Installation of accessories .............................. 11-48
Replacing bulbs............................................... 11-48
Headlight......................................................... 11-48
Front turn signal light ...................................... 11-51
Front position light .......................................... 11-51
Front fog light (if equipped).............................. 11-51
Rear combination lights ................................... 11-52
Tail/Back-up light (Outback) ............................. 11-54
License plate light ........................................... 11-55
Dome light....................................................... 11-56
Map light ......................................................... 11-57
Vanity mirror light ............................................ 11-57
Door step light................................................. 11-58
Cargo area light (Outback) ............................... 11-58
Trunk light (Legacy) ......................................... 11-58
Other bulbs ..................................................... 11-58
Maintenance and service 11-3
Maintenance schedule
The scheduled maintenance ite ms re­quired to be serviced at regular intervals are shown in the Warranty and Main­tenance Booklet.
For details about your maintenance sche­dule, read the separate Warranty and Maintenance Booklet.
Maintenance precautions
When maintenance and service are re­quired, it is recommended that all work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiarize yourself with the information provided in this section on general maintenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle opera­tion. Any problems caused by improper maintenance and service performed by you are not eligible for warranty coverage.
WARNING
. Testing of an All-Wheel Drive
vehicle must NEVER b e per­formed on a single two-wheel dynamometer or similar appara­tus. Attempting to do so will result in transmission damage and in uncontrolled vehicle movement and may cause an accident or injuries to persons nearby.
. Always select a safe area when
performing maintenance on your vehicle.
. Always be very careful to avoid
injury when working on the vehi­cle. Remember that some of the materials in the vehicle may be hazardous if improperly used or handled, for example, battery acid.
. Your vehicle should only be ser-
viced by persons fully competent to do so. Serious personal injury may result to persons not experi­enced in servicing vehicles.
. Always use the proper tools and
make certain that they are well maintained.
. Never get under the vehicle sup-
ported only by a jack. Always use safety stands to support the vehicle.
. Never keep the engine running in
a poorly ventilated area, such as a garage or other closed areas.
. Do not smoke or allow open
flames around the fuel or battery. This will cause a fire.
. Because the fuel system is under
pressure, replacement of the fuel filter should be performed only by your SUBARU dealer.
. Wear adequate eye protection to
CONTINUED
11-4 Maintenance and service
guard against getting oil or fluids in your eyes. If something does get in your eyes, thoroughly wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat­belt pretensioner system, or at­tempt to take its connectors apart, as that may activate the system or it can render it inop­erative. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt preten­sioner needs service, consult your nearest SUBARU dealer.
& Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and apply
the parking brake to prevent the vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot when the engine is running and remain hot for some time after the engine is stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other fluid on hot engine components. This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition switch is in the ONposition, thecoolingfanmayoperate suddenly even when the engine is stopped.
. Before performing any servicing
on a vehicle equipped with a remote engine start system tem­porarily place that system in the service mode to prevent it from unexpectedly starting the engine.
& When checking or servicing
in the engine compartment (2.5 L non-turbo models)
CAUTION
Do not contact the belt cover while checking the components in the engine compartment. Doing so may cause your hand to slip off the belt cover and result in an unexpected injury.
Maintenance and service 11-5
& When checking or servicing
in the engine compartment while the engine is running
WARNING
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, be lts and any other moving engine parts. Removing rings, watches and ties is advisable.
Maintenance tips
Some clips and fender linings must be removed before replacing the air cleaner elements or specific bulbs.
& Removing and reinstalling
clips
! Removing clips
There are several types of clips used for your vehicle.
! Type A clips
1. Turn the clips counterclockwise using a flat-head screwdriver until the center portion of the clip is raised.
2. Remove the clips with a flat-head screwdriver using leverage.
! Type B clips
1. Pull out the center portion of the clip using a flat-head screwdriver as shown in the illustration.
2. Pull the protruded center portion to remove the entire body of the clip.
CONTINUED
11-6 Maintenance and service
! Type C clips
1. Turn the clip counterclockwise using a Phillips screwdriver until the center portion of the clip is raised.
2. Remove the entire clip by pulling it up.
! Reinstalling clips
Type A clips
Type B clips
Type C clips
Insert the clip without the center portion first and then push the center portion of the clip into the hole.
Maintenance and service 11-7
& Removing air intake duct
Use a screwdriver to undo the clips on the air intake duct, then remove the air intake duct. Refer to Type A clipsF11-5.
& Pulling off the fender lining
It is necessary to pull off the fender lining when replacing some bulbs.
1. Start the engine and turn the steering wheel fully in the opposite direction of the bulb to be replaced.
2. Stop the engine.
Engine hood
To open the hood:
1. If the wiper blades are lifted off the windshield, return them to their original positions.
3. Remove the clip from the fender lining. Refer to Type B clipsF11-5.
2. Pull the hood release knob under the instrument panel.
4. Pull off the fender lining.
CONTINUED
11-8 Maintenance and service
3. Release the secondary hood release by moving the lever between the front grille and the hood toward the left.
4. Lift up the hood.
To close the hood:
1. Lower the hood to a height of approxi­mately 5.9 in (15 cm) above its closed position and then let it drop.
2. After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position. Do not push the hood forcibly to close it. It could deform the metal.
WARNING
Always check that the hood is properly locked before you start driving. If it is not, it might fly open while the vehicle is moving and block your view, which may cause an accident and serious bodily in­jury.
Maintenance and service
11-9
Engine compartment overview
& 2.5 L non-turbo models
1) Power steering fluid reservoir (page 11-27)
2) Manual transmission oil level gauge (MT) (page 11-23)
3) Clutch fluid reservoir (page 11-29)
4) Brake fluid reservoir (page 11-28)
5) Fuse box (page 11-46)
6) Battery (page 11-45)
7) Windshield washer tank (page 11-40)
8) Engine oil filler cap (page 11-12)
9) Engine coolant reservoir (page 11-17)
10) Radiator cap (page 11-17)
11) Engine oil level gauge (page 11-12)
12) Air cleaner case (page 11-19)
CONTINUED
11-10 Maintenance and service
& 2.5 L turbo models
1) Power steering fluid reservoir (page 11-27)
2) Manual transmissi on oil level gauge (page 11-23)
3) Clutch fluid reservoir (page 11-29)
4) Brake fluid reservoir (page 11-28)
5) Fuse box (page 11-46)
6) Battery (page 11-45)
7) Windshield washer tank (page 11-40)
8) Engine oil filler cap (page 11-12)
9) Engine coolant reservoir (page 11-17)
10) Radiator cap (page 11-17)
11) Engine oil level gauge (page 11-12)
12) Air cleaner case (page 11-19)
Maintenance and service
11-11
& 3.6 L models
1) Power steering fluid reservoir (page 11-27)
2) Differential gear oil level gauge (page 11-26)
3) Automatic transmission fluid level gauge (page 11-24)
4) Brake fluid reservoir (page 11-28)
5) Fuse box (page 11-46)
6) Battery (page 11-45)
7) Windshield washer tank (page 11-40)
8) Engine oil filler cap (page 11-12)
9) Engine coolant reservoir (page 11-17)
10) Radiator cap (page 11-17)
11) Engine oil level gauge (page 11-12)
12) Air cleaner case (page 11-19)
11-12 Maintenance and service
Engine oil
NOTE
. When the engine low oil level warn­ing light illuminates, have your vehicle inspected by your SUBARU dealer as soon as possible. . The engine oil consumption rate is not stabilized, and therefore cannot be determined until the vehicle has tra­veled at least several thousand miles (kilometers). Even after break-in, when the vehicle is used under severe driv­ing conditions such as those men­tionedintheWarrantyandMainte­nance Booklet, engine oil is consumed or deteriorated more quickly than un­der normal driving conditions. If you drive your vehicle under these severe
conditions, you should check the oil level at least at every second fuel fill-up time, and change the oil more fre­quently. Please refer to the Warranty and Maintenance Booklet for more de­tails. . If the oil consumption rate seems abnormally high after th e break-in period, for example more than 1 quart per 1,200 miles or 1 liter per 2,000 kilometers, we recommend that you contact your SUBARU dealer.
& Checking the oil level
Check the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and stop the engine. If you check the oil level just after stopping the engine, wait a few minutes for the oil to drain back into the oil pan before checking the level.
2. Pull out the level gauge, wipe it clean, and insert it again.
3. Be sure the level gauge is correctly inserted until it stops with the graphic symbol shown in the illustration.
on its top appearing as
2.5 L models
1) Notch
2) Full level
3) Low level
4) Approximately 1.1 US qt (1.0 liter, 0.9 Imp qt) from low level to full level
3.6 L models
1) Full level
2) Low level
3) Approximately 1.1 US qt (1.0 liter, 0.9 Imp qt) from low level to full level
4. Pull out the level gauge again and check the oil level on it. If it is below the low level (L), add oil to bring the level up to the full level (F).
CAUTION
. Use only engine oil with the
recommended grade and vis­cosity.
Maintenance and service 11-13
. Be careful not to spill engine oil
when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine oil gets on the exhaust pipe, be sure to wipe it off.
NOTE
. To prevent overfilling the engine oil, do not add any additional oil above the upper level when the engine is cold. . In 2.5 L engine models, the level gauge has a notch above the upper level. Just after driving or while the engine is warm, the engine oil level reading may be in a range between the upper level and the notch mark. This is caused by thermal expansion of the engine oil.
CONTINUED
11-14 Maintenance and service
& Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in the War­ranty and Maintenance Booklet.
The engine oil and oil filter must be changed more frequently than listed in the maintenance schedule when driving on dusty roads, when short trips are frequently made, or when driving in extremely cold weather.
1. Warm up the engine by letting the engine idle for approximately 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
2.5 L non-turbo models
properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface and around the drain plug with a clean cloth and tighten it securely with a new sealing washer after the oil has completely drained out.
2.5 L turbo models
2.5 L non-turbo models
3.6 L models
4. Drain out the engine oil by removing the drain plug while the engine is still warm. The used oil should be drained into an appropriate container and disposed of
Maintenance and service 11-15
2.5 L turbo models
3.6 L models
6. Remove the oil filter with an oil filter wrench.
7. Before installing a new oil filter, apply a thin coat of engine oil to the seal.
8. Clean the rubber seal seating area of the bottom of engine and install the oil filter by hand turning. Be careful not to twist or damage the seal.
9. Tighten the oil filter by the amount indicated in the following table after the seal makes contact with the bottom of engine.
Model
2.5 L models
3.6 L models
Oil filter
color
Black 15208AA100 1 rotation
Blue 15208AA12A
Black 15208AA031
Part
number
Amount of
rotation
7/8
rotation
3/4
rotation
CAUTION
. Never over tighten the oil filter
because that can result in an oil leak.
. Thoroughly wipe off any engine
oil that has spilled over the exhaust pipe and/or under-cover. If left unremoved, the oil could catch fire.
10. Reinstall the cover under the oil filter.
11. Pour engine oil through the filler neck. For the oil capacity (guideline), refer to
LubricantsF12-4. The necessary quan- tity of oil depends on the quantity of oil that has been drained. The quantity of drained oil differs slightly depending on the tem­perature of the oil and the time the oil is left flowing out. After refilling the engine with oil, therefore, you must use the level gauge to confirm that the level is correct.
12. Start the engine and make sure that no oil leaks appear around the filters rubber seal and drain plug.
13. Keep the engine idling until the engine reaches the normal operating temperature range, as indicated by the temperature gauge on the combination meter. After that, check the engine oil level again. For further details about the check procedure, refer to Checking the oil levelF11-12.
CONTINUED
11-16 Maintenance and service
& Recommended grade and
viscosity
CAUTION
Use only engine oil with the recom­mended grade and viscosity.
Refer to Engine oilF12-4.
NOTE
Engine oil viscosity (thickness) affects fuel economy. Oils of lower viscosity provide better fuel economy. However, in hot weather, oil of higher viscosity is required to properly lubricate the en­gine.
& Synthetic oil
You should use synthetic engine oil that meets the same requirements given for conventional engine oil. When using synthetic oil, you must use oil of the same classification, viscosity and grade shown in this Owners Manual. Refer to Engine oilF12-4. Also, you must follow the oil and filter changing intervals shown in the Warranty and Maintenance booklet.
NOTE
Synthetic oil of the grade and viscosity noted in chapter 12 is the recom-
mended engine oil for optimum engine performance. Conventional oil may be used if synthetic oil is unavailable.
Cooling system
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
CAUTION
. Vehicles are filled at the factory
with SUBARU Super Coolant that does not require the first change for 11 years/137,500 miles (11 years/220,000 km). This coolant should not be mixed with any other brand or type of coolant during this period. Mixing with a different coolant will reduce the life of the coolant. Should it be necessary to top off the coolant for any reason, use only SUBARU Super Coolant.
If the SUBARU Super Coolant is diluted with another brand or type, the maintenance interval is
Maintenance and service 11-17
shortened to that of the mixing coolant.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
& Cooling fan, hose and con-
nections
Your vehicle employs an electric cooling fan which is thermostatically controlled to operate when the engine coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when the coolant temperature high warning light illuminates, the cooling fan circuit may be defective. Check the fuse and replace it if necessary. Refer to
FusesF11-46 and Fuses and circuits F12-9. If the fuse is not blown, have the
cooling system checked by your SUBARU dealer.
If frequent addition of coolant is neces­sary, there may be a leak in the engine cooling system. It is recommended that the cooling system and connections be checked for leaks, damage, or looseness.
& Engine coolant
! Checking the coolant level
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reservoir while the engine is cool.
2. If the level is close to or lower than the
LOWlevel mark, add coolant up to theFULLlevel mark. If the reserve tank is
empty, remove the radiator cap and refill as required.
3. After refilling the reserve tank and the radiator, reinstall the caps and check that the rubber gaskets inside the radiator cap are in the proper position.
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine coolant gets on the exhaust pipe, be sure to wipe it off.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
! Changing the coolant
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
Always add genuine SUBARU cooling system conditioner whenever the coolant is replaced.
Change the engine coolant and ad d
CONTINUED
11-18 Maintenance and service
genuine SUBARU cooling system condi­tioner using the following procedures according to the maintenance schedule in the Warranty and Maintenance Book­let.
1. Remove the under cover.
2.5 L models
1) Drain plug
3.6 L models
1) Drain plug
2. Place a proper container under the drain plug and loosen the drain plug.
3. Loosen the radiator cap to drain the coolant from the radiator. Then drain the coolant from the reserve tank. Tighten the drain plug securely.
4. Install the under cover.
1) Fill up to here
5. Slowly pour the coolant and fill up to just below the filler neck, allowing enough room to add genuine SUBARU cooling system conditioner in the radiator. Add genuine SUBARU cooling system condi­tioner until the coolant level reaches the filler neck. Do not pour the coolant too quickly, as this may lead to insufficient air bleeding and trapped air in the system.
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