Subaru Impreza 2007 Service Guide

Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions................................... 11-3
Before checking or servicing in the engine
compartment.................................................... 11-4
When you do checking or servicing in the engine
compartment while the engine is running.......... 11-4
Engine compartment overview.......................... 11-6
Non-turbo models .............................................. 11-6
Turbo models ..................................................... 11-7
Engine oil............................................................ 11-8
Checking the oil level ......................................... 11-8
Changing the oil and oil filter.............................. 11-9
Recommended grade and viscosity .................. 11-11
Recommended grade and viscosity under severe
driving conditions .......................................... 11-12
Synthetic oil ..................................................... 11-12
Cooling system ................................................ 11-12
Cooling fan, hose and connections ................... 11-12
Engine coolant ................................................. 11-13
Air cleaner element.......................................... 11-15
Replacing the air cleaner element ..................... 11-15
Spark plugs ...................................................... 11-17
Recommended spark plugs .............................. 11-18
Drive belts ........................................................ 11-18
Manual transmission oil .................................. 11-19
Checking the oil level ....................................... 11-19
Recommended grade and viscosity .................. 11-20
Automatic transmission fluid .......................... 11-20
Checking the fluid level .................................... 11-20
Recommended fluid ......................................... 11-21
Front differential gear oil (AT vehicles).......... 11-21
Checking the oil level ...................................... 11-21
Recommended grade and viscosity .................. 11-22
Rear differential gear oil.................................. 11-22
Checking the gear oil level ............................... 11-22
Recommended grade and viscosity .................. 11-23
Power steering fluid ........................................ 11-24
Checking the fluid level.................................... 11-24
Recommended fluid ......................................... 11-25
Brake fluid........................................................ 11-25
Checking the fluid level.................................... 11-25
Recommended brake fluid ............................... 11-26
Clutch fluid (MT vehicles) ............................... 11-26
Checking the fluid level.................................... 11-26
Recommended clutch fluid............................... 11-27
Brake booster .................................................. 11-27
Brake pedal ...................................................... 11-27
Checking the brake pedal free play .................. 11-27
Checking the brake pedal reserve distance....... 11-28
Clutch pedal (MT vehicles).............................. 11-28
Checking the clutch function............................ 11-28
Checking the clutch pedal free play.................. 11-28
Replacement of brake pad and lining ............ 11-29
Breaking-in of new brake pads and linings ... . ... 11-29
Parking brake stroke ....................................... 11-30
Tires and wheels.............................................. 11-30
Types of tires................................................... 11-30
Tire inspection................................................. 11-30
Tire pressures and wear .................................. 11-31
11
Maintenance and service
Wheel balance.................................................. 11-33
Wear indicators ................................................ 11-33
Tire rotation direction mark .............................. 11-33
Tire rotation ..................................................... 11-34
Tire replacement .............................................. 11-34
Wheel replacement ........................................... 11-35
Aluminum wheels............................................. 11-35
Intercooler water spray (WRX-STI).................. 11-36
Windshield washer fluid .................................. 11-36
Replacement of wiper blades.......................... 11-38
Windshield wiper blade assembly ..................... 11-38
Windshield wiper blade rubber ......................... 11-38
Rear window wiper blade assembly .................. 11-39
Rear window wiper blade rubber....................... 11-40
Battery............................................................... 11-41
Fuses ................................................................ 11-42
Main fuse.......................................................... 11-44
Installation of accessories .............................. 11-44
Replacing bulbs............................................... 11-45
Headlights (WRX-STI)....................................... 11-46
Headlights (Except WRX-STI) ........................... 11-47
Front turn signal light bulbs............................. 11-49
Parking light .................................................... 11-49
Front fog light.................................................. 11-49
Rear combination lights ................................... 11-49
License plate light ........................................... 11-51
Dome light, map light and cargo area light ....... 11-51
Trunk light ....................................................... 11-52
High mount stop light ...................................... 11-52
Other bulbs ..................................................... 11-53
Maintenance and service 11-3
Maintenance schedule
The scheduled maintenance items re­quired to be serviced at regular intervals are shown in the Warranty and Main­tenance Booklet.
For details of your maintenance schedule, read the separate Warranty and Main­tenance Booklet.
Maintenance precautions
When maintenance and service are re­quired, it is recommended that all work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiarize yourself with the information provided in this section on general maintenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle opera­tion. Any problems caused by improper maintenance and service performed by you are not eligible for warranty coverage.
WARNING
. Testing of an All-Wheel Drive
vehicle must NEVER b e per­formed on a single two-wheel dynamometer or similar appara­tus. Attempting to do so will result in transmission damage and in uncontrolled vehicle movement and may cause an accident or injuries to persons nearby.
. Always select a safe area when
performing maintenance on your vehicle.
. Always be very careful to avoid
injury when working on the vehi­cle. Remember that some of the materials in the vehicle may be hazardous if improperly used or handled, for example, battery acid.
. Your vehicle should only be ser-
viced by persons fully competent to do so. Serious personal injury may result to persons not experi­enced in servicing vehicles.
. Always use the proper tools and
make certain that they are well maintained.
. Never get under the vehicle sup-
ported only by a jack. Always use a safety stands to support the vehicle.
. Never keep the engine running in
a poorly ventilated area, such as a garage or other closed areas.
. Do not smoke or allow open
flames around the fuel or battery. This will cause a fire.
. Because the fuel system is under
pressure, replacement of the fuel filter should be performed only by your SUBARU dealer.
. Wear adequate eye protection to
CONTINUED
11-4 Maintenance and service
guard against getting oil or fluids in your eyes. If something does get in your eyes, thoroughly wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat­belt pretensioner system, or at­tempt to take its connectors apart, as that may activate the system or it can render it inop­erative. The wiring and connec­tors of these systems are yellow for easy identification. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensioner needs service, con­sult your nearest SUBARU deal­er.
& Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and set
the parking brake firmly to pre­vent the vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot when the engine is running and
remain hot for some time after the engine is stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other fluid on hot engine components. This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition switch is in the ONposition, thecoolingfanmayoperate suddenly even when the engine is stopped.
& When you do checking or
servicing in the engine com­partment while the engine is running
WARNING
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, belts and any other moving engine parts. Removing rings, watches and ties is advisable.
Engine hood
To open the hood:
1. If the wiper blades are lifted off the windshield, return them to their original positions.
2. Pull the hood release knob under the instrument panel.
Maintenance and service 11-5
WARNING
Always check that the hood is properly locked before you start driving. If it is not, it might fly open while the vehicle is moving and block your view, which may cause an accident and serious bodily in­jury.
3. Release the secondary hood release by moving the lever between the front grille and the hood toward the left.
Lift up the hood, release the hood prop from its retainer and put the end of the hood prop into the slot in the hood.
To close the hood:
1. Lift the hood slightly and remove the hood prop from the slot in the hood and return the prop to its retainer.
2. Lower the hood until it approaches approximately 12 in (30 cm) from the closed position and let it drop.
After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position. Do not push the hood forcibly to close it. It could deform the metal.
11-6 Maintenance and service
Engine compartment overview
& Non-turbo models
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge (MT) (page 11-19) or Differential gear oil level gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-26)
4) Automatic transmission fluid level gauge (page 11-20)
5) Brake fluid reservoir (page 11-25)
6) Fuse box (page 11-42)
7) Battery (page 11-41)
8) Windshield washer tank (page 11-36)
9) Engine coolant reservoir (page 11-13)
10) Engine oil level gauge (page 11-8)
11) Engine oil filler cap (page 11-8)
12) Radiator cap (page 11-13)
13) Power steering fluid reservoir (page 11-
24)
Maintenance and service
11-7
& Turbo models
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge (MT) (page 11-19) or Differential gear oil level gauge (AT) (page 11-21)
3) Automatic transmission fluid level gauge (page 11-20)
4) Clutch fluid reservoir (page 11-26)
5) Brake fluid reservoir (page 11-25)
6) Fuse box (page 11-42)
7) Battery (page 11-41)
8) Windshield washer tank (page 11-36)
9) Engine oil filler cap (page 11-8)
10) Engine coolant reservoir (page 11-13)
11) Engine oil level gauge (page 11-8)
12) Radiator cap (page 11-13)
13) Power steering fluid reservoir (page 11-
24)
11-8 Maintenance and service
Engine oil
NOTE
. The engine oil consumption rate is not stabilized, and therefore cannot be determined until the vehicle has tra­veled at least several thousand miles (kilometers). Even after break-in, when the vehicle is used under severe driv­ing conditions such as those men­tionedintheWarrantyandMainte­nance Booklet, engine oil is consumed or deteriorated more quickly than un­der normal driving conditions. If you drive your vehicle under these severe conditions, you should check the oil level at least at every second fuel fill-up time, and change the oil more fre­quently. Please refer to the Warranty and Maintenance Booklet for more de­tails. . If the oil consumption rate seems abnormally high after the break-in period, for example more than 1 quart per 1,200 miles or 1 liter per 2,000 kilometers, we recommend that you contact your SUBARU dealer.
& Checking the oil level
Check the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Be sure the dipstick is correctly in­serted until it stops with the graphic symbol shown in the illustration.
on its top appearing as
1) Notch
2) Upper level
3) Lower level
4. Pull out the dipstick again and check the oil level on it. If it is below the lower level, add oil to bring the level up to the upper level.
CAUTION
. Use only engine oil with the
recommended grade and vis­cosity.
. Be careful not to spill engine oil
when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine oil gets on the exhaust
Maintenance and service
11-9
pipe, be sure to wipe it off.
If you check the oil level just after stopping the engine, wait a few minutes for the oil to drain back into the oil pan before checking the level.
Just after driving or while the engine is warm, the engine oil level reading may be in a range between the upper level and the notch mark. This is caused by thermal expansion of the engine oil.
To prevent overfilling the engine oil, do not add any additional oil above the upper level when the engine is cold.
& Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in the War­ranty and Maintenance Booklet.
The engine oil and oil filter must be changed more frequently than listed in the maintenance schedule when driving on dusty roads, when short trips are frequently made, or when driving in extremely cold weather.
1. Warm up the engine by letting the engine idle for approximately 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and tighten it securely with a new sealing washer after the oil has completely drained out.
6. Remove the under cover.
Turbo models
Turbo models
Non-turbo models
4. Drain out the engine oil by removing the drain plug while the engine is still warm. The used oil should be drained into an appropriate container and disposed of
CONTINUED
11-10 Maintenance and service
Non-turbo models
7. Remove the oil filter with an oil filter wrench.
8. Before installing a new oil filter, apply a thin coat of engine oil to the seal.
9. Clean the rubber seal seating area of the bottom of engine and install the oil filter by hand turning. Be careful not to twist or damage the seal.
10. Tighten the oil filter by the amount indicated in the following table after the seal makes contact with the bottom of engine.
Oil filter color Part number
Black
White 15208AA09A
15208AA100 1 rotation
Amount of
rotation
2/3 – 3/4
rotation
CAUTION
. Never over tighten the oil filter
because that can result in an oil leak.
. Thoroughly wipe off any engine
oil that has spilled over the exhaust pipe and/or under-cover. If spilled oil is not promptly wiped up, the oil could cause a fire.
11. Reinstall under cover.
12. Pour engine oil through the filler neck.
Oil capacity (guideline):
4.2 US qt (4.0 liters, 3.5 Imp qt)
The oil quantity indicated above is only guideline.
The necessary quantity of oil depends on the quantity of oil that has been drained. The quantity of drained oil differs slightly depending on the temperature of the oil
and the time the oil is left flowing out. After refilling the engine with oil, therefore, you must use the dipstick to confirm that the level is correct.
13. Start the engine and make sure that no oil leaks appear around the filters rubber seal and drain plug.
14. Run the engine until it reaches the normal operating temperature. Then stop the engine and wait a few minutes to allow the oil drain back. Check the oil level again and if necessary, add more engine oil.
CAUTION
Be careful not to spill engine oil when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire.
Maintenance and service 11-11
& Recommended grade and
viscosity
Oil grade:
ILSAC GF-4, which can be identified with the ILSAC certification mark (Starburst mark) or API classification SM with the words ENERGY CONSERVING
These recommended oil grades can be identified by looking for either or both of the following marks displayed on the oil container.
API Service label
1) Indicates the oil quality by API designa­tions
2) Indicates the SAE oil viscosity grade
3) Indicates that the oil has fuel saving
capabilities
ILSAC Certification Mark (Starburst Mark)
In choosing an oil, you want the proper quality and viscosity, as well as one that will add to fuel economy. The following table lists the recommended viscosities and applicable temperatures.
When adding oil, different brands may be used together as long as they are the same API classification and SAE viscosity as those recommended by SUBARU.
SAE viscosity No. and applicable tempera­ture
*: 5W-30 is preferred.
Engine oil viscosity (thickness) affects fuel economy. Oils of lower viscosity provide better fuel economy. However, in hot weather, oil of higher viscosity is required to properly lubricate the engine.
CAUTION
Use only engine oil with the recom­mended grade and viscosity.
CONTINUED
11-12 Maintenance and service
& Recommended grade and
viscosity under severe driv­ing conditions
If the vehicle is used in desert areas, in areas with very high temperatures, or used for heavy-duty applications such as towing a trailer, use of oil with the following grade and viscosities is recommended.
API classification SM (or SL):
SAE viscosity No.: 30, 40, 10W-50, 20W-40, 20W-50
& Synthetic oil
You can use synthetic engine oil that meets the same requirements given for conventional engine oil. When using synthetic oil, you must use oil of the same classification, viscosity and grade shown in this Owners Manual, and must follow the oil and filter changing intervals shown in the maintenance schedule.
Cooling system
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coo lant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
CAUTION
. The cooling system has been
filled at the factory with a high quality, corrosion-inhibiting, year-around coolant which pro­vides protection against freezing down to 338F(−368C). For add- ing, use genuine SUBARU cool­ant or an equivalent: a mixture of 50% soft water (or clear and drinkable water) and 50% phos­phate or non-amine type coolant. Use of improper coolants may result in corrosion in the cooling system. It is important to main­tain protection against freezing and corrosion, even if freezing
temperatures are not expected. Never mix different kinds of cool­ant.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
& Cooling fan, hose and con-
nections
Your vehicle employs an electric cooling fan which is thermostatically controlled to operate when the engine coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when the engine coolant tempera­ture gauge exceeds the normal operating range, the cooling fan circuit may be defective. Check the fuse and replace it if necessary. If the fuse is not blown, have the cooling system checked by your SUBARU dealer.
If frequent addition of coolant is neces­sary, there may be a leak in the engine cooling system. It is recommended that the cooling system and connections be checked for leaks, damage, or looseness.
Maintenance and service 11-13
& Engine coolant
! Checking the coolant level
1) FULLlevel mark
2) LOWlevel mark
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reservoir while the engine is cool.
2. If the level is close to or lower than the
LOWlevel mark, add coolant up to theFULLlevel mark. If the reserve tank is
empty, remove the radiator cap and refill as required.
3. After refilling the reserve tank and the radiator, reinstall the caps and check that the rubber gaskets inside the radiator cap are in the proper position.
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine coolant gets on the exhaust pipe, be sure to wipe it off.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
! Changing the coolant
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
Always add genuine Subaru cooling sys­tem conditioner whenever the coolant is replaced.
Change the engine coolant and add genuine Subaru cooling system condi­tioner using the following procedures
CONTINUED
11-14 Maintenance and service
according to the maintenance schedule.
1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drain plug.
3. Loosen the radiator cap to drain the coolant from the radiator. Then drain the coolant from the reserve tank. Tighten the drain plug securely.
NOTE (Turbo model only)
The cap (without tabs) on top of the radiator does not need to be removed. To add coolant, remove the cap (with tabs) on the coolant tank on top of the engine.
4. Install the under cover.
Non-turbo models
1) Filler neck
2) Fill up to this level
Turbo models
1) Filler neck
2) Fill up to this level
5. Slowly pour the coolant and fill up to just below the filler neck, allowing enough room to add genuine Subaru cooling system conditioner in the radiator. Add genuine Subaru cooling system condi­tioner until the coolant level reaches the filler neck. Do not pour the coolant too quickly, as this may lead to insufficient air bleeding and trapped air in the system.
Guideline of coolant quantity (including coolant in reservoir tank):
Non-turbo models:
MT: 7.4 US qt (7.0 liters, 6.2 Imp qt) AT: 7.3 US qt (6.9 liters, 6.1 Imp qt)
Turbo models:
MT: 8.1 US qt (7.7 liters, 6.8 Imp qt) AT: 8.0 US qt (7.6 liters, 6.7 Imp qt)
1) FULLlevel mark
2) LOWlevel mark
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or
Maintenance and service 11-15
a fire. If engine coolant gets on the exhaust pipe, be sure to wipe it off.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
6. Pour the coolant and fill to the reser­voir tanks FULLlevel mark.
1) Rubber gaskets
7. Put the radiator cap back on and tighten firmly. At this time, make sure that the rubber gasket in the radiator cap is correctly in place.
8. Start and run the engine for more than five minutes at 2,000 to 3,000 rpm.
9. Stop the engine and wait until the
coolant cools down (122 to 1408F [50 to 608C]). If there is any loss of coolant, add coolant to the radiators filler neck and to the reserve tanks FULLlevel.
10. Put the radiator cap and reservoir cap back on and tighten firmly.
Air cleaner element
The air cleaner element functions as a filter screen. When the element is perfo­rated or removed, engine wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is unnecessary to clean or wash the element.
WARNING
Do not operate the engine with the air cleaner element removed. The air cleaner element not only filters intake air but also stops flames if the engine backfires. If the air cleaner element is not installed when the engine backfires, you could be burned.
& Replacing the air cleaner
element
Replace the air cleaner element according to the maintenance schedule in the Warranty and Maintenance Booklet. Un­der extremely dusty conditions, replace it more frequently. It is recommended that you always use genuine SUBARU parts.
CONTINUED
11-16 Maintenance and service
! Turbo models
1. Unsnap the two clamps holding the air cleaner case cover.
3. Clean the inside of the air cleaner cover and case with a damp cloth and install a new air cleaner element.
4. To install the air cleaner case cover, insert the two projec tions on the air cleaner case cover into the slits on the air cleaner case and then snap the two clamps on the air cleaner case cover.
! Non-turbo models
1. Unsnap the two clamps holding the air cleaner case cover.
2. Open the air cleaner case cover and remove the air cleaner element.
2. Push the air cleaner case cover in the direction of the arrow shown in the drawing.
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