Subaru EC01 User guide

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FOREWORD
Thank you very much for purchasing a ROBIN ENGINE.
Your ROBIN ENGINE can supply the power to operate various sorts of machines and
equipment.
Please take a moment to familiarize yourself with the proper operation and maintenance
procedures in order to maximize the safe and efficient use of this product.
Keep this owner’s manual at hand, so that you can refer to it at any time.
Due to constant efforts to improve our products, certain procedures and specifications are
subject to change without notice.
When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER and SERIAL
NUMBER of your engine.
Please fill in the following blanks after checking the production number on your engine.
(Location of label is different depending on the engine specification.)
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PROD NO.
PROD No. / SER No. (
)
Label
SER No. (
Stamping
)
SER NO.
NOTICE
The engines which have emission label are allowed to be exported to USA. The emission label placed on the engine indicates that the engine is complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in USA. Exporting any engine to USA which does not have the emission label is a violation of EPA/CARB emission law subject to civil penalty.
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CONTENTS
1. SAFETY PRECAUTIONS… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. OPERATING YOUR ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. PREPARATIONS FOR STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. OIL SENSOR INSTRUCTIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. EASY TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
NOTE
Please refer to the illustrations on the back page of the front cover or back cover
1
for Fig.
1
to 88indicated in the sentence.
1
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1. SAFETY PRECAUTIONS
Please make sure you review each precaution carefully.
Pay special attention to statement preceded by the following words.
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WARNING
“WARNING” indicates a strong possibility of severe personal injury or loss of life if instructions are not followed.
CAUTION
“CAUTION” indicates a possibility of personal injury or equipment damage if instructions are not followed.
WARNING
Never inhale exhaust gasses. They contain carbon monoxide, a colorless, odorless and extremely dangerous gas which can cause unconsciousness or death.
Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc.
Exercise extreme care when operating the engine near people or animals.
Keep the exhaust pipe free of foreign objects.
WARNING
Gasoline is extremely flammable and its vapors can explode if ignited.
Do not refuel indoors or in a poorly ventilated area.
Be sure to stop the engine prior to refueling.
Do not remove fuel tank cap nor fill fuel tank while engine is hot or running. Allow engine to cool at least 2 minutes before refueling.
Do not overfill the fuel tank.
If fuel is spilt, wipe it away carefully and wait until the fuel has dried before starting the engine.
: EXHAUST PRECAUTIONS
: REFUELING PRECAUTIONS
After refueling, make sure that the fuel cap is secured to prevent spillage.
WARNING
Do not operate the engine while smoking or near an open flame.
Do not use around dry brush, twigs, cloth rags, or other flammable
: FIRE PREVENTION
materials.
Keep cooling air intake (recoil starter area) and muffler side of the engine at least 1 meter (3 feet) away from buildings, obstructions and other burnable objects.
Keep the engine away from flammables and other hazardous materials (trash, rags, lubricants, explosives).
2
1m
1m
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WARNING
Place the protective covers over the rotating parts.
: OTHER SAFETY PRECAUTIONS
If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. To prevent injury, equip them with protective covers or shrouds.
Be careful of hot parts.
The muffler and other engine parts become very hot while the engine is running or just after it has stopped. Operate the engine in a safe area and keep children away from the running engine.
Do not touch the spark plug and ignition cable when starting and operating the engine.
Never make adjustments on the machinery while it is connected to the engine, without first removing the ignition cable from the spark plug. Turning the crankshaft by hand during adjusting or cleaning might start the engine, and cause serious injury to the operator.
Operate the engine on a stable, level surface. If the engine is tilted, fuel spillage may result.
NOTE
Operating the engine at a steep incline may cause seizure due to improper lubrication even with a maximum oil level.
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Do not transport the engine with fuel in tank or with fuel strainer cock open.
Do not move the engine while in operation when it has been removed from the equipment.
Keep the unit dry (do not operate it in rainy conditions).
CAUTION
Carefully check fuel hoses and joints for looseness and fuel leakage.
: PRE-OPERATION CHECKS
Leaked fuel creates a potentially dangerous situation.
Check bolts and nuts for looseness. A loose bolt or nut may cause serious engine trouble.
Check the engine oil and refill if necessary.
Check the fuel level and refill if necessary. Take care not to overfill the tank.
Keep cylinder fins and recoil starter free of dirt, grass and other debris.
Wear snug fitting working clothes when operating the engine. Loose aprons, towels, belt, etc., may be caught in the engine or drive train, causing a dangerous situation.
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SYMBOLS
Read the owner's manual.
Stay clear of the hot surface.
Exhaust gas is poisonous. Do not operate in an unventilated area.
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2. COMPONENTS
AR
(See Fig.
1
1
)
Stop the engine before refueling.
Fire, open flame and smoking prohibited.
On (Run)
Off (Stop)
Engine oil
Add oil
Plus ; Positive polarity
Battery
Engine start (Electric start)
Engine stop
NOTE
q SPEED CONTROL LEVER w STARTER HANDLE e AIR CLEANER r FUEL COCK t CHOKE LEVER y FUEL TANK u FUEL TANK CAP (FUEL FILLER) i STOP SWITCH o RECOIL STARTER !0 CARBURETOR
Please refer to the illustrations on the back page of the front cover or back cover
1
1
for Fig.
to 88indicated in the sentence.
4
!1 P.T.O. SHAFT !2 OIL GAUGE (OIL FILLER) !3 OIL DRAIN PLUG !4 ENGINE SERIAL NO. (STAMPING) !5 ENGINE NAME LABEL (SPEC. NO.) !6 EXHAUST OUTLET !7 MUFFLER COVER !8 SPARK PLUG
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3. PRE-OPERATION CHECKS 4. OPERATING YOUR ENGINE
4
4
)
(See Fig. 5-w)
toward w(low speed) position
and allow the engine to run at low speed
""
(OFF).
(See Fig. 6-w)
(See Fig. 6-e)
to
6-q)
NOTE
Engine shipped from our factory is without oil. Before starting engine, fill with oil. Do not over-fill.
2
1. CHECK ENGINE OIL (See Fig.
Before checking or refilling engine oil, be sure the engine is located on stable, level surface and stopped.
Do not screw the oil gauge into the oil filler neck to check oil level. If the oil level is low, refill to the upper level with the following recommended oil.
Use 4-stroke automotive detergent oil of API service class SE or higher grade. (SG, SH or SJ is recommended)
Select the viscosity based on the air temperature at the time of operation as shown in the table. (See Fig. 2-q)
2
)
Oil capacity : 0.3 liter
2
Explanation of Fig.
q OIL GAUGE w UPPER LEVEL e LOWER LEVEL
2. CHECK FUEL (See Fig.
2-ww
3
3
)
WARNING
Do not refuel while smoking, near an open flame or other such potential fire hazards. Otherwise fire accident may occur.
Stop the engine and open the cap.
Use unleaded automotive gasoline only.
Fuel Tank Capacity : 1.5 liter
Close the fuel cock before filling the fuel tank.
Do not fill above the top of the fuel filter screen (marked w), or the fuel may overflow when it heats up later and expands.
When filling the fuel tank, always use the fuel filter screen.
Wipe off any spilled fuel before starting the engine.
(See Fig.
1. STARTING
(1) Open the fuel cock. (See Fig. 4-q)
(2)
Turn the STOP SWITCH to the position " " (ON). (See Fig. 4-w)
(3) Close the choke lever. (See Fig. 4-e)
If the engine is cold or the ambient temperature is low, close the choke lever fully.
If the engine is warm or the ambient temperature is high, open the choke lever half-way, or keep it fully open.
(4) Pull the starter handle slowly until resistance is
felt. This is the “compression” point. Return the handle to its original position and pull swiftly. Do not pull out the rope all the way. After starting the engine, allow the starter handle to return to its original position while still holding the handle. (See Fig. 4-r)
(5) After starting the engine, gradually open choke
by turning the choke lever and finally keep it fully opened. Do not fully open the choke lever immediately when the engine is cold or the ambient temperature is low, because the engine may stop. (See Fig. 4-t)
2. RUNNING
(1)
After the engine starts, set the speed control lever at w(low speed) position and warm it up without load for a few minutes. (See Fig. 5-q)
Gradually move the speed control lever toward
(2)
e(
high speed) position and set it at the required
engine speed.
Whenever high speed operation is not required, slow the engine down (idle) by moving the speed control lever save fuel and extend engine life.
3. STOPPING
(1) Set the speed control lever at w(low speed)
position for 1 or 2 minutes before stopping. (See Fig.
Turn the STOP SWITCH counterclock-wise to the
(2)
position
Close the fuel cock.
(3)
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(4) Pull the starter handle slowly and return the
handle to its original position when resistance is felt. This operation is necessary to prevent outside moist air from intruding into the combustion chamber. (See Fig. 6-r)
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STOPPING ENGINE WITH THE FUEL COCK
Close the fuel cock and wait for a while until the engine stops. Avoid to let the fuel remain in the carburator over long periods, or the passages of the carburator may become clogged with impurities, and malfunctions may result.
3. INSPECTING THE SPARK PLUG
7
(See FIG.
(1) Clean off carbon deposits on the spark plug
electrode using a plug cleaner or wire brush.
(2) Check electrode gap. The gap should be
0.6 mm to 0.7 mm. Adjust the gap, if necessary, by carefully bending the side electrode.
7-ww
)
5. MAINTENANCE
7
7
(See Fig.
1. DAILY INSPECTION (SEE FIG.
Before running the engine, check the following
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service items.
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q LOOSE OR BROKEN BOLTS AND NUTS w CLEAN AIR CLEANER ELEMENT e ENOUGH CLEAN ENGINE OIL r LEAKAGE OF GASOLINE AND ENGINE OIL t ENOUGH GASOLINE y SAFE SURROUNDINGS u EXCESSIVE VIBRATION, NOISE
2. PERIODIC INSPECTION
Periodic maintenance is vital to the safe and efficient operation of your engine. Check the table below for periodic maintenance intervals. Should the engine be operated in extremely dusty condition or in heavier loading condition, the maintenance intervals must be shortened depending on the contamination of oil, clogging of filter elements, wear of parts, and so on.
)
7-qq
7
Recommended Spark Plug
)
4. ENGINE OIL CHANGE
7
(See FIG.
Initial oil change : After 20 hours of operation Thereafter : Every 100 hours of operation
(1) When changing oil, stop the engine and loosen
the drain plug. Drain the used oil while the engine is warm. Warm oil drains quickly and completely.
7-ee,rr
)
: NGK : BMR4A
(CHAMPION : RCJ14)
CAUTION
To prevent injury, pay attention to the hot oil.
(2) Re-install the drain plug before refilling oil.
Oil capacity : 0.3 liter
(3) Refer to page 5 for the recommended oil.
Always use the best grade and clean oil. Contaminated oil, poor quality oil and shortage of oil cause damage to engine or shorten the engine life.
Maintenance Items
Clean engine and check bolts and nuts
Check and refill engine oil
Change engine oil
Clean spark plug
Clean air cleaner
Replace air cleaner element
Clean fuel strainer
Clean and adjust spark plug and electrodes
Check and adjust valve clearance
Remove carbon from cylinder head
Clean and adjust carburetor
Overhaul engine if necessary
6
Every
8 hours
(Daily)
(Daily)
(Refill daily up to upper level)
(Initial 20 hours)
Every
50hours
(Weekly)
(Every 100 hours)
Every 200hours (Monthly)
Every
500
hours
Every
1000
hours
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5. CLEANING FUEL STRAINER
7
(See Fig.
7-tt
)
7. FUEL HOSE REPLACEMENT
7
(See Fig.
7-ii
)
WARNING
(1) Drain the fuel from the tank.
(2) Close the fuel cock and remove the fuel strainer.
(See Fig. 7-t-q)
(3) After removing dirt and water, wash the fuel
strainer with kerosene or gasoline.
(4) Reinstall securely to prevent leakage.
Flame Prohibited
6. CLEANING AIR CLEANER
7
(See Fig.
A dirty air cleaner element will cause starting difficulty, power loss, engine malfunctions, and shorten engine life extremely. Always keep the air cleaner element clean.
WARNING
A. Urethane Foam Element Type (See Fig. 7-y)
Remove the element and wash it in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Squeeze the element to remove the mixture and install it in the air cleaner. (See Fig. 7-y-q)
B. Dual Element Type (Urethane Foam and
Nonwoven Cloth elements) (See Fig. 7-u)
Remove the urethane foam from the nonwoven cloth element and clean it in the same way as described A. (See Fig. 7-u-q)
Wash the element in kerosene and drain off the kerosene. Then saturate it in a mixture of 3 parts kerosene and 1 part engine oil, wring the element to remove the mixture and install. (See Fig. 7-u-w)
NOTE
Clean and replace air cleaner elements more often when operating in dusty environments. Replace the element in case that dirt or dust can not be removed and/or that the element is deformed or deteriorated.
7-yy,uu
)
Flame Prohibited
WARNING
Take extreme caution when replacing fuel hose ; gasoline is extremely flammable.
Replace the fuel hose every 2 years. If fuel leaks from fuel hose, replace the fuel hose immediately.
8. CHECKING BOLTS, NUTS AND SCREWS
Retighten loose bolts and nuts.
Check for fuel and oil leaks.
Replace damaged parts with new ones.
6. PREPARATIONS FOR STORAGE
8
1. DISCHARGE FUEL (See Fig.
WARNING
If you do not use the engine more than 1 month, discharge fuel to prevent gum in the fuel system and carburetor parts.
Remove the fuel pipe, place the strainer over a container and open the strainer cock to discharge fuel from the fuel tank.
Remove the carburetor float chamber bolt from the bottom and discharge fuel from the carburetor.
Flame Prohibited
2. ENGINE OIL
Change the engine oil with fresh oil.
Remove the spark plug, pour about 5 cc of engine oil into the cylinder, slowly pull the starter handle of the recoil starter 2 or 3 times, and reinstall the spark plug.
3. CLEAN AND STORE
Slowly pull the recoil starter handle until resistance is felt and leave it in that position.
Clean the engine thoroughly with an oiled cloth, put the cover on, and store the engine indoors in a well ventilated, low humidity area.
8
)
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(OPTIONAL)
1. FUNCTION OF OIL SENSOR
The engine will stop automatically when the oil level falls below the safety limit. The engine cannot be started unless the level is raised above the prescribed limit. (See Fig. 2-w)
8. EASY TROUBLESHOOTING7. OIL SENSOR INSTRUCTIONS
WHEN ENGINE WILL NOT START :
Perform the following checks before you take the engine to your Robin dealer. If you still have trouble after completing the checks, take the engine to your nearest Robin dealer.
1. Is there a strong spark across the electrode ?
2. RESTARTING
(1) Fill the crankcase with oil up to the proper
level.
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(2) As for restarting and operating the engine,
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refer to section "4. OPERATING YOUR ENGINE" on page 5 .
Check the wire connector from the engine. It must be connected securely to the wire from oil sensor.
When selecting the engine oil, refer to page 5 for the recommended oil.
(1) Is the stop switch at position " " (ON)?
(2) Remove and inspect the spark plug.
If the electrode is fouled, clean or replace it with new one.
(3) Remove the spark plug and connect it to the
plug cap. Pull the starter handle while grounding spark plug against engine body. Try with a new spark plug if the spark is weak or there is no spark. The ignition system is faulty if there is no spark with a new spark plug.
WARNING
Wipe out spilled fuel carefully before testing. Place spark plug as far away from spark plug hole as possible.
Do not hold spark plug by hand while pulling recoil starter.
NOTE
The engine with oil sensor will stop automatically when the oil level falls below the prescribed limit. Unless the oil level is raised above the prescribed limit, the engine will stop immediately after starting.
2. Is there enough compression?
Pull the starter handle slowly and check if resistance is felt. If little force is required to pull the starter handle, check if the spark plug is tightened firmly. If the spark plug is loose, tighten it.
3. Is the spark plug wet with gasoline?
(1) Is the fuel cock opened?
(2) Choke (close choke lever) and pull the starter
handle five or six times. Remove the plug and check if its electrode is wet. If the electrode is wet, fuel is well supplied to your engine.
When the electrode is dry, check where the fuel
(3)
stops. (Check the fuel intake of the carburetor.)
(4) In case the engine does not start with well
supplied fuel, try using fresh fuel.
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9. SPECIFICATIONS
MODEL
Type
Bore x Stroke 51 x 42
Piston displacement 86
Compression ratio 8.7
Maximum Output
Continuous Output
Maximum torque 4.9 / 3600
Direction of Rotation
Cooling system Forced air cooling
Valve arrangement Over Head Valve type
Lubrication Splashing type
Lubricant
Oil Capacity
Carburetor Horizontal draft,float type
Fuel
Fuel feed Gravity type
Fuel Tank Capacity
Method of ignition Flywheel magneto (solid state)
Spark Plug
Starting System
Governor Centrifugal flyweight type
Air Cleaner system Semi wet type
Dry Weight
Dimensions (L x W x H)
Specifications are subject to change without notice
mm
mL(cc)
kW / rpm
kW / rpm
Nm / rpm
liter
liter
kg
mm
Air-cooled,4-cycle,single-cylinder, horizontal shaft,OHV,gasoline engine
Counter clockwise as viewed from PTO shaft side
4-stroke automotive detergent oil - SAE; #20,#30 or 10W-30
API service class; SE or higher (SG, SH or SJ is recommended)
Automotive unleaded gasoline
NGK : BMR4A (CHAMPION : RCJ14)
EH09-2D
2.1 / 4200
1.5 / 3600
0.3
1.5
Recoil starter
9.9
249 x 299 x 380
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