Subaru 2004 User Manual

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Page 1

2004 Model Year

PDF Service Manual

GENERAL INFORMATION SECTION (Pub.No.G1870GE1)

ENGINE SECTION 1 (Pub.No.G1870GE2)

ENGINE SECTION 2 (Pub.No.G1870GE3)

TRANSMISSION SECTION (Pub.No.G1870GE4)

CHASSIS SECTION (Pub.No.G1870GE5)

BODY SECTION (Pub.No.G1870GE6)

WIRING SYSTEM SECTION (Pub.No.G1870GE7)

Page 2

Page 3

2004 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

GENERAL INFORMATION SECTION

FOREWORD FW

HOW TO USE THIS MANUAL HU

SPECIFICATIONS SPC

PRECAUTION PC

This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. This manual includes the procedures for maintenance, disassembling, reassembling, inspection and adjustment of components and diagnostics for guidance of experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of parts during repair work is needed, be sure to use SUBARU genuine parts.

NOTE NT

IDENTIFICATION ID

RECOMMENDED MATERIALS RM

PRE-DELIVERY INSPECTION PI

PERIODIC MAINTENANCE SERVICES PM

All information, illustration and specifications contained in this manual are based on the latest product information available at the time of publication approval.

FUJI HEAVY INDUSTRIES LTD. G1870GE1

Page 4

Page 5

FOREWORD

1. Foreword .....................................................................................................2

Page

Page 6

Foreword

FOREWORD

1. Foreword

A: FOREWORD

These manuals are used when performing maintenance, repair, or diagnosis of the Subaru IMPREZA.

Applied model: GD*****, GG***** from 2004MY

The manuals contain the latest information at the time of publication. Changes in specifications, methods, etc. may be made without notice.

FW-2

Page 7

HOW TO USE THIS MANUAL

1. How to Use This Manual .............................................................................2

Page

Page 8

How to Use This Manual

HOW TO USE THIS MANUAL

1. How to Use This Manual

A: HOW TO USE THIS MANUAL

1. STRUCTURE

Each section consists of SCT that are broken down into SC that are divided into sections for each component. The specification, maintenance and other information for the components are included, and diagnosis information has also been added where necessary.

2. INDEX

The first page has an index with tabs.

3. COMPONENTS

Illustrations are listed for each component. The information necessary for repair work (tightening torque, grease up points, etc.) is described on these illustrations. Information is described using symbol. To order the parts, refer to parts catalogue.

HU-2

Page 9

Example:

(8)

(7)

(10)

(16)

(10)

(14)

(3)

(15)

T11

(4)

T10

(23)

(18)

How to Use This Manual

(5)

(1)

(17)

(4)

(2)

(9)

(10)

(22)

(13)

(21)

(4)

(3)

(12)

(24)

(25)

(28)

(10)

(29)

(25)

(6)

(11)

(26)

(30)

(2)

(1)

(9)

(10)

(11)

(27)

(31)

:Selective part

:Replacement part

:Sealing point

HOW TO USE THIS MANUAL

(6)

(12)

(17)

(32)

(37)

(14)

(19)

(3)

(4)

(22)

(34)

(5)

(33)

(7)

(8)

(20)

(23)

(16)

(18)

(13)

(15)

(21)

(35)

(36)

(19)

(20)

HU-3

:Should be lubricated with oil.

:Should be lubricated with grease.

....

:Tightening torque

HU-00017

Page 10

How to Use This Manual

HOW TO USE THIS MANUAL

4. SPECIFICATIONS

If necessary, specifications are also included.

5. INSPECTION

Inspections are included to be carried out before and after maintenance.

6. MAINTENANCE

• Maintenance instructions for serviceable parts describes work area and detailed steps with illustration. It also describes the use of special tool, tightening torque, cautions for each procedure.

• If many serviceable parts are included in one service procedure, appropriate reference are provided for each part.

Example:

15.Main Shaft Assembly for Single-Range

A: REMOVAL

1) Remove the manual transmission assembly

from vehicie. <Ref. to MT-33, REMOVAL, Manual Transmission Assembly.>

11) Tighten the lock nuts to the specified torque us-

ing ST1 and ST2.

NOTE: Secure the lock nuts in two Places affer tightening.

ST2 499987003 SOCKET WRENCH ST1 498937000 TRANSMISSION HOLDER

Tightening torque:

118 N m (12.0 kgf-m, 86.8 ft-lb)

(E) (F)

(A)

(B)

(C)

(D)

(G)

(H)

ST2

(A) Component (D) Caution (G) Tightening torque (B) Process (E) Tool number of special tool (H) Illustration (C) Reference (F) Name of special tool

ST1

HU-4

HU-00002

Page 11

How to Use This Manual

HOW TO USE THIS MANUAL

7. DIAGNOSIS

Tables showing a step-by-step process make it easy to conduct diagnosis.

8. SI UNITS

Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are also included.

Example:

Tightening torque:

44 N·m (4.5 kgf-m, 33 ft-lb)

Item SI Units Conventional unit Remarks Force N (Newton) kgf 1 kgf = 9.80655 N Mass (Weight) kg, g kg, g Capacity

Torque N·m kgf-m, kgf-cm 1 kgf-m = 9.80655 N·m Rotating speed rpm rpm Pressure kPa (kilopascal)

Power W PS 1 PS = 0.735499 kW Calorie W⋅h cal 1 kcal = 1.16279 W⋅h Fuel consumption rate g/kw⋅hg/PS⋅h1 g/PS⋅h = 1.3596 g/kW⋅h

2, m2 or cm

2 or cc

kgf/cm mmHg 1 mmHg = 0.133322 kPa

1 cc = 1 cm

1 kgf/cm2 = 98.0655 kPa

= 1 m2

The figure used in this manuals are described in the SI units and conventional units are described in ( ).

HU-5

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How to Use This Manual

HOW TO USE THIS MANUAL

9. EXPLANATION OF TERMINOLOGY

• List

AAI : Air Assist Injection LH : LH (Left Hand) A/B : Airbag LSD : Limited Slip Differential ABS : Antilock Brake System M/B : Main Fuse & Relay Box A/C : Air conditioner MD : Mini Disc A/F : Air Fuel Ratio MPi : Multi Point injection ALT : Generator MP-T : Multi-Plate Transfer ASSY : Assembly MT : Manual transmission AT : Automatic transmission NonATF : Automatic transmission fluid AVCS : Active Valve Control System NC : Normal Close (Relay) AWD : All Wheel Drive NO : Normal Open (Relay) BATT : Battery OP : Option Parts CD-R/RW : CD Recordable/ReWritable P/S : Power Steering COMPL : Complete P/W : Power Window CPU : Central Processing Unit PCD : Pitch Circle Diameter DOHC : Double Overhead Camshaft PCV : Positive Crankcase Ventilation ECM : Engine Control Module (ECM) RH : RH (Right Hand) EGI : Electronic Gasoline Injection SOHC : Single Overhead Camshaft E/G : Engine SRC : Supplemental Restraint System EGR : Exhaust Gas Recirculation SSM : Subaru Select Monitor ELR : Emergency Locking Retractor ST : Special Tool F/B : Fuse & Joint Box SW : Switch FL : Fusible Link TGV : Tumble generated valve FWD : Front Wheel Drive T/M : Transmission HID : High-Intensity Discharge ViS-C : Viscous Coupling H/U : Hydraulic Unit VSV : Vacuum Switching Valve IG : Ignition VTD : Variable Torque Distribution IN : Intake W/H : Wiring harness INT : Intermittent Pr : Primary ISC : Idle Speed Control 2ndr : Secondary

turbo

: Natural Aspiration

HU-6

Page 13

SPECIFICATIONS

1. Impreza .......................................................................................................2

SPC

Page

Page 14

Impreza

SPECIFICATIONS

1. Impreza

A: DIMENSIONS

Model Sedan Wagon OUTBACK STi Overall length mm (in) 4,415 (173.8) Overall width mm (in) 1,740 (68.4) 1,695 (66.7) 1,710 (67.3) 1,740 (68.1) Overall height (at C.W.) mm (in)

1,440 (56.7)

Compartment Length mm (in) 1,890 (74.4) 1,845 (72.6) 1,890 (74.4)

Width mm (in) 1,380 (54.3) Height mm (in) 1,180 (46.5),

1,125 (44.3)

★5

Wheelbase mm (in) 2,525 (99.4) Tread Front mm (in)

1,485 (58.5)

Rear mm (in) 1,475 (58.1),

★3

★2

★3

Minimum road clearance

★1

: 1.6 L

★2

: 2.0 L

★3

: 2.0 L Turbo

★4

: With roof rail

★5

: With sun roof

Without catalytic converter

With catalytic converter

1,480 (58.3)

mm (in) 150 (5.9),

155 (6.1)

mm (in) 150 (5.9),

155 (6.1)

1,465 (57.7),

1,485 (58.5)

★4

1,200 (47.2),

1,150 (45.3)

★5

1,460 (57.5)★1,

1,465 (57.7)

1,450 (57.1)★1,

1,455 (57.3)

150 (5.9),

155 (6.1)

★2

150 (5.9),

155 (6.1)

★3

1,475 (58.1),

1,495 (58.9)

1,200 (47.2),

1,150 (45.3)

★4

★5

1,440 (56.7)

1,180 (46.5)

1,460 (57.5) 1,490 (58.7)

1,455 (57.3) 1,480 (58.3)

160 (6.3) —

160 (6.3) 155 (6.1)

SPC-2

Page 15

Impreza

SPECIFICATIONS

B: ENGINE

Model 1.6 L Non-turbo 2.0 L Turbo 2.0 L 2.5 L STi Engine type Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine Valve arrangement Overhead camshaft type Bore × Stroke mm (in) 87.9 × 65.8

(3.461 × 2.591)

Displacement

cm3 (cu in)

1,597 (97.45) 1,994 (121.67) 2,457 (149.9) 1,994 (121.67)

Compression ratio 10.0±0.2 8.0±0.2 10.0±0.2 8.0±0.2 Firing order 1 — 3 — 2 — 4 Idle speed at

Park/Neutral position

rpm

650±100 700±100

★2

★1

650±100 700±100

Maximum output kW (HP)/rpm

(94)/5,200

(123)/5,600

Maximum torque N·m (kgf-m, ft-lb)

/rpm

143

★1

: Without OBD

★2

: With OBD

★3

: Australia model

★4

: Europe model

(14.6, 105.5)

/3,600

(18.8, 136.0)

/3,600

(3.62 × 2.95)

★2

★1

184

92 × 75

(225)/6,000

(221)/5,600

700±100

★4

750±100

160

(215)/5,600

168

165

292

(29.8, 215.4)

/3,600

300

(30.6, 221.3)

★3

/3,600

4,000

★4

★3

★4

99.5 × 79

(3.92 × 3.11)

92 × 75

(3.62 × 2.95)

650±100 700±100

112

(150)/5,600

223

(22.7, 164.5)

/3,600

195

(261)/6,000

343

(35.0, 253.0)

/4,000

C: ELECTRICAL

Model 1.6 L Non-turbo 2.0 L Turbo 2.0 L 2.5 L STi Ignition timing at

idling Spark

plug

Type and manufacturer

Generator 12V — 75A Battery Type and

capacity (5HR)

BTDC

Without OBD

5°±10° 10°±10° 12°±10°

NGK: BKR6E

(without catalyst)

CHAMPION:

RC8YC4

(with catalyst)

NGK: BKR6E-11

(with catalyst)

With OBD CHAMPION:

RC8YC4

Alternate

NGK: BKR6E-11

NGK: BKR6E

(without catalyst)

CHAMPION:

RC10YC4

(with catalyst)

NGK: BKR5E-11

(with catalyst)

CHAMPION:

RC10YC4

Alternate

NGK: BKR5E-11

—

NGK: PFR6G — NGK: PFR6G

MT: 10°±10° AT: 15°±10°

CHAMPION:

RC10YC4

NGK: BKR5E-11

12°±10°

For Europe and South

12V — 48AH

(55D23L)

MT: 12V — 48AH (55D23L)

AT: 12V — 52AH (65D23L)

—

12V — 48AH

(55D23L)

America For

Australia

—

12V — 27AH

(34B19L)

12V — 40AH

(50D20L)

12V — 27AH

(34B19L)

12V — 40AH

(50D20L)

Others 12V — 27AH (34B19L) —

—

SPC-3

Page 16

Impreza

SPECIFICATIONS

D: TRANSMISSION

Model 1.6 L Non-turbo 2.0 L Turbo 2.0 L 2.5 L STi Transmission type 5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT 6MT Clutch type DSPD TCC DSPD TCC DSPD TCC DSPD TCC DSPD Gear ratio 1st

2nd

3rd

4th 1.088 0.694 1.088 0.694 0.972 0.694 1.088 0.694 1.346 5th

6th

Reverse 3.333 2.272 3.333 2.272 3.333 2.272 3.333 2.272 3.545 Dual

range

Reduction gear (Front drive)

Reduction gear (Rear drive) (AWD model)

1st reduction

Final reduction

Transfer reduction

Final reduction

Type of gear

Gear ratio

Type of gear

Gear ratio

Type of gear

Gear ratio

Type of gear

Gear ratio

3.454 2.785 3.454 2.785

2.062 1.545 2.062 1.545

1.448 1.000 1.448 1.000

0.825 — 0.825 — 0.738 —

————————

1.447 — 1.447 ——————

— Helical — Helical — Helical — Helical —

— 1.000 — 1.000 — 1.000 — 1.000 —

Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid

4.111 4.444 3.900 4.111

Helical — Helical — Helical — Helical — Helical

1.000 — 1.000 —

Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid

4.111 4.444 3.900 4.111

3.454,

3.166

1.947,

1.882

1.366,

1.296

3.900,

4.444

1.100,

1.000

3.545,

4.444

2.785 3.454 2.785 3.636

★1

1.545 2.062 1.545 2.375

★1

1.000 1.448 1.000 1.761

★1

0.871,

★1

0.780

4.444 4.111 4.111 3.900

★1

— 1.000 —

4.444 4.111 4.111

—

0.971,

1.062

0.756,

0.842

1.100,

1.000

3.545,

3.900

★1

5MT: 5-forward speeds with synchromesh and 1-reverse 4AT: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse 6MT: 6-forward speeds with synchromesh and 1-reverse DSPD: Dry Single Plate Diaphragm TCC: Torque Converter Clutch

★1

: Australia spec vehicle

E: STEERING

Model Turbo 2.0 L, 2.5 L OUTBACK 2.0 L NA, 1.6 L STi Type Rack and Pinion Turns, lock to lock RHD: 2.69

LHD: 3.02

Minimum turning circle m (ft) Curb to curb 11 (36.1) 11 (36.1) 10.4 (34.1) 11 (36.1)

Wall to wall 12.0 (39.4) 11.6 (38.1) 11.2 (36.7) 12.0 (39.4)

3.02 3.22 2.69

F: SUSPENSION

Front Macpherson strut type, Independent, Coil spring Rear Dual-link type, Independent, Coil spring

SPC-4

Page 17

Impreza

SPECIFICATIONS

G: BRAKE

Model 1.6 L Non-turbo 2.0 L, 2.5 L Turbo 2.0 L, STi Service brake system Dual circuit hydraulic with vacuum suspended power unit Front Ventilated disc brake Rear Drum brake Disc brake Ventilated disc brake Parking brake Mechanical on rear brakes

H: TIRE

Model BASE, TS GX, TS RS, WRX OUTBACK WRX STi

Rim size

Tire size 185/70R14 88H 195/60R15 88H 205/50R16 87V P205/55R16 89V 215/45R17 87W 225/45R17 90W Type Steel belted radial, Tubeless

14 × 51/2JJ

15 × 6JJ

16 × 61/2JJ 16 × 61/2JJ

17 × 7JJ

17 × 71/2JJ

I: CAPACITY

Model 1.6 L FWD 1.6 L AWD Non-turbo 2.0 L Turbo 2.0 L 2.5 L STi

5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT 6MT

Fuel tank 2 (US gal,

Imp gal)

Engine oil

Transmission gear oil

ATF 2 (US qt,

Front differential gear oil

Rear differential gear oil

Power steering fluid

Engine coolant 2 (US qt,

Total capacity

Engine oil amount for refill

★1

: Dual range

2 (US qt,

Imp qt) 4.0 (4.2, 3.5) 4.5 (4.8, 4.0) 4.0 (4.2, 3.5)

2 (US qt,

Imp qt)

2 (US qt,

Imp qt)

Imp qt) —

2 (US qt,

Imp qt) —

2 (US qt,

Imp qt) — 0.8 (0.8, 0.7)

2 (US qt,

Imp qt)

3.3

(3.5,

2.9)

7.4

(7.8,

6.5)

8.0

(8.5,

7.0)

1.2

(1.3,

1.1)

7.3

(7.7,

6.4)

50 (13.2, 11.0) 60 (15.9, 13.2)

Approx. 4.0 (4.2, 3.5)

—

3.5

(3.7,

3.1),

4.0

(4.2,

3.5)

(7.8,

6.5)

—

7.4

—

★1

8.4

(8.9,

7.4)

1.2

(1.3,

1.1)

7.3

(7.7,

6.4)

3.5

(3.7,

3.1),

4.0

(4.2, 3.5)

★1

—

7.0

(7.4,

6.2)

—

8.4

(8.9,

7.4)

1.2

(1.3,

1.1)

0.7 (0.7, 0.6)

6.9

(7.3,

6.1)

3.5

(3.7,

3.1)

—

7.7

(8.1,

6.8)

—

9.3

(9.8,

8.2)

1.2

(1.3,

1.1)

7.6

(8.0,

6.7)

3.5

(3.7,

3.1)

—

7.0

(7.4,

6.2)

—

9.3

(9.8,

8.2)

1.2

(1.3,

1.1)

6.9

(7.3,

6.1)

4.5

(4.8,

4.0)

4.1

(4.3,

3.6)

1.0

(1.1,

0.9)

7.7

(8.1,

6.8)

—

SPC-5

Page 18

Impreza

SPECIFICATIONS

J: WEIGHT

1. LHD MODEL

Sedan

Option code Model 1.6 L

Curb weight (C.W.) Front kgf (lb) 720

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍— ❍❍❍❍

★1

5MT 4AT 5MT

(1,587)

Rear kgf (lb) 470

(1,036)

Total kgf (lb) 1,190

(2,624)

Front kgf (lb) 890

(1,962)

Rear kgf (lb) 890

(1,962)

Total kgf (lb) 1,660

(3,660)

ABS ——❍❍❍——— Side airbag ———————— Sunroof ———————— Aluminium wheel ———————— Audio ———————— Seat in pure hide ———————— Rear spoiler ———————— Front LSD ———————— Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

————————

FWD AWD Base TS

765

(1,687)

470

(1,036)

1,235

(2,723)

890

(1,962)

890

(1,962)

1,660

(3,660)

770

(1,698)

470

(1,036)

1,240

(2,734)

890

(1,962)

890

(1,962)

1,660

(3,660)

735

(1,620)

520

(1,146)

1,255

(2,756)

890

(1,962)

890

(1,962)

1,700

(3,748)

755

(1,664)

520

(1,146)

1,275

(2,810)

890

(1,962)

890

(1,962)

1,700

(3,748)

750

(1,654)

520

(1,146)

1,270

(2,800)

890

(1,962)

890

(1,962)

1,700

(3,748)

K4 KS

750

(1,654)

520

(1,146)

1,270

(2,800)

890

(1,962)

890

(1,962)

1,700

(3,748)

740

(1,631)

535

(1,179)

1,275

(2,810)

890

(1,962)

890

(1,962)

1,700

(3,748)

SPC-6

Page 19

Impreza

SPECIFICATIONS

Option code Model 1.6 L 2.0 L

Curb weight (C.W.) Front kgf (lb) 755

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner — ❍❍❍❍— ❍❍

★1

Rear kgf (lb) 520

Total kgf (lb) 1,275

Front kgf (lb) 890

Rear kgf (lb) 890

Total kgf (lb) 1,700

ABS ❍❍———❍❍❍ Side airbag ———————❍ Sunroof ———————— Aluminium wheel ———————❍ Audio ———————— Seat in pure hide ———————— Rear spoiler ———————— Front LSD ———————— Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

EC K0

TS GX

4AT 5MT

775

(1,644)

(1,146)

(2,810)

(1,962)

(3,748)

————————

(1,709)

520

(1,146)

1,295

(2,855)

890

(1,962)

890

(1,962)

1,700

(3,748)

770

(1,698)

520

(1,146)

1,290

(2,844)

890

(1,962)

890

(1,962)

1,700

(3,748)

770

(1,698)

520

(1,146)

1,290

(2,844)

890

(1,962)

890

(1,962)

1,700

(3,748)

AWD

760

(1,676)

530

(1,168)

1,295

(2,855)

890

(1,962)

890

(1,962)

1,700

(3,748)

750

(1,654)

535

(1,179)

1,285

(2,833)

950

(2,094)

910

(2,006)

1,760

(3,880)

770

(1,698)

535

(1,179)

1,305

(2,877)

950

(2,094)

910

(2,066)

1,760

(3,880)

765

(1,687)

535

(1,179)

1,300

(2,866)

950

(2,094)

910

(2,066)

1,760

(3,880)

SPC-7

Page 20

SPECIFICATIONS

Impreza

Option code Model 2.0 L

Curb weight (C.W.) Front kgf (lb) 770

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍❍❍— ❍

★1

(1,698)

Rear kgf (lb) 535

(1,179)

Total kgf (lb) 1,305

(2,877)

Front kgf (lb) 950

(2,094)

Rear kgf (lb) 910

(2,066)

Total kgf (lb) 1,760

(3,880)

ABS ❍❍❍❍❍❍❍❍ Side airbag — ❍ —————— Sunroof —————❍ —— Aluminium wheel — ❍ — ❍ ———— Audio ———————— Seat in pure hide ———————— Rear spoiler —————❍ —— Front LSD ———————— Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

E2 K4 K0

AWD

5MT 4AT

765

(1,687)

535

(1,179)

1,300

(2,866)

950

(2,094)

910

(2,066)

1,760

(3,880)

————————

770

(1,698)

535

(1,179)

1,305

(2,877)

950

(2,094)

910

(2,066)

1,760

(3,880)

765

(1,687)

530

(1,168)

1,295

(2,855)

950

(2,094)

910

(2,066)

1,760

(3,880)

760

(1,676)

525

(1,157)

1,285

(2,833)

950

(2,094)

910

(2,066)

1,760

(3,880)

765

(1,687)

560

(1,235)

1,325

(2,921)

950

(2,094)

910

(2,066)

1,760

(3,880)

775

(1,709)

530

(1,168)

1,305

(2,877)

950

(2,094)

910

(2,006)

1,760

(3,880)

795

(1,753)

530

(1,168)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

SPC-8

Page 21

Impreza

SPECIFICATIONS

Option code Model

Curb weight (C.W.) Front kgf (lb) 790

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍❍❍❍❍

★1

Rear kgf (lb) 530

Total kgf (lb) 1,320

Front kgf (lb) 950

Rear kgf (lb) 910

Total kgf (lb) 1,760

ABS ❍❍❍❍❍❍❍❍ Side airbag ❍ — ❍ ————— Sunroof ——————❍ — Aluminium wheel ❍ — ❍ — ❍ — ❍ — Audio ———————❍ Seat in pure hide ———————— Rear spoiler ——————❍❍ Front LSD ———————— Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

EC E2 K4 K0 KS EC

2.0 L

AWD

GX WRX

4AT 5MT

795

(1,742)

(1,168)

(2,910)

(2,094)

(2,006)

(3,880)

————————

(1,742)

530

(1,168)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

790

(1,742)

530

(1,168)

1,320

(2,910)

950

(2,094)

910

(2,006)

1,760

(3,880)

795

(1,753)

530

(1,168)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

790

(1,742)

525

(1,157)

1,315

(2,899)

950

(2,094)

910

(2,006)

1,760

(3,880)

795

(1,753)

530

(1,168)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

790

(1,753)

555

(1,224)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

2.0 L

Turbo

835

(1,841)

560

(1,235)

1,395

(3,075)

990

(2,185)

920

(2,028)

1,850

(4,079)

SPC-9

Page 22

SPECIFICATIONS

Impreza

Option code Model 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 820

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner — ❍❍❍❍❍❍❍

★1

835

(1,808)

Rear kgf (lb) 550

(1,213)

Total kgf (lb) 1,370

(3,020)

Front kgf (lb) 990

(2,185)

Rear kgf (lb) 920

(2,028)

Total kgf (lb) 1,850

(4,079)

ABS ❍❍❍❍❍❍❍❍ Side airbag ——❍❍❍——❍ Sunroof ———❍ — ❍❍❍ Aluminium wheel ———————— Audio ——————❍❍ Seat in pure hide ———❍ ——— ❍ Rear spoiler ————❍❍❍❍ Front LSD ———————— Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

————————

(1,841)

555

(1,224)

1,390

(3,065)

990

(2,185)

920

(2,028)

1,850

(4,079)

835

(1,841)

560

(1,235)

1,395

(3,075)

990

(2,185)

920

(2,028)

1,850

(4,079)

840

(1,852)

570

(1,257)

1,410

(3,109)

990

(2,185)

920

(2,028)

1,850

(4,079)

AWD WRX

5MT

835

(1,840)

565

(1,246)

1,400

(3,087)

990

(2,185)

920

(2,028)

1,850

(4,079)

840

(1,852)

570

(1,257)

1,410

(3,109)

990

(2,185)

920

(2,028)

1,850

(4,079)

840

(1,852)

570

(1,257)

1,410

(3,109)

990

(2,183)

920

(2,028)

1,850

(4,079)

840

(1,852)

575

(1,268)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

SPC-10

Page 23

Impreza

SPECIFICATIONS

Option code Model 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 835

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍— ❍❍—

★1

(1,840)

Rear kgf (lb) 560

(1,235)

Total kgf (lb) 1,395

(3,075)

Front kgf (lb) 990

(2,183)

Rear kgf (lb) 920

(2,028)

Total kgf (lb) 1,850

(4,079)

ABS ❍❍❍❍❍❍❍❍ Side airbag — ❍❍————— Sunroof — ❍❍————— Aluminium wheel ———————— Audio —————❍ —— Seat in pure hide ——❍ ————— Rear spoiler ❍❍❍————— Front LSD ———❍❍❍❍❍ Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

——————❍❍

AWD

WRX STi

5MT

840

(1,852)

575

(1,268)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

840

(1,852)

575

(1,268)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

885

(1,951)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

865

(1,907)

585

(1,290)

1,450

(3,197)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

(1,951)

(1,290)

1,470

(3,241)

1,030

(2,271)

(2,028)

1,880

(4,145)

885

585

920

885

(1,951)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

865

(1,907)

585

(1,290)

1,450

(3,197)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

SPC-11

Page 24

Impreza

SPECIFICATIONS

Wagon

Option code Model 1.6 L

Curb weight (C.W.) Front kgf (lb) 740

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ——❍❍❍❍——

★1

D/R: Dual range

★1

(1,631)

Rear kgf (lb) 545

(1,202)

Total kgf (lb) 1,285

(2,833)

Front kgf (lb) 900

(1,984)

Rear kgf (lb) 910

(2,006)

Total kgf (lb) 1,730

(1,609)

ABS ❍❍❍———❍❍ Side airbag — ❍ —————❍ Sunroof ———————— Aluminium wheel ———————— Audio — ❍ —————❍ Seat in pure hide ———————— Spoiler pack ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

EC K0

5MT D/R 4AT

740

(1,631)

550

(1,213)

1,290

(2,844)

900

(1,984)

910

(2,006)

1,730

(1,609)

760

(1,676)

545

(1,202)

1,305

(2,877)

900

(1,984)

910

(2,006)

1,730

(1,609)

755

(1,664)

545

(1,202)

1,300

(2,866)

900

(1,984)

910

(2,006)

1,730

(1,609)

AWD

755

(1,664)

545

(1,202)

1,300

(2,866)

900

(1,984)

910

(2,006)

1,730

(1,609)

KS EC

745

(1,643)

560

(1,235)

1,305

(2,877)

900

(1,984)

910

(2,006)

1,730

(1,609)

755

(1,664)

545

(1,202)

1,300

(2,866)

900

(1,984)

910

(2,006)

1,730

(1,609)

755

(1,664)

550

(1,213)

1,305

(2,877)

900

(1,984)

910

(2,006)

1,730

(1,609)

SPC-12

Page 25

Impreza

SPECIFICATIONS

Option code Model 1.6 L 2.0 L

Curb weight (C.W.) Front kgf (lb) 775

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍— ❍❍❍

★1

D/R: Dual range

★1

Rear kgf (lb) 545

Total kgf (lb) 1,320

Front kgf (lb) 900

Rear kgf (lb) 910

Total kgf (lb) 1,730

ABS ❍ ———❍❍❍❍ Side airbag —————❍ — ❍ Sunroof —————❍ —— Aluminium wheel ———————❍ Audio —————❍ —— Seat in pure hide ———————— Spoiler pack ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

(1,709)

(1,202)

(2,910)

(1,984)

(2,006)

(1,609)

770

(1,698)

545

(1,202)

1,315

(2,899)

900

(1,984)

910

(2,006)

1,730

(1,609)

TS GX

4AT 5MT D/R

770

(1,698)

545

(1,202)

1,315

(2,899)

900

(1,984)

910

(2,006)

1,730

(1,609)

760

(1,676)

560

(1,235)

1,320

(2,910)

900

(1,984)

910

(2,006)

1,730

(1,609)

AWD

760

(1,676)

570

(1,257)

1,330

(2,932)

950

(2,094)

960

(2,0116)

1,800

(3,969)

785

(1,731)

585

(1,290)

1,370

(3,020)

950

(2,094)

960

(2,116)

1,800

(3,969)

780

(1,720)

570

(1,257)

1,350

(2,977)

950

(2,094)

960

(2,116)

1,800

(3,969)

775

(1,709)

570

(1,257)

1,345

(2,965)

950

(2,094)

960

(2,116)

1,800

(3,969)

SPC-13

Page 26

SPECIFICATIONS

Impreza

Option code Model 2.0 L

Curb weight (C.W.) Front kgf (lb) 780

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍— ❍❍❍

★1

D/R: Dual range

★1

Rear kgf (lb) 570

Total kgf (lb) 1,350

Front kgf (lb) 950

Rear kgf (lb) 960

Total kgf (lb) 1,800

ABS ❍❍❍❍❍❍❍❍ Side airbag —————❍ — ❍ Sunroof ———❍ — ❍ —— Aluminium wheel ——❍❍———❍ Audio —————❍ —— Seat in pure hide ———————— Spoiler pack ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

(1,720)

(1,257)

(2,977)

(2,094)

(2,116)

(3,969)

K4 KS

AWD

5MT D/R 4AT

780

(1,720)

570

(1,257)

1,350

(2,977)

950

(2,094)

960

(2,116)

1,800

(3,969)

775

(1,709)

565

(1,246)

1,340

(2,955)

950

(2,094)

960

(2,116)

1,800

(3,969)

770

(1,698)

590

(1,300)

1,360

(2,999)

950

(2,094)

960

(2,116)

1,800

(3,969)

775

(1,709

565

(1,246)

1,340

(2,955)

950

(2,094)

960

(2,116)

1,800

(3,969)

(1,764)

(1,279)

(3,042)

(2,094)

(2,116)

(3,969)

800

580

1,380

950

960

1,800

795

(1,753)

565

(1,246)

1,360

(2,999)

950

(2,094)

960

(2,116)

1,800

(3,969)

790

(1,742)

565

(1,246)

1,355

(2,987)

950

(2,094)

960

(2,116)

1,800

(3,969)

SPC-14

Page 27

Impreza

SPECIFICATIONS

Option code Model 2.0 L 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 795

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍— ❍❍❍

★1

D/R: Dual range

★1

Rear kgf (lb) 565

Total kgf (lb) 1,360

Front kgf (lb) 950

Rear kgf (lb) 960

Total kgf (lb) 1,800

ABS ❍❍❍❍❍❍❍❍ Side airbag ——————❍❍ Sunroof ———❍ ——❍❍ Aluminium wheel ——❍❍———— Audio ———————❍ Seat in pure hide ——————❍ — Spoiler pack ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

(1,753)

(1,246)

(2,999)

(2,094)

(2,116)

(3,969)

K4 KS

AWD

GX WRX

4AT 5MT

795

(1,753)

565

(1,246)

1,360

(2,999)

950

(2,094)

960

(2,116)

1,800

(3,969)

790

(1,742)

560

(1,235)

1,350

(2,977)

950

(2,094)

960

(2,116)

1,800

(3,969)

790

(1,742)

580

(1,279)

1,370

(3,020)

950

(2,094)

960

(2,116)

1,800

(3,969)

805

(1,775)

585

(1,290)

1,390

(3,065)

990

(2,183)

950

(2,094)

1,860

(4,101)

825

(1,819)

585

(1,290)

1,410

(3,109)

990

(2,183)

950

(2,094)

1,860

(4,101)

830

(1,830)

600

(1,322)

1,430

(3,153)

990

(2,183)

950

(2,094)

1,860

(4,101)

830

(1,830)

600

(1,322)

1,430

(3,153)

990

(2,183)

950

(2,094)

1,860

(4,101)

SPC-15

Page 28

SPECIFICATIONS

Impreza

Option code Model 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 830

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍

★1

D/R: Dual range

★1

Rear kgf (lb) 600

Total kgf (lb) 1,430

Front kgf (lb) 990

Rear kgf (lb) 950

Total kgf (lb) 1,860

ABS ❍❍ Side airbag ❍❍ Sunroof ❍❍ Aluminium wheel —— Audio ❍ — Seat in pure hide ❍ — Spoiler pack ——

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

(1,830)

(1,322)

(3,153)

(2,183)

(2,094)

(4,101)

AWD WRX

5MT

830

(1,830)

595

(1,311)

1,425

(3,142)

990

(2,183)

950

(2,094)

1,860

(4,101)

SPC-16

Page 29

Impreza

SPECIFICATIONS

2. RHD MODEL

Sedan

Option code Model 1.6 L 2.0 L

Curb weight (C.W.) Front kgf (lb) 740

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner — ❍ — ❍❍❍❍❍

★1

(1,631)

Rear kgf (lb) 520

(1,146)

Total kgf (lb) 1,260

(2,778)

Front kgf (lb) 890

(1,962)

Rear kgf (lb) 890

(1,962)

Total kgf (lb) 1,700

(3,748)

ABS ❍❍❍——❍❍❍ Side airbag ———————— Sunroof ———————— Aluminium wheel —————❍❍— Audio ———————— Seat in pure hide ———————— Rear spoiler —————❍❍— Spoiler pack —————❍❍— Front LSD ———————— Cruise control ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

TS GX

5MT 4AT 5MT 4AT 5MT 4AT 5MT

760

(1,676)

520

(1,146)

1,280

(2,822)

890

(1,962)

890

(1,962)

1,700

(3,748)

760

(1,676)

520

(1,146)

1,280

(2,822)

890

(1,962)

890

(1,962)

1,700

(3,748)

750

(1,654)

520

(1,146)

1,270

(2,800)

890

(1,962)

890

(1,962)

1,700

(3,748)

AWD

770

(1,698)

520

(1,146)

1,290

(2,844)

890

(1,962)

890

(1,962)

1,700

(3,748)

EK K1

770

(1,698)

535

(1,179)

1,305

(2,877)

950

(2,094)

910

(2,006)

1,760

(3,880)

795

(1,753)

530

(1,168)

1,325

(2,921)

950

(2,094)

910

(2,006)

1,760

(3,880)

770

(1,698)

535

(1,179)

1,305

(2,877)

950

(2,094)

910

(2,006)

1,760

(3,880)

SPC-17

Page 30

SPECIFICATIONS

Impreza

Option code Model 2.0 L 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 795

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍❍❍❍

★1

Rear kgf (lb) 530

Total kgf (lb) 1,325

Front kgf (lb) 950

Rear kgf (lb) 910

Total kgf (lb) 1,760

ABS ❍❍❍❍❍❍❍ Side airbag — ❍ — ❍❍—— Sunroof ———❍❍—— Aluminium wheel ——————— Audio ——————— Seat in pure hide ————❍ —— Rear spoiler — ❍❍❍❍—— Spoiler pack ——————❍ Front LSD ————— ❍ — Cruise control ——————❍

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

K1 EK

AWD

GX WRX STi

4AT 5MT 6MT

(1,753)

(1,168)

(2,921)

(2,094)

(2,006)

(3,880)

835

(1,841)

565

(1,246)

1,400

(3,086)

990

(2,183)

920

(2,028)

1,850

(4,079)

835

(1,841)

560

(1,246)

1,395

(3,075)

990

(2,183)

920

(2,028)

1,850

(4,079)

840

(1,852)

570

(1,257)

1,410

(3,109)

990

(2,183)

920

(2,028)

1,850

(4,079)

840

(1,852)

575

(1,268)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

885

(1,952)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

885

(1,952)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

SPC-18

Page 31

Impreza

SPECIFICATIONS

Option code Model 2.0 L 2.5 L 2.0 L Turbo

Unladen weight (U.W.) Front kg (lb) 750

Gross vehicle mass (G.V.M.)

Option Air conditioner — ❍ — ❍❍❍❍❍

★1

GX RS WRX

5MT 4AT 5MT 4AT 5MT

765

(1,654)

Rear kg (lb) 535

(1,179)

Total kg (lb) 1,285

(2,833)

Front kg (lb) 950

(2,094)

Rear kg (lb) 910

(2,006)

Total kg (lb) 1,760

(3,880)

ABS ❍❍❍❍❍❍❍❍ Side airbag ——————❍ — Sunroof ——————❍ — Aluminium wheel — ❍ — ❍ ———— Audio ———————— Seat in pure hide ——————❍ — Rear spoiler — ❍ — ❍❍❍❍❍ Spoiler pack — ❍ — ❍ ———— Front LSD ———————— Cruise control ❍❍❍❍❍❍❍❍ Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

————————

(1,687)

535

(1,179)

1,300

(2,866)

950

(2,094)

910

(2,006)

1,760

(3,880)

775

(1,709)

530

(1,168)

1,305

(2,877)

950

(2,094)

910

(2,006)

1,760

(3,880)

790

(1,742)

530

(1,168)

1,320

(2,910)

950

(2,094)

910

(2,006)

1,760

(3,880)

AWD

780

(1,720)

540

(1,191)

1,320

(2,910)

950

(2,094)

910

(2,006)

1,780

(3,924)

805

(1,775)

535

(1,179)

1,340

(2,955)

950

(2,094)

910

(2,006)

1,780

(3,924)

840

(1,852)

575

(1,268)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

835

(1,841)

560

(1,235)

1,395

(3,075)

990

(2,183)

920

(2,028)

1,850

(4,079)

SPC-19

Page 32

SPECIFICATIONS

Impreza

Option code Model 2.0 L Turbo

Unladen weight (U.W.) Front kg (lb) 840

Gross vehicle mass (G.V.M.)

Option Air conditioner ❍❍❍❍❍❍

★1

WRX STi

5MT 4AT 6MT

860

(1,852)

Rear kg (lb) 570

(1,257)

Total kg (lb) 1,410

(3,109)

Front kg (lb) 990

(2,183)

Rear kg (lb) 920

(2,028)

Total kg (lb) 1,850

(4,079)

ABS ❍❍❍❍❍❍ Side airbag ———❍ —— Sunroof ❍ — ❍❍—— Aluminium wheel —————— Audio —————— Seat in pure hide ———❍ —— Rear spoiler ❍❍❍❍—— Spoiler pack —————— Front LSD ———— ❍❍ Cruise control ❍❍❍❍❍❍ Driver’s control

center differential

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

—————❍

(1,896)

555

(1,234)

1,415

(3,120)

990

(2,183)

920

(2,028)

1,850

(4,079)

865

(1,907)

565

(1,246)

1,430

(3,153)

990

(2,183)

920

(2,028)

1,850

(4,079)

AWD

865

(1,907)

570

(1,257)

1,435

(3,164)

990

(2,183)

920

(2,028)

1,850

(4,079)

885

(1,952)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

885

(1,952)

585

(1,290)

1,470

(3,241)

1,030

(2,271)

920

(2,028)

1,880

(4,145)

SPC-20

Page 33

Impreza

SPECIFICATIONS

Wagon

Option code Model 1.6 L 2.0 L

Curb weight (C.W.) Front kgf (lb) 745

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner — ❍ — ❍❍❍❍❍

★1

D/R: Dual range

★1

5MT D/R 4AT 5MT D/R 4AT 5MT D/R 4AT 5MT D/R

(1,642)

Rear kgf (lb) 545

(1,202)

Total kgf (lb) 1,290

(2,844)

Front kgf (lb) 900

(1,984)

Rear kgf (lb) 910

(2,006)

Total kgf (lb) 1,730

(1,609)

ABS ❍❍❍——❍❍❍ Side airbag ———————— Sunroof ———————— Aluminium wheel —————❍❍— Audio ———————— Seat in pure hide ———————— Spoiler pack —————❍❍— Cruise control ————————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

765

(1,687)

545

(1,202)

1,310

(2,888)

900

(1,984)

910

(2,006)

1,730

(1,609)

K1 EK K1

AWD

TS GX

760

(1,676)

545

(1,202)

1,305

(2,877)

900

(1,984)

910

(2,006)

1,730

(1,609)

755

(1,664)

545

(1,202)

1,300

(2,866)

900

(1,984)

910

(2,006)

1,730

(1,609)

770

(1,698)

545

(1,202)

1,315

(2,899)

900

(1,984)

910

(2,006)

1,730

(1,609)

780

(1,720)

570

(1,257)

1,350

(2,977)

950

(2,094)

960

(2,116)

1,800

(3,969)

795

(1,753)

565

(1,246)

1,360

(2,999)

950

(2,094)

960

(2,116)

1,800

(3,969)

780

(1,720)

570

(1,257)

1,350

(2,977)

950

(2,094)

960

(2,116)

1,800

(3,969)

SPC-21

Page 34

SPECIFICATIONS

Impreza

Option code Model 2.0 L 2.0 L Turbo

Curb weight (C.W.) Front kgf (lb) 795

Maximum permissible axle weight (M.P.A.W.)

Maximum permissible weight (M.P.W.)

Option Air conditioner ❍❍❍❍❍

★1

D/R: Dual range

★1

Rear kgf (lb) 565

Total kgf (lb) 1,360

Front kgf (lb) 950

Rear kgf (lb) 960

Total kgf (lb) 1,800

ABS ❍❍❍❍❍ Side airbag ——❍❍❍ Sunroof ———❍❍ Aluminium wheel ————— Audio ————— Seat in pure hide ————❍ Spoiler pack ————— Cruise control —————

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

K1 EK

AWD

GX WRX

4AT 5MT

(1,753)

(1,246)

(2,999)

(2,094)

(2,116)

(3,969)

825

(1,819)

585

(1,830)

1,410

(3,109)

990

(2,183)

950

(2,094)

1,860

(4,101)

825

(1,819)

590

(1,301)

1,415

(3,120)

990

(2,183)

950

(2,094)

1,860

(4,101)

830

(1,830)

600

(1,323)

1,430

(3,153)

990

(2,183)

950

(2,094)

1,860

(4,101)

830

(1,830)

600

(1,323)

1,430

(3,153)

990

(2,183)

950

(2,094)

1,860

(4,101)

SPC-22

Page 35

Impreza

SPECIFICATIONS

Option code Model 2.0 L 2.0 L Turbo

Unladen weight (U.W.) Front kg (lb) 760

Gross vehicle mass (G.V.M.)

Option Air conditioner — ❍ — ❍❍❍❍❍

★1

D/R: Dual range

★1

GX OUTBACK WRX

5MT D/R 4AT

775

(1,676)

Rear kg (lb) 570

(1,257)

Total kg (lb) 1,330

(2,932)

Front kg (lb) 950

(2,094)

Rear kg (lb) 960

(2,116)

Total kg (lb) 1,800

(3,969)

ABS ❍❍❍❍❍❍❍❍ Side airbag ———————— Sunroof ———————— Aluminium wheel — ❍ — ❍ ———— Audio ———————— Seat in pure hide ———————— Spoiler pack — ❍ — ❍ ———— Cruise control ❍❍❍❍❍❍❍❍

: For option code, refer to ID section. <Ref. to ID-7, Option code.>

(1,709)

570

(1,257)

1,345

(2,965)

950

(2,094)

960

(2,116)

1,800

(3,969)

775

(1,709)

565

(1,246)

1,340

(2,955)

950

(2,094)

960

(2,116)

1,800

(3,969)

790

(1,742)

565

(1,246)

1,355

(2,987)

950

(2,094)

960

(2,116)

1,800

(3,969)

AWD

5MT D/

770

(1,698)

570

(1,257)

1,340

(2,955)

950

(2,094)

960

(2,116)

1,800

(3,969)

4AT 5MT 4AT

785

(1,731)

570

(1,257)

1,355

(2,987)

950

(2,094)

960

(2,116)

1,800

(3,969)

825

(1,819)

585

(1,830)

1,410

(3,109)

990

(2,183)

950

(2,094)

1,860

(4,101)

(1,874)

(1,830)

(3,164)

(2,183)

(2,094)

(4,101)

850

585

1,435

990

950

1,860

SPC-23

Page 36

SPECIFICATIONS

Impreza

SPC-24

Page 37

PRECAUTION

1. Precaution ...................................................................................................2

Page

Page 38

PRECAUTION

Precaution

1. Precaution

A: PRECAUTION

Please clearly understand and adhere to the following general precautions. They must be strictly followed to avoid minor or serious injury to the person doing the work or people in the area.

1. ABS

Handle the ABS as a total system. Do not disassemble or attempt to repair parts which are not instructed in this manual. Follow the instructions in this manual during performing the maintenance of ABSCM&H/U. To disassemble parts without instructions could prevent the ABS system from operating when needed or cause it to operate incorrectly and result in injury.

2. BRAKE FLUID

If brake fluid gets in your eyes or on your skin, do the following:

• Wash out your eyes and seek immediate medical attention.

• Wash your skin with soap and then rinse thoroughly with water.

7. AIRBAG MODULE

Adhere to the following when handling and storing the airbag module to prevent bodily injury from unexpected deployment:

• Do not hold the harnesses or connectors to carry module.

• Do not face the bag in the direction that it opens towards yourself or other people.

• Do not face the bag in the direction that it opens towards the floor or walls.

8. AIRBAG SPECIAL TOOLS

To prevent unexpected deployment, only use special tools.

9. WINDOW

Always wear safety glasses when working around any glass to prevent glass fragments from damaging your eyes.

10.WINDOW ADHESIVE

Always use the recommended or alternative adhesive when attaching glass to prevent it from coming loose and falling, resulting in accidents and injury.

3. RADIATOR FAN

The radiator fan may rotate without warning, even when the engine is not on. Do not place your hand, cloth, tools, or other items near the fan at any time.

4. ROAD TESTS

Always conduct road tests in accordance with traffic rules and regulations to avoid bodily injury and interrupting traffic.

5. AIRBAG

To prevent bodily injury from unexpected deployment of airbags and unnecessary maintenance, follow the instructions in this manual when performing maintenance on the airbag components or nearby, and the airbag wiring harnesses or nearby. To prevent unexpected deployment, turn the ignition switch to OFF and disconnect the ground cable from battery, then wait at lease 20 seconds to discharge electricity before beginning work.

6. AIRBAG DISPOSAL

To prevent bodily injury from unexpected airbag deployment, do not dispose airbag modules in the same way as other refuse. Follow the special instructions for disposal in this manual. Follow all government regulations concerning disposal of refuse.

PC-2

Page 39

NOTE

Page

1. Note.............................................................................................................2

Page 40

NOTE

1. Note

A: NOTE

This is information that can improve efficiency of maintenance and assure sound work.

1. FASTENER NOTICE

Fasteners are used to prevent parts from damage and dislocation due to looseness. Fasteners must be tightened to the specified torque. Do not apply paint, lubricant, rust retardant, or other substances to the surface around bolts, fasteners, etc. Doing so will make it difficult to obtain the correct torque and result in looseness and other problems.

2. STATIC ELECTRICITY DAMAGE

Do not touch the control unit, connectors, logic boards, and other such parts when there is a risk of static electricity. Always use a static electricity prevention cord or touch grounded metal before conducting work.

Note

3. BATTERY

When removing the battery cables, always be sure to turn the ignition off to prevent electrical damage to the control unit from rush current.

4. SERVICE PARTS

Use authentic service parts for maximum performance and maintenance, when conducting repairs. Subaru/FHI will not be responsible for poor performance resulting from the use of parts not specified by a genuine dealer.

5. PROTECTING VEHICLE UNDER MAINTENANCE

Make sure to attach the fender cover, seat covers, etc. before work.

6. ENSURING SAFETY DURING WORK

When working in a group of two or more, perform the work with calling each other to ensure mutual safety.

NT-2

Page 41

Note

NOTE

7. LIFTS AND JACKS

When using a lift or jack to raise a vehicle, always follow instructions concerning jack-up points and weight limits to prevent the vehicle from falling, which could result in injury. Be especially careful to make sure the vehicle is balanced before raising it. Be sure to set the wheel stoppers when jacking-up only the front or rear of the vehicle.

(1)

(5)

(6)

(2)

(3)

(4)

NT-00060

(1) Support locations (3) Lift (5) Without side sill cover (2) Pantograph jack (4) Rigid rack (6) With side sill cover

NT-3

Page 42

NOTE

Note

(A)

(B)

(1)

(2)

NT-00062

(A) Front (B) Rear

(1) Front crossmember (2) Rear differential

8. TIE-DOWNS

Tie downs are used when transporting vehicles and when using the chassis dynamo. Attach tie downs only to the specified points on the vehicle.

• Tie-down point

(1)

(2)

(1) Hook for tie-down (2) Hook for towing and tie-down

NT-4

NT-00063

Page 43

• Chain direction at tie-down condition

Note

NOTE

NT-00038

• Chain pulling range at tie-down condition

20˚ 20˚

45˚ 45˚

(1) Chain pulling range at tie-down condition

45˚ 45˚

: (1)

20˚ 20˚

NT-00064

• Vehicle sinking volume at tie-down condition

Measure the distance L between tire highest point to arch highest point before tie-down and after tiedown. Difference of measurement value (drop height) shall be within 50.8 mm (1.97 in). Make sure to fix the vehicle securely.

NT-00065

NT-5

Page 44

Note

NOTE

9. TOWING

Avoid towing vehicles except when the vehicle cannot be driven. For models with AWD, AT, or VTD, use a loader instead of towing. When towing other vehicles, to prevent excessive weight from damaging the hook or vehicle:

• Do not tow other vehicles with a front hook for tie down.

• Make sure the vehicle towing is heavier that the vehicle being towed.

• Front

• Rear

NT-00066

NT-00067

NT-6

Page 45

Note

• NOTES

Towing Notes MT AT

Lifting up four wheels (On a trailer) Towing the vehicle after lifting up all four wheels is a

basic rule for AWD model.

NT-00023

Rope • Check if both front and rear wheels are rotated nor-

mally.

• AT model driving conditions: Allow driving speed less than 30 km/h (19 MPH). Allow driving distance less than 30 km (19 miles).

NOTE

❍❍

❍▲

NT-00024

Raising the front wheels Prohibited for full-time AWD model. ✕✕

NT-00025

Lifting up the front wheels • Prohibited, due to damage on bumper, front grille, etc.

• Do not raise the vehicle with bumper.

NT-00026

✕✕

Marked ❍: OK, Marked ✕: Prohibited, Marked : Conditionally OK.

NT-7

Page 46

Note

NOTE

CAUTION:

• Check ATF, gear oil and rear differential oil before driving.

• Place the shift lever in “N” position during towing.

• Do not lift up the rear wheels to avoid unsteady rotation.

• Turn the ignition key to “ACC”, then check the steering wheel moves freely.

• Release the parking brake to avoid tire dragging.

• Since the power steering does not work, be careful for the heavy steering effort (When engine is

stopped)

• Since the servo brake does not work, be careful that the brake is not applied effectively. (When engine is stopped)

• In case of the malfunction of internal transmission or drive system, lift up four wheels (on a trailer) for towing.

10.FRONT HOOD STAY INSTALLATION

• At the check and general maintenance

• When wider hood opening is necessary

Set stay into the hole of hood inner as shown in the figure below.

NT-00068

NT-00069

NT-8

Page 47

11.TRAINING

For information about training, contact a dealer or agent.

12.GENERAL SCAN TOOL

Using general scan tools will greatly improve efficiency of repairing engine electronic controls. The Subaru Select Monitor can be used to diagnose the engine and also the ABS, the air conditioner, and other parts.

Note

NOTE

NT-9

Page 48

NOTE

Note

NT-10

Page 49

IDENTIFICATION

1. Identification ................................................................................................2

Page

Page 50

Identification

IDENTIFICATION

1. Identification

A: IDENTIFICATION

1. IDENTIFICATION NUMBER AND LABEL LOCATIONS

The VIN (Vehicle Identification Numbers) is used to classify the vehicle.

• POSITIONING OF THE PLATE LABEL FOR IDENTIFICATION

(3)

(2)

(1)

(6)

(4)

(5)

(7)

(1) ID plate (Europe model)

ADR compliance plate (Australia model)

(VIN)

(3) Emission control label

(4)

Tire inflation pressure label (Driver side) (Australia model) Tire inflation pressure label (Driver side) (Except Australia model)

(5) Saudi Arabia plate (Saudi Arabia

model) Built date plate (Australia model)

(6) Model number plate (7) Vehicle identification number

(VIN) (Europe RHD model and Australia turbo model)(2) Vehicle identification number

• ENGINE • AUTOMATIC TRANSMISSION

(1)

(1) Engine serial number

ID-00053

(1) Transmission serial number

ID-00052

ID-00054

ID-2

Page 51

Identification

• MANUAL TRANSMISSION • REAR DIFFERENTIAL

(1)

ID-00055

(1) Transmission serial number

• T-type

(1) Type (white paint)

• VA-type

(1)

IDENTIFICATION

(1)

ID-00056

• MODEL NUMBER PLATE

DI-00396

(1) Type (label)

ID-00075

ID-3

Page 52

Identification

IDENTIFICATION

2. MEANING OF V.I.N.

The meaning of the VIN is as follows:

• Europe, Australia and General (Except GCC)

]JF1GD4LG94G002001[

The starting and ending brackets ( ][ ) are stop marks.

Digits Code Meaning Details 1 to 3 JF1 Manufacturer body area JF1: Passenger car, FHI made 4 G Car line IMPREZA 5 D Body type D: 4 Door Sedan

G: Wagon

6 4 Displacement 4: 1.6 L FWD

5: 1.6 L AWD 9: 2.0 L AWD A: 2.0 L AWD Turbo B: 2.0 L AWD High power turbo E: 2.5 L AWD

7 L Steering position K: RHD (Right-hand drive model)

L: LHD (Left-hand drive model)

8 G Engine & transmission G: SOHC MPI 5-speed MT

R: SOHC MPI 4-speed AT J: SOHC MPI Full-time AWD 5-speed MT K: SOHC MPI Full-time AWD 5-speed MT Dual range D: DOHC Turbo Full-time AWD 5-speed MT H: DOHC Turbo Full-time AWD 6-speed MT T: DOHC Turbo 4-speed AT Sport Shift

9 9 Drive type 3: Full-time AWD Single range

4: Full-time AWD Dual range 5: AWD AT

9: FWD 10 4 Model year 4: 2004MY 11 G Factory location G: FHI (Gunma) 12 to 17 002001 Serial number —

• GCC countries (Saudi Arabia, etc.)

]JF1GD45MX4G002001[

The starting and ending brackets ( ][ ) are stop marks.

Digits Code Meaning Details 1 to 3 JF1 Manufacturer body area JF1: Passenger car, FHI made 4 G Car line IMPREZA 5 D Body type D: 4 Door Sedan

G: Wagon

6 4 Displacement 4: 1.6 L AWD

8: 2.0 L AWD

75 Grade 5: TS

7: GX 8 M Restraint M: Manual belts, dual airbag 9 X Check digit 0 to 9 & X 10 4 Model year 4: 2004MY 11 G Transmission type G: Full-time AWD 5-speed MT single range

H: Full-time AWD 4-speed AT

J: Full-time AWD 5-speed MT dual range 12 to 17 002001 Serial number —

ID-4

Page 53

Identification

IDENTIFICATION

3. MODEL NUMBER PLATE

The model number plate indicates: the applied model, the option code, the trim code, the engine type, the transmission type, and the exterior color code. This information is helpful when placing orders for parts.

GD9DL5R

Digits Code Meaning Details 1 G Series IMPREZA 2 D Body style D: 4 Door Sedan

G: Wagon

3 9 Engine displacement

Drive system Suspension system

4 D Model year D: 2004MY 5 L Destination K: Right-hand drive model market

6 5 Grade 3: BASE

7 R Transmission, fuel feed

system

4: 1.6 L FWD 5: 1.6 L AWD 9: 2.0 L AWD A: 2.0 L AWD Turbo B: 2.0 L AWD High power turbo E: 2.5 L AWD

L: Left-hand drive model market

4: TS 5: GX 6: RS 7: OUTBACK 8: WRX E: STi

K: SOHC MPI Dual range 5-speed MT G: SOHC MPI 5-speed MT R: SOHC MPI 4-speed AT T: DOHC B MPI 4-speed AT Sport Shift J: SOHC MPI 5-speed MT AWD D: DOHC B MPI 5-speed MT AWD H: DOHC B MPI 6-speed MT AWD

The engine and transmission type are as follows:

• Engine

EJ161RW6AA

Digits Code Meaning Details 1 and 2 EJ Engine type EJ: 4 cylinders 3 and 4 16 Displacement 16: 1.6 L

20: 2.0 L 25: 2.5 L

5 1 Fuel feed system 1: D-MPI SOHC-A

5: MPI Turbo

7: MPI High power turbo 6 R Detailed specifications Used when ordering parts. See the parts catalog for details. 7 W Transmission W: MT

X: AT 8 to 10 6AA Detailed specifications Used when ordering parts. See the parts catalog for details.

ID-5

Page 54

Identification

IDENTIFICATION

• Transmission

TM754RY5AA

Digits Code Meaning Details 1 T Transmission T: Transmission 2 M Transmission type Y: Full-time AWD MT center differential

V: Full-time AWD AT center differential Z: Full-time AWD AT MPT M: FWD MT A: FWD AT

3 and 4 75 Classification 75: 5MT

85: 6MT 1A: AT 1B: AT

5 4 Series MT 4: 5MT

6: 6MT

AT 4: AT

6 R Transmission specifica-

tions

7 to 10 Y5AA Detailed specifications Used when ordering parts. See the parts catalog for details.

A: FWD 4-speed AT R: FWD Single Range 5-speed MT V: Full-time AWD 5-speed MT with viscous coupling center differential single range W: Full-time AWD 6-speed MT with viscous coupling center differential single range X: Full-time AWD 5-speed MT with viscous coupling center differential dual range Z: Full-time AWD 4-speed AT with MPT Y: Full-time AWD 4-speed AT with VTD

• Rear differential 1

VA-type

Code Reduction gear ratio LSD XN 4.111 No XP 4.444 No

• Rear differential 2

T-type

Code Reduction gear ratio LSD EG 3.900 No

EM 4.444

EJ 4.111 Viscous EF 3.545 Viscous

HJ 3.545

HG 3.900

HN 3.545 Mechanical HK 3.900 Mechanical

SURETRAC



ID-6

Page 55

Identification

IDENTIFICATION

• Option code

E2BL

Digits Code Meaning Details

1 — 2 E2 Destination EC: Europe model (LHD model)

EK: Europe model (RHD model) EH: China model KS: Middle East model K4: Central and South America model KA: Australia model E2: Israel model K0: General model (LHD model) K1: General model (RHD model) Blank: Hong Kong model

3 B Option equipment A: Power window, Power door lock, ABS, Aluminum wheel

B: Power window, Power door lock C: Power window, Power door lock, Cruise control, ABS, Aluminum wheel D: Power window, Power door lock, Cruise control, ABS, Front LSD, Driver’s control center differential E: Power window, Power door lock, ABS F: Power window, Power door lock, Cruise control, ABS L: Power window, Power door lock, ABS, Roof rail, Aluminum wheel M: Power window, Power door lock, ABS, Roof rail N: Power window, Power door lock, Cruise control, ABS, Roof rail O: Power window, Power door lock, Cruise control, ABS, Roof rail, Aluminum wheel P: Power window, Power door lock, Aluminum wheel Q: Power window, Power door lock, Aluminum wheel R: Power window, Power door lock, Roof rail, Aluminum wheel T: Power window, Power door lock, Cruise control, ABS, Front LSD V: Power window, Power door lock, ABS, Front LSD Y: Power window, Power door lock, ABS, Front LSD, Driver’s control center differential 6: Special edition model

ID-7

Page 56

Identification

IDENTIFICATION

Digits Code Meaning Details

4 L Option equipment B: A/C, Airbag, Spoiler package

C: A/C, Airbag, Rear spoiler F: A/C, Airbag, Sunroof G: A/C, Airbag, Side airbag I: A/C, Airbag, Audio, Rear spoiler J: A/C, Airbag, Spoiler package, Rear spoiler K: Airbag, Side airbag, Audio L: A/C, Airbag M: Airbag O: A/C, Sunroof, Airbag, Side airbag, Leather seat & door trim decorative woodturning, Audio, Rear spoiler P: A/C, Sunroof, Airbag, Side airbag, Rear spoiler Q: A/C, Sunroof, Airbag, Audio, Rear spoiler R: A/C, Airbag, Rear spoiler S: A/C, Airbag, Audio T: A/C, Sunroof, Airbag, Side airbag, Leather seat & door trim decorative woodturning, Audio U: A/C, Sunroof, Airbag, Side airbag V: A/C, Sunroof, Airbag, Side airbag, Leather seat & door trim decorative woodturning W: A/C, Sunroof, Airbag, Rear spoiler Y: A/C, Sunroof, Airbag, Side airbag, Audio Z: A/C, Sunroof, Airbag, Side airbag, Leather seat & door trim decorative woodturning, Rear spoiler 1: Special edition model 2: Special edition model 3: Special edition model

ID-8

Page 57

RECOMMENDED MATERIALS

1. Recommended Materials ............................................................................2

Page

Page 58

Recommended Materials

RECOMMENDED MATERIALS

1. Recommended Materials

A: RECOMMENDED MATERIALS

1. GENERAL

To insure the best performance, always use the specified oil, gasoline, adhesive, sealant, etc. or a substitute of equivalent quality.

2. FUEL

Always use a gasoline of the same or higher octane value than specified in the owner’s manual. Ignoring the specifications below will result in damage or poor operation of the engine and fuel injection system. Use the specified gasoline to correct performance.

• Unleaded gasoline

Use unleaded gasoline and not leaded gasoline on vehicles with catalytic converter installed to reduce air pollution. Using leaded gasoline will damage the catalytic converter.

Model Petrol RON

SOHC Unleaded

DOHC turbo Unleaded More than 98 RON

: KA, KS model

More than 95 RON

More than 90 RON

• Leaded gasoline

On vehicles without catalytic converter, use leaded gasoline with an octane value of 90 RON or higher.

RM-2

Page 59

Recommended Materials

RECOMMENDED MATERIALS

3. LUBRICANTS

Use either the lubricants in the table below or equivalent lubricants. See the table below to choose the correct SAE viscosity.

Lubricant Recommended Alternative

API Spec. CCMC Spec. ACEA Spec. API Spec.

Engine oil SL, SJ Grade “Energy conserving”, or SH G4 or G5 A1, A2 or A3 SG, SF

0W-20

SAE

RM-00006

SAE

5W-30

FOR

GASOLINE

ENGINES

Manual transmission oil GL-5 ——— AT front differential gear

oil Rear differential gear oil

★1

: Use LSD oil for model with driver’s control center differential.

GL-5 ———

★1

GL-5

RM-00001

RM-00002

———

RM-3

Page 60

RECOMMENDED MATERIALS

(˚C) –30 –20 –10 0 10 20 30 40

Recommended Materials

SAE viscosity No. and applicable temperature

Engine oil

SOHC model

(˚C)

(˚F)

(˚F) –22 –4 14 50 68 86 104

10W-30 or 10W-40

5W-30

0W-20 Recommend

DOHC turbo model

10 20 30 40

–30

–22

–20 –10

–4 14 50 68 86 104

RM-00007

10W-30 or 10W-40

5W-30 Recommend

RM-00003

RM-4

Page 61

Recommended Materials

RECOMMENDED MATERIALS

SAE viscosity No. and applicable temperature

Manual transmission oil, AT front differential gear oil and rear differential gear oil

10 20 30 40

(˚F)

(˚C)

–30 –20 –10

–22 –4 14 50 68 86 104

85W

80W

75W-90

RM-00004

4. FLUID

Use the fluids specified in the table below. Do not mix two different kinds or makes of fluid.

Fluid Recommended Alternative Remarks Automatic transmission fluid DEXRON III —— Power steering fluid DEXRON III —— Brake fluid FMVSS No. 116 DOT3 —— Clutch fluid FMVSS No. 116 DOT3 FMVSS No. 116 DOT4 —

5. COOLANT

Use genuine coolant to protect the engine.

Coolant Recommended Item number Alternative Coolant SUBARU coolant 000016218 None Water for dilution Distilled water — Tap water (Soft water)

6. REFRIGERANT

Standard air conditioners on Subaru vehicles use HFC134a refrigerant. Do not mix it with other refrigerants. Also, do not use any compressor oil except for DH-PR.

Air conditioner Recommended Item number Alternative Refrigerant HFC134a — None Compressor oil DH-PR — None

RM-5

Page 62

Recommended Materials

RECOMMENDED MATERIALS

7. GREASE

Use the grease and supplementary lubricants shown in the table below.

Grease Application point Recommended Item number Alternative

Supplementary lubricants • O

Grease MT main shaft Clutch grease K0879Y0501 —

sensor

• Bolts, etc.

Clutch master cylinder push rod

• Gear shift lever

• Select lever

• Clutch operating cyl-

inder

• Accelerator pedal

• Clutch pedal

• Brake pedal

• Clutch bearing

• Clutch release lever

• Steering shaft bear-

ing Steering gear box Valiant grease M-2 003608001 —

• Disc brake

• Drum brake wheel

cylinder

• Drum brake

• Brake shoe

Brake pad Molykote AS-880N K0777YA010 — Front axle PTJ NSG301 28395AG020 —

• Front axle EBJ

• Front axle BJ

• Rear axle EBJ

• Rear axle BJ

• Front axle DOJ

• Rear axle DOJ

Throttle cable end Silicolube G-30M 004404002 —

Spray type lubricant ——

Silicolube G-40M 004404003 —

SUNLIGHT2 003602010 —

Niglube RX-2 K0779GA102 —

Molykote No. 7439 003602001 —

NTG2218-M 28395FE010 —

NKG205 28395FE020 —

8. ADHESIVES

Use the adhesives shown in the table below, or equivalent.

Adhesive Application point Recommended Item number Alternative

Adhesive Windshield, rear window

glass, rear quarter glass and body

Inner rearview mirror base

Soft vinyl Cemedine 540 — 3M’s EC-776, EC-847 or EC-1022

Momentary sealant Cemedine 3000 — Armstrong’s Eastman 910

Dow Automotive’s Adhesive: Gurit-ESSEX Betaseal 1502 or equivalent Glass primer: Betawipe VP 04604, Betaprime 5001 Paint surface primer: Betaprime 5402

REPAIR KIT IN MR 65029FC000 —

——

(Spray type)

RM-6

Page 63

Recommended Materials

RECOMMENDED MATERIALS

9. SEAL MATERIAL

Use seal material shown in the table below, or equivalent.

Seal material Application point Recommended Item number Alternative

Seal material • Cylinder block

• Torque converter clutch case

• Transmission oil pan (6MT model)

Transmission oil pan (AT model)

Rear differential Three Bond 1324 004403042 — Rear differential Three Bond 1105 004403010 Dow Corning’s No. 7038 Steering adjusting screw Three Bond 1141 004403006 — Camshaft cap Three Bond 1280B K0877YA018 —

• Front sealing cover

• Rear sealing cover

Three Bond 1215B 004403007 Dow Corning’s No. 7038

Three Bond 1217B K0877YA020 —

3M Butyl tape 8626 ——

RM-7

Page 64

RECOMMENDED MATERIALS

Recommended Materials

RM-8

Page 65

PRE-DELIVERY INSPECTION

1. Pre-delivery Inspection................................................................................2

Page

Page 66

Pre-delivery Inspection

PRE-DELIVERY INSPECTION

1. Pre-delivery Inspection

A: GENERAL DESCRIPTION

The purposes of the pre-delivery inspection (PDI) are as follows.

• Remove the additional parts used for ensuring the vehicle quality during transportation and restore the vehicle to its normal state.

• Check if the vehicle before delivery is in a normal state.

• Check for any damage to the vehicle or parts that may have taken place during transportation or storage.

• Check if the vehicle after repair is in a normal state.

• Make sure to provide a complete vehicle to the customer.

For the above reasons, all SUBARU dealers (dealerships) carry out the PDIs before delivering a vehicle.

B: PRE-DELIVERY INSPECTION (PDI) PROCEDURE

STATIC CHECKS JUST AFTER VEHICLE RECEIPT

PROCEDURE Check point

1. Appearance check (1) If the vehicle is covered with protective coating, visually check the vehicle

body for damage and dents. If the protective coating has been removed, visually check the body paints for damage or stains in detail. (2) Visually check the glass and light lenses for any damage, cracks or excessive gaps to the body sheet metal. (3) Visually check the plated parts for any damage.

2. Tire check (1) Check the tires for damage, abnormal conditions, and dents on the

wheels. (2) Check the tire air pressure.

3. Fuse installation If the vehicle is about to be delivered to the customer, attach a back-up fuse.

If the vehicle is about to be delivered to the customer, connect air conditioner

4. Air conditioner harness connection

5. Check the doors for lock/unlock and open/close operations.

6. Double lock operation check Check the double lock for normal operations.

7. Check the operation of child safety lock system Check that the child safety lock system operates normally.

8. Check the trunk lid for open/close operations. (1) Operate the trunk lock release lever to check that the trunk opens nor-

9. Check the rear gate for lock/unlock and open/ close operations.

10. Operation check of fuel lid opener lock release lever

11. Accessory check Check that the following accessories are provided.

12. Operation check of front hood lock release system

13. Battery Check the battery terminals for any abnormal conditions such as rust and

14. Brake fluid Check that the fluid level is normal.

15. Engine oil Check that the oil level is normal.

16. Transmission gear oil Check that the transmission gear oil level is normal.

harness. (1) Using the key, check if the trunk lid can be locked or unlocked normally.

(2) Open and close all doors to see that there are no abnormal conditions. (3) Operate the power door lock switch to check that the door (rear gate) is locked and unlocked normally.

mally. (2) Open and close the trunk lid to see that there are no abnormal conditions.

(1) Check if the rear gate can be unlocked normally through the emergency hole. (2) Open and close the rear gate to see that there are no abnormal conditions.

Operate the fuel lid opener to check that the fuel lid is unlocked normally.

• Owner’s manual

• Warranty booklet

• Maintenance note

• Spare key

• Jack

• Tool set

• Spare tire

Operate the front hood lock release lever to check that the front hood is unlocked normally.

trace of battery fluid leaks.

PI-2

Page 67

Pre-delivery Inspection

PRE-DELIVERY INSPECTION

PROCEDURE Check point

17. AT front differential oil Check that the AT front differential oil level is normal.

18. Engine coolant Check that the engine coolant level is normal.

19. Clutch fluid Check that the clutch fluid level is normal.

20. Window washer fluid Check that the window washer fluid level is normal.

21. Front hood latch check Check that the hood is closed and latched securely.

22. Keyless entry system Check that the keyless entry system operates normally.

23. Seat (1) Check the seat surfaces for stain or dirt.

(2) Check the seat installation conditions and functionality.

24. Seat belt Check the seat belt installation conditions and functionality.

25. Wheel alignment Check that the wheel alignments are properly adjusted.

CHECKS WITH ENGINE RUNNING

PROCEDURE Check point

26. Test mode connector Test mode connectors

27. Immobilizer system (1) Check that the engine starts with all keys that are equipped on vehicle.

(2) 60 seconds after turning ignition switch from ON to ACC or OFF, or immediately after removing key, check that the security indicator light blinking.

28. Starting condition Start the engine and check that the engine starts smoothly.

29. Exhaust system Check that the exhaust noise is normal and no leaks are found.

30. Indicator and warning lights Check that all the indicator and warning lights are gone out.

31. Clock Check that the clock operates normally.

32. Audio Check the radio, CD and MD player for normal operation.

33. Front accessory power supply socket Check that the front accessory power socket operates normally.

34. Lighting system Check that the lighting system operates normally.

35. Window washer Check that the window washer system operates normally.

36. Wiper Check that the wiper system operates normally.

37. Power window operation check Check the power window for normal operations.

38. Sunroof Check that the sunroof operates normally.

39. Door mirror Check that the remote control mirror operates normally.

DYNAMIC TEST WITH VEHICLE RUNNING

PROCEDURE Check point

40. Brake test Check the foot brake for normal operations.

41. Parking brake Check the parking brake for normal operations.

42. AT shift control Check that the AT shift patterns are correct.

43. Heater & ventilation Check that the heater & ventilation system operates normally.

44. Air conditioner Check that the air conditioner operates normally.

45. Cruise control Check that the cruise control system operates normally.

CHECKS AFTER DYNAMIC TEST

PROCEDURE Check point

46. ATF level Check that the ATF level is correct.

47. Power steering fluid level Check that the power steering fluid level is normal.

48. Fluid leak check Check for fluid/oil leaks.

49. Water leak test Spray the vehicle with water and check for water leaks.

50. Appearance check 2 (1) Remove the protective coating (if any).

(2) Check the body paints for damage and stain. (3) Check the plated parts for damage and rust.

PI-3

Page 68

PRE-DELIVERY INSPECTION

Pre-delivery Inspection

1. APPEARANCE CHECK

• If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents.

• If there is no protective coating, check the body paints for small areas of damage or stains and repair as necessary.

• Check the window glass, door glass, and lights for any cracks or damage and repair or replace the parts as necessary.

• Check the plated parts, such as the grilles and door knobs, for damage or loss of gloss and repair or replace the parts as necessary.

2. TIRE CHECK

• Check the tires for damage, abnormal conditions, and dents on the wheels.

• Check the tire size, spare tire and tire air pressure described on the tire air pressure label (driver’s side).

3. FUSE INSTALLATION

A vehicle just delivered has no fuse for the back-up circuit to prevent battery discharge. Attach a 15 A fuse (A) as shown in the figure.

5. CHECK THE DOORS FOR LOCK/UNLOCK AND OPEN/CLOSE OPERATIONS

1) Using the key, lock and unlock the door several times to check for normal operation. Open and close the door several times for smooth movement.

(A)

(B)

PI-00140

(A) Unlock (B) Lock

2) Close the driver’s door completely, and place the door lock knob (A) to the lock position. Then pull inner remotes (B) to ensure that doors will not open. For other doors, place the door lock knob (A) to the lock positions and then pull the inner remote to ensure that the doors will not open.

PI-00001

4. CONNECTION OF AIR CONDITIONER HARNESS

A vehicle just delivered has its air conditioner harness disconnected to protect the air conditioner compressor. Connect the harness as shown in the figure.

(A)

(B)

PI-00004

(A) Door lock knob (B) Inner remote

3) Press the driver’s side power door lock switch to lock side. Check that all doors including rear gate are locked.

PI-00139

PI-00142

PI-4

Page 69

Pre-delivery Inspection

PRE-DELIVERY INSPECTION

4) Press the driver’s side power door lock switch to unlock side. Check that all doors including rear gate are unlocked.

PI-00143

6. CHECK DOUBLE LOCK OPERATION

1) Fully open all the windows.

2) Remove the key.

3) Lock all the doors using the door key cylinder or transmitter.

4) Verify that all the doors including rear gate are not unlocked when pressing power door lock switch to unlock side.

5) Verify that the door is not opened when operating door lock knob to unlock position and pulling inner remote. Perform the same check for other doors.

6) Check that all the doors are unlocked when door is unlocked using door key cylinder or transmitter, or ignition switch is turned to ON.

4) Next, pull the outside door handles of the rear doors to ensure that the doors will open.

(C)

(A)

(B)

PI-00084

(A) Unlock (B) Lock (C) Child safety lock

8. CHECK THE TRUNK LID FOR OPEN/ CLOSE OPERATIONS

1) Operate the trunk lock release lever and verify that the trunk lid opens.

2) Using the key, open the trunk lid several times to check for normal operation.

3) Open and close the trunk lid several times for smooth movement.

7. CHECK THE OPERATION OF CHILD SAFETY LOCKS

1) Set the child safety lock on both rear doors to the lock positions.

2) Close the rear doors completely.

3) Check that the lock levers of the rear doors are in the unlock positions. Then, pull the inner remotes of the rear doors to ensure that the doors will not open.

PI-00144

4) Set the trunk lid release lever to the cancel position, and check that the trunk lid can only be opened with the key.

PI-00149

PI-5

Page 70

PRE-DELIVERY INSPECTION

Pre-delivery Inspection

9. CHECK THE REAR GATE FOR LOCK/ UNLOCK AND OPEN/CLOSE OPERATIONS

1) Open and close the rear gate several times for smooth movement.

2) Operate the rear gate lever to check that the rear gate is locked and unlocked normally.

(1) Remove the blind cover inside the rear gate.

PI-00147

(2) Check that the rear gate is locked correctly when lever is operated using a finger.

11.ACCESSORY CHECK

Check that the following accessories are provided in the luggage compartment or cargo area.

• Owner’s manual

• Warranty booklet

• Service booklet

• Spare key

• Jack

• Tool set

• Spare tire

• Immobilizer cover (EK model)

• Immobilizer relay (EK model)

(A)

(B)

PI-00145

PI-00148

10.OPERATION CHECK OF FUEL LID OPENER LOCK RELEASE LEVER

Operate the fuel lid opener and verify that the fuel lid opens normally. Check that the filler cap is securely closed.

(A)

(B)

(A) Jack (B) Jack handle

PI-00146

12.OPERATION CHECK OF HOOD LOCK RELEASE SYSTEM

Operate the hood release knob (A) and check that the hood is unlocked normally.

PI-6

PI-00071

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Pre-delivery Inspection

PRE-DELIVERY INSPECTION

Operate the lever (A) and check that the hood is opened normally. Then support the hood with hood stay.

(A)

PI-00151

13.BATTERY

15.ENGINE OIL

Check the engine oil amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified engine oil.

(A)

(A) Oil level gauge (B) Engine oil filler cap (C) Upper level (D) Lower level (E) Approx. 1.0 2 (1.1 US qt, 0.9 Imp qt)

(B)

(C)

(E)

(D)

LU-00138

16.TRANSMISSION FLUID

Check the transmission fluid amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified fluid.

Check the battery terminals to make sure that no rust or corrosions due to fluid leaks are found. Check that the battery caps are securely tightened.

(A)

(B)

(C)

PI-00012

(A) Cap (B) Upper level (C) Lower level

14.BRAKE FLUID

Check the brake fluid amount. If the amount is insufficient, carry out a brake line test to identify brake fluid leaks and check the brake operation. After that, refill the brake fluid tank with the specified type of fluid.

(A)

(B) (C)

PM-00030

(A) Oil level gauge (B) Upper level (C) Lower level

PI-7

Page 72

PRE-DELIVERY INSPECTION

Pre-delivery Inspection

17.AT FRONT DIFFERENTIAL OIL

Check the AT front differential oil amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified AT front differential oil.

(A)

(B)

(C)

(A) Oil level gauge (B) Upper level (C) Lower level

(A)

PI-00183

18.COOLANT

Check the coolant amount on the reservoir. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of coolant with the specified concentration.

21.HOOD LATCH CHECK

Retract the hood stay and close the hood. Check that the hood is securely latched.

22.KEYLESS ENTRY SYSTEM

Check the keyless entry system operations as follows.

• Remove the key from the ignition switch and close all the doors including rear gate (wagon model).

• Press the “LOCK” button on the transmitter momentarily once and check that all the doors are locked and the hazard light flashes once.

PI-00108

19.CLUTCH FLUID

Check the clutch fluid amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified fluid.

(A)

(C)

(B)

PM-00076

(A) Reservoir tank (B) MIN level (C) MAX level

20.WINDOW WASHER FLUID

Check the window washer fluid amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of washer fluid commercially available.

PI-00109

• Press the “OPEN” button on the transmitter momentarily once and check that all doors are unlocked, the hazard light flashes twice and the interior light illuminates.

• Close all doors and rear gate, press the “LOCK” button of the transmitter. Press the “OPEN” button of the transmitter and wait for 30 seconds. Check that all doors and the rear gate are automatically locked again.

23.SEAT

Check that each seat provides full functionality in sliding and reclining. Check all available functions of the rear seat such as a trunk-through center arm rest.

24.SEAT BELT

Pull out the seat belt and then release it. Check that the belt webbing retracts smoothly.

PI-8

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Pre-delivery Inspection

PRE-DELIVERY INSPECTION

25.WHEEL ALIGNMENT

Check the wheel alignments. <Ref. to FS-6, Wheel Alignment.> and <Ref. to RS-10, Wheel Alignment.>

26.TEST MODE CONNECTOR

Turn the ignition switch to ON and check that the malfunction indicator light starts blinking. If the light blinks, return the ignition key to LOCK and disconnect the test mode connector. Then, turn the ignition key to ON again. If the malfunction indicator light blinks at that time in spite of the disconnected test mode connector, carry out an engine diagnosis.

• With OBD MODEL

( A )

PI-00119

(A) Test mode connector (Green)

28.STARTING CONDITION

Start the engine and check that the engine starts smoothly. If any battery voltage problems are found, recharge or replace the battery. If any abnormal noises are observed, immediately stop the engine and check and repair the necessary components.

29.EXHAUST SYSTEM

Listen to the exhaust noise to see if no abnormal noises are observed.

30.INDICATOR LIGHT

Check that all the indicator lights are off.

31.CLOCK

Check the clock for normal operations and enough accuracy.

32.AUDIO

Check if the radio for functions fully, speaker emitts sound normally and noise level is normal. Also check the CD, MD unit operations.

33.FRONT ACCESSORY POWER SUPPLY SOCKET

Check the front accessory power supply socket operations.

• Without OBD MODEL

( B )

( A )

PI-00120

(A) Read memory connector (Black) (B) Test mode connector (Green)

27.IMMOBILIZER SYSTEM

1) Check that the engine starts with all keys that are equipped on vehicle.

2) 60 seconds after turning the ignition switch from ON to ACC or OFF, or immediately after removing the key, check that the security indicator light blinking.

NOTE: If malfunctions occur, refer to “IMMOBILIZER (DIAGNOSIS)”.

34.LIGHTING SYSTEM

• Check the headlight operations.

• Check the stop light operations.

• Check the other lights for normal operations.

35.WINDOW WASHER

Check that the window washer system injects washer fluid to the specified area of windshield shown in the figure.

Front injection position:

A: 350 mm (13.78 in) B: 162 mm (5.91 in) C: 300 mm (11.81 in) D: 500 mm (23.62 in)

PI-00121

PI-9

Page 74

PRE-DELIVERY INSPECTION

Pre-delivery Inspection

Rear injection position:

A: 39 mm (2.36 in)

°°°°

B: 72

PI-00104

36.WIPER

Check the front and rear wipers for normal operations.

37.POWER WINDOW OPERATION CHECK

Manipulate the power window switches one by one to check that each of the power windows goes up and down with no abnormal noises.

38.SUNROOF

Check that the sunroof operates normally.

39.DOOR MIRROR

Check that the remote control mirror operates normally.

40.BRAKE TEST

Check the foot brake for normal operations.

41.PARKING BRAKE

Check the parking brake for normal operations. When applying the parking brake with force of 196 N (20 kgf, 44 lb), check that the lever stroke of parking brake lever is 7 to 8 notches.

42.AT SHIFT CONTROL

Set the AT select lever to each gear position and check the shifting while driving the vehicle.

R N

D 3 2 1

(1) (2)

(1) RHD model (2) LHD model

R N D

3 2 1

Selector Position

D Yes Yes Yes Yes 3YesYesYes— 2YesYes—— 1Yes———

Sports

shift

1st 2nd 3rd 4th

Yes Yes Yes Yes

Gear Position

PI-00112

AT-00761

43.HEATER & VENTILATION

PI-10

Operate the heater and ventilation system to check for normal outlet selection, air inlet selection, airflow and heating capacity.

44.AIR CONDITIONER

Operate the air conditioner. Check that the A/C compressor operates normally and enough cooling is provided.

45.CRUISE CONTROL

Operate the cruise control system. Check that the system is activated and deactivated correctly.

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Pre-delivery Inspection

PRE-DELIVERY INSPECTION

46.ATF LEVEL

Check that the ATF level is normal when the engine at idle. If insufficient, check that no leaks are found. Then add the necessary amount of the specified ATF.

(A)

(C)

(D)

(E)

(A) Level gauge (B) ATF level range when “HOT” [70 — 80°C (158

— 176°F)]

— 86°F)]

(B)

HOT

(C)

COLD

(D)

PM-00191

47.POWER STEERING FLUID LEVEL

Check that the power steering fluid level is normal. If insufficient, check that no leaks are found. Then add the necessary amount of the specified power steering fluid.

49.WATER LEAK TEST

Spray the vehicle with water and check that no water enters the passenger compartment.

• Before performing the water leakage test, remove anything that may obstruct the operation or which must be kept dry.

• Close all windows completely, and then close all doors tightly. Close the hood and trunk lid before starting the test.

• Connect a hose to a tap, and spray water on the vehicle. The rate of water discharge must be approx. 20 — 25 2 (5.3 — 6.6 US gal, 4.4 — 5.5 Imp gal) per minute. When spraying water on areas adjacent to the floor and wheel house, increase the pressure. When directing water on areas other than the floor portion and wheel house, decrease the pressure. But the force of water must be made strong occasionally by pressing the end of the hose.

NOTE: Be sure to keep the hose at least 10 cm (3.9 in) from the vehicle.

Check the following areas:

• Front window and body framework mating portion

• Door mating portions

• Glass mating portions

• Rear quarter window mating portions

• Rear window and body framework mating portion

• Around roof drips

If any dampness in the compartment is discovered after the water has been applied, carefully check all areas that may have possibly contributed to the leak.

PM-00070

(A) Reservoir tank (B) MIN level (C) MAX level

48.FLUID LEAK CHECK

Check the entire areas of the vehicle for any trace of coolant/oil/fluid leaks.

50.APPEARANCE CHECK 2

1) Check the paint after removing the paint protective coating and washing the vehicle.

NOTE:

• Use of steam eases peeling off the warp guard.

• When performing on the vehicles left for a long

time, or during low temperature period, sprinkle some water heated to 50 — 60°C (122 — 140°F) over the vehicle to raise its surface temperature before peeling off the wrap guard. Do not use the water heated to over 60°C (140°F).

• If the adhesive remains on the coated surface, rub the portion with a flannel rag, etc. soaked with a coat of coating wax or a solvent, such as oil benzene and IPA, and then wipe it off.

• Avoid adhesion of the solvent to resin or rubber components. Do not use coating wax or a solvent while the component surface temperature is high due to hot weather, etc.

PI-11

Page 76

Pre-delivery Inspection

PRE-DELIVERY INSPECTION

• If the coated surface is swollen out due to seams or moisture, expose the vehicle to the sun light for a few hours. Otherwise, heat the portion with seams or moisture using a dryer, etc.

• Dispose of the peeled wrap guard as burnable industrial garbage.

2) Check the whole vehicle body for stains, flaking, damage caused by transportation, rust, dirt, cracks, or blistering.

NOTE:

• It is better to determine an inspection pattern in order to avoid missing an area, since the total inspection area is wide.

• It is desirable not to make corrections to the body paint unless absolutely needed. However, if any corrections are required to remove scratches or rust, the area to be corrected must be limited as much as possible. Re-painting and spray painting must be avoided whenever possible.

3) Carefully check each window glass for scratches. Slight damage may be removed by polishing with cerium oxide. (Half-fill a cup with cerium oxide, and add warm water to it. Then agitate the content until it turn to wax. Apply this wax to a soft cloth, and polish the glass.)

4) Check each portion of the vehicle body and underside components for the formation of rust. If rust is discovered, remove it with #80 — #180 emery paper, and treat the surface with rust preventive. After this treatment is completed, flush the portion thoroughly, and prepare the surface for repair painting.

5) Check each portion of the body and all of the chrome parts for deformation or distortion. Also check each lamp lens for cracks.

6) Peel the protective tape, vinyl wrapping and identification seal attached to the following places.

• Seat

• Door trim

• Floor carpet

• Side sill

• Back of rear view mirror

PI-12

Page 77

PERIODIC MAINTENANCE SERVICES

1. General Description ....................................................................................2

2. Schedule .....................................................................................................3

3. Engine Oil....................................................................................................7

4. Engine Oil Filter...........................................................................................9

5. Spark Plugs...............................................................................................10

6. V-belt.........................................................................................................11

7. Timing Belt ................................................................................................13

8. Fuel Line ...................................................................................................16

9. Fuel Filter ..................................................................................................17

10. Air Cleaner Element ..................................................................................18

11. Cooling System .........................................................................................19

12. Coolant......................................................................................................21

13. Idle Mixture................................................................................................23

14. Clutch System ...........................................................................................24

15. Transmission Gear Oil ..............................................................................26

16. Hill-holder System .....................................................................................27

17. ATF ...........................................................................................................28

18. Front & Rear Differential Gear Oil .............................................................30

19. Brake Line .................................................................................................32

20. Brake Fluid ................................................................................................34

21. Disc Brake Pads and Discs.......................................................................35

22. Brake Linings and Drums..........................................................................36

23. Suspension ...............................................................................................38

24. Wheel Bearing...........................................................................................40

25. Axle Boots & Joints ...................................................................................42

26. Steering System (Power Steering)............................................................43

Page

Page 78

General Description

PERIODIC MAINTENANCE SERVICES

1. General Description

A: GENERAL

Be sure to perform periodic maintenance in order to maintain vehicle performance and find problems before they become serious.

PM-2

Page 79

Schedule

PERIODIC MAINTENANCE SERVICES

2. Schedule

A: MAINTENANCE SCHEDULE 1

1. FOR EUROPE AREA

For periodic maintenance of over 120,000 km (75,000 miles) or 96 months, carry out inspection by referring to the following table. For a maintenance period gone beyond these tables, apply them repeatedly as a set of 120,000 km (75,000 miles) or 96 months.

Maintenance interval

[Number of months or km (miles), whichever occurs first]

Month 1224364860728496 Remarks

× 1,000 km 1.6 5 15 30 45 60 75 90 105 120 × 1,000 miles 1 3 9 19 28 38 47 56 66 75

1Engine oil RRRRRRRR 2Engine oil filter RRRRRRRR 3 Spark plug For Turbo R

Others RRRR 4Drive belt(s) IIIIIIII 5 Camshaft drive belt R 6 Fuel line I I I I 7 Fuel filter R R 8 Air cleaner element I R I R I R I R 9 Cooling system I I I I

10 Coolant R R R R 11 Clutch system

IIII

12 Hill-holder system I I I I 13 Transmission oil I R I R 14 ATF I R I R 15 Front & rear differential I R I R 16 Brake line I I I I 17 Brake fluid R R R R 18Disk brake pads & discs IIIIIIII 19 Brake linings & drums I I I I 20 Parking brake I I I I 21 Suspension I I I I 22 Wheel bearing (I) 23Axle boot & joint IIIIIIII 24 Steering system I I I I 25 Clutch cable R

Adjust the clutch pedal free play every 1,600 km (1,000 miles)

Symbols used: R: Replace I: Inspection (I): Recommended service for safe vehicle operation.

TE:

N (1) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.

(2) ATF filter is a maintenance free part. ATF filter needs replacement, when it is physically damaged or ATF leaked.

PM-3

Page 80

Schedule

PERIODIC MAINTENANCE SERVICES

2. EXCEPT FOR EUROPE AREA

For periodic maintenance of over 50,000 km (30,000 miles) or 48 months, carry out inspections by referring to the following tables. For a maintenance period gone beyond these tables, apply them repeatedly as a set of 50,000 km (30,000 miles) or 48 months.

Maintenance Interval [Number of months or km (miles), whichever occurs first]

Months 12 24 36 48 Remarks

× 1,000 km 5 12.5 25 37.5 50 × 1,000 miles 3 7.5 15 22.5 30

1 Engine oil R R R R 2 Engine oil filter R R R R

For periodic maintenance of over 100,000 km (60,000 miles) or 48 months, carry out inspections by referring to the following tables. For a maintenance period gone beyond these tables, apply them repeatedly as a set of 100,000 km (60,000 miles) or 48 months.

Maintenance Interval [Number of months or km (miles), whichever occurs first]

Months 12 24 36 48 Remarks

× 1,000 km 1.6 25 50 75 100 × 1,000 miles 1 15 30 45 60

3 Spark plugs For Turbo R

Others R R R R 4 Drive belt(s) I I I I 5 Camshaft drive belt R 6 Fuel line I I 7 Fuel filter R R 8 Air cleaner element I R I R 9 Cooling system I I

10 Coolant R R 11 Idle mixture

12 Clutch system

13 Hill-holder system I I I I 14 Transmission oil R R 15 ATF R R 16 Front & rear differential oil R R 17 Brake line I I 18 Brake fluid R R 19 Disc brake pads & discs I I I I 20 Brake linings and drums I I 21 Parking brake I I I I 22 Suspension I I I I 23 Wheel bearing (I) 24 Axle boots & joints I I I I 25 Steering system (Power steering) I I I I 26 Clutch cable R

IIIII

IIII

For models without catalyst converter

Adjust the clutch pedal free play every 1,600 km (1,000 miles)

Symbols used: R: Replace I: Inspection (R) or (I): Recommended service for safe vehicle operation.

PM-4

Page 81

Schedule

PERIODIC MAINTENANCE SERVICES

NOTE: (1) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.

(2) ATF filter is a maintenance free part. ATF filter needs replacement, when it is physically damaged or ATF leaked.

B: MAINTENANCE SCHEDULE 2

1. EUROPE AREA

Item Every

Engine oil Replace

Engine oil filter Replace

Fuel line 12 months

9,000 miles

Transmission oil Replace

ATF Replace

Front & rear differential oil

Brake line 12 months

9,000 miles

Brake fluid 12 months

9,000 miles

Brake pads 12 months

9,000 miles

Brake linings and drums

Parking brake 12 months

Suspension 12 months

Axle boots & joints

Steering system (Power steering)

12 months

9,000 miles

9,000 miles 12 months

9,000 miles

Repeat short

distance drive

more fre-

quently

more fre-

quently

IIII15,000 km

Repeat

rough/muddy

road drive

III15,000 km

Extremely

cold weather

area

Replace

more fre-

quently

Replace

more fre-

quently

Salt or other

corrosive

used or

coastal area

I15,000 km

High humid-

ity or moun-

tain area

R15,000 km

Repeat tow-

ing trailer

Replace

more fre-

quently

Replace

more fre-

quently

more fre-

quently

more fre-

quently

Replace

more fre-

quently

PM-5

Page 82

PERIODIC MAINTENANCE SERVICES

2. EXCEPT FOR EUROPE AREA

Schedule

Item Every

Engine oil Replace

Engine oil filter Replace

Fuel line 6 months

7,500 miles

Transmission oil Replace

ATF Replace

Front & rear differential oil

Brake line 6 months

7,500 miles

Brake fluid 12 months

15,000 miles

Brake pads 6 months

7,500 miles

Brake linings and drums

Parking brake 6 months

Suspension 6 months

Axle boots & joints

Steering system (Power steering)

6 months

7,500 miles

7,500 miles 6 months

7,500 miles

Repeat short

distance drive

more fre-

quently

more fre-

quently

IIII12,500 km

Repeat

rough/muddy

road drive

III12,500 km

Extremely

cold weather

area

Replace

more fre-

quently

Replace

more fre-

quently

Salt or other

corrosive

used or

coastal area

I12,500 km

High humid-

ity or moun-

tain area

R25,000 km

Repeat tow-

ing trailer

Replace

more fre-

quently

Replace

more fre-

quently

more fre-

quently

more fre-

quently

Replace

more fre-

quently

PM-6

Page 83

Engine Oil

PERIODIC MAINTENANCE SERVICES

3. Engine Oil

A: REPLACEMENT

1) Open the engine oil filler cap for quick draining of the engine oil.

(A)

(A) Oil level gauge (B) Oil filler cap

2) Remove the dip of service hole cover. (Turbo model)

(B)

PM-00155

• SOHC MODEL

LU-00193

4) Replace the drain plug gasket.

5) Tighten the engine oil drain plug after draining engine oil.

Tightening torque:

44 N·m (4.5 kgf-m, 33 ft-lb)

• DOHC TURBO MODEL

LU-00185

3) Drain the engine oil by loosening engine oil drain plug.

• DOHC TURBO MODEL

LU-00186

• SOHC MODEL

LU-00193

PM-7

Page 84

PERIODIC MAINTENANCE SERVICES

Engine Oil

6) Fill engine oil through the filler pipe up to center between upper level and lower level. Make sure that the vehicle is placed level when checking oil level. Use engine oil of proper quality and viscosity, selected in accordance with the table in figure.

Recommended oil

API classification

SL or SJ with the words “Energy Conserving or Energy conserving II”, CCMC speci- fication G4 or G5, ACEA specification A1, A2 or A3, or New API mark displayed on the container (If it is impossible to get SL or SJ grade, you may use SG or SH grade.)

Engine oil capacity

Upper level:

Approx. 4.0 2 (4.2 US qt, 3.5 Imp qt)

Lower level:

Approx. 3.0 2 (3.2 US qt, 2.6 Imp qt)

• SOHC MODEL

SAE (1)

4030150-15-20-30( C)

5-4-22( F)

104865932

NOTE:

• When replenishing oil, it does not matter if the oil to be added is a different brand from that in the engine; however, use oil having the API classification and SAE viscosity No. designated by SUBARU.

• If vehicle is used in desert areas with very high temperatures or for other heavy duty applications, the following viscosity oils may be used: API classification: SL or SJ. SAE Viscosity No.: 30, 40, 10W-50, 20W-40, 20W50

7) Close the engine oil filler cap.

8) Start the engine and warm it up for a time.

9) After the engine stops, recheck the oil level. <Ref. to PM-8, INSPECTION, Engine Oil.>

B: INSPECTION

1) Park the vehicle on a level surface.

2) Remove the oil level gauge and wipe it clean.

3) Reinsert the level gauge all the way. Be sure that the level gauge is correctly inserted and in the proper orientation.

4) Remove it again and note the reading. If the engine oil level is below the “L” line, add oil to bring the level up to the “F” line.

10W-30,10W-40

5W-30,0W-20 (2)

LU-00071

(1) Viscosity No. and applicable temperature (2) Preferred

• EXCEPT FOR SOHC MODEL

SAE (1)

4030150-15-20-30( C)

5-4-22( F)

10W-30,10W-40

5W-30 (2)

(1) Viscosity No. and applicable temperature (2) Preferred

104865932

LU-00076

The proper viscosity helps vehicle get good cold and hot starting by reducing viscous friction and thus increasing cranking speed.

(A)

(A) Oil level gauge (B) Oil filler cap (C) Upper level (D) Lower level (E) Approx. 1 2 (1.1 Us qt, 0.9 lmp qt)

(B)

(C)

(E)

(D)

LU-00138

5) After turning off the engine, wait a few minutes for the oil to drain back into oil pan before checking the level.

6) Just after driving or while the engine is warm, engine oil level may show in the range between the “F” line and the notch mark. This is caused by thermal expansion of the engine oil.

7) To prevent overfilling the engine oil, do not add oil above the “F” line when the engine is cold.

PM-8

Page 85

Engine Oil Filter

4. Engine Oil Filter

A: REPLACEMENT

1) Remove the under cover.

2) Remove the oil filter with ST. ST 498547000 OIL FILTER WRENCH (Outer

diameter 80 mm (3.15 in))

ST 18332AA000 OIL FILTER WRENCH (Outer

diameter 68 mm (2.68 in))

ST 18332AA010 OIL FILTER WRENCH (Outer

diameter 65 mm (2.56 in))

• SOHC MODEL

PERIODIC MAINTENANCE SERVICES

LU-00194

• DOHC TURBO MODEL

LU-00190

3) Get a new oil filter and apply a thin coat of engine oil to the seal rubber.

4) Install the oil filter by turning it by hand, being careful not to damage the seal rubber.

5) Tighten more (approx. 1 turn for outer diameter 68 mm (2.68 in) oil filter, and 2/3 to 3/4 turn except for outer diameter 68 mm (2.68 in) oil filter) after the seal rubber contacts the cylinder block. Do not tighten excessively, or oil may leak.

6) After installing the oil filter, run the engine and make sure that no oil is leaking around seal rubber.

NOTE: The filter element and filter case are permanently joined; therefore, interior cleaning is not necessary.

7) Check the engine oil level. <Ref. to PM-8, INSPECTION, Engine Oil.>

PM-9

Page 86

PERIODIC MAINTENANCE SERVICES

Spark Plugs

5. Spark Plugs

A: REPLACEMENT

1. SOHC MODEL

1) Remove the intake duct and intake chamber.

2) Remove the washer tank and put it aside.

3) Disconnect the spark plug cord.

4) Remove the spark plug with a plug-wrench.

PM-00001

5) Set the new spark plugs.

Recommended spark plug:

1.6 L SOHC model (with catalytic converter) CHAMPION: RC8YC4 NGK: BKR6E-11 (Alternate)

1.6 L SOHC model (without catalytic converter) NGK: BKR6E

2.0 and 2.5 L SOHC model (with catalytic converter) CHAMPION: RC10YC4 NGK: BKR5E-11 (Alternate)

2.0 SOHC model (without catalytic converter) NGK: BKR6E

6) Tighten the spark plug lightly with hand, and then secure with a plug-wrench to the specified torque.

Tightening torque:

21 N·m (2.1 kgf-m, 15.2 ft-lb)

NOTE:

• Be sure to place the gasket between the cylinder head and spark plug.

• If a torque wrench is not available, tighten the spark plug until gasket contacts cylinder head; then tighten further 1/4 to 1/2 turns.

5) Remove the ignition coil.

PM-00145

6) Remove the spark plug with a spark plug socket.

PM-00112

7) Set new spark plugs.

Recommended spark plug:

2.0 L DOHC Turbo model NGK: PFR6G

8) Tighten the spark plug lightly with hand, and then secure with a plug-wrench to the specified torque.

Tightening torque:

21 N·m (2.1 kgf-m, 15.2 ft-lb)

9) Tighten the ignition coil.

Tightening torque:

16 N·m (1.6 kgf-m, 11.7 ft-lb)

NOTE:

• Be sure to place the gasket between the cylinder head and spark plug.

• If a torque wrench is not available, tighten the spark plug until gasket contacts cylinder head: then tighten further 1/4 to 1/2 turns.

2. DOHC MODEL

1) Disconnect the battery cables, and then remove the battery and battery carrier.

2) Remove the washer tank and put it aside.

3) Remove the air cleaner lower case.

4) Disconnect the connector from ignition coil.

PM-10

Page 87

V-belt

PERIODIC MAINTENANCE SERVICES

6. V-belt

A: INSPECTION

1) Replace the belts, if cracks, fraying or wear is found.

2) Check the V-belt tension and adjust it if necessary by changing the generator installing position and/or idler pulley installing position. <Ref. to PM11, REPLACEMENT, V-belt.>

Belt tension (without belt tension gauge)

(A)

When installing new one: 7 — 9 mm (0.276 — 0.354 in) At inspection: 9 — 11 mm (0.354 — 0.433 in)

(B)

When installing new one: 7.5 — 8.5 mm (0.295 — 0.335 in) At inspection: 9.0 — 10.0 mm (0.354 —

0.394 in)

98 N (10kg)

P/S

(A) Front side belt (B) Rear side belt

C/P Crankshaft pulley

GEN Generator

P/S Power steering oil pump pulley

A/C Air conditioning compressor pulley

I/P Idler pulley

GEN

C/P

(A)

(B)

A/C

I/P

PM-00002

Belt tension (with belt tension gauge)

(A)

When installing new one: 640 — 785 N (65.3 — 80.0 kgf, 144 — 176 lb) At inspection: 490 — 640 N (50 — 65 kgf, 110 — 144 lb)

(B)

When installing new one: 620 — 760 N (63 — 77 kgf, 140 — 170 lb) At inspection: 350 — 450 N (36 — 46 kgf, 79 — 101 lb)

(A)

P/S

(A) Front side belt (B) Rear side belt

C/P Crank pulley

GEN Generator

P/S Power steering oil pump pulley A/C A/C compressor pulley

I/P Idler pulley

GEN

C/P

A/C

(B)

I/P

PM-00154

B: REPLACEMENT

1. FRONT SIDE BELT (DRIVING POWER STEERING OIL PUMP AND GENERATOR)

NOTE: Wipe off any oil or water on the belt and pulley.

1) Remove the V-belt cover. NON-TURBO MODEL

PM-11

PM-00003

Page 88

PERIODIC MAINTENANCE SERVICES

V-belt

TURBO MODEL

SC-00096

2) Loosen the lock bolt (A).

3) Loosen the slider bolt (B).

4) Remove the front side belt (C).

5) Install a new belt, and tighten the slider bolt so as to obtain the specified belt tension.

6) Tighten the lock bolt (A).

7) Tighten the slider bolt (B).

Tightening torque:

Lock bolt:

25 N·m (2.5 kgf-m, 18 ft-lb)

Slider bolt:

8 N·m (0.8 kgf-m, 5.8 ft-lb)

Tightening torque:

23 N·m (2.3 kgf-m, 17.0 ft-lb)

(B)

(A)

PM-00005

(B)

(C)

(A)

PM-00004

2. REAR SIDE BELT (DRIVING AIR CONDITIONER)

NOTE: Wipe off any oil or water on the belt and pulley.

1) Remove the front side belt.

2) Loosen the lock nut (A).

3) Loosen the slider bolt (B).

4) Remove the rear side belt.

5) Install a new belt, and tighten the slider bolt so as to obtain the specified belt tension.

6) Tighten the lock nut (A).

7) Install the front side belt. SOHC model <Ref. to ME(H4SO)-43, FRONT SIDE BELT, INSTALLATION, V-belt.> DOHC Turbo model <Ref. to ME(H4DOTC)-54, FRONT SIDE BELT, INSTALLATION, V-belt.>

PM-12

Page 89

Timing Belt

PERIODIC MAINTENANCE SERVICES

7. Timing Belt

A: REPLACEMENT

1. NON-TURBO MODEL

1) Remove the radiator fan and air conditioner fan. <Ref. to CO(H4SO)-23, Radiator Main Fan and Fan Motor.>, <Ref. to CO(H4SO)-24, Radiator Sub Fan and Fan Motor.>

2) Shield the radiator from any damage using cardboard and blanket.

3) Remove the V-belt cover.

PM-00003

4) Remove the V-belts. <Ref. to ME(H4SO)-43, Vbelt.>

5) Remove the air conditioning compressor drive belt tensioner.

6) To lock the crankshaft, use ST. Remove the pulley bolt.

2.5 L model: ST 499977100 CRANKSHAFT PULLEY

WRENCH Except for 2.5 L model: ST 499977400 CRANKSHAFT PULLEY

WRENCH

10) Remove the timing belt guide. (MT model)

PM-00008

11) Turn the crankshaft and align alignment marks on crankshaft, and right and left camshaft sprockets with notches of belt cover and cylinder block. ST 499987500 CRANKSHAFT SOCKET

(B)

(A)

(B)

7) Remove the crankshaft pulley.

8) Remove the left side belt cover.

9) Remove the front timing belt cover.

PM-00009

(A) Notch (B) Alignment mark

12) Remove the belt idler.

13) Remove the belt idler (No. 2).

PM-00007

PM-00010

14) Remove the timing belt.

PM-13

Page 90

PERIODIC MAINTENANCE SERVICES

Timing Belt

15) Remove the automatic belt tension adjuster assembly.

PM-00011

16) Install in the reverse order of removal. <Ref. to ME(H4SO)-49, INSTALLATION, Timing Belt Assembly.>

2. DOHC MODEL

1) Remove the radiator fan and air conditioner fan. <Ref. to CO(H4DOTC)-28, Radiator Main Fan and Fan Motor.>, <Ref. to CO(H4DOTC)-30, Radiator Sub Fan and Fan Motor.>

2) Protect the radiator with cardboard and blanket.

3) Remove the V-belts. <Ref. to ME(H4DOTC)-54, V-belt.>

4) Remove the air conditioning compressor drive belt tensioner.

5) Remove the pulley bolt. To lock the crankshaft use ST. Except for STi model: ST 499977300 CRANKSHAFT PULLEY

WRENCH STi model: ST 499977300 CRANKSHAFT PULLEY

WRENCH

11) Remove the timing belt guide. (MT model)

PM-00008

ME-00727

ME-00728

PM-00093

6) Remove the crankshaft pulley.

7) Remove the air conditioning compressor drive belt tensioner.

8) Remove the belt cover (LH).

9) Remove the belt cover (RH).

10) Remove the front belt cover.

ME-00729

12) Turn the crankshaft and align alignment marks on crankshaft, and right and left camshaft sprockets with notches of belt cover and cylinder block. To turn the crankshaft, use ST.

PM-14

Page 91

Timing Belt

PERIODIC MAINTENANCE SERVICES

ST 499987500 CRANKSHAFT SOCKET

(A)

(B)

(A)

(B)

(A) Notch (B) Alignment mark

(B)

(A)

(B)

PM-00156

CAUTION: When installing the timing belt, be sure to align all alignment marks on the belt with corresponding marks on the sprockets. If incorrectly installed, interference between pistons and valves may occur.

B: INSPECTION

1. SOHC MODEL

1) Remove the front timing belt cover and timing belt cover (LH).

2) While cranking the engine at least four rotations, check the timing belt back surface for cracks or damage. Replace the faulty timing belt as needed.

3) Measure the timing belt width W. If it is less than 27 mm (1.06 in), check idlers, tensioner, water pump pulley and cam sprocket to determine idler alignment (squareness). Replace the worn timing belt.

13) Remove the belt idler.

PM-00095

14) Remove the timing belt.

15) Remove the automatic belt tension adjuster assembly.

PM-00016

4) Install the front timing belt cover and timing belt cover (LH).

2. DOHC MODEL

1) Remove the timing belt cover (LH).

2) While cranking the engine at least four rotations, check the timing belt back surface for cracks or damage. Replace the faulty timing belt as needed.

3) Measure the timing belt width W. If it is less than 30 mm (1.18 in), check idlers, tensioner, water pump pulley and cam sprocket to determine idler alignment (squareness). Replace the worn timing belt.

4) Install the timing belt cover (LH).

PM-00096

16) Install in the reverse order of removal. <Ref. to ME(H4DOTC)-58, Timing Belt Assembly.>

PM-00097

PM-15

Page 92

Fuel Line

PERIODIC MAINTENANCE SERVICES

8. Fuel Line

A: INSPECTION

The fuel line is located mostly internally, so check pipes, areas near pipes, and engine compartment piping for rust, hose damage, loose bands, etc. If faulty parts are found, repair or replace them. SOHC model <Ref. to FU(H4SO)-63, Fuel Delivery, Return and Evaporation Lines.> DOHC Turbo model <Ref. to FU(H4DOTC)-69, Fuel Delivery, Return and Evaporation Lines.>

PM-16

Page 93

Fuel Filter

9. Fuel Filter

A: REPLACEMENT

For fuel filter replacement procedures, refer to “FU” section. SOHC model <Ref. to FU(H4SO)-60, Fuel Filter.> DOHC Turbo model <Ref. to FU(H4DOTC)-66, Fuel Filter.>

B: INSPECTION

1) If it is clogged, or if replacement interval has been reached, replace it.

2) If water is found in it, shake and expel the water from inlet port.

PERIODIC MAINTENANCE SERVICES

PM-17

Page 94

PERIODIC MAINTENANCE SERVICES

Air Cleaner Element

10.Air Cleaner Element

A: REPLACEMENT

1. NON-TURBO MODEL

1) Remove the air intake duct from air cleaner case.

2) Remove the bolt (A) which installs air cleaner case to stays.

3) Remove the clip (B) above the air cleaner case.

(A)

(B)

4) Remove the air cleaner.

(B)

IN-00039

2) Remove the air cleaner.

PM-00098

3) Install in the reverse order of removal. NOTE:

Align the protruding portion of air cleaner upper cover with holes of air cleaner lower case, then secure upper cover to case.

PM-00142

5) Install in the reverse order of removal. NOTE:

Fasten with a clip after inserting the lower tab of the case.

2. TURBO MODEL

1) Remove the clip (B) above the air cleaner case.

(B)

PM-00099

PM-00100

PM-18

Page 95

Cooling System

PERIODIC MAINTENANCE SERVICES

11.Cooling System

A: INSPECTION

1) Check the radiator for leakage, filling it with coolant and attach the radiator cap tester (A) to filler neck. Then apply a pressure. Check the following points:

Non-turbo model

157 kPa (1.6 kg/cm

Turbo model

122 kPa (1.2 kg/cm

• Each portion of radiator for leakage

• Hose joints and other connections for leakage

NOTE:

• For turbo model, be sure to install the tester to filler tank side.

• When attaching or detaching tester and when operating tester, use special care not to deform radiator filler neck. NON-TURBO MODEL

, 23 psi)

, 18 psi)

(A)

PM-00128

NOTE: Rust or dirt on the cap may prevent the valve from functioning normally: be sure to clean the cap before testing.

Raise the pressure until the needle of gauge stops and see if the pressure can be retained for 5 to 6 seconds. The radiator cap is normal if a pressure above the service limit value has been maintained for this period.

Radiator cap valve open pressure

Non-turbo model

Standard value:

93 — 123 kPa (0.95 — 1.25 kg/cm

, 14 — 18

psi)

Service limit:

83 kPa (0.85 kg/cm

, 12 psi)

Turbo model

Filler tank side: Standard value:

93 — 123 kPa (0.95 — 1.25 kg/cm

, 14 — 18

psi)

Service limit:

83 kPa (0.85 kg/cm

, 12 psi) Radiator side: Standard value:

122 — 152 kPa (1.24 — 1.55 kg/cm

, 18 —

22 psi)

Service limit:

112 kPa (1.14 kg/cm

, 16 psi)

TURBO MODEL

(A)

PM-00150

• When performing this check, be sure to keep the engine stationary and fill the radiator with coolant.

• Wipe off check points before applying pressure.

• Use care not to spill coolant when detaching the

tester from radiator.

• Do not remove the radiator side cap. (Turbo model)

2) Check the radiator cap valve open pressure using radiator cap tester.

(A)

(A) Deformation (B) Deformation, damage, rust

PM-00023

(A)

(B)

PM-00089

PM-19

Page 96

Cooling System

PERIODIC MAINTENANCE SERVICES

3) Start the engine, and then check it does not overheat or it is cooled excessively. If it overheats or it is cooled excessively, check the cooling system. SOHC model <Ref. to CO(H4SO)-15, Water Pump.> <Ref. to CO(H4SO)-18, Thermostat.> <Ref. to CO(H4SO)-19, Radiator.> <Ref. to CO(H4SO)-22, Radiator Cap.> DOHC Turbo model <Ref. to CO(H4DOTC)-20, Water Pump.> <Ref. to CO(H4DOTC)-22, Thermostat.> <Ref. to CO(H4DOTC)-23, Radiator.> <Ref. to CO(H4DOTC)-27, Radiator Cap.>

4) Check the electric fan operates using Subaru Select Monitor, when the coolant temperature exceeds 95°C (203°F). If not operate, check the electric fan system. SOHC model <Ref. to CO(H4SO)-6, Radiator Main Fan System.> <Ref. to CO(H4SO)-9, Radiator Sub Fan System.> DOHC Turbo model <Ref. to CO(H4DOTC)-8, Radiator Main Fan System.> <Ref. to CO(H4DOTC)-13, Radiator Sub Fan System.>

PM-20

Page 97

Coolant

PERIODIC MAINTENANCE SERVICES

12.Coolant

A: REPLACEMENT

1. REPLACEMENT OF COOLANT

WARNING: The radiator is of the pressurized type. Do not

attempt to open the radiator cap immediately after the engine has been stopped.

1) Lift-up the vehicle.

2) Remove the under cover.

3) Place a container under drain pipe.

4) Loosen and remove the drain cock to drain engine coolant into container.

NOTE: The SUBARU Genuine Coolant containing antifreeze and anti-rust agents is especially made for SUBARU engine, which has an aluminum crankcase. Always use SUBARU Genuine Coolant, since other coolant may cause corrosion.

10) Securely install the radiator cap.

11) Run the engine for more than 5 minutes at 2,000 to 3,000 rpm. (Run the engine until radiator becomes hot in order to purge the air trapped in cooling system.)

12) Stop the engine and wait until coolant temperature lowers. Then open the radiator cap to check coolant level and add coolant up to radiator filler neck or filler tank filler neck. Next, add coolant into reservoir tank up to “FULL” level.

13) After adding coolant, securely install the radiator and reservoir tank caps.

CO-00009

5) For quick draining, open the radiator cap. NOTE:

Be careful not to spill coolant on the floor.

6) Drain the coolant from reservoir tank.

7) Tighten the radiator drain cock securely after draining coolant.

8) Pour the coolant to the filler neck of filler tank, and then pour into reservoir tank up to “FULL” level. (Turbo model)

9) Pour the coolant from radiator filler port to neck of filler, then pour into reservoir tank up to “FULL” level. (Non-turbo model)

Coolant capacity (fill up to “FULL” level)

1.6 L AT model: Approx. 7.3 2 (7.7 US qt, 6.4 Imp qt)

1.6 L MT model: Approx. 7.4 2 (7.8 US qt, 6.5 Imp qt)

2.0 L Non-turbo AT model: Approx. 6.9 2 (7.3 US qt, 6.1 Imp qt)

2.0 L Non-turbo MT model: Approx. 7.0 2 (7.1 US qt, 6.2 Imp qt)

2.0 L Turbo AT model: Approx. 7.6 2 (8.0 US qt, 6.7 Imp qt)

2.0 L Turbo MT model: Approx. 7.7 2 (8.1 US qt, 6.8 Imp qt)

2.5 L AT model: Approx. 6.9 2 (7.3 US qt, 6.1 Imp qt)

2.5 L MT model: Approx. 7.0 2 (7.4 US qt, 6.2 Imp qt)

PM-21

Page 98

PERIODIC MAINTENANCE SERVICES

Coolant

2. RELATIONSHIP OF SUBARU COOLANT CONCENTRATION AND FREEZING TEMPERATURE

The concentration and safe operating temperature of the SUBARU coolant is shown in the diagram. Measuring the temperature and specific gravity of the coolant will provide this information. [Example] If the coolant temperature is 25°C (77°F) and its specific gravity is 1.054, the concentration is 35% (point A), the safe operating temperature is −14°C (7°F) (point B), and the freezing temperature is

−20°C (−4°F) (point C).

(2)

(3)

1.100

1.090

1.080

(1)

1.070

1.060

1.050

1.040

1.030

1.020

1.010

1.000

(1.054)

-40

-30

(-40) (-22)

(4)

-20 -10

(-4)

(14)

(32)

(1) Coolant gravity (2) Safe operating temperature (3) Concentration of coolant (4) Freezing temperature (5) Coolant temperature

25 C

01020304050

(50) (68) (86)

(5)

(77 F)

( F)

60%

50%

40%

30%

20%

10%

(104) (122)

PM-00025

3. PROCEDURE TO ADJUST THE CONCENTRATION OF THE COOLANT

To adjust the concentration of the coolant according to temperature, find the proper fluid concentration in the above diagram and replace the necessary amount of coolant with an undiluted solution of SUBARU genuine coolant (concentration 50%). The amount of coolant that should be replaced can be determined using the diagram. [Example] Assume that the coolant concentration must be increased from 25% to 40%. Find point A, where the 25% line of coolant concentration intersects with the 40% curve of the necessary coolant concentration, and read the scale on the vertical axis of the graph at height A. The quantity of coolant to be drained is 2.12 (2.2 US qt, 1.8 Imp qt). Drain 2.1 2 (2.2 US qt, 1.8 Imp qt) of coolant from the cooling system and add 2.12 (2.2 US qt, 1.8 Imp qt) of the undiluted solution of SUBARU coolant. If a coolant concentration of 50% is needed, drain all the coolant and refill with the undiluted solution only.

(1)

(3.2,2.6)

(2.1,1.8)

(1.1,0.9)

(US qt, Imp qt)

10%

15%

20%

30%

25%

(2)

45%

40%

35%

20 30 40 50

(3)

PM-22

PM-00026

(1) Quantity of coolant to be drained (2) Necessary concentration of coolant (3) Concentration of coolant in vehicle cooling sys-

tem

Page 99

Idle Mixture

13.Idle Mixture

A: INSPECTION AND ADJUSTMENT

1. IDLE MIXTURE

Before measuring the idle mixture, make sure that the ignition timing and the engine idle speed are within specifications.

1) Set the gear position at “Neutral” for MT, or “N” or “P” for AT.

2) Warm up the engine sufficiently until cooling fan starts to operate.

3) Measure the idle mixture using CO meter.

Engine idle speed CO

700±100 rpm 1.0±0.5%

4) If out of specification, adjust the idle mixture using CO adjusting screw of mass air flow sensor.

5) After adjusting the CO value, check and adjust the increment coefficient of CO resistor by using Select Monitor.

(1) Select “Current data display & Save” on the select monitor. (2) If out of specified data, adjust the increment coefficient of CO resistor while rotating the CO adjusting screw (A).

PERIODIC MAINTENANCE SERVICES

Specified data:

0.28 — 4.22 V

(A)

PM-00146

NOTE: If driving the vehicle on out of specified data, the “DTC 49” is indicated in many case.

PM-23

Page 100

PERIODIC MAINTENANCE SERVICES

Clutch System

14.Clutch System

A: INSPECTION AND ADJUSTMENT

1. MECHANICAL CLUTCH TYPE

1) Inspect the free play of clutch pedal by operating pedal by hand. If it is out of the specified value, adjust it by turning wing nut on engine side of clutch cable at release fork.

Tightening torque (Adjusting nut on release fork):

4.4 — 7.4 N·m

(0.45 — 0.75 kgf-m, 3.3 — 5.4 ft-lb)

Standard free play A:

10 — 20 mm (0.39 — 0.79 in)

PM-00151

Standard:

80 mm (3.15 in) or more

3) Pedal height Check that the clutch pedal pad surface is level with or higher than brake pedal pad surface.

2. HYDRAULIC CLUTCH TYPE

1) Push the release lever to retract the push rod of the operating cylinder and check if the fluid level in the clutch reservoir tank rises or not. NON-TURBO MODEL

(A)

(B)

(C)

(A) Release lever (B) Push rod (C) Operating cylinder

TURBO MODEL

PM-00075

Fork lever free play allowance A:

2 — 4 mm (0.08 — 0.16 in)

(1)

PM-00152

(1) Full stroke: 25.5 mm (1 in)

2) Pedal-to-floor plate gap in disengaged position. (1) With the engine idling, pull the parking brake lever completely. (2) Slowly depress the clutch pedal while moving shift lever into reverse. (3) Stop depressing the clutch pedal when gearshifting is complete. With the clutch pedal in this position, measure the distance between the upper side of pedal pad and the lower end of front panel (intersection of front panel with floor). Check that the measured value is within the specification.

(A)

(B)

(A) Release lever (B) Push rod (C) Operating cylinder

(C)

PM-00101

2) If the fluid level rises, pedal free play is correct.

3) If the fluid level does not rise, or the push rod cannot be retracted, adjust the clutch pedal. <Ref. to CL-40, Clutch Pedal.>

4) Check the fluid level using the scale on the outside of the clutch master cylinder tank (A). If the level is below “MIN” (B), inspect the clutch master cylinder, operating cylinder and hydraulic line for fluid leaks. If fluid leaks are found, repair or replace. If fluid leaks are not found, add clutch fluid to bring it up to “MAX” (C) of clutch reservoir tank.

PM-24