Page 1
Secure II
MedSurg Bed
Model 3002
Maintenance Manual
For technical assistance
USA: 1-800-327-0770 (option 2)
Canada: 1-888-233-6888
2007/11 3002-609-002 REV A www.stryker.com
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Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mattress Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Warning/Caution/Note Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bed Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Tips and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Zoom™ Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
iBED Awareness Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Static Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Setup Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Zoom™ Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Optional iBED Awareness Maintenance Menu Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
iBED Awareness System Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Logged Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Quick Reference Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Brake Pedal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Lift Motor and Capacitor Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Lift Housing Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Lift Potentiometer Replacement and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lift Potentiometer “Burn-in” Procedure (Standard Bed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lift Potentiometer “Burn-in” Procedure (iBED Awareness option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lift Motor Isolation Plate Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Lift Motor Coupler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Power and Sensor Coil Cord Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Power and Sensor Coil Cord Replacement Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Knee Motor Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Head Motor CAM and CAM Guide Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Limit Setting - Head Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Head Motor Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Head Motor Drive Isolator and CPR Decoupler Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Head Motor Drive Screw and Ball Nut Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Head Motor Brake/Clutch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Optional Scale System Diagnostics and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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Service Information (Continued)
Load Cell Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Power Supply Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
CPU Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Optional Smart TV Interface “Burn-In” Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Optional Smart TV Interface “Burn-In” Procedure (iBED Awareness Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Fowler Potentiometer Replacement (iBED Awareness Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fowler Potentiometer “Burn-In” Procedure (iBED Awareness Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Zoom® Option Battery Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Zoom® Option DC Motor Board Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Zoom Option Drive Motor Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Zoom® Option Control Bar Potentiometer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Zoom® Option Control Bar Potentiometer “Burn-In” Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Zoom® Option AC Crossover Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Zoom® Option Display/CPU Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Head and Foot Siderail Cover Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Head and Foot Molded Siderail Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Siderail Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Foot Board Hinge Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Foot Board Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Foot Board Interface Plug Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Standard CPU Board = 3002-407-950 / iBED Awareness CPU Board - 3003-407-900 . . . . . . . . . . . . . . . . . . 80
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Zoom® Option Inverter/Charger Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Zoom® Option Display/CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Zoom® Option AC Crossover Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Bed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Optional DC Motor Power Board - 2040-001-900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Night Light Board - 3002-310-900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Head Wall Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Zoom® Option Inverter Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Bed Assembly, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Bed Assembly, iBED Awareness Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Bed Assembly, iBED Awareness/Battery Backup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Bed Assembly, iBED Awareness/Zoom Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Base Assembly and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Brake Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Lift Assembly (Head and Foot End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Motor Isolation Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Brake Shaft Assembly, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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Brake Shaft Assembly, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Brake Crank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Brake Bar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6” Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6” Steer Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6” Molded Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Base Uni-Pan Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Base Assembly with Zoom® Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Zoom® Option Drive Wheel Lift Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Bottom Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Zoom Option Head End Bottom Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Zoom Option Drive Train Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Zoom Option Battery Tray Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Zoom Option Base Power Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Base Assembly with Battery Backup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Battery Backup Option Power Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Litter Assembly, Standard Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Litter Assembly, Standard Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Litter Assembly, iBED Awareness Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Litter Assembly, iBED Awareness/Battery Backup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Litter Assembly, iBED Awareness/Zoom Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Foot Prop Assembly, Standard Length Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Litter CPU Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Foot Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Electrical Litter Assembly, Standard Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Electrical Litter Assembly, iBED Awareness Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Electrical Litter Assembly, Optional Battery Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Electrical Litter Assembly, iBED Awareness/Secure Zoom Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Mechanical Litter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Lift Header Assembly - No Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Lift Header Assembly with Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Gatch Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Fowler Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Fowler Brake Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Standard Bed Fowler Limit Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
8” Short Bed, Fowler Limit Switch Assembly Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Night Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Optional 110V Outlet Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
110V Outlet Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Optional Scale/Bed Exit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Optional HWI Assembly with Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Optional HWI Assembly with Communication and Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
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Page 6
Table of Contents
Assembly Drawings (Continued)
Battery Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Zoom® Option Litter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Battery Backup Option Head End Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Head End Siderail Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Head End Siderail Outer Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Head End Siderail Inner Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Timing Link Assembly, Head End, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Timing Link Assembly, Head End, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Siderail Latch Assembly, Head End, Left. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Siderail Latch Assembly, Head End, Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Assembly Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Siderail Assembly, iBED Awareness Option, Head End, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Siderail Assembly, iBED Awareness Option, Head End, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Switch Assembly, iBED Awareness Option, Head End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Foot End Siderail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Timing Link Assembly, Foot End, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Timing Link Assembly, Foot End, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Siderail Latch Assembly, Foot End, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Siderail Latch Assembly, Foot End, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Siderail Release Lever Assembly, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Siderail Release Lever Assembly, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Siderail Bypass Detent Clip Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Siderail Assembly, iBED Awareness Option, Foot End Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Siderail Assembly, iBED Awareness Option, Foot End, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Switch Assembly, iBED Awareness Option, Foot End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Optional Pendant Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Foot Board Assembly - 3002-500-011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Foot Board Assembly, No Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Foot Board Assembly, Scale Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Foot Board Assembly, Bed Exit Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Foot Board Assembly, Zone Control/Bed Exit Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Foot Board Assembly, Bed Exit/Scale Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Foot Board Assembly, Zone Control/Bed Exit/Scale Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Foot Board Assembly, No Gatch/Fowler Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Foot Board Assembly, Gatch/Fowler Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Foot Board Standard Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Optional Foot Board Bed Exit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Optional Foot Board Zone Cntrl/Bed Exit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Foot Board Scale Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Foot Board Assembly, iBED Awareness Option, Std. Comp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Foot Board Assembly, iBED Awareness Option w/Bed Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Foot Board Assembly, iBED Awareness Option w/Zone Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
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Page 7
Table of Contents
Assembly Drawings (Continued)
Head Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Optional CPR Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Optional Removable I.V. Pole and Mounting Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Removable I.V. Pole Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Optional 2-Stage I.V. Pole Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Optional Dual Head End I.V. Pole Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
2-Stage I.V. Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
I.V. Pole Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Optional Defibrillator Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Optional Pleur-Evac Rack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Optional Pleur-Evac Rack with Defibrillator Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Optional Pump Rack Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Optional 90° Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Optional Upright O2 Bottle Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Optional Accessory Adapter Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Optional Litter Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Optional Bed Extender Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Optional Bed Extender Mattress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Optional Padded Siderail Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Optional Traction Socket Extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
To Obtain Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Service Contract Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Service Contract programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Return Authorization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Damaged Merchandise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
International Warranty Clause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
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Page 8
Introduction
Intended Use
This manual is designed to assist you with the maintenance of the Stryker Model 3002 Secure II Bed. Read it thoroughly
before using the equipment or beginning any maintenance on it.
Specifications
Safe Working Load
Note: Safe Working Load indicates the sum of the
patient, mattress, and accessory weight.
Scale System Capacity (optional equipment). Loads weighing up to 500 lbs 227 kg
Scale System Accuracy (optional equipment) ± 2 pounds at 0° - ± 10° Trendelenburg for
Overall
Length/Width
Patient Sleep Surface - Standard Bed
Patient Sleep Surface - Short Beds
Bed Height to Top of Seat
Litter - 6” Casters
Litter Platform
to Top of
Siderail
Space Between Siderails (Full Up)
Outside the US and Canada
Knee Gatch Angle 0° to 40°
Fowler Angle 0° to 60°
Trendelenburg/Reverse Trendelenburg -12° to +12° ± 1°
Electrical Requirements - all electrical requirements meet UL 2601
specifications.
Outlet Option 125 VAC, 60 Hz, 10.0 A (not available with
1
If the bed is equipped with the enhanced height option, the scale accuracy is as described above for litter angles
from 0° to ±5° Trend.
Standard Bed (Inside
US and Canada)
Standard Bed (Outside
US and Canada)
Short Bed (Inside
US and Canada)
Zoom® Bed (Inside
US and Canada)
Zoom® Short Bed (Inside
US and Canada)
Standard 16” to 30” ±0.5 41 cm to 76 cm
Beds with Zoom® Option 19.75” x 30” 50 cm x 76 cm
Short Beds w/Zoom® Option 20.5” x 30” 52 cm x 76 cm
Full Up Head End Siderail 15.75” 40 cm
Full Up Foot End Siderail 15.25” 39 cm
Outside US/Canada Head End Siderail 15” 38.1 cm
Outside US/Canada Foot End Siderail 14” 35.6 cm
Siderails Up 93” x 42.5” 236 cm x 108 cm
Siderails Down 93” x 40” 236 cm x 101.6 cm
Siderails Up 93” x 42.5” 236 cm x 108 cm
Siderails Down 93” x 36” 236 cm x 91.4 cm
Siderails Up 85” x 42.5” 216 cm x 108 cm
Siderails Down 85” x 36” 216 cm x 91.4 cm
Siderails Up 95” x 42.5” 241 cm x 108 cm
Siderails Down 95” x 40” 241 cm x 101.6 cm
Siderails Up 87” x 42.5” 221 cm x 108 cm
Siderails Down 87” x 36” 221 cm x 91.4 cm
500 lbs 227 kg
patients weighing 100 pounds or less
± 2% of the total patient weight at 0° - ± 10°
Trendelenburg for patients weighing greater
than 100 pounds
84” x 35” 213 cm x 89 cm
76” x 35” 193 cm x 89 cm
9.75”
9.125” (8”)
-10° to +10° ± 1° - Beds with Zoom® Option
-8° to +8° ± 1° - Short Beds
115 VAC, 60 Hz, 7.0 A
Optional: 230 VAC, 50/60 Hz, 4.0 A
Zoom® Option)
25 cm
23.2 cm
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8 3002-609 - 002 REV A w ww.stryker.com
Page 9
Introduction
Mattress Specifications
Thickness 6” 15.2 cm
Width >= 35” >= 88.9 cm
Length >= 84” >= 213.4 cm
ILD 80 lbs 36.3 kg
Stryker reserves the right to change specifications without notice.
Specifications listed are approximate and may vary slightly from unit to unit or by power supply fluctuations.
Warning/Caution/Note Definition
The words Warning, Caution and Note carry special meanings and should be carefully reviewed.
WARNING
Alerts the reader about a situation, which if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CAUTION
Alerts the reader of a potentially hazardous situation, which if not avoided, may result in minor or moderate injury to
the user or patient or damage to the equipment or other property. This includes special care necessary for the safe
and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use
or misuse.
Note
This provides special information to make maintenance easier or important instructions clearer.
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ww w.stryker.com 300 2- 60 9- 0 02 RE V A 9
Page 10
Footboard
Control
Panel
FOOT END
PATIENT’S
RIGHT
PATIENT’S
LEFT
HEAD END
CPR Release
Handle
Siderail Release
Handle
I.V. and
Fracture Frame
Mount
Steer
Pedal
Brake Pedal
I.V. and
Fracture Frame
Mount (Behind Foot Board)
Foley Bag Hooks
(Standard)
Bed Illustration
Return To Table of Contents
10 300 2- 60 9- 0 02 RE V A www.stryker.com
Page 11
Symbols
~
Warning, Refer to Service/Maintenance Manual
Alternating Current
Type B Equipment: equipment providing a particular degree of protection against electric shock,
particularly regarding allowable leakage current and reliability of the protective earth connection.
Class 1 Equipment: equipment in which protection against electric shock does not rely on BASIC
INSULATION only, but which includes an additional safety precaution in that means are provided for the
connection of the EQUIPMENT to the protective earth conductor in the fixed wiring of the installation in
such a way that ACCESSIBLE METAL PARTS cannot become live in the event of a failure of the BASIC
INSULATION.
Mode of Operation: Continuous
IPX4: Protection from liquid splash
Dangerous Voltage Symbol
Protective Earth Terminal
Potentiometerential Equalization Symbol
Medical Equipment Classified by Underwriters Laboratories Inc. with Respect to Electric Shock, Fire,
Mechanical and Other Specified Hazards Only in Accordance with UL 60601-1, First Edition (2003) and
CAN/CSA C22.2 No. 601.1-M90 with updates 1 and 2.
Safe Working Load Symbol
In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this
symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be
collected separately. Refer to your local distributor for return and/or collection systems available in your
country.
Return To Table of Contents
ww w.stryker.com 300 2- 60 9- 0 02 RE V A 11
Page 12
Safety Tips and Guidelines
Before operating the Secure Bed II, it is important to read and understand all information in this manual. Carefully read
and strictly follow the safety guidelines listed on this page.
It is important that all users have been trained and educated on the inherent hazards associated with the usage of
electric beds.
WARNINGS
Danger: Explosion hazard. Do not use in the presence of flammable anesthetics.
•
Always apply the caster brakes when a patient is getting on or off the bed. Always keep the caster brakes applied
•
when a patient is on the bed (except during transport). After the brake pedal is applied, push on the bed to ensure
the brakes are locked. Serious injury could result if the bed moves while a patient is getting in or out of bed.
Ensure the brakes are completely released prior to attempting to move the unit. Attempting to move the unit with
•
the brakes actuated could result in injury to the user and/or patient.
Do not attempt to move the foot end of the bed laterally when the steer pedal is activated. When the steer pedal
•
is activated, the steer caster at the foot end of the bed cannot swivel. Attempting to move the bed laterally when
the steer pedal is activated may cause injury to the user.
The Secure II Bed is not intended for use with patients less than two years of age.
•
Serious injury can result if caution is not used when operating the unit. Operate the unit only when all persons are
•
clear of the electrical and mechanical systems.
To help reduce the number and severity of falls by patients, always leave the bed in the lowest position when the
•
patient is unattended.
When attaching equipment to the frame, ensure it will not impede normal frame operation. For example: hooks on
•
hanging equipment must not actuate control buttons, equipment must not hide the Nurse Call button, etc.
Use only a Stryker supplied interface cable. Use of any other cable may cause the bed to function improperly
•
which may result in patient or user injury.
The Secure II Bed is equipped with a hospital grade plug for protection against shock hazard. It must be plugged
•
directly into a properly grounded three-prong receptacle. Grounding reliability can be achieved only when a
hospital grade receptacle is used.
When using the manual override shaft to manually actuate bed functions, always unplug the bed power cord from
•
the wall socket to avoid injury in the event of a sudden return of power to the bed.
When raising the siderails, listen for the “click” that indicates the siderail has locked in the up position. Pull firmly
•
on the siderail to ensure it is locked into position. Siderails are not intended to be a patient restraint device. It is
the responsibility of attending medical personnel to determine the degree of restraint and the siderail positioning
to ensure a patient will remain safely in bed.
The Bed Exit System is intended only to aid in the detection of a patient exiting the unit. It is NOT intended
•
to replace patient monitoring protocol. The Bed Exit System signals when a patient is about to exit. Adding or
subtracting objects from the frame after zeroing the weigh system may cause a reduction in the sensitivity of the
Bed Exit System.
Always unplug the bed power cord from the wall socket and push the battery power On/Off switch to the “Off”
•
position before servicing or cleaning the bed. When working under the bed with the bed in the high position,
always place blocks under the litter frame and apply the brakes to prevent injury in case the Bed Down switch is
accidently pressed.
The CPR emergency release on the Short Bed frame may require assistance to lower the back when the back is
•
in the highest position. Attempting to lower the back in this position without assistance may result in injury to the
operator.
Only use equipment with the following electrical specs: 110VAC; 10A; 60Hz. Maximum total load drawn by
•
equipment used in this receptacle outlet must not exceed 10A. The total system chassis risk current should not
exceed 300uA. Grounding continuity should be checked periodically.
To avoid risk of electrical shock, unplug all power cords before opening the service compartment, junction box or
•
receptacle.
Do not use the optional 110V outlet for life sustaining equipment.
•
To avoid pinching your fingers, place the I.V. pole in the upright position before using the drive handle.
•
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Page 13
Safety Tips and Guidelines
WARNINGS (CONTINUED)
When using any mattress and/or mattress overlay that increases the overall height greater than 6” extra caution
•
and/or operator supervision is required to help reduce the likelihood of a patient fall occurring.
To avoid possible injury and to assure proper operation when using a powered mattress replacement system such as
XPRT:
Confirm proper Scale System operation following mattress installation. For best results, secure the therapy mattress
•
power cord to prevent damage to the cord or interference with the bed frame and the Scale System.
Do not zero bed scales or weigh patient with Percussion, Vibration, Rotation or Turn-Assist active. Patient motion
•
and position resulting from the dynamic therapy mattress may adversely affect Scale System performance.
Do not initialize (Arm) Bed Exit with Percussion, Vibration, Rotation or Turn-Assist active. The patient motion and
•
position resulting from the dynamic therapy mattress may adversely affect Bed Exit System performance.
When using an XPRT Therapy Mattress extra caution and/or operator supervision is required to help reduce the
•
likelihood of a patient fall occurring.
CAUTIONS
When large spills occur in the area of the circuit boards, 110V cables and motors, immediately unplug the bed
•
power cord from the wall socket. Remove the patient from the bed and clean up the fluid. Have maintenance
completely check the bed. Fluids can affect the operational capabilities of any electrical product. Do Not put the
bed back into service until it is completely dry and has been thoroughly tested for safe operation.
Preventative maintenance should be performed at a minimum of annually to ensure all bed features are functioning
•
properly. Close attention should be given to safety features including, but not limited to:
Safety side latching mechanisms, frayed electrical cords and components, all electrical controls return
to off or neutral position when released, caster braking systems, no controls or cabling entangled in bed
mechanisms, leakage current 300uA maximum, Scale and Bed Exit Systems calibrated properly.
Because individual beds may have different options, foot boards should not be moved from one bed to another.
•
Mixing foot boards could result in unpredictable bed operation.
The lockout buttons on the foot board lock the Fowler, Gatch and Bed Up/Down functions and prevent motion of
•
the bed. It is the responsibility of attending medical personnel to determine whether these functions should be
locked and to use the buttons accordingly.
The weight of the I.V. bags should not exceed 40 pounds.
•
Scale function may be affected by siderail/caster interference. With the litter fully lowered or lowered in Reverse
•
Trendelenburg, the siderails tucked under the litter in the storage position and the casters turned, there is the
potential for interference between the siderail and the caster. Raise the siderails when lowering the litter to the full
down position to prevent the interference from causing the Scale System to weigh inaccurately.
When attaching equipment to the frame, ensure it will not impede normal operation. For example: hooks on
•
hanging equipment must not actuate control buttons, equipment must not hide the Nurse Call button, etc.
The use of a mattress overlay may reduce the effectiveness of the siderail.
•
The I.V. poles should not be used as a bed push/pull device.
•
The cleanliness and integrity of both ground chains must be maintained to minimize static build-on and
•
discharge.
Do not add or remove weight when the Bed Exit System is armed.
•
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Page 14
Safety Tips and Guidelines
Zoom™ Option
In addition to the previous warnings and cautions, all of the following warnings and cautions apply to units equipped
with the Zoom® option.
WARNINGS
The 3002 Patient Transport Frame is intended for use by trained hospital personnel only. Failure to properly train
•
personnel could result in injury.
Use Caution while maneuvering the unit with the drive wheel activated. Always ensure there are no obstacles near
•
the unit while the drive wheel is activated. Injury to the patient, user or bystanders or damage to the frame or
surrounding equipment could occur if the unit collides with an obstacle.
Use Caution when transporting the unit down halls, through doors, in and out of elevators, etc. Damage to the
•
siderails or other parts of the unit could occur if the unit comes in contact with walls or door frames.
Put the drive wheel in the neutral position and release the brakes before pushing the unit manually. Do not attempt
•
to push the unit manually with the drive wheel engaged. The unit will be difficult to push and injury could result.
If unanticipated motion occurs, unplug the power cord from the wall socket, push the battery power On/Off switch
•
to the ”Off” position (the LED will not be illuminated) and actuate the drive wheel pedal to the neutral position.
The power save mode is activated after one hour on battery power with no motion release switch activation.
•
Functions including Bed Exit, Scale and Motion will cease to operate when the unit enters the power save mode.
Injury to the patient could occur if proper patient monitoring protocol is not observed.
Always unplug the power cord and push the battery power On/Off switch to the “Off” position before service or
•
cleaning. When working under the frame, always place blocks under the litter frame to prevent injury in case the
Bed Down switch is accidently activated.
Due to the weight the battery adds to the bed (approximately 50 pounds), additional force is required to move the
•
bed. Caution should be used when transporting this bed. Additional assistance should be used when necessary.
Failure to use caution while transporting this bed may result in injury to the user. Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. Wash hands after handling.
Do not modify the 3002 Patient Transport Frame. Modifying the unit can cause unpredictable operation resulting
•
in injury to the patient or operator. Modifying the unit will also void its warranty.
CAUTIONS
To avoid damage while transporting the bed, verify the I.V. pole is at a low enough height to allow it to safely pass
•
through door openings and under light fixtures.
The battery tray assembly weighs 50 pounds. Take care when removing the two hexagonal head screws securing
•
it to the base frame or personal injury could result.
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Page 15
Safety Tips and Guidelines
iBED Awareness Option
In addition to the previous warnings and cautions, all of the following warnings and cautions apply to units equipped
with the iBED Awareness option.
WARNING
The optional i BED Awareness system only indicates the siderail position, it does NOT indicate if the siderail is
•
locked. It is the caregiver’s responsibility to ensure that the siderails are locked after every move and also before
leaving a patient in the room.
The optional iBED Awareness system indicator lights are only an aid to the caregiver but in no way replace the
•
caregiver’s responsibility of checking on patients. Caregivers should not rely on the lights to perform their duties.
Before arming the optional iBED Awareness system, the nurse must physically verify that siderails are locked.
•
•
•
CAUTION
If the optional iBED Awareness system is being used; ensure the bed is in the desirable state (Bed Status ON and
•
with the light Green) before leaving the room.
If the optional iBED Awareness system is being used and the Bed Status is alerting, do not turn off iBED Awareness
•
as the display information to troubleshoot the bed will get lost.
If the optional iBED Awareness system is being used; use of accessories that cover the alert light are not
•
recommended.
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Page 16
BED
GROUNDING DIAGRAM
Static Discharge Precautions
The electronic circuits in the Secure II Bed are completely protected from static electricity damage only while the bed
is assembled. It is extremely important that all service personnel always use adequate static protection when servicing
the electronic systems of the Secure II Bed. Whenever you are touching wires, you should be using static protection.
Static Protection Equipment
The necessary equipment for proper static protection is:
1 static wrist strap; 3M part number 2214 or equivalent,
•
1 grounding plug; 3M part number 61038 or equivalent,
•
1 test lead with a banana plug on one end and an alligator clip on the other; Smith part number N132B699 or
•
equivalent.
CAUTION
All electronic service parts will be shipped in static shielding bags. Do not open the bags until you have completed
steps 2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor. All circuit boards to be
returned to Stryker Medical should be shipped in the static shielding bags the new boards were shipped in.
Static Protection Procedure
Unplug the power cord from the wall receptacle.
1.
Insert the grounding plug into a properly grounded hospital grade wall receptacle. Plug the banana plug of the
2.
test lead into the receptacle on the grounding plug. Connect the alligator clip on the other end of the test lead to
a ground point on the bed.
Place the static control wrist strap on your wrist. Connect the alligator clip at the other end of the wrist strap cord
3.
to a ground point on the bed.
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Page 17
Setup Procedures
It is important that the Secure II Bed is working properly before it is put into service. The following list will help ensure
that each part of the bed is tested.
Plug the bed into a properly grounded, hospital grade wall receptacle and ensure the “Power” LED light at the foot
•
end of the bed comes on.
WARNING
The Secure II Bed is equipped with a hospital grade plug for protection against shock hazard. It must be plugged
directly into a properly grounded three-prong receptacle. Grounding reliability can be achieved only when a hospital
grade receptacle is used.
Plug the optional interface cable into the 37 pin connector under the litter frame at the head end of the bed, and
•
into the “Patients Station”, “Head Wall”, “Docker Station”, or equivalent (whichever applies). Test the interface
cable to verify it is functioning properly.
WARNING
Use only a Stryker supplied interface cable. Use of any other cable may cause the bed to function improperly which
may result in patient or user injury.
Ensure the siderails raise, lower and store smoothly and lock in the up position and in the intermediate position
•
when lowered (see “Positioning Siderails” section).
Ensure that all four casters lock when the brake pedal is engaged (see “Brake Pedal Operation” section).
•
Raise the Back up to approximately 60°. Squeeze the CPR release handle and ensure the Back will drop with
•
minimal effort.
Note
Ensure that the “Brake Not Set” LED’s located on the outside of the head end siderails and on the foot board control
panel come on when the brakes are disengaged.
Run through each function on the foot board control panel to ensure that each function is working properly (see
•
“Foot Board Operation Guide” section).
Run through each function on both head end siderails to ensure that each is working properly (see “Siderail
•
Operation Guide” section).
Activate the motion stop system to ensure it is functioning properly: press and hold down the Bed Down key. As
•
the bed lowers, lift up on the motion interrupt pan (reference drawing in “Bed Illustration” section) and ensure the
downward motion stops. Release the pan and allow the downward motion to continue.
Note
The bed’s upward motion or other functions are not disrupted by the motion stop system.
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Page 18
Setup Procedures
Zoom™ Option
If your bed is equipped with the Zoom™ drive wheel option, run through the setup procedures and continue with the
procedures listed below.
Plug the power cord into a properly grounded, hospital grade wall receptacle. The 12V batteries that provide power
•
to the drive wheel and backup power to the unit functions will charge whenever the power cord is plugged into the
wall socket. The batteries require approximately 10 hours of charging time before the bed is put into service.
Unplug the power cord from the wall socket. Push the battery power switch located on the lower left corner of the
•
head end to the On position. Again, verify each function on the foot board and siderails is operating properly.
With the battery power switch in the On position and the brakes engaged, ensure the “Release Brakes” LED on
•
the head end control panel is illuminated.
With the battery power switch in the On position and the drive wheel in the neutral position (not touching the floor),
•
ensure the “Engage Drive Wheel” LED on the head end control panel is illuminated.
Run through the operation of the drive wheel (see “Zoom™ Option Operation Guide” to ensure it is operating
•
properly).
If any problems are found during bed setup, contact Stryker Customer Service at 800-327-0770.
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Page 19
Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu Screen
The Maintenance Menu contains all of the non-regularly accessible features of the product. This menu provides
an interface to the user and/or service personnel in order to provide the ability to control and access maintenance
features.
Maintenance Menu Items
The following are menu items listed in the maintenance menu screen:
Calib. Scale (Calibrate Scale)
1.
TV Config. (TV Configuration)
2.
Scale Info. (Scale Info/Stats)
3.
Clear Statistics (Clear Scale Stats)
4.
Error Log (View Error Log)
5.
Clear Errors (Clear Error Log)
6.
Scale Units (Lock Scale Units)
7.
About (About Product)
8.
Exit Menu (Exit Maintenance)
9.
Each of the menu items provide the operator with a different function.
•
Using the up and down menu buttons you can scroll though the menu elements.
•
To select a menu item, scroll to the desired menu item using the Up and Down menu button. When the desired
•
feature is highlighted, press the Enter/Check button. Depending on the feature the display will move into the
sequence for the feature selected.
Load Cell Check
This feature automatically checks all four load cells to make sure they are working properly.
•
The purpose of this feature is to provide a self diagnostic of the load cells.
•
When maintenance is entered a self-diagnostic feature should run and display results.
•
While procedure is running the following message is displayed “Load Cell Check”.
•
Any load cell errors will be displayed as a message “Load Cell Error” and then depending on the error an HL,
•
HR, FL or FR will be displayed below the message. (Refer to the Error Handling Section).
If no errors are present then maintenance menu will be displayed and menu items 1-9 above may be
•
accessed.
Calibrate Scale
This feature allows the operator to calibrate the scale system.
•
This calibration is used to provide the system with a weight offset that occurs when the product is put into
•
trend and reverse trend.
This calibration does not calibrate the load cells, the load cells are pre-calibrated.
•
To calibrate the scale system:
In the Maintenance Menu select the Calibrate Scale item then press and hold the Enter/Check button.
1.
The display should present the following message:
2.
“Do Not Touch Bed”. The message should be flashing.
Use the up and down arrow to select the proper weight (50lbs is the default).
3.
Press the “Enter/Check” button when the display shows the proper weight.
4.
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Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu (Continued)
Calibrate Scale (Continued)
The display should present the following message:
5.
“Place Weight in Center”.
Place the weight in the center of the bed.
6.
Press the “Enter/Check” button when completed.
7.
The display should present the following message:
8.
“Press Reverse Trend”.
Press the reverse trend button.
9.
The display should present the following message when the bed in the proper position:
10.
“Release Button”.
Release the button and do not touch the bed. When the button is released the following message is displayed:
11.
“Do Not Touch Bed”. The message should be flashing.
The display should present the following message when the bed is ready to continue:
12.
“Press Trend”.
Press the trend button.
13.
The display should present the following message when the bed in the proper position:
14.
“Release Button”.
Release the button and do not touch the bed. When the button is released the following message is displayed:
15.
“Do Not Touch Bed”. The message should be flashing.
The display should present the following message when the bed is ready to continue:
16.
“Save Calibration?” “Check – Save” “X – Cancel.”
Press the “Enter/Check” button to save the calibration.
17.
The display should present the following message when the bed is ready to continue:
18.
“Save Successful”.
Note:
If an error occurs during the procedure the display will show an error message “Calibration Error” for 4 seconds.
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Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu (Continued)
TV Configuration
This feature allows the operator to set up the TV configuration.
•
This configuration provides the product with the information to communicate with the proper entertainment
•
system.
To Configure the System:
In the Maintenance Menu select the TV Configuration item then press and hold the Enter/Check button.
1.
The TV Configuration Screen will be displayed. The current TV selection will be highlighted.
2.
Use the up and down arrow buttons to highlight the desired item.
3.
Press the “Enter/Check” button to select the new setting.
4.
The following message will be shown on the display screen when the new setting is saved:
5.
“Save Successful”.
The TV Configuration screen should reappear after 2 seconds and the new setting should be highlighted.
6.
Pressing the Exit/X button or if the screen remains dormant for more than 30 seconds, the display will return
7.
you to the maintenance menu, without saving any changes.
Note: The user will use the arrow buttons to select the option. The selected item on
initialization will be the item that is currently set. If the user presses the ‘Enter’ button then
the new setting will be saved. If the user presses the ‘Exit’ button or the menu times out (30
seconds after last button press) then the old setting will remain and the screen will return to
the ‘Maintenance menu’.
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Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu (Continued)
Scale Information
This diagnostic feature shows data from the load cells. This includes the raw count data, the weight data (in
•
lb), the maximums, and the minimums.
When the menu item is selected, the raw count data from the 4 load cells will be displayed.
•
When cancel/exit is pressed the menu should return.
•
When the menu item is selected the weight data from the 4 load cells will be displayed.
•
When cancel/exit is pressed the menu should return.
•
When the menu item is selected the maximum values for each of the load cells will be displayed.
•
Values should update every 0.25 seconds.
•
Note: The scale information and statistics are important when trying to diagnose the scale system.
To View the Scale Information:
In the Maintenance Menu select the Scale Info/Stats item then press and hold the Enter/Check button.
1.
The Scale Info/Stats screen will be displayed.
2.
Use the arrows to navigate through the four screens, lb, counts, maximums, and minimums. Each screen will
3.
have the four load cells and the information in the format of that screen.
Press the Exit/X button to return to the Maintenance Menu screen.
4.
Clear Scale Statistics
This diagnostic feature allows the statistics for the load cells to be cleared.
•
To remove old data. This may be done because the load cell is being replaced, or the system has been
•
re-calibrated.
When the menu item is selected and held for 1 second the statistics should be erased and a message should
•
be displayed. When cancel/exit is pressed the menu should return to the Maintenance Menu Screen.
Note: The scale statistics (Maximums and Minimums) can be cleared using this feature.
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Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu (Continued)
To Clear the Information:
In the Maintenance Menu select the Clear Scale Stats item then press and hold the Enter/Check button.
1.
The following message will be shown on the display screen:
2.
“Clear Scale Statistics?”.
Press and hold the Enter/Check button to clear the stats.
3.
The following message will be shown on the display screen when the stats are cleared:
4.
“Statistics Cleared”.
The Maintenance Menu screen should reappear after 2 seconds and the new setting should be highlighted.
5.
Note: Items that are cleared during this operation are:
Maximums (for each load cell)
•
Minimums (for each load cell)
•
View Error Log
This feature allows the operator to view the Error Log.
•
This log provides information pertaining to the error system and any errors that are logged during product
•
use.
To view the error log:
In the Maintenance Menu select the View Error Log item then press and hold the Enter/Check button.
1.
The Error Log Screen will be displayed. The most recent error will be at the top.
2.
Use the up and down arrow buttons to view any errors that are not shown on the screen.
3.
Pressing the Exit/X button will return you to the Maintenance Menu screen without saving any changes.
4.
If the screen remains dormant for more than 30 seconds, you will be returned to the Maintenance Menu
5.
screen without saving any changes.
Clear Error Log
This feature allows the user to clear the error log.
To clear the error log:
In the Maintenance Menu select the Clear Error Log item then press and hold the Enter/Check button.
1.
The following confirmation screen will be displayed:
2.
Clear Error Log? “Enter” to Accept, “Exit” to Cancel.
If “Exit” is chosen, then you will be returned to the Maintenance Menu screen.
3.
If “Enter’ is chosen, then the error log is cleared and a message is displayed: “Error Log Cleared” and you
4.
will be returned to the Maintenance Menu screen.
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Optional iBED Awareness Maintenance Menu Guide
Maintenance Menu (Continued)
Lock lb/kg
This feature allows the user to lock and/or unlock the unit of weight measurement as well as select the default
•
scale units (lb or kg).
When the Lock menu item is selected, the unit of measure will be locked and the current unit of measure will
•
be displayed.
When cancel/exit is pressed the menu will return to the Maintenance Menu Screen.
•
The default setting is Unlocked.
•
To lock/unlock the Scale Units:
In the Maintenance Menu select the Scale Units item then press and hold the Enter/Check button.
1.
The Scale Units Screen with display Figure 41 with the current state as
2.
the highlighted item.
Use the Up and Down Arrow buttons to highlight the desired units and
3.
identify whether you want them locked or unlocked.
Press and hold the Enter/Check button to select and save the new
4.
state.
The following screen message will be displayed:
5.
“Save Successful”.
The Scale Units screen will reappear after 2 seconds and the new
6.
setting will be highlighted.
Pressing the Exit/X button will return you to the Maintenance Menu screen without saving the new state.
7.
Figure 41
About Product
The display will indicate the current bed configuration settings and indicate the software versions for all software
targets connected on the internal CAN network.
To view this information:
In the Maintenance Menu select the About item then press and hold the Enter/Check button.
1.
The About Screen will be displayed.
2.
Use the Up and Down Arrow buttons to scroll through the information if it does not fit on one screen.
3.
Press the Exit/X button to return to the Maintenance Menu screen.
4.
The Type information should indicate, depending on the options: “Zoom”, “Scale”, “Bed Exit”, and “Bed
5.
Status”.
Exit Maintenance
This feature allows the operator to exit the menu back to the previous screen.
•
When this menu item is selected the screen will exit to the “Status” screen.
•
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Notes
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Page 26
Preventative Maintenance
Beds require an effective maintenance program, we recommend checking these items annually. Use this sheet for
your records. Keep on file.
Checklist
__ ___ All fasteners secure (reference all assembly prints).
__ ___ Engage brake pedal and push on the bed to ensure all casters lock securely.
__ ___ Inspect the brake assembly (Brake Cam, Brake Plate Body, Brake Ratchet Spring and Brake Bar) for
degradation or signs of wear at the foot end and head end of the bed. Ensure brake assembly components
are functioning properly.
__ ___ “Brake Not Set” LED on the foot board (iBED Awareness option only) blinks when brakes are not engaged.
__ ___ “Brake” LED on the foot board (iBED Awareness option only) blinks when brakes are not engaged.
__ ___ Locking steer caster engages and disengages properly.
__ ___ Siderails move, latch and stow properly.
__ ___ CPR release working properly.
__ ___ Optional foot prop intact and working properly.
__ ___ I.V. pole working properly.
__ ___ Foley bag hooks intact.
__ ___ Optional CPR board not cracked or damaged and stores properly.
__ ___ No cracks or splits in head and foot boards.
__ ___ No rips or cracks in mattress cover.
__ ___ All functions on head end siderails working properly (including LED’s).
__ ___ All functions on footboard working properly (including LED’s).
__ ___ Scale and Bed Exit system calibrated properly.
__ ___ Motion Interrupt switches working properly.
__ ___ Night light working properly.
__ ___ Power cord not frayed.
__ ___ No cables worn or pinched.
__ ___ All electrical connections tight.
__ ___ All grounds secure to the frame.
__ ___ Ground impedance not more than 100 milliohms.
__ ___ Current leakage not more than 300 microamps.
__ ___ Apply grease to the bed grease points including the fowler clutch and brake cam.
__ ___ Engage drive wheel and ensure it is operating properly (Zoom option).
__ ___ Motion release switches working properly (Zoom option).
__ ___ Confirm Head End Control Panel functionality (Zoom option).
__ ___ Confirm battery powered functionality (Zoom option).
__ ___ Ensure ground chains are clean, intact, and have at least two links touching the floor.
__ ___ Check Fowler angle for accuracy 00 - 600 (iBED Awareness option).
__ ___ Siderail switches working properly (iBED Awareness option).
__ ___ iBED Awareness Light Bar LEDs working properly (iBED Awareness option).
__ ___ iBED Awareness Side Indicator LEDs working properly (iBED Awareness option).
__ ___ Inspect footboard control labeling for signs of degradation (iBED Awareness option).
Bed Serial Number:
Completed by: ____ ______ ______ _____ _ _____ ______ ______ Date: _____ ______ _____ _ __
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Page 27
Cleaning
Hand wash all surfaces of the bed with warm water and mild detergent. Dry thoroughly. Do not steam clean or hose
off the Secure II Bed. Do not immerse any part of the bed. Some of the internal parts of the bed are electric and may
be damaged by exposure to water.
Suggested cleaners for bed surfaces:
Quaternary Cleaners (active ingredients - ammonium chloride)
Phenolic Cleaners (active ingredient - o-phenylphenol)
Chlorinated Bleach Solution (5.25% - less than 1 part bleach to 100 parts water)
Avoid over saturation and ensure the product does not stay wet longer than the chemical manufacturer’s guidelines
for proper disinfecting.
CAUTION
Some cleaning products are corrosive in nature and may cause damage to the product if used improperly. If the
products described above are used to clean Stryker patient care equipment, measures must be taken to insure the
beds are wiped with a damp cloth soaked in clean water and thoroughly dried following cleaning. Failure to properly
rinse and dry the beds will leave a corrosive residue on the surface of the bed, possibly causing premature corrosion of
critical components. Failure to follow the above directions when using these types of cleaners may void this product’s
warranty.
For mattress cleaning instructions, please see the tag on the mattress, or contact the mattress manufacturer.
Clean Velcro® after each use. Saturate Velcro® with disinfectant and allow disinfectant to evaporate. (Appropriate
disinfectant for nylon Velcro® should be determined by the hospital.)
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Page 28
Troubleshooting Guide
Note
See “Bed Circuit Boards” section for an outline of bed PCB’s and voltage test points.
Problem / Failure Recommended Action
No power to bed.
Verify the power cord connections at the wall and the
A.
bed.
Check circuit breakers, under the Litter/Fowler section
B.
on the patient left side. If the circuit breaker is tripped,
reset it by pushing in.
Check for 120VAC at J1 on the power supply, Pin 1
C.
and 2.
Check for DC voltages on J2 (Pins 1, 2, 3 & 6) on
D.
power supply. See “Power Supply” in Bed Circuit
Boards section for power supply voltage test points.
If voltage is present, check connector W on the
a.
CPU board and check for the same DC voltages.
If OK, go to step E.
If voltage is not present, unplug connector W on
b.
the CPU board and recheck for DC voltages at J2
on the power supply.
If voltages come back, re-connect cable W to
1.
the CPU board, and go to step c.
If DC voltage does not come back, replace
2.
the power supply.
Unplug all connectors except for F, FF, O, and
a.
W from the CPU board and recheck voltages on
connector W.
If DC voltages come back, plug the cable
1.
connections back in until problem comes
back, isolate the problem to a component or
assembly.
If DC voltages do not come back, replace the
2.
CPU board.
Check for 120VAC at connector O on the CPU board.
E.
If voltage is present, replace the CPU board.
a.
Verify bed function and return to service.
F.
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Page 29
Problem / Failure Recommended Action
No bed down motion.
No bed up motion.
Troubleshooting Guide
Enter diagnostics, (see Scale System Diagnostics and
A.
Calibration section) and press bed down.
If motion is not present, verify the two wire
a.
connection is present on connector Z.
Test bed down motion, if motion is present
1.
then go to step D.
If motion is present, re-burn lift potentiometer
b.
limits, see Lift Potentiometer “Burn-In” Procedure.
Check for 5VDC on TP 9 (HL) and TP 7 (FL), reference
B.
ground test point while pushing the bed down button.
If 5VDC is present, go to step C.
a.
If 5VDC is not present, replace CPU board.
b.
Check for 120VAC power on connector N (HL) and G
C.
(FL), pin 1 white and pin 3 black, of the CPU board,
while pressing bed motion up.
If voltage is not present, replace CPU board.
a.
If voltage is present:
b.
Verify the motors are running, if so, replace
1.
lift couplers.
If motors are not running, check voltage at
2.
motor connection.
If voltage is present at motor, check capacitors
3.
or motors.
Verify bed function and return to service.
D.
Enter diagnostics, (see Scale System Diagnostics and
A.
Calibration section) and press bed up.
If motion is not present, got to step B.
a.
If motion is present, re-burn lift potentiometer
b.
limits, see Lift Potentiometer “Burn-In” Procedure.
Check for 5VDC on TP 10 (HL) anf TP 8 (FL) on the
B.
CPU board, reference ground test point while pushing
the bed up button.
If 5VDC is present, go to step C.
d.
If 5VDC is not present, replace CPU board.
e.
Check for 120VAC power on connector N (HL) and G
C.
(FL), pin 1 white and pin 6 red, of the CPU board while
pressing bed motion up.
If voltage is not present, replace CPU board.
a.
If voltage is present:
b.
Verify the motors are running, if so, replace
1.
lift couplers.
If motors are not running, check voltage at
2.
motor connection.
If voltage is present at motor, check capacitors
3.
or motors.
Verify bed function and return to service.
D.
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Page 30
Troubleshooting Guide
Problem / Failure Recommended Action
Check for 5VDC on TP4 on the CPU board, reference
No Gatch down motion.
No Gatch up motion.
No Fowler up motion.
No Fowler down motion. Check for 5VDC on TP 5 on the CPU board, reference
A.
ground test point while pushing the fowler down
button.
If 5VDC is present, go to step B.
a.
If 5VDC is not present, replace CPU board.
b.
Check for 120 VAC on connector GG, Pin 1 (white)
B.
and pin3 (red), of the CPU board while pressing Fowler
down.
If voltage is not present, replace the CPU board
a.
If 5VDC is present, check the capacitor and
b.
motor.
Verify bed function and return to service.
C.
Check for 5VDC on TP 3 on the CPU board, reference
A.
ground test point while pushing the fowler up button.
If 5VDC is present, go to step B.
a.
If 5VDC is not present, replace CPU board.
b.
Check for 120VAC on connector GG, Pin 1 (white) and
B.
pin 2 (black), of the CPU board while pressing Fowler
up.
If voltage is not present, replace the CPU board
a.
If 5VDC is present, check the capacitor and
b.
motor.
Verify bed function and return to service.
C.
Check for 5VDC on TP 6 on the CPU board, reference
A.
ground test point while pushing the gatch up button.
If 5VDC is present, go to step B.
a.
If 5VDC is not present, replace CPU board.
b.
Check for 120VAC on connector CC, pin 1 (black) and
B.
pin3 (white), of the CPU board while pressing gatch
up.
If voltage is not present, replace the CPU board
a.
If 5VDC is present, check the capacitor and
b.
motor.
Verify bed function and return to service.
C.
A.
ground test point while pushing the gatch down
button.
If 5VDC is present, go to step B.
a.
If 5VDC is not present, replace CPU board.
b.
Check for 120VAC power on connector CC, pin 2 (red)
B.
and pin 3 (white), of the CPU board while pressing
gatch down.
If voltage is not present, replace the CPU board.
a.
If 5VDC is present, check the capacitor and
b.
motor.
Verify bed function and return to service.
C.
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30 300 2- 60 9- 0 02 RE V A www.stryker.com
Page 31
Optional ZOOM Troubleshooting Guide
This section of the troubleshooting guide includes the Zoom® self-propelled drive and the battery backup functions.
When using this guide, assume the bed is functioning properly when powered by the AC line cord with the exception
of the battery charging components.
Problem/Failure Possible Cause Recommended Action
On/Off switch is in the On position
but the power LED is Off and the
bed does not function.
On/Off switch is in the on position,
the power LED is on but the bed
does not function.
On/Off switch is in the on position,
the power LED is on, the Zoom®
drive works but the battery backup
does not work.
The Zoom® drive does not work
- the bed does not drive - but all
other functions are working.
The Zoom® drive does work - the
bed will drive - but all other bed
functions are not working.
The bed power cord is plugged in
but the battery does not charge
No DC voltage from
the batteries.
Display board is
not functioning
or is locking out
all functions.
The thermostat
on the inverter/
charger board has
tripped, indicating a
temperature above
110° C (230° F).
Zoom® drive circuitry
is not responding.
No AC power from
the Zoom® base.
The battery charger
is not functioning.
Check the circuit breakers at the head end of the
A.
bed.
Verify the battery voltage is greater than 24VDC.
B.
Check the battery fuse - replace if necessary
C.
(2040-001-802).
Check the cable connections from the batteries to
D.
the display board.
Check the On/Off switch and cabling.
E.
Check the safety switches on the drive bar.
A.
Verify the battery voltage is greater than 24VDC.
B.
Verify the display board is functioning (see note
C.
below).
Check all cable connections on the display and
D.
power boards.
Wait approximately 3-5 minutes to allow the inverter/
A.
changer board to cool down.
Verify the display board is functioning (see note
A.
below).
Perform the “Zoom® Option Control Bar Potentiometer
B.
‘Burn-In’ Procedure”.
Check the control bar potentiometer. When the bar
C.
is centered, there should be 2.25VDC - 2.75VDC
between pin 1 and pin 2 on header 1 on the display/
CPU board (see “Zoom® Option Display/CPU Board
- 2040-031-900)
Check all cable connections on the display and
D.
power boards.
Verify the power board is functioning.
E.
Verify the drive wheel is functioning.
F.
Check AC voltage coming out of the inverter. Itshould
A.
be 120VAC between pin 1 and pin 4 on head-er 5 on
the AC crossover board (see page 52)
Check all cable connections from the batteriesto the
B.
converter.
Check the AC crossover board.
C.
Check the circuit breakers on the litter.
A.
Check the battery charger.
B.
Check all cable connections on the charger.
C.
Note
The display board will display the state of battery charge when the bed is first powered using the On/Off switch:
Three LED’s flash = 66% - 100% charged One LED flashes = less than 33% charged
Two LED’s flash = 33% - 66% charged No LED’s flash = No significant charge remaining.
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Page 32
Bed is not working
Is the Power LED ON ?
Are all the Non−Zoom
functions working ?
Is the Bed moving
Display board: Battery status
3 LED’s Flash: >66 %
2 LED’s Flash: 33−66%
1 LED Flash: <33%
Put the Bed in
Drive mode
Release the Brake
Squeeze the
Handle Bar
switches
Inverter is Good
Check Fuse F1 in
Power supply board:
Replace Inverter/
Charger assembly
Is
at least one LEDFlashing
during start−up process
?
Recalibrate the
Potentiometer
(Control bar
POT Burn−in)
Is the Bed driving in
opposite directions
?
Check the
Motor wire
connectors
reversal
Push/Pull the
Zoom Handle
Bar
Is the Zoom
working properly?
Check the
Battery wire
connectors
reversal
Replace
Inverter/
Charger
assembly
Put ON/OFF Switch in
ON position
Zoom is Good
Ref. Battery and Charger Module
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
Start
No
Refer to Bed
Troubleshooting GUide
No
Troubleshooting Guide
Inverter, Charger, Battery & Zoom®
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Page 33
Connect Bed to
Wall Power (~120V AC)
Replace the Inverter
/ Charger assembly
Are the Circuit Breakers OK ?
Reset the
Circuit Breaker
Is the Input supply Voltage
(~120V AC) Good?
Is the Battery Voltage
Increasing?
Is Battery Volage Sufficient?
(> 21VDC)
Replace the Batteries
Battery and Charger Module
No
Yes
No
Yes
No
Yes
Yes
Check Wall Outlet
No
Plug Bed into Wall Socket
(For Charging/Test)
Return Bed to Service
Troubleshooting Guide
Inverter, Charger, Battery & Zoom (Continued)
ww w.stryker.com 300 2- 60 9- 0 02 RE V A 33
Return To Table of Contents
Page 34
iBED Awareness System Error Codes
Error Handling
The error handling system provides a mechanism for capturing errors known to the product and providing feedback
•
to the operator through logged errors or message errors.
All Logged errors generate a generic blinking error message which will be displayed on the status screen in the
•
lower area: “Error XXX Call Service”, where XXX is the error code.
Errors will only be logged if the error log does not already contain the error.
•
In the event multiple errors are displayed on the status screen, the error code is used to identify the priority. The
•
lowest code has the highest priority.
All logged errors and message errors are persistent until the power is cycled, or the condition is fixed.
•
The details for each logged error and error message are detailed in the table below.
•
Logged Errors
Error
Code
100 Not Used Highest Priority Errors
102 StuckSafetyRelay This error is checked while the product is
103 InputTimer If any footboard motion or side rail/pendant
200 Not Used Scale System
201 HL-Load Cell Patient Head Left Load Cell. Under/Over
202 HR-Load Cell Patient Head Right Load Cell. Under/Over
203 FL-Load Cell Patient Foot Left Load Cell. Under/Over
204 FR-Load Cell Patient Foot Right Load Cell. Under/Over
206 CS5533Fatal Non-Recoverable Communication Error.
207 ZeroFail Zero Fail error occurs when the system can-
Name Description Type Affected Systems
“On”. If the safety relay signal is “On” and
there is no button press on the product then
set this error after 1 minute.” Note: This should
not be checked when in Auto-Cycle Mode.
input is sensed to be “On” continuously for a
total of 5 minutes then provide an exception
message. Note: This should not be checked
when in Auto-Cycle Mode.
range.
range.
range.
range.
CS5533 Fatal occurs when the CPU fails
to communicate to the External ADC for the
Load cells and cannot recover.
not provide a stable zero value for three consecutive attempts at zeroing the product.
Logged Motion
Logged Motion
Logged Scale, Bed Exit,
iBED Awareness
Logged Scale, Bed Exit,
iBED Awareness
Logged Scale, Bed Exit,
iBED Awareness
Logged Scale, Bed Exit,
iBED Awareness
Logged Scale, Bed Exit,
iBED Awareness
Logged Scale, Bed Exit,
iBED Awareness
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34 3002- 509- 002 REV A www.stryker.com
Page 35
iBED Awareness System Error Codes
Logged Errors (Continued)
Error
Name Description Type Affected Systems
Code
300 Not Used Side Rails
301 HLSRSwitch Head Left Side Rail Switch General. Logged iBED Awareness
302 HRSRSwitch Head Right Side Rail Switch General. Logged iBED Awareness
303 FLSRSwitch Foot Left Side Rail Swtich General. Logged iBED Awareness
304 FRSRSwtich Foot Right Side Rail Switch General. Logged iBED Awareness
400 Not Used Memory System
401 EEPROM EEPROM Memory Corruption
Any detected non recoverable memory failure
will produce an error and localize the error to
a section of memory.
500 Not Used Motion System
Logged
Error Messages
Error
Name Description Type Affected Systems
Code
800 Not Used Non-Logged Errors
801 NurseCallBattery When the nurse call battery falls below the 5v
threshold a message will appear in the lower
status window “N/C Battery Low”.
802 LiftCalibration When the lift calibration has not been
completed then when in normal mode the
message “Lift Calib. Err” will be displayed in
the lower status screen window.
803 FowlerCalibration When the fowler calibration has not been
completed then when in normal mode the
message “Fowler Calib. Err” will be displayed
in the lower status screen window.
804 ScaleCalibration Scale Calibration error occurs when the
product in a normal operation mode and the
scale system is present on the product but
the scale system has not been calibrated. The
message “Scale Calib. Err” will be displayed
in the lower status screen window.
Non-Logged N/A
Non-Logged N/A
Non-Logged N/A
Non-Logged N/A
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ww w.stryker.com 3002- 509- 002 REV A 35
Page 36
iBED Awareness System Error Codes
Error Messages (Continued)
NOTE: The 900 error codes are not logged.
Error
Code
900 Not Used Message Errors
901 ScaleSystem When turning on the Scale system, using the
902 BedExitSystem When turning on the Bed Exit system if a
903 LBSSystem When turning on the iBED Awareness system
Name Description Type Affected Systems
- When the timeout for the message error has
expired the display should return to the status
screen unless otherwise noted or unless a
higher priority screen is being handled.
Scale Button, if a “Logged” error is present
that affects the scale system (see affected
systems column) the message “Function
Disabled - Call Service” will blink.
“Logged” error is present that affects the
scale or bed exit systems (see affected
systems column) the message “Function
Disabled - Call Service” will blink.
Bed Exit will alarm if Bed Exit is armed and a
200 level exception occurs. The message will
be displayed “Turn off Bed Exit - Call Service”.
When the system is disarmed, the display will
go back to the status screen. Since the bed
exit alarm has the highest priority, if the Bed
Exit alarm is tripped due to the error condition
this message will not be seen.
if a “Logged” error is present that affects
the iBED Awareness system (see affected
systems column) the message “Function
Disabled - Call Service” will blink.
System N/A
Message N/A
Message N/A
iBED Awareness will alarm if iBED Awareness
is “On” and a 200 or 300 level Logged error
occurs. The message will be displayed “Turn
off Bed Status - Call Service”, When the
system is turned off, the display will go back
to the status screen.
904 UnknownBedType Unknown bed type occurs when the
configuration switch bank does not contain
a value that is recognized by the software.
This will cause the product to stop all function
and product a message screen indicating the
error number and the message “Unknown
Bed Type - Call Service”
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36 3002- 509- 002 REV A www.stryker.com
Message N/A
Page 37
iBED Awareness System Error Codes
Logged Errors (Continued)
Error
Name Description Type Affected Systems
Code
905 CANConnectivity If the footboard does not see the Main board
Heart beat within 10 seconds then the message “Communication Failed - Call Service”
906 ScaleFeatures A message will be displayed when user tries
to activate any scale function (Ex. Gain/Loss,
Change Equipment…) that is disabled due
to a logged scale exception (200 Series).
Message “Function Disabled - Call Service”
at 0.8 Hz (70% Duty Cycle) for 4 seconds.
907 ZeroAttemptFailed The “Unable to Zero - Try Again” message
will flash be displayed when the user tries to
zero the bed and the scale system cannot
stabilize the weight in time. Note: This applies
to any use of the zeroing feature, even if that
is within another scale function.
Message N/A
Message N/A
Message N/A
If a zero attempt has failed then the scale
system will be suspended until a successful
zero is saved or the power is cycled. If the
scale button is pressed the “Function Not
Available - Zero Bed” message will flash.
910 LoadCellCheck The load cells will be checked when the
maintenance menu is entered and a message
will be displayed if any load cell errors are
detected. The message should be displayed
“Load Cell Error – HL HR FL FR”. Note: Only
the load cells that are in error will be displayed.
This message will be persistent until any of
the menu type buttons are pressed.
911 MenuException If the footboard menu system is provided with
data that is out of range the display will present “Menu Error – Call Service”. The message
will persist until a menu state is correct.
912 CalibrationException If the scale calibration routine fails then the
message “Calibration Error” will be displayed
for 4 seconds and then return to the maintenance menu.
Message N/A
Message N/A
Message Motion
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Page 38
Quick Reference Replacement Parts List
Note
The parts and accessories listed on this page are all currently available for purchase. ome of the parts identified on
the assembly drawing parts in this manual may not be individually available for purchase. Please call Stryker Customer
Service USA: 1-800-327-0770 (Option 2), Canada: 1-888-233-6888 for availability and pricing.
Part Name Part Number
Electrical Components
Foot Board Keyboard (S/R Lights, Lockouts, etc.) 3001-500-028
Foot Board Scale Display 3002-507-900
Foot Board Scale Keyboard 3002-507-910
Foot Board Bed Exit Keyboard 3001-508-900
CPU Board 3002-407-950
Power Supply 0059-157-000
Siderail Board, Inside 3001-400-930
Siderail Board, Outside 3001-400-910
Siderail Speaker with Cable 3000-403-831
Night Light Circuit Board 3002-310-900
Other Components
Beeper Kit, Bed Exit, Low Sounding 3002-700-029
Beeper Kit, Bed Exit, High Sounding 3002-700-030
Capacitor, Fowler 0059-780-000
Capacitor, Fowler, 230V 3221-300-453
Capacitor, Gatch 0059-779-000
Capacitor, Gatch, 230V 0059-153-000
Capacitor, Lift 0059-778-000
Capacitor, Lift, 230V 3221-200-243
Caster, 6” 3001-200-060
Caster, Steer, 6” 3001-200-050
Coil Cord, Lift Power 3001-200-824
Coil Cord, Lift Sensor 3001-200-815
Coil Cord, Litter Power 3001-300-844
Coil Cord, Litter Signal 3001-300-846
Fowler Brake Kit 3001-300-775
Load Cell 3002-307-057
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38 300 2- 60 9- 0 02 RE V A www.stryker.com
Page 39
Quick Reference Replacement Parts List
Part Name Part Number
Other Components (Continued)
Motor Coupler Kit, Lift 3000-200-725
Motor, Fowler with Clutch 3001-300-705
Motor, Fowler with Clutch, Short Bed 3001-342-705
Motor, Fowler with Clutch, 230V 3221-300-705
Motor, Gatch 2025-232-070
Motor Gatch, 230V 2026-232-070
Motor, Lift (Same for Head and Foot End) 3000-200-213
Motor, Lift, 230V (Same for Head and Foot End) 3221-200-213
Paint, Touch-Up, Opal, Bottle with Brush 7000-001-321
Paint, Touch-Up, Opal, Spray Can 7000-001-318
Potentiometer, Foot End 3001-200-230
Potentiometer, Head End 3001-200-240
Power Cord 3002-700-049
Single Tube of Grease 3000-200-700
Head/Foot Board “C” Bumper Adhesive 0072-002-071
Zoom® Option Components
Drive Potentiometer with Cable 2040-031-804
Drive Wheel Motor 3002-001-072
On/Off Switch 0059-191-000
Transformer 3002-001-010
Zoom® Inverter/Charger Board 3002-001-030
Zoom® Display/CPU Board 2040-031-910
Zoom® AC Crossover Board 2040-031-900
iBED Awareness Option Components
Foot End Siderail Switch, Right 3004-401-415
Foot End Siderail Switch, Left 3004-401-315
Head End Siderail Switch, Right 3004-402-215
Head End Siderail Switch, Left 3004-402-115
Fowler Potentiometer 3001-345-807
LBS Light Indicator, Right 3004-300-225
LBS Light Indicator, Right 3004-300-230
CPU Board 3003-407-900
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ww w.stryker.com 300 2- 60 9- 0 02 RE V A 39
Page 40
Service Information
Brake Pedal Replacement
TOOLS REQUIRED:
5/16” Hex Allen Wrench
•
Torque Wrench
•
Loctite 242
•
Hammer
•
Punch
•
#2 Phillips Screwdriver
•
PROCEDURE:
Unplug the bed power cord from the wall socket.
1.
Using a #2 Phillips screwdriver, remove the three screws holding both the head end and the foot end upper lift
2.
covers. If desired, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the
litter top.
Using a 5/16” hex Allen wrench, remove the two bolts holding the brake pedal to the brake rod.
3.
Using a hammer and punch, remove the roll pins holding the brake shaft crank to the brake rod on both the head
4.
and the foot end.
Push the brake rod through the frame until the brake pedal is clear. Remove the brake pedal.
5.
Reverse the above steps to attach the new brake pedal.
6.
Note
Use Loctite 242 when reinstalling the bolts and torque the bolts to 25 foot-pounds.
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40 300 2- 60 9- 0 02 RE V A www.stryker.com
Page 41
A
B
D
FOOT END
C
Service Information
Lift Motor and Capacitor Removal and Replacement
TOOLS REQUIRED:
3/8” Socket Wrench w/Extension
•
5/16” Socket Wrench
•
Floor Jack
•
Side Cutters
•
7/16” Open End Wrench
•
2x4 (or Equivalent)
•
PROCEDURE:
Note
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack
to raise the base frame off the floor.
Unplug the bed power cord from the wall socket. Using a 5/16” socket wrench, remove the five bolts holding the
1.
lower lift cover to the base and remove the cover.
Disconnect the two connectors (A) at the motor capacitor.
2.
Disconnect the white connector (B) from the power cord.
3.
Using side cutters, cut the cable ties holding the capacitor (C) to the base and remove the capacitor.
4.
Using a 3/8” socket wrench, remove the four screws (D) holding the motor assembly in the lift housing and remove
5.
the motor assembly.
Reverse the above steps to install the new motor.
6.
Note
The drive shaft on the new motor probably will have to be turned to be aligned with the coupler. Use a 7/16”open end
wrench to turn the drive shaft of the motor.
The procedure for lift motor and capacitor removal and replacement is the same for both ends of the bed.
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Page 42
Service Information
Lift Housing Removal and Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
Bungee Cord (or equivalent)
•
5/16” Socket Wrench
•
Side Cutters
•
9/16” Socket Wrench
•
5/16” Nut Driver
•
7/32” Hex Allen Socket Wrench
•
Sawhorses (or equivalent)
•
T27 Torx
•
3/8” Socket Wrench (with approximately 6” extension)
•
PROCEDURE:
Unplug the bed power cord from the wall socket.
1.
Using a 5/16” socket wrench, remove the five bolts holding the lower lift cover to the base and remove the cover.
2.
Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base.
3.
If you are working on the foot end of the bed, use a T27 Torx to remove the screw holding the litter access panel
4.
to the litter.
Remove the lift motor and capacitor (refer to procedure “Lift Motor and Capacitor Removal and Replacement”).
5.
Remove lift potentiometer (refer to procedure “Lift Potentiometer Replacement and Adjustment”).
6.
Using a 5/16” socket wrench, remove the cable clamps holding the power and sensor coil cords on top of the lift
7.
housing assembly. Cut the cable ties and disconnect the coil cords from under the lift housing. The power and
sensor coil cords are now free of the lift housing assembly. Drape them up out of the way.
Using a 7/32” hex Allen socket, remove the two screws (A) holding the lift screws to the header crossbar plate.
8.
CAUTION
The bed litter retracts on rollers. Secure it to prevent it from rolling while the procedure is being done.
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42 300 2- 60 9- 0 02 RE V A www.stryker.com
Page 43
B
FOOT END − BOTTOM VIEW
Service Information
Lift Housing Removal and replacement (Continued)
9. Lift the litter top up and support it about 6” above the lift screws with sawhorses or the equivalent.
10. Under the base, using a 9/16” socket, remove the four nuts (B) holding the lift housing to the base.
11. Lift up and out on the lift housing assembly to remove it from the base.
CAUTION
See “Power and Sensor Coil Cord Replacement” section for proper reattachment procedure for power and sensor coil
cords and “Lift Potentiometer Replacement and Adjustment” for reattachment of the lift potentiometer.
12. Reverse the above steps to reinstall the lift housing assembly after service is completed.
Note
The procedure for lift housing removal and replacement is the same for both ends of the bed.
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Page 44
B
C
A
B
Service Information
Lift Potentiometer Replacement and Adjustment
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
Bungee Cord (or equivalent)
•
5/16” Socket Wrench
•
3/8” Open End Wrench
•
Side Cutters
•
PROCEDURE:
Unplug the bed power cord from the wall socket.
1.
Using a 5/16” socket wrench, remove the five bolts holding the lower lift cover to the base and remove the cover.
2.
Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base.
3.
Using side cutters, cut the cable tie (A) holding the potentiometer cable to the coil cord.
4.
Unplug the potentiometer cable from the sensor coil cord. If replacing a potentiometer at the head end of the bed,
5.
unplug the cables attached to the brake sensor switch.
Pull the potentiometer cable up through the base.
6.
Using a 3/8” open end wrench, remove the two bolts (B) holding the potentiometer housing (C) to the lift
7.
housing.
Lift up and out on the potentiometer housing assembly to remove it from the lift housing.
8.
Before installing the new potentiometer on the bed, turn it clockwise until it stops. Turn it back counterclockwise
9.
two full (360) revolutions. This allows a “window” position for proper upper and lower limits.
Reverse steps 4-8 to install the new potentiometer and potentiometer housing assembly.
10.
After installing the new potentiometer, the “burn-in” procedure below must be followed.
11.
Note
Be sure to maintain the potentiometer position while installing.
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Page 45
Service Information
Lift Potentiometer “Burn-in” Procedure (Standard Bed)
Unplug the bed power cord from the wall socket.
1.
On the foot board control panel, hold down the Siderail Control Lights, Head Lockout, and Up/Down Lockout
2.
buttons simultaneously.
While holding down the above three buttons, plug the power cord into the wall socket. The Lights button on the
3.
foot board control panel should flash, indicating the bed is in the diagnostics mode.
On a bed without the Zoom® power drive option, run both ends of the bed full down to a “hard stop”. On a bed
4.
with the Zoom® option, run both ends of the bed full up to a “hard stop”.
Hold down the Bed Motion Lock button until the light flashes.
5.
Release the button and unplug the power cord from the wall socket.
6.
Plug the power cord back in to the wall socket. Run the bed to full up, then full down to verify the bed limits.
7.
The distance between the floor and the top of the litter seat section on a standard Secure bed (without a mattress)
8.
should be 16” - 16 3/8” with the litter fully down and 29 1/4” - 29 7/8” with the litter fully up.
The distance between the floor and the top of the litter seat section on a Secure Zoom® bed (without a mattress)
should be 19.5” with the litter fully down and 30” - 30 1/4” with the litter fully up. The distance between the floor
and the top of the litter seat section on a Secure short bed with Zoom® (without a mattress) should be 20.5” with
the litter fully down and 30” - 30 1/4” with the litter fully up.
Lift Potentiometer “Burn-in” Procedure (iBED Awareness option)
Unplug the bed power cord from the wall socket.
1.
On the foot board control panel, hold down the Bed Motion Lock, Gatch Lock, and Reverse Trend buttons
2.
simultaneously. While still holding down the buttons, plug the power cord into the wall socket. Release the
footboard button.
On a bed without the Zoom® power drive option, run both ends of the bed full down to a “hard stop”. On a bed
3.
with the Zoom® option, run both ends of the bed full up to a “hard stop”.
Hold down the Bed Motion Lock button until the light flashes.
4.
Release the button and unplug the power cord from the wall socket.
5.
Plug the power cord back in to the wall socket. Run the bed to full up, then full down to verify the bed limits.
6.
The distance between the floor and the top of the litter seat section on a standard Secure bed (without a mattress)
7.
should be 16” - 16 3/8” with the litter fully down and 29 1/4” - 29 7/8” with the litter fully up.
The distance between the floor and the top of the litter seat section on a Secure Zoom® bed (without a mattress)
should be 19.5” with the litter fully down and 30” - 30 1/4” with the litter fully up. The distance between the floor
and the top of the litter seat section on a Secure short bed with Zoom® (without a mattress) should be 20.5” with
the litter fully down and 30” - 30 1/4” with the litter fully up.
Note
These values are for beds equipped with 6” casters. Add 2” to both measurements for beds equipped with 8”
casters.
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Page 46
C
D
A
B
C
B
E
E
Service Information
Lift Motor Isolation Plate Replacement
TOOLS REQUIRED:
7/16” Open End Wrench
•
5/16” Nut Driver or 5/16” Socket Wrench
•
3/8” Socket Wrench (with 6” ext.)
•
PROCEDURE:
Unplug the bed power cord from the wall socket.
1.
Using a 5/16” socket wrench, remove the five bolts securing
2.
the lower lift cover and remove the cover.
Using a 3/8” socket with a 6” extension, remove the four bolts
3.
(C) holding the lift motor isolation plate tothe lift housing and
carefully lower the isolation plate to the floor.
Remove the motor coupler (A) and bushings (B).
4.
Using a 3/8” socket, remove the bolts and washers (E) from
5.
the motor and remove the isolation plate (D).
Reverse the above steps to install the new isolation plate and
6.
reattach all components to the bed.
Note
When reinstalling the lift motor, the drive shaft on the motor will
have to be turned to be aligned with the coupler. Use a 7/16”
open end wrench to turn the drive shaft of the motor.
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B
A
C
Service Information
Lift Motor Coupler Replacement
TOOLS REQUIRED:
5/16” Socket Wrench
•
3/8” Socket Wrench (with 6” Extension)
•
Floor Jack
•
2x4 (or equivalent)
•
PROCEDURE:
Note
If you need more space to work under the base frame, place a 2x4
across the base frame rails and use a floor jack to raise the base
frame off the floor.
Unplug the bed power cord from the wall socket.
1.
Using a 5/16” socket wrench, remove the five bolts holding the
2.
lower lift cover to the base and remove the cover.
Using a 3/8” socket with an extension, remove the four bolts (A)
3.
holding the isolation plate (B) to the lift housing and lower the
lift motor and isolation plate assembly to allow access to the
coupler (C).
The motor coupler can now be removed from the lift housing.
4.
Reverse the above steps to install the new motor coupler and
5.
bushings.
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Page 48
Service Information
Power and Sensor Coil Cord Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
Side Cutters
•
5/16” Socket Wrench
•
Bungee Cord (or equivalent)
•
5/16” Nut Driver
•
Floor Jack
•
2x4 (or equivalent)
•
PROCEDURE:
Note
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack
to raise the base frame off the floor.
Unplug the bed power cord from the wall socket.
1.
Using a 5/16” socket wrench, remove the five bolts holding the lower lift cover to the base and remove the cover.
2.
Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you want, hold
3.
the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
Using side cutters, cut the cable ties holding the power and sensor coil cords to the base. Remove the ground wire
4.
coming from the sensor cord that is attached to the base (note the star washer arrangement).
Disconnect the cables going to the motor and the lift potentiometer (at the head end, the sensor cord is also
5.
attached to the brake switch sensor).
Pull both cords up through the frame of the bed and the lift housing.
6.
Using a 5/16” socket wrench, remove the two screws (A) holding the cable clamps* to the top of the lif housing.
7.
Using a 5/16” socket wrench, remove the two screws (B) securing the cable clamps* to the underside of the
8.
header crossbar assembly.
Pull both coil cords up through the header crossbar assembly.
9.
Disconnect the power and sensor coil cords from the connectors.
10.
The cords should now be completely removed from the bed. Reverse the above steps to install the new power and
11.
sensor cords.*
CAUTION
* When replacing the power and sensor coil cords, secure the cable clamps to the cords at the first coil both on the
top and on the bottom to ensure there is not too much slack in the cords between the top of the lift housing assembly
and the bottom of the header crossbar. Be sure the clamps are fastened at exactly the correct angle, as shown by the
arrows in the illustration. Arrange the cords exactly as shown in the illustration (left in front of right). If this is not done
correctly, damage to the cords will result.
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A
B
A
B
Service Information
Power and Sensor Coil Cord Replacement Illustration
View from Center of Bed
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B
A
C
Service Information
Knee Motor Removal and Replacement
TOOLS REQUIRED:
T27 Torx
•
Needle Nose Pliers
•
3/8” Socket Wrench
•
Wire Cutters
•
PROCEDURE:
Electrically run the litter fully up. Unplug the bed power cord from the wall receptacle.
1.
Using a 3/8” socket wrench, remove the two bolts holding the motion interrupt pan to the litter frame and remove
2.
the pan.
Using needle nose pliers, remove the Rue pin (A) from the end of the drive tube.
3.
Fold the Gatch section back toward the head end of the bed. Using a T27 Torx, remove the screw holding the
4.
mid-litter cover to the litter frame and remove the cover.
Remove the two wires from the auto contour micro switch (B) mounted next to the drive tube.
5.
Using wire cutters, remove the cable ties. Disconnect the motor and capacitor wires.
6.
Using needle nosed pliers, remove the Rue pin (C) from the motor bracket and lift the motor out.
7.
Using a 3/8” socket wrench, remove the four bolts holding the motor bracket to the old motor. Remove the bracket
8.
and install it on the replacement motor using the same four bolts.
Install the replacement motor into the bed. Do not hook up the drive tube to the Gatch section yet.
9.
Plug the bed power cord into a properly grounded wall receptacle. Using the button on the foot board or siderail,
10.
run the Gatch motor down until it stops.
Reinstall the mid-litter cover.
11.
Fold the Gatch section back down. From underneath the bed, manually turn the drive tube in or out until it lines up
12.
with the hole in the Gatch section. Reinstall the pin, the wires for the auto contour switch, and the motion interrupt
pan.
Test the bed for proper operation before returning it to service.
13.
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A
B
C
C
Service Information
Head Motor CAM and CAM Guide Replacement
TOOLS REQUIRED:
5/16” Nut Driver
•
3/8” Socket Wrench
•
T27 Torx
•
PROCEDURE:
Run the Knee Gatch fully up. Unplug the bed power cord from the wall socket.
1.
Using a T27 Torx, remove the screw holding the foot end litter cover to the frame and remove the cover.
2.
Using a 3/8” socket wrench, remove the two bolts holding the motion interrupt pan to the litter and remove the
3.
pan.
Using a 5/16” nut driver, remove the screw (A) holding the cam retention wire to the ball nut assembly.
4.
Disconnect the cables (B) from the micro-switches. Take note of the locations of the cables so they will be
5.
connected properly to the replacement cam.
Using a 5/16” nut driver, remove the two screws (C) holding the cam and cam guide to the support bracket and
6.
remove the cam and cam guide with the attached micro-switches from the bed.
Reverse the above steps to install the replacement cam and cam guide/micro switch assembly.
7.
Refer to “Limit Setting - Head Motor” section.
8.
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Page 52
Limit Setting - Head Motor
E
B
A
D
C
TOOLS REQUIRED:
5/16” Nut Driver
•
T27 Torx
•
Service Information
PROCEDURE:
Run the Knee Gatch fully up.
1.
Using a T27 Torx, remove the screw holding the midsection litter access covers to the litter and remove the
2.
covers.
Run the head section down electrically until flat (0) or use the CPR release handle to fully lower the head.
3.
Lightly tap the Fowler down button until the bolt and bushing (E) are centered in the slot.
4.
Unplug the power cord from the wall socket.
5.
Using a 5/16” nut driver, loosen the two screws (A) on the cam (B).
6.
Slide the cam toward the head of the bed just until the micro-switch is activated (the switch will make a clicking
7.
noise).
Note
Check that the cam “bump” is on the “head” side of the switch actuator.
8. Tighten the two screws (A).
CAUTION
Be sure the head section stops when it is fully up and the ball nut bracket (C) is approximately 3/4” from panel (D). If
not, damage to the unit could result.
Ensure the head section will lower to flat (0) before returning the bed to service. Verify the head section lowers
9.
onto the rubber rests and the motor stops running. Reinstall the litter access panels removed in step 1.
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Page 53
Service Information
Head Motor Removal and Replacement
TOOLS REQUIRED:
3/8” Socket Wrench
•
PROCEDURE:
WARNING
The head motor is not grounded and may be an electrical hazard. Use caution when working around motors.
Using the CPR release, lower the Fowler to flat (0).
1.
Unplug the bed power cord from the wall socket.
2.
Using a 3/8” socket wrench, remove the two bolts at the foot end of the motion interrupt pan and remove the
3.
pan.
Using a 3/8” socket wrench, remove the two bolts holding the motor bracket to the bed frame. Remove the
4.
motor.
Note
Use caution when removing the motor to avoid having the coupler come off the ball screw shaft.
Unplug the head motor cables from the bed and capacitor.
5.
Note
The replacement motor will come with the attached CPR clutch. The mounting bracket will be re-used with the
replacement motor.
Reverse the above steps to install the new motor assembly and reattach all litter panels.
6.
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A
B
C
D
Service Information
Head Motor Drive Isolator and CPR Decoupler Removal and Replacement
TOOLS REQUIRED:
3/8” Socket Wrench
•
Needle Nose Pliers
•
PROCEDURE:
Refer to the “Head Motor Removal and Replacement”
1.
procedure to access the isolator, springs and
decoupler.
Pull the drive isolator (C) with the bushings (D), springs
2.
(B) and CPR decoupler (A) off the drive screw and
remove it from the litter.
Note
These parts are spring-loaded. Use caution when removing
them so they will not drop to the floor.
To reinstall, put the decoupler (A) on the shaft.
3.
Using needle nose pliers, bend the end of the springs
4.
(B) out slightly to help hold the springs in the isolator.
Put the springs in the isolator and install it on the
shaft.
Reinstall the head motor (see “Head Motor Removal
5.
and Replacement” section).
Run the Fowler up and down several times to test it
6.
before returning the bed to service.
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B
A
C
D
Service Information
Head Motor Drive Screw and Ball Nut Replacement
TOOLS REQUIRED:
Large Snap-Ring Pliers
•
3/8” Socket Wrench
•
(standard length bed actuator
assembly shown)
PROCEDURE:
Run the bed fully up. Unplug the bed power cord from the wall socket.
1.
Using a 3/8” socket wrench, remove the two bolts holding the motion interrupt pan to the litter and remove the
2.
pan.
Remove the head motor (see “Head Motor Removal and Replacement” section) for access to the screw and ball
3.
nut.
Remove the head motor drive isolator and CPR decoupler (see “Head Motor Drive Isolator and CPR Decoupler
4.
Removal and Replacement” section).
Using needle nose pliers, remove the cotter pin holding the clevis pin to the drive screw “wing” (A).
5.
Remove the clevis pin and slide the wing and tapered roller bearing off the drive screw.
6.
Using a 3/8” socket wrench underneath the litter, remove the screw holding the cam retention wire (B) to the ball
7.
nut assembly.
Using a 3/8” socket wrench, remove the two bolts holding the ball screw support bracket (D) to the bottom of the
8.
litter and remove the bracket.
Using large snap ring pliers, remove the snap ring holding the ball nut to the bracket (C).
9.
To prevent the ball nut from coming off the drive screw, cable tie both ends of the ball nut to the drive screw.
10.
Pull the drive screw toward the foot of the bed and remove the head end of the drive screw and ball nut assembly
11.
from the support.
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Page 56
Service Information
Head Motor Drive Screw and Ball Nut Replacement (Continued)
Note
Do not allow the ball nut assembly to come off the drive screw. The ball nut will be shipped attached to the drive screw
and retained in position during shipment. Remove the restraining straps after installing the drive screw and nut.
Remove the thrust washers and bearing from the head end of the drive screw and set them aside.
12.
Reverse the above steps to install the replacement drive screw and ball nut assembly.
13.
Note
Apply grease to all bearing areas.
CAUTION
Verify the head motor stops properly at both upper and lower electric limits. If it does not, refer to “Limit Setting - Head
Motor”.
Head Motor Brake/Clutch Replacement
TOOLS REQUIRED:
3/8” Socket Wrench
•
Snap Ring Pliers
•
9/16” Socket Wrench
•
9/16” Box End Wrench
•
Wire Cutters
•
PROCEDURE:
Remove the head motor (see”Head Motor Removal and Replacement” section).
1.
Using snap ring pliers, remove the snap ring from the motor shaft.
2.
CAUTION
The brake/clutch is spring-loaded. Use caution when removing the snap ring so the parts do not drop to the floor.
Remove the old brake/clutch from the motor and discard it.
3.
Using a 9/16” socket wrench and a 9/16” box end wrench, remove the nut, bolt and washers from the new
4.
brake/clutch.
Install the new brake/clutch onto the motor. It may be necessary to turn the motor shaft to line up the key way with
5.
the brake/clutch.
Using the snap ring pliers, install the new snap ring.
6.
Using the wire cutters, remove the two wire ties from the new brake/clutch.
7.
Reinstall the head motor (see “Head Motor Removal and Replacement” section)
8.
Test the bed for proper operation before returning it to service.
9.
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Page 57
Service Information
Optional Scale System Diagnostics and Calibration
Diagnostic Mode Functions:
ANGLE CALIBRATE This may be required in the field to recalibrate the scale. Calibrate using 50 pounds.
DISP. CORNER LBS This function displays the individual corner weights in pounds for each load cell and
can be used to isolate a defective load cell.
DISP. CORNER CTS This function displays the individual corner weights in counts for each load cell and can
be used to isolate a defective load cell.
DISPLAY FACTORS This function is used to see the scale calibration factors. This can be used to diagnose
a bad scale calibration.
DISPLAY AVERAGES This function is used to see the average weight in pounds each load cell has
experienced.
DISPLAY MAXIMUMS This function is used to see the maximum weight each load cell has experienced.
CLEAR STATISTICS This function is used to clear the averages and maximums.
INIT TO DEFAULTS This function is used to reset the scale factors back to defaults.
VIEW ERROR LOG This function can be used to see a log of scale errors and the time they occurred.
LOCK/UNLOCK LBS/KG This function can be used to lock out the ability to change weight units.
PICK EXIT ALARM This function can be used to select a different bed exit alarm tone.
BRAKE ALARM OFF/ON This function can be used to enable or disable an audible alarm when the brakes are
not set. Not available for beds with ZOOM® or Battery Backup.
DEFAULT ANGLE This function can be used to select the default an-
gle displayed to either fowler or trend.
SOFTWARE CONFIG This function can be used to see what the bed configuration is.
SOFTWARE VERSION This function can be used to see what software version it is.
CALIBRATE SCALE This is the old scale calibration routine with 200 pounds. Only there for backup
purposes.
EXIT DIAGNOSTIC This function will give you the ability to exit the diagnostic mode and go into scale
mode.
Diagnostic Mode:
Note
It requires two people to enable the diagnostic mode for the Scale System.
To enter diagnostic mode, unplug the bed’s power cord from the wall socket.
1.
Press and hold down the LBS/KGS button.
2.
While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
3.
After two seconds, release the LBS/KGS button. The LCD should read “Angle Calibrate”. The diagnostic mode is
4.
now active.
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Service Information
Optional Scale System Diagnostics and Calibration (Continued)
Displaying Individual Load Cell Outputs:
A defective load cell can be detected by entering diagnostics and displaying individual load cell outputs.
Enter the diagnostic mode. The LCD will display “Angle Calibrate” when the diagnostic mode is activated.
1.
Repeatedly press and release the up or down arrow button (Zero or Scale On/off) until the LCD displays “Display
2.
Corner CTS”.
Press and release the Enter button (LBS/KGS). The LCD should display “<�> Select Corner”. The two buttons
3.
listed below function as Position buttons to select the four corners of the bed’s litter. Whenever the LCD displays
“<�> Select Corner”, press one of these buttons to cycle through the corners and to select the load cell assembly
at the desired corner
A. Zero - cycle up through the four corners
B. Scale On/off - cycle down through the four corners
Press and release the position button that corresponds with the load cell to be checked. The LCD should display
4.
“X/X=NNN.N”. “X/X” represents the initials of the selected corner, i.e. H/R will be displayed for the patient’s head
end, right side. “NNN.N” represents the resistance of the load cell.
Repeat step four for each corner. Head end weight readings will normally be lower than foot end weights. Weight
5.
readings should be constant. A drifting 000.0 or 999.9 weight, or a reading that does not change when weight is
applied to that corner of the bed indicates a problem with the selected load cell assembly or load cell cable.
Verifying Scale Accuracy:
Zero the empty bed. Place a known weight on the center of the bed; the heavier the better and no less than 100
1.
pounds. The displayed weight should be within ±2% of the actual weight.
If the displayed weight is not accurate, remove the weight from the bed and place the scale CPU in calibration
2.
mode.
Scale Calibration:
Note
It requires two people to enable the calibration mode for the Scale System.
Calibrate the Scale System with a known weight of approximately 50 pounds.
To enter the calibration mode, unplug the bed’s power cord from the wall socket.
1.
Press and hold down the LBS/KGS button.
2.
While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
3.
After two seconds, release the LBS/KGS button. The LCD should read “Angle Calibrate”. The calibration mode is
4.
now active.
Press and hold the Enter button (LBS/KGS). Zero the bed, following the displayed instructions. When the bed is
5.
zeroed, the LCD should display “REF X100=<0>5000”. This is the factory default for 50 pounds. If 50 pounds will
be used to calibrate the scale, proceed to step 7.
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Page 59
Service Information
Optional Scale System DiAgnostics and Calibration (Continued)
Scale Calibration (Continued):
If exactly 50 pounds is not available, change the display to match the weight you are using. Pressing the Change
6.
Equip button will move the cursor position to the right. Pressing the up arrow (Zero) button will increase the
numbers. Pressing the down arrow (Scale On/Off) button will decrease the numbers. Scroll through the numbers
until they match the weight you will use for calibration.
Place the 50 pound calibrated weight in the center of the bed. Press and release the Enter button and the LCD
7.
will display “Press Rev. Trend”. Press and hold the button with the Reverse Trendelenburg symbol (feet down/
head up) until the bed stops. Release the button and the LCD will display “Do Not touch Bed”. Press and hold
the Reverse Trendelenburg button again until the bed stops. Release the button and the LCD will display “Do Not
Touch Bed”.
The LCD will display “Press Trend.” Press and hold the button with the Trendelenburg symbol (feet up/head down)
8.
until the bed stops. Release the button and the LCD will display “Do Not Touch Bed”. Press and hold the Trend
button again until the bed stops. Release the button and the LCD will display “Do Not Touch Bed”.
The LCD will display the weight. This indicates the calibration procedure is complete.
9.
Level the bed at a full up or full down position. Remove the weight and zero the bed.
10.
Verify scale accuracy and functionality before returning the bed to service.
11.
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Page 60
Load Cell Replacement
TOOLS REQUIRED:
1/4” Hex Allen Wrench
•
Wire Cutters
•
Service Information
PROCEDURE:
Unplug the bed power cord from the wall socket.
1.
Support the corner of the litter where the load cell is being removed.
2.
Unplug the load cell connector (A) from the load cell cable. Using the side cutters, cut the cable ties.
3.
Using a 1/4” hex Allen wrench, remove the screws, washers, and nuts (B) holding the load cell to the bed.
4.
To remove a load cell at the head end of the bed, slide the load cell toward the center of the bed to clear the
5.
bushing that supports the load cell. Remove the load cell by lifting it up and out. To remove a load cell at the foot
end of the bed, slide the load cell with the roller bushing toward the center of the bed to clear the litter frame.
Remove the load cell and the roller bushing by lifting them up and out.
Reverse the above procedure to install the new load cell.
6.
CAUTION
Be sure the load cell’s strain gauge is facing up when installing a new load cell or the weigh system will not work
properly.
Recalibrate the weigh system (see “Scale Calibration” in “Scale System Diagnostics and Calibration” section).
7.
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Page 61
Service Information
Power Supply Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
T27 Torx
•
PROCEDURE:
Adjust the Fowler to approximately 25-30. Unplug the bed power cord from the wall socket.
1.
Properly ground yourself (see “Static Discharge Precautions” section).
2.
Using a T27 Torx, remove the two screws holding the head end litter access cover and remove the cover.
3.
Disconnect all cables at the power supply. Note the locations of the cables so they will be reconnected properly
4.
to the replacement power board.
To remove the board from the litter standoffs, use a #2 Phillips screwdriver to remove the four screws holding the
5.
board to the litter. Remove the board.
Install the new board and reconnect all cables.
6.
Reinstall the litter access panel and plug the bed power cord into a properly grounded wall receptacle.
7.
Test the bed for accurate operation before returning it to service.
8.
CPU Board Replacement
TOOLS REQUIRED:
T27 Torx
•
PROCEDURE:
Adjust the Fowler to approximately 25-30. Unplug the bed power cord from the wall socket.
1.
Properly ground yourself (see “Static Discharge Precautions” section).
2.
Using a T27 Torx, remove the two screws holding the head end litter access cover and remove the cover.
3.
Disconnect all cables at the litter CPU board. Note the locations of the cables so they will be connected properly
4.
to the replacement litter CPU.
To remove the board from the litter standoffs, pull out on the retention clips and lift upward on the board.
5.
Install the new board and reconnect all cables.
6.
Reinstall the litter access panel and plug the bed power cord into a properly grounded wall receptacle.
7.
Before installing new CPU, SB1, SB2, SB3 and SB4, the dip switches must be set (see “CPU Board - 3002-407-
8.
950” section).
When a new CPU board is installed, a “burn-in” procedure must be done (see “Lift Potentiometer ‘Burn-In’
9.
Procedure”). If your bed is equipped with a Scale System, scale calibration must also be done (see “Scale
Calibration” in “Scale System Diagnostics and Calibration” section). Refer to Zoom® manual for proper switch
settings.
Test bed operations before returning the bed to service.
10.
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Service Information
Optional Smart TV Interface “Burn-In” Procedure
This procedure is used for selecting the style of TV interface needed for your bed. If traditional TV is desired, no
calibration is required. If optional Smart TV is available on the bed, select one of the TV manufacturers listed in the
table below.
SETUP
Ensure the communication cable is connected between the bed and the Db37 wall port or the pillow speaker port of
the Nurse Call System. If available, a bed communication tester can be used instead of the hospital wiring.
PROCEDURE
Place the bed in the lift potentiometer burn-in mode (see “Lift Potentiometer ‘Burn-In’ Procedure”).
1.
Notice the Nurse Call LED (yellow) is flashing. Notice the Nurse Answer LED (green) is flashing On/Off slowly.
2.
Press and release the TV On/Off switch on the bed’s siderail once. Notice the Nurse Call LED flashes once. This
3.
is the first selection of TV manufacturers for the Smart TV mode. Notice the Nurse Answer LED (green) is flashing
On/Off slowly. The Nurse Answer LED will only light when the Nurse Call LED (yellow) is flashing.
Press and release the TV On/Off switch on the bed’s siderail to scroll to other TV manufacturers. Notice the
4.
number of times the Nurse Call LED flashes matches the number listed in the table below and represents the TV
manufacturer selected.
When the desired TV manufacturer has been selected, unplug the bed power cord from the wall socket and plug
5.
it back in to complete the Smart TV burn-in procedure.
Note
If the bed is connected to a television during the burn-in procedure, the television will turn on when the correct setting
is selected.
TV Manufacturer Selection For Smart TV Burn-in Procedure
Press And Release TV
On/Off Switch:
One time One flash RCA 1
Two times Two flashes RCA 2
Three times Three flashes Zenith 1
Four times Four flashes Zenith 2
Five times Five flashes Philips/Magnavox
Six times Six flashes Magnavox (models
Seven times Seven flashes Traditional TV
Eight times Eight flashes Traditional Plus
Nine times Nine flashes Auto Detect: Smart TV
Ten times Ten flashes Auto Detect w/Digital
Nurse Call LED (Yellow) TV Manufacturer
9120, 9220, 9320)
Volume Smart TV
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Page 63
Service Information
Optional Smart TV Interface “Burn-In” Procedure (iBED Awareness Option)
This procedure is used for selecting the style of TV interface needed for your bed. If traditional TV is desired, no
calibration is required. If optional Smart TV is available on the bed, select one of the TV Mode/Brands listed in the
table below.
PROCEDURE
Press and Hold the “Enter” button. While Holding, cycle bed power. Continue to hold until display flashes “Load
1.
Cell Check”. Release.
The display should present the Maintenance Menu. Ensure the “TV config” element is highlighted and press
2.
“Enter”.
The display should present the “TV config” Screen. The current TV selection will be highlighted. (Default selection
3.
is Traditional)
Use the up and down arrow buttons to highlight the desired “TV config”. See Table below for Model/Selection
4.
list.
Press the “Enter” button to select the new setting.
5.
The display should present the following message when the new setting is saved “Save Successful”.
6.
The “TV config” screen should reappear after 2 seconds and the new setting should be highlighted.
7.
TV Configuration Menu Settings
TV Mode / Brand Display TV Menu Select
RCA 1 TV Config. 1
RCA 2 TV Config. 2
Zenith 1 TV Config. 3
Zenith 2 TV Config. 4
Philips TV Config. 5
Magnavox TV Config. 6
Traditional Traditional
Traditional Plus Traditional Plus
Auto-Configure Auto-Configure
Auto-Configure DV Auto-Configure DV
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Page 64
Service Information
Fowler Potentiometer Replacement (iBED Awareness Option)
TOOLS REQUIRED:
T27 Torx.
•
Wire Cutters.
•
1/2” Open End Wrench.
•
7/64” Allen Wrench.
•
PROCEDURE
Unplug the bed power cord from the wall socket.
1.
Manually raise the fowler to 60 degrees.
2.
Using a 7/64” Allen wrench, loosen the screw holding the linkage to the potentiometer shaft and remove the linkage
3.
from the shaft.
Using a ½” open end wrench, remove the nut holding the potentiometer to the frame and disconnect from the 3
4.
pin quick disconnect.
Install the fowler potentiometer to the Fowler platform arm using a ½” combination wrench, making sure to align
5.
the potentiometer alignment tab up with the notch in the fowler frame.
Using a multi-meter and small flat blade screwdriver, set the fowler potentiometer to 550 +/-25 ohms, using the
6.
black and white wires from the fowler potentiometer.
Using a 7/64” Allen wrench tighten set screw on the fowler potentiometer linkage attaching to the potentiometer,
7.
make sure to double check the ohms reading after tightening the set screw, readjustment maybe necessary.
Refer to Fowler Potentiometer “burn-in” procedure to set Fowler angle.
8.
Fowler Potentiometer “Burn-In” Procedure (iBED Awareness Option)
Note: It requires two people to enable the diagnostics mode for the bed.
PROCEDURE
Unplug the bed power cord from the wall.
1.
On the footboard control panel, hold down the bed motion lock button, the knee lock out button and the Reverse
2.
Trend button. While still holding the buttons, plug the power cord into the wall socket. Release the foot board
buttons, a message will appear on the scale display “Set Fowler to Lower Limit”
Using the foot board controls, run the Fowler to 0 degrees. Press the Enter button, a message will appear on the
3.
scale display “Set Fowler to 30 degrees.
Using the footboard controls, run the fowler to 30 degrees. Press the Enter button, a message will appear on the
4.
scale display “Set Fowler to Upper Limit (60 degrees).
Using the footboard controls, run the fowler to Upper Limit (60 degrees). Press the Enter button, a message will
5.
appear on the scale display “Fowler calibration complete”
Unplug the bed and plug back in to return to normal operating mode.
6.
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A
B
C
Service Information
Zoom® Option Battery Removal and Replacement
TOOLS REQUIRED:
Torx T27
•
7/16” Wrench
•
1/2” Socket Wrench
•
Bungee Cords
•
Phillips Screwdriver
•
5/32” Allen
•
PROCEDURE:
Raise the litter to full up. Unplug the power cord from
1.
the wall socket and push the battery power On/Off
switch to the “Off” position.
Using a Phillips screwdriver, remove the four screws
2.
holding the base hood to the base frame.
Lift the base hood and support it from the litter frame
3.
using bungee cords or the equivalent.
Properly ground yourself (see “Static Discharge
4.
Precautions” section).
Open the cable clamp at the head end, left side
5.
of the base frame and remove the cables from the
clamp.
Using a Torx T27, remove the four screws (A) holding
6.
the electronics box cover and remove the cover.
Disconnect the two battery cables (B).
7.
WARNING
The battery tray assembly weighs 50 pounds. Use caution
when removing the two hex head screws securing it to the
base frame or personal injury could result. Battery posts,
terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California
to cause cancer and birth defects or other reproductive
harm. Wash hands after handling.
Support the battery tray assembly from the bottom. Using a 7/16” hex socket or wrench, remove the two screws
8.
(C) supporting the battery tray.
The back of the battery tray assembly has a lip which catches on the electronics box. Lift up and out to remove
9.
the battery tray assembly.
Using a Phillips screwdriver, remove the two screws holding the battery terminal to the battery tray assembly.
10.
Using a 5/32” Allen wrench and a 7/16” wrench, remove the four screws and nuts holding the battery harness to
11.
the battery terminals.
Reverse steps 1 - 11 to install the new batteries. Complete the last four items of the setup procedures in the “Setup
12.
Procedures (Zoom™ Option)” section.
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Page 66
Service Information
Zoom® Option DC Motor Board Removal and Replacement
TOOLS REQUIRED:
Phillips Screwdriver
•
1/8” Allen Wrench
•
Bungee Cords
•
T27 Torx
•
PROCEDURE:
Raise the litter to the full up position.
1.
Unplug the power cord from the wall socket and push the battery power On/Off switch to the “Off” position.
2.
Using a Phillips screwdriver, remove the four screws holding the base hood to the base frame.
3.
Open the cable clamp at the head end, left side of the base frame and remove the cables from the clamp.
4.
Lift the base hood and support it from the litter frame using bungee cords or the equivalent.
5.
Using a T27 Torx, remove the four screws holding the cover to the side of the electronics box.
6.
Properly ground yourself (see “Static Discharge Precautions” section).
7.
Using a 1/8” Allen wrench, remove the four bolts and standoffs holding the motor board to the electronics box.
8.
Remove all cables from the motor board and remove the board.
9.
Note
Note the locations of the cables so you can connect them properly to the new motor board.
10. Reverse steps 1 - 8 to install the new power board.
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Page 67
Service Information
Zoom Option Drive Motor Removal and Replacement
TOOLS REQUIRED:
Phillips Screwdriver
•
1/2” Socket Wrench
•
Bungee Cords
•
Floor Jack
•
T27 Torx
•
PROCEDURE:
Raise the litter to the full up position.
1.
Unplug the power cord from the wall socket and push the battery power On/Off switch to the “Off” position.
2.
Using a Phillips screwdriver, remove the four screws holding the base hood to the base frame.
3.
Open the cable clamp at the head end, left side of the base frame and remove the cables from the clamp.
4.
Lift the base hood and support it from the litter frame using bungee cords or the equivalent.
5.
Using a T27 Torx, remove the four screws holding the power board cover to the side of the electronics box.
6.
Remove the two motor wires from the power board and remove the T27 Torx ground screw.
Apply the brakes and disengage the drive wheel. Place a floor jack under the leaf spring at the foot end of the
7.
bed and raise the wheels approximately 3” off the floor.
Using a 1/2” socket wrench, remove the four bolts holding the drive motor to the leaf spring.
8.
CAUTION
Support the drive motor before removing the four bolts to prevent it from falling to the floor and becoming damaged.
Reverse steps 1 - 8 to install the new drive motor.
9.
Run through the operation of the power drive wheel to ensure it is operating properly before returning the unit to
10.
service.
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A
B
B B
Service Information
Zoom® Option Control Bar Potentiometer Replacement
Tools Required:
T27 Torx
•
1/2” Box End Wrench
•
#2 Phillips Screwdriver
•
Wire Cutters
•
Small Flat Blade Screwdriver
•
5/16” Nut Driver
•
Multimeter
•
PROCEDURE
Raise the litter and the head end to the full up position.
1.
Remove the head board from the bed.
2.
Unplug the power cord from the wall socket and push the battery power On/Off switch to the “Off” position.
3.
Using a 5/16” nut driver, remove the screw holding the power cord clamp to the bumper weldment and remove the
4.
clamp from the bumper.
Using a T27 Torx, remove the four bolts (A) at the head end of the bed holding the control bar mounting bracket
5.
to the head end (see Figure 1).
Using a #2 Phillips screwdriver, remove the three screws (B) holding the control bar cover to the head end of the
6.
bed (see Figure 2).
Standing at the head end, pull the control bar toward you and fold down the control bar mounting bracket.
7.
Using a 1/2” wrench, remove the nut holding the potentiometer to the mount. Using wire cutters, cut the wire ties.
8.
Unplug the potentiometer cable from the CPU display board and remove the potentiometer.
Install the new potentiometer. Using a small flat blade screwdriver, turn the potentiometer shaft clockwise until it
9.
stops. Turn it back counterclockwise 1/2 turn until multimeter reads 2.35 to 2.55 using the black and red wires.
After the new potentiometer has been installed, the potentiometer “burn-in” procedure must be performed (see
10.
“Zoom® Option Control Bar Potentiometer ‘Burn-In’ Procedure”).
After performing the “burn-in” procedure, reverse steps 1 - 7 to reassemble the bed.
11.
Test all functions before returning the unit to service.
12.
Figure 1 Figure 2
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Page 69
Service Information
Zoom® Option Control Bar Potentiometer “Burn-In” Procedure
Tools Required:
T27 Torx
•
1/2” Box End Wrench
•
# 2 Phillips Screwdriver
•
Wire Cutters
•
Small Flat Blade Screwdriver
•
5/16” Nut Driver
•
PROCEDURE
If it has not already been done, follow steps 1 - 7 of the “Zoom® Option Control Bar Potentiometer Replacement
1.
Procedure on previous page.
Ensure the battery on/off switch is in the “Off” position (LED is Off).
2.
Hold down the yellow button on the back of the display CPU board.
3.
With the switch depressed, move the battery power on/off switch to the “ON” position (LED will light) and continue
4.
holding for three seconds.
Press and hold the yellow button on the back of the display CPU board.
5.
Move the battery power on/off switch to the “on” position (LED will light) and continue holding switch for three
6.
seconds.
Verify the “Engage Drive Wheel” led at the head end display housing is flashing.
7.
Move the battery power on/off switch back to the “Off” position (all LED’s will go out).
8.
Close the drive box.
9.
Ensure the control bar is in the center of travel by pushing and pulling the bar, then returning the bar to the neutral
10.
position.
With no objects touching the control bar, turn the battery power on/off switch to the “On” position.
11.
The three LED’s on the front of the bed will flash initially to show the battery voltage of the bed by lighting zero,
12.
one, two, or three LED’s.
After the battery charge has been displayed by the three LED’s, all three LED’s will flash twice.
13.
After all three LED’s have flashed twice, push the drive handle to the full forward position. Hold the drive handle
14.
in the full forward position until all three LED’s flash twice again (3 seconds).
The “ENGAGE DRIVE WHEEL” LED will flash once.
15.
The control bar potentiometer is calibrated.
16.
Return the control bar to the neutral position.
17.
Grasp the control bar and squeeze either motion switch without moving the control bar forward or backward.
18.
Verify the bed does not move.
19.
Standing at the head end of the bed, grasp the control bar and squeeze either motion switch, then push the control
20.
bar forward.
Verify the bed moves forward.
21.
Standing at the head end of the bed, grasp the control bar and squeeze either motion switch, then pull the control
22.
bar backwards.
Verify the bed moves backward.
23.
Move the battery power on/off switch “Off”, wait a few seconds, then back “On” again.
24.
Repeat steps 18-23 to verify that the burn in procedure was performed correctly.
25.
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Page 70
Service Information
Zoom® Option AC Crossover Board Replacement
TOOLS REQUIRED:
T27 Torx
•
1/2” Box End Wrench
•
#2 Phillips Screwdriver
•
Wire Cutters
•
Small Flat Blade Screwdriver
•
Needle Nose Pliers
•
5/16” Nut Driver
•
PROCEDURE
Follow steps 1-7 of the “Zoom® Option Control Bar Potentiometer Replacement Procedure”.
1.
Using a T-27 Torx, remove the two bolts holding the AC crossover board cover to the head end frame and remove
2.
the cover.
Disconnect all wires from the AC crossover board
3.
Using needle nose pliers, release the four mounting standoffs from the board and remove the board.
4.
Reverse steps 1 - 4 to install the new board.
5.
Reverse steps 1 - 7 of the “Zoom® Option Control Bar Potentiometer Replacement Procedure” to reassemble
6.
the bed.
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Page 71
Service Information
Zoom® Option Display/CPU Board Replacement
TOOLS REQUIRED:
T27 Torx
•
1/2” Box End Wrench
•
#2 Phillips Screwdriver
•
Wire Cutters
•
Small Flat Blade Screwdriver
•
Needle Nose Pliers
•
5/16” Nut Driver
•
PROCEDURE
Follow steps 1 - 7 of the “Zoom® Option Control Bar Potentiometer Replacement Procedure”.
1.
Disconnect all wires from the display/CPU board.
2.
Using a #2 Phillips screwdriver, remove the six screws holding the display/CPU board to the control bar cover and
3.
remove the board.
Reverse steps 2 and 3 to install the new board. After the new board has been installed, the potentiometer “burn-in”
4.
procedure must be performed (see “Zoom® Option Control Bar Potentiometer ‘Burn-In’ Procedure” section).
Reverse steps 1 - 7 of the “Zoom® Option Control Bar Potentiometer Replacement Procedure” to reassemble the
5.
bed.
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Page 72
Maintenance Procedures - Siderail
Head and Foot Siderail Cover Removal
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
PROCEDURE
Unplug the power cord from the wall receptacle.
1.
Using a #2 Phillips screwdriver, remove the 8 phillips screws (A) holding the covers (B) to the siderail.
2.
CAUTION
There are two cables connecting the outside cover to the head end siderail. Be careful not to pull on them when
removing the cover.
3. Remove the cables from the siderail. Make note of the proper location for the cables.
4. Reverse the above steps to reattach the cover.
CAUTION
Do not snag the cables when installing the siderail cover.
Note
Follow the same procedure for siderail cover removal for the foot end rails.
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Page 73
A
B
D
Maintenance Procedures - Siderail
Head and Foot Molded Siderail Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
3/8” Nut Driver
PROCEDURE
Unplug the bed power cord from the wall socket.
1.
Remove the siderail cover (see “Head and Foot Siderail Cover Removal” section)..
2.
Using a 3/8” nut driver, remove the screws (A) holding the molded rail (B) to the siderail support assembly.
3.
Note
Note the location of the spacers (D) for reassembly purposes.
Pull up on the molded rail (B) to remove it from the siderail assembly.
4.
Reverse the above steps to install the new molded rail.
5.
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Page 74
Notes
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Page 75
Notes
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Page 76
A
B
Maintenance Procedures - Siderail
Siderail Assembly Removal
TOOLS REQUIRED:
T27 Torx
•
PROCEDURE
Run the head section up electrically when removing a head end siderail.
1.
Unplug the bed power cord from the wall socket.
2.
Lower the siderail being removed.
3.
Note
If removing a head end siderail, the cable must be unplugged.
Using a T27 Torx, remove the screw from the ground strap and the two screws (A - head end) or (B - foot end)
4.
holding the complete siderail assembly on the head or foot section.
Push in on the siderail assembly to clear under the head or foot section and pull the siderail back to remove it
5.
from the bed.
Reverse the above steps to reinstall the siderail assembly. Be sure to reinstall the foot end siderails to the same
6.
location (holes) they were removed from.
Note
Grease the glide rods on the replacement siderail assembly with Syntech grease.
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Page 77
A
A
C
C
C
A
B
A
Maintenance Procedures - Foot Board
Foot Board Hinge Removal
TOOLS REQUIRED:
#2 Phillips Screwdriver
PROCEDURE
Using a #2 Phillips screwdriver, remove the screws (A & B) holding the door and hinge assembly to the foot
1.
board.
If replacing the hinge only, use a Phillips screwdriver to remove the screws holding the hinge to the door.
2.
Reverse the above steps to attach the replacement door and/or hinge.
3.
Note
Screw (B) is a machine screw and must be reinstalled in the proper hole.
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Page 78
Service Information
Foot Board Module Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
PROCEDURE
Unplug the bed power cord from the wall socket. Remove the foot board hinge (see “Foot Board Hinge Removal”
1.
section).
Note
No matter which module is being replaced, the farthest module to the right must be removed first.
Pull the module out of the foot board and disconnect the cable from the module (C).
2.
Reverse the above steps to install the new module.
3.
CAUTION
The modules must be overlapped as shown in the illustration to prevent fluids from entering the board cavity and
causing damage.
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Page 79
BOTTOM VIEW OF FOOT BOARD
A
B
A
Maintenance Procedures - Foot Board
Foot Board Interface Plug Replacement
TOOLS REQUIRED:
#2 Phillips Screwdriver
•
PROCEDURE
Unplug the bed power cord from the wall socket.
1.
Remove the foot board from the bed to access the bottom of the board.
2.
Properly ground yourself (see “Static Discharge Precautions” section).
3.
Using a #2 Phillips screwdriver, remove the eight screws holding the foot board door to the foot board and remove
4.
the door.
Using a #2 Phillips screwdriver, remove the two screws (A) holding the plug to the foot board.
5.
Disconnect the cable from the foot board module cable. Note proper placement of the cable so it will be reconnected
6.
properly.
Reverse the above steps to install the new interface plug.
7.
CAUTION
Be sure to install the plug with the flat edge (B) at the top left, as shown in the illustration, or the foot board interface
plug will not mate properly with the bed. Damage to the plug or the foot board could result.
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Page 80
CPU Board
Standard CPU Board = 3002-407-950 / iBED Awareness CPU Board - 3003-407-900
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Page 81
CPU Board
Standard CPU Board = 3002-407-950 / iBED Awareness CPU Board - 3003-407-900 (Continued)
Cable Location Voltage Positive Lead Negative Lead Description
W +12VDC Pin 1 Pin 4 or 5 Relays & Siderails
Light Voltage
W +5VDC Pin 2 & 3 Pin 4 or 5 +5VDC from
Power Supply
W -12VDC Pin 6 Pin 4 or 5 Relays & Siderails
Light Voltage
J +5VDC Pin 4 Pin 2 +5VDC for Head
Lift Potentiometer
J 0 - 5VDC Pin 3 Pin 2 Head Lift
Potentiometer Wiper
C +5VDC Pin 1 Pin 2 +5VDC for Foot
Lift Potentiometer
C 0 - 5VDC Pin 3 Pin 2 Foot Lift
Potentiometer Wiper
GG 0VAC w/o Switch
120VAC w/Switch
GG 0VAC w/o Switch
120VAC w/Switch
CC 0VAC w/o Switch
120VAC w/Switch
CC 0VAC w/o Switch
120VAC w/Switch
O 110VAC Pin 1 Pin 2 Line Voltage to Bed
N 0VAC w/o Switch
120VAC w/Switch
N 0VAC w/o Switch
120VAC w/Switch
G 0VAC w/o Switch
120VAC w/Switch
G 0VAC w/o Switch
120VAC w/Switch
Pin 2 Purple Pin 1 Blue Gatch Up
Pin 3 Red Pin 1 Blue Gatch Down
Pin 1 Black Pin 3 Red Fowler Up
Pin 2 White Pin 3 Red Fowler Down
Pin 3 Black Pin 1 White Head Lift Down
Pin 6 Red Pin 1 White Head Lift Up
Pin 3 Black Pin 1 Red Foot Lift Down
Pin 6 White Pin 1 Red Foot Lift Up
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Page 82
Software Configuration
Locate switch bank 4, labeled SB4 on the CPU board (see above).
1.
Move the switches to the appropriate positions for the specific bed (see “Software Configuration” section).
2.
To verify the switch settings, check what the foot board LCD displays in the burn-in mode. For beds with a Scale
3.
System, select software configuration in the diagnostic mode.
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Page 83
Software Configuration
Functional Test
Med-Surg-Standard Bed
Med-Surg-Zoom®/Standard Bed
Med-Surg-Zoom®/Scale/Bed Exit
Med-Surg-Zoom®/Scale/Zone Control Bed Exit
Med-Surg-Scale/Bed Exit
Med-Surg-Scale/Zone Control Bed Exit
Med-Surg-Short/Zoom®/Standard Bed
Med-Surg-Short/Zoom®/Scale/Bed Exit
Med-Surg-Short/Zoom®/Scale/Zone Control Bed Exit
Med-Surg-Scale/Bed Exit/Bed Status
(iBED Awareness Option)
Med-Surg-Zoom/Scale/Bed Exit/Bed Status
(iBED Awareness Option)
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Page 84
Power Supply
0059-157-000
Connector Location Voltage Positive Lead Negative Lead
J1 110V Pin 1 Pin 2
J2 12V Pin 1 Pin 4 or 5
J2 5V Pin 2 Pin 4 or 5
J2 5V Pin 3 Pin 4 or 5
J2 GND Pin 4 Pin 4 or 5
J2 GND Pin 5 Pin 4 or 5
J2 -12V Pin 6 Pin 4 or 5
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Page 85
Zoom® Option Inverter/Charger Board
3002-001-030
Connector Location Voltage Positive Lead Negative Lead Description
HDR 4 26VDC Pin 2 Red Pin 1 Black From Battery
- unplugged
HDR 1 22VAC Pin 3 Red Pin 2 Secondarys
from transformer
- plugged in
HDR 1 34VAC Pin 1 Green Pin 2 Brown Secondarys
from transformer
- plugged in
HDR 2 110-140VAC Pin 4 Brown Inverter Module
Pin 3 Blue
HDR 2 110V Pin 2 Brown Pin 1 Blue From Wall -
HDR 3 120V Pin 2 Plug-in
Pin 1
Unplugged
plugged in
Wall Voltage
- plugged in
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Page 86
Zoom® Option Display/CPU
2040-031-910
Connector Location Voltage Positive Lead Negative Lead Description
HDR 1 (H) 0-5VDC Pin 1 Pin 2 Control
Potentiometer
Wiper Voltage
(with Switch On)
HDR 6 (j) Battery voltage
around 26VDC
HDR 4 (L) 5VDC Pin 9 Pin 1 Voltage from CPU
HDR 1 5VDC Pin 1 Pin 3 DC Voltage to
HDR 7 Continuity Pin 1 Pin 4 Right Hand Switch
HDR 3 Continuity Pin 1 Pin 4 Left Hand Switch
HDR 2 26VDC Pin 3 Pin 1 Battery Voltage
Pin 1 Pin 5 Battery Voltage
Return from On/
Off Switch (with
Switch On)
Potentiometer
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Page 87
Zoom® Option AC Crossover Board
2040-031-900
Connector Location Voltage Positive Lead Negative Lead Description
HDR 5 (A) 120VAC Pin 4 Pin 1 AC Input to Board
from the Inverter
with the Power
Cord Unplugged
HDR 1 (C) 120VAC Pin 3 Pin 1 AC Input to Board
from the Wall
Receptacle
HDR 2 (B) 120VAC Pin 2 Pin 1 AC Output of Board
to Main Power
HDR 4 (E) +5VDC Pin 4 Pin 1 +5VDC when AC is
Unplugged from the
Wall Receptacle
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Page 88
Bed Circuit Boards
Optional DC Motor Power Board - 2040-001-900
Connector Location Voltage Positive Lead Negative Lead Description
HDR 1 (P) Battery voltage
around 26VDC
HDR 2 (Q) 5VDC Disengaged
0VDC Engaged
HDR 2 (Q) 5VDC Disengaged
0VDC Engaged
Pin 3 Red Pin 1 Black Battery Voltage
out to the Display/
CPU Board
Pin 1 Red Pin 3 Black Drive Wheel
Pin 2 Red Pin 3 Black Brakes
Night Light Board - 3002-310-900
Connector Location Negative Lead Positive Lead Voltage Description
HDR 2 Pin 1 Pin 2 5VDC Supply IN
HDR 1 Pin 1
HDR 2
Pin 2
Pin 4
5VDC Output Voltage for
Optional LED’s
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Page 89
Head Wall Output Configuration
37-Pin Connector
Pin 1 Option 2 Common
Pin 2 Read Light
Pin 3 Room Light
Pin 4 Speaker High
Pin 5 Potentiometer Wiper
Pin 6 Radio Common
Pin 7 Nurse Call Interlock
Pin 8 Audio Transfer Pin 9 Audio Transfer +
Pin 10 Interlock +
Pin 11 Interlock Pin 12 Spare
Pin 13 Options 3 Common
Pin 14 Potentiometer Low Common
Pin 15 Potentiometer High
Common (Std.)/Audio (STV)
Pin 16 Nurse Answer Light +
Pin 17 Option 1 NO/NC
Pin 18 Option 1 Common
Pin 19 Nurse Call Light +
Pin 20 Option 2 NO/NC
Pin 21 Option 3 NO/NC
Pin 22 Option 3A NO/NC
Pin 23 Option 2A Common
Pin 24 Option 2A NO/NC
Pin 25 Nurse Call +
Pin 26 Nurse Call NO/NC
Pin 27 Room/Read Light Common
Pin 28 Nurse Call Light Pin 29 Nurse Answer Light Pin 30 Priority NO/NC
Pin 31 Priority Common
Pin 32 Option 3A Common
Pin 33 TV - (Std.)/Data (STV)
Pin 34 TV + (Std.)/Common (STV)
Pin 35 Speaker Low Common
Pin 36 Audio Shield
Pin 37 Radio NO/NC
Stryker Pendant Port
1 Scan Line
2 Audio (-)
3 Nurse Call (+)
4 +5 VDC
5 Scan Line
6 Scan Line
7 Nurse Call (-)
8 TV Channel Up
9 Backlight
10 Audio (+)
11 Gatch Up/Fowler In/Foot Up/DMS Firm
12 Gatch Down/Fowler Out/Foot Out/DMS Soft
13 Fowler Up/Trend In
14 Fowler Down/Trend Out
15 Audio Shield
16 Not Used - Socket Filled
17 Bed Up
18 Ground
19 Read Light/Bed Down
20 Room Light
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Page 90
Zoom® Option Inverter Protection Features
The inverter has several features to prevent internal damage:
Low Battery Voltage - If the battery voltage at the inverter drops below the low voltage cutoff, the inverter will shut
1.
off.
Over-Temperature - If the inverter gets too hot, it will shut off. The overheating may be caused by high ambient
2.
temperature, blocked air flow or an overload condition. When the inverter reaches an acceptable temperature, it
will restart.
Over-Power - The inverter will source up to its maximum power rating. If the load requires more, the output voltage
3.
will shut down. Turning the power switch off and on will reset the inverter. Plugging the bed power cord into the
wall socket to charge the battery will reset the inverter.
WARNING
The inverter generates 115VAC, the same as a wall receptacle. To prevent injury, do not put anything into the electrical
outlets other than an appliance power cord. Keep the outlets covered when not in use. Do not submerge the unit or
subject it to moisture.
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For Reference Only: 3003-043-102
STANDARD BED SHOWN
Bed Assembly, Standard
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Bed Assembly, Standard
Foot End Siderail Ground Configuration
Standard Length Bed Components - 3003-043-102 (Reference Only)
Item Part No. Part Name Qty.
A 3002-600-000 Head Board Assembly 1
B 3002-500-011 Foot Board Assembly 1
C 0007-065-000 Truss Head Screw 8
D 3000-300-625 Date of Manufacture Label 1
E 0003-221-000 Hex Washer Head Screw 2
F 3000-300-113 8” Cable Tie 10
G 3000-300-641 Foot Board Ground Label 1
H 3002-410-020 Night Light Assembly (Option) 1
J 0003-369-000 Hex Washer Head Screw 2
K 3003-343-002 Litter Assembly 1
L 3003-402-105 HE Siderail Assembly, Left (pg.243) 1
M 3003-402-205 HE Siderail Assembly, Right (pg.243) 1
N 3003-401-300 FE Siderail Assembly, Left (pg.268) 1
P 3003-401-400 FE Siderail Assembly, Right (pg.268) 1
R 3003-300-033 Mattress Retainer 4
T 0025-120-000 Rivet 8
Head End Siderail Ground Configuration
8” Shorter Bed Components - 3003-042-102 - (Reference Only)
Item Part No. Part Name Qty.
F 3000-300-113 8” Cable Tie 10
K 3003-300-002 Litter Assembly 1
R 3003-402-105 HE Siderail Assembly, Left (pg.243) 1
T 3003-402-205 HE Siderail Assembly, Right (pg.243) 1
U 3003-401-300 FE Siderail Assembly, Left (pg.268) 1
V 3003-401-400 FE Siderail Assembly, Right (pg.268) 1
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Page 93
Bed Assembly, Standard
Zoom Option Bed Components - 3003-044 -102 - (Reference Only)
item Part No. Part Name Qty.
F 3000-300-113 8” Cable Tie 10
K 3003-300-002 Litter Assembly 1
L 3003-402-105 HE Siderail Assembly, Left (pg.243) 1
M 3003-402-205 HE Siderail Assembly, Right (pg.243) 1
N 3003-401-300 FE Siderail Assembly, Left (pg.268) 1
P 3003-401-400 FE Siderail Assembly, Right (pg.268) 1
R 3003-300-033 Mattress Retainer 4
T 0025-120-000 Pop Rivet 8
U 3002-031-113 Umbilical Cable Isolation Bracket 1
Zoom Option 8” Shorter Bed Components - 3003-046-102 - (Reference Only)
item Part No. Part Name Qty.
F 3000-300-113 8” Cable Tie 10
K 3003-300-002 Litter Assembly 1
R 3003-402-105 HE Siderail Assembly, Left (pg.243) 1
T 3003-402-205 HE Siderail Assembly, Right (pg.243) 1
U 3003-401-300 FE Siderail Assembly, Left (pg.268) 1
V 3003-401-400 FE Siderail Assembly, Right (pg.268) 1
W 3002-031-113 Umbilical Cable Isolation Bracket 1
Battery Backup Option Components - 3003-350-000 - (Reference Only)
item Part No. Part Name Qty.
F 3000-300-113 8” Cable Tie 10
K 3003-300-002 Litter Assembly 1
L 3003-402-105 HE Siderail Assembly, Left (pg.243) 1
M 3003-402-205 HE Siderail Assembly, Right (pg.243) 1
N 3003-401-300 FE Siderail Assembly, Left (pg.268) 1
P 3003-401-400 FE Siderail Assembly, Right (pg.268) 1
R 3003-300-033 Mattress Retainer 4
T 0025-120-000 Pop Rivet 8
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Page 94
Bed Assembly, iBED Awareness Option
For Reference Only: 3004-053-102
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Page 95
Bed Assembly, iBED Awareness Option
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Page 96
Bed Assembly, iBED Awareness Option
Headend Siderail Cable Routing
Typical Both Sides
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Page 97
Bed Assembly, iBED Awareness Option
Item Part No. Part Name Qty.
A 0007-053-000 Truss Head Screw 6
B 0007-065-000 Truss Head Screw 8
C 0013-010-000 External Tooth Lock Washer 8
D 0025-120-000 Dome Head Rivet 8
E 3000-300-113 8” Cable Tie 18
F 3000-300-625 Date of Manufacture Label 1
G 3000-300-641 Footboard Ground Label 1
H 3002-300-870 8” Litter Groud Jumper 2
J 3002-600-000 Head Board Assembly 1
K 3003-300-033 Mattress Retainer 4
L 3004-353-002 LBS Litter Assembly, Standrad
Bed (pg.159) 1
M 3004-401-300 LBS, Siderail Assembly, FE, Left
(pg.276) 1
N 3004-401-400 LBS, Siderail Assembly, FE, Right
(pg.277) 1
P 3004-402-105 LBS, Siderail Assembly, HE, Left
(pg.263) 1
R 3004-402-205 LBS, Siderail Assembly, HE, Right
(pg.264) 1
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Page 98
Bed Assembly, iBED Awareness/Battery Backup Option
For Reference Only: 3004-350-010
Head End Siderail Grounding
Typical Both Sides
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Page 99
Bed Assembly, iBED Awareness/Battery Backup Option
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Bed Assembly, iBED Awareness/Battery Backup Option
Foot End Siderail Cable Routing
Typical Both Sides
Head End Siderail Cable Routing
Typical Both Sides
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