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2030-100-002A

Stryker 2030-100-002A 5388 Dual Chamber Temporary Pacemaker

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Page 1
Critical Care Bed
Model 2030/2031
MAINTENANCE MANUAL
For Parts or Technical Assistance 1–800–327–0770
Page 2
INTRODUCTION AND SET–UP INFORMATION
Introduction 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 1–2, 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Tips and Guidelines 1–4, 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set–Up Procedures 1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bed Symbols 1–7 – 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREVENTIVE MAINTENANCE
Cleaning 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
Troubleshooting Guide 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Dynamic Mattress System Troubleshooting Guide 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ Battery Backup Troubleshooting Guide 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SYSTEM INFORMATION
CPU Board 4–2, 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional DMS Control Board 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional StryKair Power Supply 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart TV Circuit Board 4–7, 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ Display CPU Board 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ AC Crossover Board 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Communications Tester 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Wall Output Configuration 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Inverter Protection Features and Voltage Points 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 3
QUICK REFERENCE REPLACEMENT PARTS LIST
Quick Reference Replacement Parts List 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BASE MAINTENANCE
Static Discharge Precautions 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Replacement 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor and Capacitor Removal and Replacement 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Housing Removal and Replacement 6–5, 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer Replacement and Adjustment 6–7, 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer “Burn–In” Procedure 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor Coupler Replacement 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power and Sensor Coil Cord Replacement 6–10, 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LITTER MAINTENANCE
Scale System Diagnostics and Calibration 7–2 – 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Cell Replacement 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Motor Removal and Replacement 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Motor Removal and Replacement 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Board Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler and Lift Potentiometer “Burn–In” Procedure 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDERAIL MAINTENANCE
Head and Foot End Siderail Cover Removal 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head and Foot Molded Siderail Replacement 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Cable Replacement 8–4, 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOOT BOARD MAINTENANCE
Foot Board Hinge Removal 9–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Module Replacement 9–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Interface Plug Replacement 9–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
OPTIONAL DYNAMIC MATTRESS SYSTEM MAINTENANCE
Mattress Cover Replacement 10–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bladder Replacement 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foam Base Assembly Replacement 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Circuit Board Replacement 10–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Air Compressor Replacement 10–4, 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Replacement 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY DRAWINGS AND PARTS LISTS
Base Assembly 11–3 – 11–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Assembly 11–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Lift Assembly 11–13 – 11–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Plate Assembly 11–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Crank Assembly 11–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Bar Assembly 11–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Shaft Assembly 11–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Caster Assembly 11–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Steer Caster Assembly 11–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Wheel Assembly 11–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Caster Assembly 11–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Steer Caster Assembly 11–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Wheel Assembly 11–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 11–26 – 11–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic+ Litter Assembly 11–38.1 – 11–38.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Brake Kit Assembly 11–38.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Assembly 11–39 – 11–53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Timing Link Assembly 11–54, 11–55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Inner Panel Assembly 11–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Outer Panel Assembly 11–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail DMS Module Assembly 11–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Smart TV Module Assembly 11–59, 11–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 5
ASSEMBLY DRAWINGS AND PARTS LISTS (CONTINUED)
Head End Siderail TV Control Module Assembly 11–61, 11–62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Assembly 11–63 – 11–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Timing Link Assembly 11–67, 11–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Board Assembly 11–69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Assembly 11–70 – 11–75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Main Module Assembly 11–76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board CPR Drop/Cardiac Chair Module Assembly 11–77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Bed Exit Module Assembly 11–78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pendant Assembly 11–79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable I.V. Pole Assembly 11–80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Foot End 11–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Head End 11–82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Dual Head End 11–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 11–84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Latch Assembly 11–85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Holder Assembly 11–86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Transducer Mount Assembly 11–87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Transducer Mount Assembly 11–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 11–89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 11–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Extender Pad 11–91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 6
INTRODUCTION
This manual is designed to assist you with the maintenance of the Model 2030 Stryker Critical Care Bed. Read it thoroughly before beginning any maintenance on the equipment .
SPECIFICATIONS
Maximum Weight Capacity 500 pounds or
227 kilograms
Weigh System Capacity (optional equipment) patients weighing up to 500 pounds or
patients weighing up to 227 kilograms Weigh System Accuracy (optional equipment) 1% of total patient weight Overall Bed Length/Width L–91” /W–42.5” or
L–231 cm. /W–108 cm. Minimum/Maximum Bed Height 19.5” to 32.5” or 50 cm. to 83 cm. (8” caster option)
17.5” to 30.5” or 45 cm. to 77 cm. (6” caster option) Knee Gatch Angle 0_ to 35_ Back Angle 0_ to 90_ Trendelenburg/Reverse Trendelenburg –14_ to +14_ Electrical Requirements 115 VAC, 60 Hz, 7.0 Amps Noise Level > 65 Decibels
Stryker reserves the right to change specifications without notice.
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the equipment.
NOTE
This provides special information to make important instructions clearer.
WARNING
Always apply the caster brakes when a patient is getting on or off the bed. Push on the bed to ensure the brakes are securely locked. Always engage the brakes unless the bed is being moved. Injury could result if the bed moves while a patient is getting on or off the bed.
page 1–1
Page 7
Warranty
Limited Warranty:
Stryker Medical Division, a division of Stryker Corporation, warrants to the original purchaser that its products should be free from defects in material and workmanship for a period of one (1) year after date of delivery. Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or replacing, at its option, any product which is, in the sole discretion of Stryker, found to be defective. Stryker warrants to the original purchaser that the frame and welds on its beds will be free from structural defects for as long as the original purchaser owns the bed. If requested by Stryker, products or parts for which a warranty claim is made shall be returned prepaid to Stryker’s factory. Any improper use or any alteration or repair by others in such manner as in Stryker’s judgement affects the product materially and adversely shall void this warranty. No employee or representative of Stryker is authorized to change this warranty in any way.
This statement constitutes Stryker’s entire warranty with respect to the aforesaid equipment. STRYKER MAKES NO OTHER WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, EXCEPT AS SET FORTH HEREIN. THERE IS NO WARRANTY OF MERCHANTABILITY AND THERE ARE NO WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE. IN NO EVENT SHALL STRYKER BE LIABLE HEREUNDER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OR IN ANY MANNER RELATED TO SALES OR USE OF ANY SUCH EQUIPMENT.
To Obtain Parts and Service:
Stryker products are supported by a nationwide network of dedicated Stryker Field Service Representatives. These representatives are factory trained, available locally, and carry a substantial spare parts inventory to minimize repair time. Simply call your local representative, or call Stryker Customer Service at (800) 327–0770.
Supplemental Warranty Coverage:
Stryker has developed a comprehensive program of extended warranty options designed to keep your equip­ment operating at peak performance at the same time it eliminates unexpected costs. We recommend that these programs be activated before the expiration of the new product warranty to eliminate the potential of additional equipment upgrade charges. Stryker offers the following Supplemental Warranties:
Extended (Parts and Labor)
S All replacement parts (excluding mattresses and consumable items) S Labor and travel for all scheduled and unscheduled calls S Annual Preventive Maintenance Inspections and repairs S JCAHO paperwork for preventive maintenance S Priority Emergency Service
Standard (Labor Only):
S Labor and travel for all scheduled and unscheduled calls S Annual Preventive Maintenance Inspections and repairs S JCAHO paperwork for preventive maintenance S Priority Emergency Service
Basic (Parts Only):
S All replacement parts (excluding mattresses and consumable items) S Priority Emergency Service
Please call your local representative, or call (800) 327–0770 for further information
page 1–2
Page 8
Warranty
Return Authorization:
Merchandise cannot be returned without approval from the Stryker Customer Service Department. An autho­rization number will be provided which must be printed on the returned merchandise. Stryker reserves the right to charge shipping and restocking fees on returned items.
SPECIAL, MODIFIED, OR DISCONTINUED ITEMS NOT SUBJECT TO RETURN.
Damaged Merchandise:
ICC Regulations require that claims for damaged merchandise must be made with the carrier within fifteen (15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Upon prompt notification, Stryker will file a freight claim with the appropriate carrier for damages incurred. Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full.
Claims for any short shipment must be made within thirty (30) days of invoice.
International Warranty Clause:
This warranty reflects U.S. domestic policy. Warranty outside the U.S. may vary by country. Please contact your local Stryker Medical representative for additional information.
page 1–3
Page 9
Safety Tips and Guidelines
Before operating the 2030, it is important to read and understand all information in this manual. Carefully read and strictly follow the safety guidelines listed on this page.
It is important that all users have been trained and educated on the inherent hazards associated with the usage of electric beds.
WARNING
S The 2030 is not intended for use with patients less than two years of age. S Powered bed mechanisms can cause serious injury . Operate bed only when all persons are clear of the
mechanisms.
S To help reduce the number and severity of falls by patients, always leave the bed in the lowest position
when the patient is unattended.
S Leave the siderails fully up and locked when the patient is unattended. When raising the siderails, listen
for the ”click” that indicates the siderail has locked in the up position. Pull firmly on the siderail to ensure it is locked into position. Siderails are not intended to be a patient restraint device. It is the responsibility of the attending medical personnel to determine the degree of restraint necessary to ensure a patient will remain safely in bed.
S Always keep the caster brakes applied when a patient is on the bed (except during transport). Serious
injury could result if the bed moves while a patient is getting in or out of bed. After the brake pedal is applied, push on the bed to ensure the brakes are locked. When moving the bed, toggle the steer pedal to put the bed in the steer mode. This locks the swivel motion of the right foot end caster and makes the bed easier to move.
S When large spills occur in the area of the circuit boards, 110 volt cables and motors, immediately unplug
the bed power cord from the wall socket. Remove the patient from the bed and clean up the fluid. Have maintenance completely check the bed. Fluids can affect the operational capabilities of any electrical product. DO NOT put the bed back into service until it is completely dry and has been thoroughly tested for safe operation.
S Do not steam clean or hose off the bed. Do not immerse any part of the bed. The internal electric parts
may be damaged by exposure to water. Hand wash all surfaces of the bed with warm water and mild detergent. Dry thoroughly. Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% Sodium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100 parts water are not considered mild detergents. THESE PROD- UCTS ARE CORROSIVE IN NA TURE AND MAY CAUSE DAMAGE T O YOUR BED IF USED IMPROP­ERLY. If these types of products are used to clean Stryker patient care equipment, measures must be taken to insure the beds are wiped with clean water and thoroughly dried following cleaning. Failure to properly rinse and dry the beds will leave a corrosive residue on the surface of the bed, possibly causing premature corrosion of critical components. Failure to follow the above directions when using these types of cleaners may void this product’s warranty. Clean Velcro AFTER EACH USE. Saturate V elcro with disinfectant and allow disinfectant to evaporate. (Appropriate disinfectant for nylon Velcro should be determined by the hospital.)
S Preventative maintenance should be performed at a minimum of biannually to ensure all bed features
are functioning properly. Close attention should be given to safety features including, but not limited to: safety side latching mechanisms, frayed electrical cords and components, all electrical controls return to off or neutral position when released, caster braking systems, no controls or cabling entangled in bed mechanisms, leakage current 100 MA maximum, scale and bed exit systems calibrated properly.
S Always unplug bed during service or cleaning. When working under the bed with the bed in the high posi-
tion, always place blocks under the litter frame and set the brakes to prevent injury in case the Bed Down switch is accidently pressed.
S Explosion Hazard – do not use bed in the presence of flammable anesthetics.
page 1–4
Page 10
Safety Tips and Guidelines
WARNING
If your bed is equipped with the Epic+ Option:
S Always unplug the power cord and push the battery power on/off switch to the “OFF” position before ser-
vice or cleaning. When working under the transport frame, always place blocks under the litter frame to prevent injury in case the Litter Down switch is accidently activated.
S The battery tray assembly weighs 50 pounds. Take care when removing the two hex head screws secur-
ing it to the base frame or personal injury could result.
S Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
WARNING
Potential pinch points
page 1–5
Page 11
Set–Up Procedures
It is important that the 2030 is working properly before it is put into service. The following list will help ensure that each part of the bed is tested.
S Plug the bed into a properly grounded, hospital grade wall receptacle and ensure the ”Power” LED light
at the foot end of the bed comes on.
WARNING
The 2030 is equipped with a hospital grade plug for protection against shock hazard. It must be plugged di­rectly into a properly grounded three–prong receptacle. Grounding reliability can be achieved only when a hospital grade receptacle is used.
S Plug the optional interface cable into the 37 pin connector under the litter frame at the head end of the
bed, and into the ”Patient Station”, ”Head Wall”, ”Docker Station”, or equivalent (whichever applies). Test the interface cable to verify it is functioning properly.
WARNING
Use only a Stryker supplied interface cable. Use of any other cable may cause the bed to function improperly which may result in patient or user injury.
S Ensure the siderails raise, lower and store smoothly and lock in the up and intermediate positions S Ensure that all four casters lock when the brake pedal is engaged
NOTE
Ensure that the ”Brake Not Set” LEDs located on the outside of the head end siderails and on the foot board control panel come on when the brakes are disengaged.
S Run through each function on the foot board control panel to ensure that each function is working properly. S Run through each function on both head end siderails to ensure that each is working properly.
If your bed is equipped with the Epic+ Option:
S Unplug the power cord from the wall socket. Push the battery power switch located on the lower left cor-
ner of the head end to the “ON” position. Again, verify each function on the foot board and siderails is operating properly.
If any problems are found during bed set–up, contact Stryker Customer Service at 800–327–0770.
Damaged Merchandise
ICC Regulations require that claims for damaged merchandise must be made with the carrier within fifteen (15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Stryker Customer Service must be notified immediately. Stryker will aid the customer in filing a freight claim with the appropriate carrier for dam­ages incurred. Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for pay­ment of the original invoice in full.
Claims for any short shipment must be made within thirty (30) days of invoice.
page 1–6
Page 12
Bed Symbols
Warning, Refer to Service/Maintenance Manual
~
Alternating Current
Type B Equipment: equipment providing a particular degree of protection against elec­tric shock, particularly regarding allowable leakage current and reliability of the protec­tive earth connection.
Class 1 Equipment: equipment in which protection against electric shock does not rely on BASIC INSULA TION only, but which includes an additional safety precaution in that means are provided for the connection of the EQUIPMENT to the protective earth con­ductor in the fixed wiring of the installation in such a way that ACCESSIBLE METAL PARTS cannot become live in the event of a failure of the BASIC INSULATION.
IPX4: Protection from liquid splash
Dangerous Voltage Symbol
Protective Earth Terminal
Potential Equalization Symbol
Medical Equipment Classified by Underwriters Laboratories Inc. with Respect to Elec­tric Shock, Fire, Mechanical and Other Specified Hazards Only in Accordance with UL 2601–1 and CAN/CSA C22.2 No. 601.1
page 1–7
Page 13
1. Press to raise back section.
2. Press to raise knee section.
Bed Symbols
3. Press to lower back section.
4. Press to lower knee section.
5. Press to activate nurse call.
6. Press to lower the head end of the bed (Trendelenburg).
7. Press to lower the foot end of the bed (Reverse Trendelenburg).
8. Press to raise the litter.
9. Press to lower the litter.
10. If the bed is equipped with a Dynamic Mattress Systemt, press to activate the automatic or manual operation of the DMS.
1 1. If the bed is equipped with a StryKairt Mattress, press to lock out patient control of the StryKairt Mat–
tress.
12. Press to activate emergency CPR positioning.
13. Press to activate emergency Cardiac Chair positioning.
page 1–8
Page 14
Bed Symbols
1. Press to turn on the TV or radio. Press again to change TV channels and to turn off the TV.
2. Press to increase the TV or radio volume.
3. Press to decrease the TV or radio volume.
4. Press to change the TV channel up.
5. Press to change the TV channel down.
6. Press to mute the TV sound. Press again to turn the sound back on.
7. Press to display TV closed captioning.
8. Press to turn on the room lights. Press again to turn off.
9. Press to turn on the reading light. Press again to turn off.
10. Press to increase the firmness of the mattress.
11. Press to decrease the firmness of the mattress.
page 1–9
Page 15
Bed Symbols
1. Press repeatedly for low, medium and high settings for the siderail control lights. Continue to press this switch to turn off the siderail control lights and the nurse call indicator light.
2. Press to lock out all bed motion controls on the siderails. Press again to unlock.
3. Press to lock out Back motion control on the siderails. Press again to unlock.
4. Press to lock out Knee motion control on the siderails. Press again to unlock.
5. Press to lock out bed up/down motion controls on the siderails. Press again to unlock.
6. Press to raise bed.
7. Press to lower bed.
8. Press to lower head end of bed (Trendelenburg).
9. Press to lower foot end of bed (Reverse Trendelenburg).
1. Press to raise back section.
2. Press to raise knee section.
3. Press to lower back section.
4. Press to lower knee section.
page 1–10
Page 16
Bed Symbols
1. Press to activate the emergency CPR drop function. The bed will level from T rendelenburg/reverse Tren-
delenburg, the Fowler will lower to flat, the Knee will lower to flat and the litter will lower to full down.
2. Press to activate the emergency Cardiac Chair function. The Knee will raise, the Fowler will raise or lower
to 51_ and the bed will tilt to –10_ reverse Trendelenburg (foot end down). Release the button to stop bed movement: hold the button until movement stops to complete the function.
1. Press to arm the Bed Exit function.
2. Press to disarm the Bed Exit function.
3. “BED EXIT ON” LED – will light when the BED EXIT function is armed.
page 1–11
Page 17
Bed Symbols
1. LCD – displays patient weight. Trendelenburg angle is displayed when the scale is not active.
2. Press to zero bed. Also press to scroll while Menu Mode is active.
3. Press to enter and exit the Menu Mode.
4. Press when adding or removing equipment to the bed.
5. Press to turn weigh system on and off. Also press to scroll while Menu Mode is active.
6. Press to change weight from pounds to kilograms or back. Also press while using the Menu Mode.
7. Press to display the Trendelenburg or Fowler angle of the bed.
page 1–12
Page 18
Bed Symbols
page 1–13
Page 19
OPTIONAL EPIC+ CONTROL PANEL
Bed Symbols
UP
DOWN
PLUG BED IN TO CHARGE
7
1. Press and hold to raise the litter.
2. Press and hold to lower the litter
1
2
3
KNEE BACK
4
5
6
3. Press to raise the Knee section.
4. Press to lower the Knee section.
5. Press to raise the Back section.
6. Press to lower the Back section.
7. The “Plug Bed In To Charge” LED will be illuminated while the battery power switch is on if the battery level is low. Plug the bed power cord into the wall socket to charge the batteries.
page 1–14
Page 20
GENERAL INFORMATION
This section contains cleaning instructions and a checklist to assist with the routine preventive maintenance and cleaning of your equipment. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
PREVENTIVE MAINTENANCE CONTENTS
Cleaning 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 2–1
Page 21
Cleaning
Hand wash all surfaces of the bed with warm water and mild detergent. Dry thoroughly. DO NOT STEAM CLEAN, PRESSURE WASH, HOSE OFF OR ULTRASONICALLY CLEAN. Using these methods of cleaning is not recommended and may void this product’s warranty. Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Ap­propriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or quaternary type disinfectants can be used with Staph–Chek fabrics. Iodophor type disinfectants are not rec­ommended for use on Staph–Chek fabrics because staining may result. The following products have been tested by the Herculite Laboratory and have been found not to have a harmful effect on Staph–Chek fabrics WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME DISINFECTANT
TYPE A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon Blue Chip Quaternary S.C. Johnson 2 ounces/gallon Elimstaph Quaternary Walter G. Legge 1 ounce/gallon Franklin
Phenomysan F2500
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon LPH Phenolic Vestal Laboratories 1/2 ounce/gallon Matar Phenolic Huntington Laboratories 1/2 ounce/gallon Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon Quanto Quaternary Huntington Laboratories 1 ounce/gallon Sanikleen Quaternary West Chemical Products 2 ounces/ gallon Sanimaster II Quaternary Service Master 1 ounce/gallon Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
Phenolic Purex Corporation 1 1/4 ounce/gallon
MANUFACTURER
*MANUFACTURER’S
RECOMMENDED
DILUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So ­dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100 parts water are not considered mild detergents. These products are corrosive in nature and may cause dam­age to your stretcher if used improperly . If these types of products are used to clean Stryker patient handling equipment, measures must be taken to insure the stretchers are rinsed with clean water and thoroughly dried following cleaning. Failure to properly rinse and dry the stretchers will leave a corrosive residue on the surface of the stretcher, possibly causing premature corrosion of critical components. Failure to follow the above directions when using these types of cleaners may void this product’s warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area. Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.
page 2–2
Page 22
Preventive Maintenance Checklist
All fasteners secure Engage brake pedal and push on the bed to ensure all casters lock securely Optional locking steer caster engages and disengages properly Siderails move, latch and stow properly All functions on siderails working properly (including LED’s) Head End Control Panel working properly (including LED) – optional equipment Confirm battery powered functionality – optional equipment CPR release working properly Foot prop intact and working properly I.V. pole working properly Optional Foley bag hooks intact Optional chart rack intact and working properly Optional CPR board not cracked or damaged and stores properly No cracks or splits in head and foot boards All functions on footboard working properly (including LED’s) No rips or cracks in mattress cover Power cord not frayed No cables worn or pinched All electrical connections tight All grounds secure to the frame Ground impedence not more than 100 milliohms Current leakage not more than 100 microamps
Bed Serial No.
Completed By:_________________________________ Date:_____________
NOTE
Preventative maintenance should be performed at a minimum of annually. A preventative maintenance pro­gram should be established for all Stryker Medical equipment. Preventative maintenance may need to be performed more frequently based on the usage level of the product.
page 2–3
Page 23
General Information
NOTE
To prevent a low battery condition when the bed is not plugged in, position the cord out switch at the head end of the bed to the off position. The switch is identified by the label shown below. If the switch is not posi­tioned as shown below and the bed power cord and pendant cord are unplugged, the life of the back–up bat­tery will be significantly reduced. If the power light (located on the foot board) is flashing, the Nurse Call battery needs to be replaced. The battery is located on the patient’s left side at the head end of the bed. No tools are required to replace the battery. Unplug the bed power cord from the wall socket and replace the battery.
BATTERY CHARGER CIRCUIT BREAKER (EPIC+ OPTION)
If the battery charger circuit breaker(s) located under the litter on the patient’s head end, left side are tripped, refer to the troubleshooting section of the maintenance manual.
page 2–4
Page 24
GENERAL INFORMATION
This section contains troubleshooting charts to assist with the diagnosis of a problem with your equipment. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
TROUBLESHOOTING CONTENTS
Troubleshooting Guide 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Dynamic Mattress System Troubleshooting Guide 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 3–1
Page 25
Troubleshooting Guide
DEFINITIONS: DMM = Digital Multi–Meter
PCB = Printed Circuit Board CPU = Central Processing Unit
NOTE
See page 4–2 through page 4–7 for an outline of bed PCB’s and voltage test points.
PROBLEM/FAILURE RECOMMENDED ACTION
No power to bed A. Check circuit breaker on bed.
B. Check for 120 VAC power at J1 on power sup-
ply. See page 4–4 for power supply voltage test points. C. Check for DC voltages on J2 (Pins 1,2,3 & 6) on power supply. See page 4–4 for power supply voltage test points.
No bed down motion. A. Enter diagnostics, (see page 7–2) and press
bed down. If motion is present, re–burn lift poten­tiometers. Monitor Pin 3 and Pin 2 of HDR7 and HDR12 on the CPU PCB using DMM. Verify volt­age changes on Pin 3 with changes in lift motion. See page 7–8 for voltage parameters for low and high limits. B. If no down motion in diagnostic, check for 120 VAC power on HDR33 and HDR34, Pin 1 and Pin 3, of the CPU. C. Check for 1.1–1.5 VDC signal on O6 and O8 Pin 1 and HDR2 Pin 5 of the CPU PCB. D. Check for motion interrupt jumper on HDR3.
No bed up motion. A. Check 120 VAC power on HDR33 and HDR34,
Pin 1 and Pin 6, of the CPU board. B. Check for 1.1–1.5 VDC signal on O5 and O7 Pin 1 and HDR2 Pin 5 of the CPU PCB.
No Gatch down motion. A. Check for 120 VAC power on HDR30 Pin 1 and
Pin 3 of the CPU board. B. Check for 1.1–1.5 VDC signal on O3 Pin 1 and HDR2 Pin 5 of the CPU PCB.
No Gatch up motion. A. Check for 120 VAC on HDR30, Pin 1 and Pin 2
of the CPU board. B. Check for 1.1–1.5 VDC on O1 Pin 1 and HDR2 Pin 5 of the CPU PCB.
No Fowler down motion. A. Check for 120 VAC power on HDR29 Pin 3 and
Pin 1 of the CPU board. B. Check for 1.1–1.5 VDC signal on O4 Pin 1 and HDR2 Pin 5 of the CPU PCB.
No Fowler up motion. A. Check for 120 VAC on HDR29, Pin 1 and Pin 3
of the power supply. B. Check for 1.1–1.5 VDC on O2 Pin 1 and HDR2 Pin 5 of the CPU PCB.
page 3–2
Page 26
Optional Dynamic Mattress System Troubleshooting Guide
PROBLEM/SYMPTOM SOLUTION(S)
AIR LOSS LED on. A. Check air connections between bladder and
control unit.
B. Check for leak in bladder. C. Unplug transformer from wall socket and plug
back in.
D. Replace bladder (page 10–3). E. Replace control unit (page 10–5).
Auto LED does not light when plugged in. A. Plug into another wall socket.
B. Open control unit and check for 12 VDC at
power supply connector.
C. Replace power supply assembly D. Replace control unit (page 10–5).
Cover stained, upper foam layer stained. A. Check cleaning solution and protocol.
B. Replace outer cover (page 10–2). C. Replace upper foam topper.
page 3–3
Page 27
Optional Epic+ Battery Backup Troubleshooting Guide
This section of the troubleshooting guide includes the battery backup functions. When using this guide, as­sume the bed is functioning properly when powered by the AC line cord with the exception of the battery charging components.
PROBLEM/FAILURE
ON/OFF switch is in the on position but the power LED is off and the bed does not function.
ON/OFF switch is in the on position, the power LED is on but the bed does not function.
The bed power cord is plugged in but the battery does not charge.
POSSIBLE CAUSE RECOMMENDED ACTION
No DC voltage from the batteries. A. Check the fuse (F1) on the power
board (see page 4–4) – replace if neces- sary (p/n 59–730). B. Check battery + to battery – on the power board for greater than 22VDC. C. Verify the battery voltage is greater than 22 VDC. D. Check the battery fuse – replace if nec- essary (p/n 2040–1–802). E. Check the cable connections from the batteries to the display board. F. Check the ON/OFF switch and cabling.
Display board is not functioning or is locking out all functions.
The battery charger is not func­tioning.
A. Check the safety switches on the drive bar. B. Verify the battery voltage is greater than 22 VDC.
C. Verify the display board is functioning. D. Check all cable connections on the dis-
play and power boards.
A. Check the circuit breakers on the litter. B. Check the battery charger. C. Check all cable connections on the
charger.
page 3–4
Page 28
GENERAL INFORMATION
This section contains circuit board layouts and other information on the electrical system of the bed.
ELECTRICAL SYSTEM INFORMATION CONTENTS
CPU Board 4–2, 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional DMS Control Board 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional StryKair Power Supply 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart TV Circuit Board 4–7, 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ Display/CPU Board 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ AC Crossover Board 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Communications Tester 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Wall Output Configuration 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Inverter Protection Features and Voltage Points 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 4–1
Page 29
CPU Board
CPU KIT (SCALE ONLY) – 2030–700–001 CPU KIT (BED EXIT ONLY) – 2030–700–002 CPU KIT (SCALE & BED EXIT) – 2030–700–003
page 4–2
Page 30
CPU Board (Continued)
CPU KIT (SCALE ONLY) – 2030–700–001 CPU KIT (BED EXIT ONLY) – 2030–700–002 CPU KIT (SCALE & BED EXIT) – 2030–700–003
CONNECTOR
LOCATION
HDR 2 W +12 VDC Pin 1 Pin 4 or 5 Relays & Siderails
HDR 2 W +5 VDC Pin 2 & 3 Pin 4 or 5 +5 VDC from Power
HDR 2 W –12 VDC Pin 6 Pin 4 or 5 Relays & Siderails
HDR 6 ZZ +5 VDC Pin 1 Pin 4 +5 VDC for Fowler Pot HDR 6 ZZ 0 – 5 VDC Pin 3 Pin 4 Fowler Pot Wiper HDR 7 J 0 – 5 VDC Pin 3 Pin 2 Head Lift Pot Wiper HDR 7 J +5 VDC Pin 4 Pin 2 +5 VDC for Head Lift
HDR 12 C +5 VDC Pin 1 Pin 2 +5 VDC for Foot Lift
HDR 12 C 0 – 5 VDC Pin 3 Pin 2 Foot Lift Pot Wiper HDR 29 CC 0 VAC w/o Switch
HDR 29 CC 0 VAC w/o Switch
HDR 30 GG 0 VAC w/o Switch
HDR 30 GG 0 VAC w/o Switch
HDR 32 O 110 VAC Pin 1 Pin 2 Line Voltage to Bed HDR 33 N 0 VAC w/o Switch
HDR 33 N 0 VAC w/o Switch
HDR 34 G 0 VAC w/o Switch
HDR 34 G 0 VAC w/o Switch
CABLE
LOCATION
VOLTAGE POSITIVE
Neutral Pin 1 Pin 2 Gatch Up
110 VAC w/Switch
Neutral Pin 1 Pin 3 Gatch Down
110 VAC w/Switch
Neutral Pin 3 Pin 1 Fowler Up
160 VAC w/
Switch
Neutral Pin 3 Pin 2 Fowler Down
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
LEAD
or 4
or 4
or 4
or 4
NEGATIVE
LEAD
Pin 3 Head Lift Down
Pin 6 Head Lift Up
Pin 3 Foot Lift Down
Pin 6 Foot Lift Up
DESCRIPTION
Light Voltage
Supply
Light Voltage
Pot
Pot
page 4–3
Page 31
POWER SUPPLY – P/N 59–157
Power Supply
CONNECTOR
LOCATION
J1 110V Pin 1 Pin 2 J2 12V Pin 1 Pin 4 or 5 J2 5V Pin 2 Pin 4 or 5 J2 5V Pin 3 Pin 4 or 5 J2 GND Pin 4 Pin 4 or 5 J2 GND Pin 5 Pin 4 or 5 J2 –12V Pin 6 Pin 4 or 5
VOLTAGE POSITIVE LEAD NEGATIVE LEAD
page 4–4
Page 32
DMS Control Board
OPTIONAL INTEGRATED DMS CONTROL BOARD – P/N 2500–402–900
From Power Supply
CONNECTOR
LOCATION
PS +12 – +14 VDC Pin 1 Pin 3 Power Supply PS +12 – +14 VDC Pin 4 Pin 3 Power Supply
HDR 1 +12 – +14 VDC Pin 4 Pin 3 Air Compressor
J1 +5 VDC Pin 2 Pin 3 Hand Pendant J1 Digital (Ref.) Pin 6 Pin 3 Manual LED J1 Digital (Ref.) Pin 7 Pin 3 Auto LED J1 Digital (Ref.) Pin 8 Pin 3 Error LED J1 +12 – +14 VDC Pin 9 Pin 3 Power Supply
VOLTAGE POSITIVE LEAD NEGATIVE LEAD DESCRIPTION
page 4–5
Page 33
StryKair Power Supply
OPTIONAL STRYKAIR POWER SUPPLY – P/N 2600–300–900
CONNECTOR
LOCATION
HDR 1 120 VAC Pin 1 Pin 2 AC power to board HDR 3 12–16 VAC Pin 1 Pin 2 AC power to mattress HDR 3 + 5 VDC Pin 4 Pin 3 DC power returned to board HDR 2 + 5 VDC Pin 1 Pin 3 S/R switch voltage with firm
HDR 2 + 5 VDC Pin 2 Pin 3 S/R switch voltage with soft
VOLTAGE POSITIVE LEAD NEGATIVE LEAD DESCRIPTION
switch pressed
switch pressed
page 4–6
Page 34
Smart TV Circuit Board
OPTIONAL SMART TV CIRCUIT BOARD – P/N 3001–330–950
CONNECTOR
LOCATION
HDR 1 5 VDC Pin 2 Pin 1 Regulated 5 VDC Power to the board HDR 1 Digital Control Pin 3–5 Pin 1 Serial control lines HDR 1 5 VDC Pin 6 Pin 1 5 VDC for option relay HDR 3 +5 or +12 VDC 2 Pin 1 Power/control line from the TV
DB1 +5 or +12 VDC Pin 34 Pin 33 Power/Control line from the TV
VOLTAGE POSITIVE
LEAD
NEGATIVE
LEAD
DESCRIPTION
Note: This header provides TV control to
a non–Stryker pendant
Note: If this polarity is reversed, place
the shunts of J8 in the alternate position
page 4–7
Page 35
Smart TV Circuit Board
OPTIONAL SMART TV CIRCUIT BOARD – P/N 3001–330–970
CONNECTOR
LOCATION
HDR 1 5 VDC Pin 2 Pin 1 Regulated 5 VDC Power to the board HDR 1 Digital Control Pin 3–5 Pin 1 Serial control lines HDR 1 5 VDC Pin 6 Pin 1 5 VDC for option relay HDR 3 +5 or +12 VDC 2 Pin 1 Power/control line from the TV
DB1 +5 or +12 VDC Pin 34 Pin 33 Power/Control line from the TV
VOLTAGE POSITIVE
LEAD
NEGATIVE
LEAD
DESCRIPTION
Note: This header provides TV control to
a non–Stryker pendant
Note: If this polarity is reversed, place
the shunts of J8 in the alternate position
page 4–8
Page 36
Optional Epic+ Display/CPU Diagram
OPTIONAL EPIC+ DISPLAY/CPU – P/N 2030–31–910
CONNECTOR
LOCATION
HDR 4 (L) Battery voltage around 24VDC Pin 3 Pin 1 Battery Voltage into the
HDR 1 (H) 0–5VDC Pin 2 Pin 1 Control Pot Wiper Voltage
HDR 6 (J) Battery voltage around 24VDC Pin 1 Pin 5 Battery Voltage Return
VOLTAGE POSITIVE
LEAD
NEGATIVE
LEAD
DESCRIPTION
Display/CPU Board
from On/Off Switch
page 4–9
Page 37
Optional Epic+ AC Crossover Board Diagram
OPTIONAL EPIC+ AC CROSSOVER BOARD – P/N 2040–31–900
CONNECTOR
LOCATION
HDR 5 (A) 120VAC Pin 4 Pin 1 AC Input to Board from
HDR 1 (C) 120VAC Pin 3 Pin 1 AC Input to Board from
HDR 2 (B) 120VAC Pin 2 Pin 1 AC Output of Board to
HDR 4 (E) +5VDC Pin 4 Pin 1 +5VDC when AC is
HDR 3 (D) Continuity Pin 3 Pin 1 Relay Contacts.
VOLTAGE POSITIVE LEAD NEGATIVE
LEAD
DESCRIPTION
the Inverter with the
Power Cord Unplugged
the Wall Receptacle
Main Power
Unplugged from the
Wall Receptacle
Closed when Power
Cord is Unplugged.
Turns on the Inverter
page 4–10
Page 38
Bed Communications Tester
OPTIONAL BED COMMUNICATIONS TESTER – P/N 3001–303–165
Item Part No. Part Name Qty.
A 3001–303–160 BCT Unit 1 B 3001–303–825 37–Pin Cable 1 C 3001–303–162 Instructions 1 D 3000–303–871 9V Battery 1
page 4–11
Page 39
Head Wall Output Configuration
37–PIN CONNECTOR
Pin 1 Option 2 Common Pin 2 Read Light Pin 3 Room Light Pin 4 Speaker High Pin 5 Pot Wiper Pin 6 Radio Common Pin 7 Nurse Call Interlock Pin 8 Audio Transfer – Pin 9 Audio Transfer + Pin 10 Interlock + Pin 11 Interlock – Pin 12 Spare Pin 13 Options 3 Common Pin 14 Pot Low Common Pin 15 Pot High Common Pin 16 Nurse Answer Light + Pin 17 Option 1 NO/NC Pin 18 Option 1 Common Pin 19 Nurse Call Light + Pin 20 Option 2 NO/NC Pin 21 Option 3 NO/NC Pin 22 Option 3A NO/NC Pin 23 Option 2A Common Pin 24 Option 2A NO/NC Pin 25 Nurse Call + Pin 26 Nurse Call NO/NC Pin 27 Room/Read Light Common Pin 28 Nurse Call Light – Pin 29 Nurse Answer Light – Pin 30 Priority NO/NC Pin 31 Priority Common Pin 32 Option 3A Common Pin 33 TV – Pin 34 TV + Pin 35 Speaker Low Common Pin 36 Audio Shield Pin 37 Radio NO/NC
STRYKER PENDANT PORT
1 Scan Line 2 Audio (–) 3 Nurse Call (+) 4 +5 VDC 5 Scan Line 6 Scan Line 7 Nurse Call (–) 8 TV Channel Up 9 Backlight 10 Audio (+) 11 Gatch Up/Fowler In/Foot Up/DMS Firm 12 Gatch Down/Fowler Out/Foot Out/DMS
Soft 13 Fowler Up/Trend In 14 Fowler Down/Trend Out 15 Audio Shield 16 Not Used – Socket Filled 17 Bed Up 18 Ground 19 Read Light/Bed Down 20 Room Light
page 4–12
Page 40
Optional Inverter Protection Features and Voltage Points
The optional Epic+ inverter has several features to prevent internal damage:
1. Low Battery Voltage – If the battery voltage at the inverter drops below the low voltage cut–off, an alarm will sound and the inverter will shut of f. When battery voltage increases to 95% of nominal battery voltage, the inverter will restart.
2. High Battery Voltage – If the battery voltage input rises above the high voltage cut–off, the inverter will shut off. When the battery voltage input drops back within the normal voltage range, the inverter will re­start.
3. Over–Temperature – If the inverter gets too hot, it will shut off. The overheating may be caused by high ambient temp er a t u r e , b l o c k e d a i r f l o w o r a n ov e r load condition. When the inverter reaches an acceptable temperature, it will restart.
4. Over–Power – The inverter will source up to its maximum power rating. If the load requires more, the output voltage will be lowered to supply no more than its maximum power so the maximum power from the inverter is reduced to a safe amount.
WARNING
The optional inverter generates 115VAC, the same as a wall receptacle. To prevent injury, do not put anything into the electrical outlets other than an appliance power cord. Keep the outlets covered when not in use. Do not submerge the unit or subject it to moisture.
VOLTAGE POSITIVE LEAD NEGATIVE LEAD
Approximately 24VDC Battery Red Battery Black
Approximately 120VAC Line Brown Neutral Blue
page 4–13
Page 41
Page 42
ELECTRICAL COMPONENTS
AC CROSSOVER BOARD (OPTIONAL) 2040–31–900 CPU KIT (SCALE ONLY) 2030–700–1 CPU KIT (BED EXIT ONLY) 2030–700–2 CPU KIT (SCALE & BED EXIT) 2030–700–3 DISPLAY/CPU BOARD (OPTIONAL) 2030–31–910 FOOT BOARD KEYBOARD (S/R LIGHTS, LOCKOUTS, ETC.) 3001–500–930 FOOT BOARD SCALE DISPLAY 3001–507–900 FOOT BOARD SCALE KEYBOARD 3001–507–910 FOOT BOARD BED EXIT KEYBOARD 3001–508–900 POWER SUPPLY 59–157 SMART TV CIRCUIT BOARD 3001–330–950 SMART TV CIRCUIT BOARD 3001–330–970
SIDERAIL BOARDS
DMS BOARD 3001–402–900 INSIDE BOARD 3001–400–930 OUTSIDE BOARD 3001–400–910 SMART TV BOARD, RIGHT 5000–400–920 SMART TV BOARD, LEFT 5000–400–930 SPEAKER W/CABLE 3000–403–831
OTHER COMPONENTS
CAPACITOR, FOWLER & GATCH 59–779 CAPACITOR, FOWLER & GATCH, 230V 59–153 CAPACITOR, LIFT 59–778 CAPACITOR, LIFT, 230V 3221–200–243 CASTER, 6” 3001–200–60 CASTER, STEER, 6” 3001–200–50 CASTER, 8”, OPTIONAL 3001–200–90 CASTER, STEER, 8”, OPTIONAL 3001–200–80 COIL CORD, LIFT POWER 3001–200–864 COIL CORD, LIFT SENSOR 3001–200–815 COMMUNICATIONS TESTER 3001–303–165 ISOLATION PLATE KIT, LIFT MOTOR 3000–200–723 LOAD CELL 3001–307–57 MOTOR COUPLER KIT, LIFT 3000–200–725 MOTOR, FOWLER & GATCH W/CLUTCH 3001–300–705 MOTOR, FOWLER & GATCH W/CLUTCH, 230V 3221–300–705 MOTOR, LIFT (SAME FOR HEAD AND FOOT END) 3000–200–213 MOTOR, LIFT, 230V (SAME FOR HEAD AND FOOT END) 3221–200–213
page 5–1
Page 43
OTHER COMPONENTS (CONTINUED)
PAINT, TOUCH–UP, OPAL, BOTTLE W/BRUSH 7000–1–321 PAINT, TOUCH–UP, OPAL, SPRAY CAN 7000–1–318 POTENTIOMETER, FOOT END 3001–200–230 POTENTIOMETER, FOWLER W/CABLE 2035–32–803 POTENTIOMETER, HEAD END 3001–200–240 POWER CORD 39–254 SINGLE TUBE OF GREASE 3000–200–700
page 5–2
Page 44
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing of the base portion of your equipment. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
BASE MAINTENANCE CONTENTS
Static Discharge Precautions 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Replacement 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor and Capacitor Removal and Replacement 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Housing Removal and Replacement 6–5, 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer Replacement and Adjustment 6–7, 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer “Burn–In” Procedure 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor Coupler Replacement 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power and Sensor Coil Cord Replacement 6–10, 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Inverter Removal and Replacement 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Battery Charger Removal and Replacement 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Battery Removal and Replacement 6–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 6–1
Page 45
Static Discharge Precautions
The electronic circuits in the 2030 are completely protected from static electricity damage only while the bed is assembled. It is extremely important that all service personnel always use adequate static protection when servicing the electronic systems of the 2030. Whenever you are touching wires, you should be using static
protection.
Static Protection Equipment
The necessary equipment for proper static protection is:
S 1 static wrist strap; 3M part number 2214 or equivalent, S 1 grounding plug; 3M part number 61038 or equivalent, S 1 test lead with a banana plug on one end and an alligator clip on the other; Smith part number
N132B699 or equivalent. Stryker has available the following equipment for proper static protection:
S Complete static protection system – part number 3000–000–753 S 1 grounding plug – part number 3000–000–754 S 1 static wrist strap – part number 3000–000–755 S 1 test lead – part number 3000–000–756
CAUTION
All electronic service parts will be shipped in static shielding bags. Do not open the bags until you have com­pleted steps 2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor . All circuit boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were shipped in.
Static Protection Procedure
1. Unplug the power cord from the wall receptacle.
2. Insert the grounding plug into a properly grounded hospital grade wall receptacle. Plug the banana plug
of the test lead into the receptacle on the grounding plug. Connect the alligator clip on the other end of the test lead to a ground point on the bed.
3. Place the static control wrist strap on your wrist. Connect the alligator clip at the other end of the wrist strap
cord to a ground point on the bed.
BED
page 6–2
GROUNDING DIAGRAM
Page 46
Brake Pedal Replacement
Required Tools:
5/16” Hex Allen Wrench Torque Wrench Loctite 242 Hammer Punch #2 Phillips Screwdriver Bungee Cords (or Equivalent)
Procedure:
5. Raise the litter to the full up position.
6. Unplug the bed power cord from the wall socket.
7. Using a #2 Phillips screwdriver, remove the three screws holding both the head end and the foot end up­per lift covers. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
8. Using a 5/16” hex Allen wrench, remove the two bolts holding the brake pedal to the brake rod.
9. Using a hammer and punch, remove the roll pins holding the brake shaft crank to the brake rod on both the head and the foot end.
10. Push the brake rod through the frame until the brake pedal is clear. Remove the brake pedal.
11. Reverse the above steps to attach the new brake pedal.
NOTE
Use Loctite 242 when reinstalling the bolts and torque the bolts to 25 foot–pounds.
page 6–3
Page 47
Lift Motor and Capacitor Removal and Replacement
Required Tools:
3/8” Socket Wrench w/Extension 5/16” Socket Wrench Floor Jack Side Cutters 7/16” Open End Wrench 2x4 (or Equivalent)
C
D
B
A
FOOT END
Procedure: NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket. Using a 5/16” socket wrench, remove the six bolts hold­ing the lower lift cover to the base and remove the cover.
2. Disconnect the two connectors (A) at the motor capacitor.
3. Disconnect the white connector (B) from the power cord.
4. Using side cutters, cut the cable ties holding the capacitor (C) to the base and remove the capacitor.
5. Using a 3/8” socket wrench, remove the four screws (D) holding the motor assembly in the lift housing and remove the motor assembly.
6. Reverse the above steps to install the new motor.
NOTE
The drive shaft on the new motor probably will have to be turned to be aligned with the coupler. Use a 7/16” open end wrench to turn the drive shaft of the motor.
The procedure for lift motor and capacitor removal and replacement is the same for both ends of the bed.
page 6–4
Page 48
Lift Housing Removal and Replacement
Required Tools:
#2 Phillips Screwdriver Bungee Cord (or Equivalent) 5/16” Socket Wrench Side Cutters 9/16” Socket Wrench Floor Jack 7/32” Hex Allen Socket Wrench Sawhorses (or Equivalent) 2x4 (or Equivalent) 3/8” Socket Wrench (w/ 6” extension)
Procedure:
NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover.
3. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
4. Remove the lift motor and capacitor (refer to procedure on page 6–4).
5. Remove lift potentiometer (refer to procedure on page 6–7).
6. Using a 5/16” socket wrench, remove the cable clamps holding the power and sensor coil cords on top of the lift housing assembly. Cut the cable ties and disconnect the coil cords from under the lift housing. The power and sensor coil cords are now free of the lift housing assembly. Drape them up out of the way.
7. Using a 7/32” hex Allen socket, remove the two screws holding the lift screws to the header crossbar plate.
8. Lift the litter top up and support it about 6” above the lift screws with sawhorses or the equivalent.
page 6–5
Page 49
Lift Housing Removal and Replacement (Continued)
A
FOOT END – BOTTOM VIEW
9. Under the base, using a 9/16” socket, remove the four nuts (A) holding the lift housing to the base.
10. Lift up and out on the lift housing assembly to remove it from the base.
CAUTION
To ensure proper reattachment of the power and sensor coil cords, refer to the procedure on page 6–10. Refer to the procedure on page 6–7 for reattachment of the lift potentiometer.
11. Reverse the above steps to reinstall the lift housing assembly after service is completed.
NOTE
The procedure for lift housing removal and replacement is the same for both ends of the bed.
page 6–6
Page 50
Lift Potentiometer Replacement and Adjustment
Required Tools:
#2 Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 3/8” Open End Wrench Side Cutters
C
B
B
A
Procedure:
1. Raise the litter to the full up position.
2. Unplug the bed power cord from the wall socket.
3. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
4. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
5. Using side cutters, cut the cable tie (A) holding the pot cable to the coil cord.
6. Unplug the pot cable from the sensor coil cord. If replacing a pot at the head end of the bed, unplug the cables attached to the brake sensor switch.
7. Pull the pot cable up through the base.
8. Using a 3/8” open end wrench, remove the two bolts (B) holding the pot housing (C) to the lift housing.
page 6–7
Page 51
Lift Potentiometer Replacement and Adjustment (Continued)
9. Lift up and out on the pot housing assembly to remove it from the lift housing.
10. Before installing the new pot on the bed, turn it clockwise until it stops. Turn it back counterclockwise two full (360_) revolutions. This allows a ”window” position for proper upper and lower limits.
11. Reverse steps 4–8 to install the new pot and pot housing assembly.
12. After installing the new pot, the “burn–in” procedure below must be followed.
NOTE
Be sure to maintain the pot position while installing.
Lift Potentiometer ”Burn–In” Procedure
1. Unplug the bed power cord from the wall socket.
2. On the foot board control panel, hold down the Bed Motion Lock and Knee Lock Out buttons simulta­neously.
3. While holding down the above two buttons, plug the power cord into the wall socket. Release the two buttons. The Siderail Control Lights LED on the foot board control panel should be flashing, indicating the bed is in the diagnostics mode.
4. From the foot board, run the litter full up to a “hard stop”.
5. Hold down the Bed Motion Lock button until the light flashes.
6. Release the button and unplug the power cord from the wall socket.
7. Plug the power cord back in to the wall socket. Run the bed to full down, then full up to verify the bed limits.
8. The distance between the floor and the top of the litter seat section (without a mattress) should be approxi­mately 17 1/2” with the litter fully down and 30 1/2” with the litter fully up.
NOTE
These values are for beds equipped with 6 inch casters. Add two inches to both measurements for beds equipped with 8 inch casters.
page 6–8
Page 52
Lift Motor Coupler Replacement
Required Tools:
5/16” Socket Wrench 3/8” Socket Wrench (w/6” Extension) Floor Jack 2x4 (or Equivalent)
C
B
A
Procedure: NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover.
3. Using a 3/8” socket with an extension, remove the four bolts (A) holding the isolation plate (B) to the lift housing and lower the lift motor and isolation plate assembly to allow access to the coupler (C).
4. The motor coupler can now be removed from the lift housing.
5. Reverse the above steps to install the new motor coupler and bushings.
page 6–9
Page 53
Power and Sensor Coil Cord Replacement
Required Tools:
#2 Phillips Screwdriver Side Cutters 5/16” Socket Wrench Bungee Cord (or equivalent) 5/16” Nut Driver Floor Jack 2x4 (or Equivalent)
Procedure: NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover.
3. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter top.
4. Using side cutters, cut the cable ties holding the power and sensor coil cords to the base. Remove the ground wir e c o m i n g f r o m t h e s e n s o r c o r d t h a t i s a t t a c h e d t o t h e b a s e ( n o t e t h e s t a r w a s h e r a r r a n g ement).
5. Disconnect the cables going to the motor and the lift potentiometer (at the head end, the sensor cord is also attached to the brake switch sensor).
6. Pull both cords up through the frame of the bed and the lift housing.
7. Using a 5/16” socket wrench, remove the two screws (A) holding the cable clamps* to the top of the lift housing.
8. Using a 5/16” socket wrench, remove the two screws (B) securing the cable clamps* to the underside of the header crossbar assembly.
9. Pull both coil cords up through the header crossbar assembly.
10. Disconnect the power and sensor coil cords from the connectors.
11. The cords should now be completely removed from the bed. Reverse the above steps to install the new power and sensor cords.*
CAUTION
* When the power and sensor coil cords are being replaced, secure the cable clamps to the cords at the first coil both on the top and on the bottom to assure there is not too much slack in the cords between the top of the lift housing assembly and the bottom of the header crossbar. Be sure the clamps are fastened at exactly the correct angle, as shown by the arrows in the illustration. Arrange the cords exactly as shown in the illustra­tion (left in front of right). If this is not done correctly, damage to the cords will result.
page 6–10
Page 54
Power and Sensor Coil Cord Replacement Illustration
B
B
A
A
VIEW FROM CENTER OF BED
page 6–11
Page 55
Optional Inverter Removal and Replacement
Required Tools:
Phillips Screwdriver Bungee Cords T27 Torx
Procedure:
1. Raise the litter to full up. Unplug the power cord from the wall socket and push the battery power on/off switch to the “OFF” position.
2. Using a Phillips screwdriver, remove the four screws holding the base hood to the base frame.
3. Lift the base hood and support it from the litter frame using bungee cords or the equivalent.
4. Properly ground yourself (see page 6–2 for static discharge precautions).
5. Open the cable clamp at the head end, left side of the base frame and remove the cables from the clamp.
6. Using a T27 Torx, remove the four screws holding the electronics box cover and remove the cover.
7. Remove all cables from the inverter.
NOTE
Notice the cable connections so you can connect them properly to the new inverter.
8. Using a Phillips screwdriver, remove the four screws holding the inverter to the box. Lift the inverter up and out of the box.
9. Reverse steps 1 – 8 to install the new inverter.
Optional Battery Charger Removal and Replacement
Required Tools:
Phillips Screwdriver T27 Torx Bungee Cords
Procedure:
1. Raise the litter to the full up position.
2. Unplug the power cord from the wall socket and push the battery power on/off switch to the “OFF” posi- tion.
3. Using a Phillips screwdriver, remove the four screws holding the base hood to the base frame.
4. Lift the base hood and support it from the litter frame using bungee cords or the equivalent.
5. Properly ground yourself (see page 6–2 for static discharge precautions).
6. Open the cable clamp at the head end, left side of the base frame and remove the cables from the clamp.
7. Using a T27 Torx, remove the four screws holding the electronics box cover and remove the cover.
8. Unplug all the cables from the battery charger and lift out the charger.
NOTE
Notice the cable routing and connections so you can connect them properly to the new battery charger.
9. Reverse steps 1 – 8 to install the new battery charger.
page 6–12
Page 56
Optional Battery Removal and Replacement
Required Tools:
Torx T27 7/16” Wrench 1/2” Socket Wrench Bungee Cords Phillips Screwdriver
Procedure:
1. Raise the litter to full up. Unplug the power cord from the wall socket and push the battery power on/off switch to the “OFF” position.
2. Using a Phillips screwdriver , remove the four screws holding the base hood to the base frame.
3. Lift the base hood and support it from the litter frame using bungee cords or the equivalent.
4. Properly ground yourself (see page 6–2 for static discharge precau­tions).
5. Open the cable clamp at the head end, left side of the base frame and remove the cables from the clamp.
6. Using a Torx T27, remove the four screws (A) holding the electronics box cover and remove the cover.
7. Disconnect the three battery cables (B).
A
B
WARNING
The battery tray assembly weighs 50 pounds. Use caution when removing the two hex head screws securing it to the base frame or personal injury could result. Battery posts, terminals and related acces­sories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other re­productive harm. Wash hands after han-
dling.
8. Support the battery tray assembly from the bottom. Using a 7/16” hex socket or wrench, remove the two screws (C) sup­porting the battery tray.
9. The back of the battery tray assembly has a lip which catches on the electron­ics box. Lift up and out to remove the battery tray assembly.
10. Reverse steps 1 – 9 to install the new batteries. Complete the last four items of the set–up proce- dures on page 1–6.
C
page 6–13
Page 57
Page 58
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing of the litter portion of your equipment. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
LITTER MAINTENANCE CONTENTS
Scale System Diagnostics and Calibration 7–2 – 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Cell Replacement 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Motor Removal and Replacement 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Motor Removal and Replacement 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Board Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler and Lift Potentiometer “Burn–In” Procedure 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart TV Interface “Burn–In” Procedure 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ AC Crossover Board Replacement 7–10, 7–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Display/CPU Board Replacement 7–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 7–1
Page 59
Scale System Diagnostics and Calibration
Diagnostic Mode Functions:
1. Calibrate Scale: This is required in the field if a CPU board or a load cell is replaced.
2. Display Corner: This function displays the individual reference numbers for each load cell assembly and
can be used to isolate a defective load cell.
3. Init. to Defaults: This may be required in the field when replacing a CPU board or a load cell.
4. Erase E–prom: This is a factory setting not used in the field.
5. Display Factor: This is a factory setting not used in the field.
5. Exit Diagnostics: Changes made in the diagnostic mode must be saved in permanent memory using this
function. Switching off power without saving will reset all variables to their previous values.
Diagnostic Mode: NOTE
It requires two people to enable the diagnostic mode for the scale system.
1. To enter diagnostic mode, unplug the bed’s power cord from the wall socket.
2. Press and hold down the LBS/KGS button.
3. While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
4. After two seconds, release the LBS/KGS button. The LCD should display “CALIBRATE SCALE”. The
diagnostic mode is now active.
Displaying Individual Load Cell Outputs:
A defective load cell can be detected by entering diagnostics and displaying individual load cell outputs.
1. Enter the diagnostic mode. The LCD will display “CALIBRATE SCALE” when the diagnostic mode is acti-
vated.
2. Repeatedly press and release the up or down arrow button (ZERO or SCALE ON/OFF) until the LCD dis-
plays “DISPLAY CORNER”.
3. Press and release the ENTER button (LBS/KGS). The LCD should display “PICK CORNER NOW”.
The four buttons listed in the group below function as POSITION buttons corresponding with the four cor­ners of the bed’s litter. Whenever the LCD displays “PICK CORNER NOW”, press one of these buttons to select the load cell assembly at the desired corner.
A. ZERO = head end, patient’s left side B. CHANGE EQUIP. = head end, patient’s right side C. TREND/FOWLER ANGLE = foot end, patient’s right side D. LBS/KGS = foot end, patient’s left side
4. Press and release the position button that corresponds with the load cell to be checked. The LCD should
display “X/X=NNN.N”. ”X/X” represents the initials of the selected corner, i.e. H/R will be displayed for the patient’s head end, right side. ”NNN.N” represents the resistance of the load cell.
5. Repeat step four for each corner. Head end weight readings will normally be lower than foot end weights.
Weight readings should be constant. A drifting 000.0 or 999.9 weight, or a reading that does not change when weight is applied to that corner of the bed indicates a problem with the selected load cell assembly or load cell cable.
6. When all the load cell outputs have been checked, repeatedly press and release the SCALE ON/OFF but-
ton until the LCD displays “EXIT DIAGNOSTICS”. Press the ENTER button (LBS/KGS) to exit diagnos­tics.
page 7–2
Page 60
Scale System Diagnostics and Calibration
Verifying Scale Accuracy:
1. Zero the empty bed. Place a known weight on the center of the bed; the heavier the better and no less
than 100 pounds. The displayed weight should be within 1% of the actual weight.
2. If the displayed weight is not accurate, remove the weight from the bed and proceed to the Scale Calibration
section.
Scale Calibration: NOTE
It requires two people to enable the calibration mode for the scale system. Calibrate the scale system with a known 200 pound weight. If exactly 200 pounds is not available, the factory
default for calibration will have to be changed as described in step 8.
1. To enter the calibration mode, unplug the bed’s power cord from the wall socket.
2. Press and hold down the LBS/KGS button.
3. While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
4. After two seconds, release the LBS/KGS button. The LCD should read “CALIBRATE SCALE”. The cal- ibration mode is now active.
5. Using the up or down arrow button (ZERO or SCALE ON/OFF), toggle through the menu until “INIT. TO DEFAULTS” is displayed. Press and hold the ENTER button (LBS/KGS) until “SAVING DEFAULTS” is displayed. Release the ENTER button.
6. Using the up or down arrow buttons (ZERO or SCALE ON/OFF), toggle through the menu until “CALI- BRATE SCALE” is displayed.
7. Press and hold the ENTER button (LBS/KGS). Zero the bed, following the displayed instructions. When the bed is zeroed, the LCD should display “REF X100=<2 0000”. This is the factory default for 200 pounds. If 200 pounds will be used to calibrate the scale, proceed to step 9.
8. If exactly 200 pounds is not available, change the display to match the weight you are using. Pressing the TREND/FOWLER ANGLE button will move the cursor position to the right. Pressing the up arrow (ZERO) button will increase the numbers. Pressing the down arrow (SCALE ON/OFF) button will de­crease the numbers. Scroll through the numbers until they match the weight you will use for calibration.
9. Press and release the ENTER button (LBS/KGS). The LCD will display “ADD H/L, HIT ON”. Place the known weight on the litter over the head, left load cell.
10. Press the SCALE ON/OFF button. The LCD will display “RELEASE TO CAL.” Release the button. The display should read “DO NOT TOUCH BED”.
11. The LCD will display “ADD H/R, HIT ON”. Place the known weight on the litter over the head, right load cell.
12. Press the SCALE ON/OFF button. The LCD will display “RELEASE TO CAL.” Release the button. The display should read “DO NOT TOUCH BED”.
13. The LCD will display “ADD F/R, HIT ON”. Place the known weight on the litter over the foot, right load cell.
14. Press the SCALE ON/OFF button. The LCD will display “RELEASE TO CAL” Release the button. The display should read “DO NOT TOUCH BED”.
15. The LCD will display “ADD F/L, HIT ON”. Place the known weight on the litter over the foot, left load cell.
16. Press the SCALE ON/OFF button, the LCD will display “RELEASE TO CAL” Release the button. The display should read “DO NOT TOUCH BED”.
page 7–3
Page 61
Scale System Diagnostics and Calibration
Scale Calibration (Continued):
17. After all four corners have been calibrated, the LCD will display “CENTER WT ON BED”.
18. Remove the weight from the foot, left corner and position it on the center of the bed.
19. Press and release the SCALE ON/OFF button and the LCD will display “PRESS REV. TREND”. Press the button with the Reverse Trendelenburg symbol (feet down/head up) until the bed reaches full reverse Trend. Release the button and the LCD will display “DO NOT TOUCH BED”.
20. The LCD will display “PRESS TREND.” Press the button with the Trendelenburg symbol (feet up/head down) until the bed reaches full trend. Release the button and the LCD will display “DO NOT T OUCH BED”.
21. The LCD will display “CALIBRATE SCALE”. This indicates the calibration procedure is complete.
22. Exit scale calibration by pressing the up arrow button (ZERO) until the LCD displays “EXIT DIAGNOS­TICS”. Press the ENTER (LBS/KGS) button to exit.
23. Level the bed at a full up or full down position. Remove the weight and zero the bed.
24. Verify scale accuracy and functionality before returning the bed to service.
Load Cell Replacement
Required Tools:
9/16” Socket Wrench 9/16” Open End Wrench Saw Horse (or Equivalent) Wire Cutters
Replacement Procedure:
1. Raise the Fowler or knee section, depending which end of the litter needs service.
2. Unplug the load cell connector from the load cell cable.
3. Using wire cutters, remove the wire ties holding the cable to the frame.
4. Using a 9/16” socket and a 9/16” open end wrench, remove the two bolts holding the load cell to the litter cross tube and remove the load cell.
5. Using a saw horse, support the litter at the end where the load cell was removed. Reverse the above procedure to install the new load cell.
NOTE
Scale calibration procedure must be performed after the load cell is replaced (see page 7–3).
page 7–4
Page 62
Head Motor Removal and Replacement
Required Tools:
T27 Torx 7/16” Socket Wrench 3/8” Socket Wrench Wire Cutters
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Remove the two CPR release cables from the CPR release bracket. Using a 3/8” socket wrench under-
neath the actuator box, remove the two bolts holding the release bracket to the actuator box and remove the bracket from the actuator box.
5. Disconnect all the electrical connections going to the head motor and move aside any wiring that could
interfere with the removal of the motor.
6. Using a 3/8” socket wrench underneath the actuator box, remove the four bolts holding the motor mount-
ing bracket to the actuator box. Lift up and out on the motor to remove it.
7. Remove the motor mounting bracket from the old motor and install it on the replacement motor.
8. Reverse steps 3 through 6 to install the replacement motor.
9. Verify the bed is working properly before returning it to service.
page 7–5
Page 63
Knee Motor Removal and Replacement
Required Tools:
T27 Torx 7/16” Socket Wrench 3/8” Socket Wrench Wire Cutters
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a 7/16’ socket wrench, remove the mounting bolt on the litter for the knee dampening cylinder. This
leaves the knee dampener mounted only to the seat panel.
4. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
5. Remove the two CPR release cables from the CPR release bracket. Using a 3/8” socket wrench under-
neath the actuator box, remove the two bolts holding the release bracket to the actuator box and remove the bracket from the actuator box.
6. Disconnect all the electrical connections going to the knee motor and move aside any wiring that could
interfere with the removal of the motor.
7. Pull the foot panel toward the head end of the bed. This causes the knee motor linkage to roll past center
and allows the motor to be removed without supporting the knee section.
8. Using a 3/8” socket wrench underneath the actuator box, remove the four bolts holding the motor mount-
ing bracket to the actuator box. Lift up and out on the motor to remove it.
9. Remove the motor mounting bracket from the old motor and install it on the replacement motor.
10. Install the replacement motor.
11. Reverse step 3 – 5 to reinstall the knee dampener, CPR bracket and actuator box cover.
12. Pull the foot panel toward the foot end of the bed. This causes the knee motor linkage to roll back past center. If this step is not done, damage to the motor or linkage will occur.
13. Verify the bed is working properly before returning it to service.
page 7–6
Page 64
Power Supply Removal and Replacement
Required Tools:
T27 Torx Needle–Nose Pliers
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up. If the knee section will not move electrically, pull the foot section toward the head end of the bed while pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Properly ground yourself (see page 6–2)
5. Unplug all electrical connections from the power supply.
6. Using needle–nose pliers, squeeze the four stand–offs supporting the power supply and pull up gently on the power supply to remove it.
7. Reverse steps 2 through 5 to install the new power supply.
8. Verify the bed is working properly before returning it to service.
CPU Board Removal and Replacement
Required Tools:
T27 Torx Needle–Nose Pliers
Replacement Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up. If the knee section will not move electrically, pull the foot section toward the head end of the bed while pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Properly ground yourself (see page 6–2)
5. Unplug all electrical connections from the CPU board.
6. Press the six stand–offs away from the board while gently lifting the board up and out.
7. Install the replacement CPU board.
NOTE
After the replacement CPU board is installed, a “burn–in” procedure must be performed for the Fowler and lift motor potentiometers (see page 7–8) If the bed is equipped with a scale system, a scale calibration procedure must also be performed after the replacement CPU board is installed (see page 7–3).
page 7–7
Page 65
Fowler and Lift Potentiometer ”Burn–In” Procedure
NOTE
It requires two people to enable the diagnostics mode for the bed.
1. Unplug the bed power cord from the wall socket.
2. On the foot board control panel, hold down the bed motion lock button and the button to lock out the side­rail controls for the knee. While still holding the buttons, plug the bed power cord into the wall socket. Release the foot board buttons. The siderail control lights LED should be flashing to indicate the bed is in diagnostics mode.
3. Using the foot board controls, run the Fowler up to 90_. Press and hold the button on the foot board to lock out the siderail controls for the back until the padlock LED flashes. Release the button.
4. Using the foot board controls, run the Fowler down to 0_. Press and hold the button on the foot board to lock out the siderail controls for the knee until the padlock LED flashes. Release the button..
5. To “burn in” the Bed Up/Down limits, raise the bed completely up until it can’t go any farther. Press and
hold the “Bed Motion Lock” button. The “Bed Motion Lock” LED will light. Continue to hold the “Bed Motion Lock” button until the “Bed Motion Lock” LED flashes. The flashing LED indicates the limits have been set. Release the “Bed Motion Lock” button and unplug the bed power cord from the wall socket to complete the “burn–in” mode.
6. Plug the bed power cord into the wall socket and verify the back and bed lift limits are set properly before
returning the bed to service.
NOTE
The distance between the floor and the top of the litter seat section (without a mattress) should be approxi­mately 17” with the litter fully down and approximately 30 1/2” with the litter fully up.
page 7–8
Page 66
Optional Smart TV Interface ”Burn–In” Procedure
This procedure is used for selecting the style of TV interface desired for your bed. If traditional TV is desired, select the “No Flash” setting. If optional Smart TV is available on the bed, select one of the TV manufacturers listed in the table below.
SET–UP
S Ensure the communication cable is connected between the bed and the Db37 wall port or the pillow
speaker port of the nurse call system. If available, a bed communication tester can be used instead of the hospital wiring.
PROCEDURE
1. Place the bed in the Fowler potentiometer burn–in mode (see page 7–8).
2. Notice the Nurse Call LED (yellow) is not flashing. This represents the traditional TV mode. Notice the Nurse Answer LED (green) is flashing on/off slowly.
3. Press and release the TV ON/OFF switch on the bed’s siderail. Notice the Nurse Call LED flashes once. This is the first selection of TV manufacturers for the Smart TV mode. Notice the Nurse Answer LED (green) is flashing on/off slowly. The Nurse Answer LED will only light when the Nurse Call LED (yellow) is flashing.
4. Press and release the TV ON/OFF switch on the bed’s siderail to scroll to other TV manufacturers. Notice the number of times the Nurse Call LED flashes matches the number listed in the table below and repre­sents the TV manufacturer selected.
5. When the desired TV manufacturer has been selected, unplug the bed power cord from the wall socket and plug it back in to complete the Smart TV burn–in procedure.
NOTE
If the bed is connected to a television during the burn–in procedure, the television will turn on when the correct setting is selected.
TV MANUFACTURER SELECTION FOR SMART TV BURN–IN PROCEDURE
Press and release TV ON/OFF switch: Nurse Call LED (Yellow) TV Manufacturer
No press No flash Traditional TV
Once One flash RCA 1
Twice Two flashes RCA 2
Three times Three flashes Zenith 1
Four times Four flashes Zenith 2
Five times Five flashes Phillips/Magnavox
Six Times Six flashes Magnavox
(models 9120, 9220, 9320)
page 7–9
Page 67
Optional Epic+ AC Crossover Board Replacement
Required Tools:
T27 Torx 1/2” Box End Wrench #2 Phillips Screwdriver Wire Cutters Small Flat Blade Screwdriver Needle Nose Pliers 5/16” Nut Driver
Replacement Procedure:
1. Raise the litter and the head end to the full up position.
2. Remove the head board from the bed.
3. Unplug the power cord from the wall socket and push the battery power on/off switch to the “OFF” posi- tion.
4. Using a #2 Phillips screwdriver, remove the two screws (A) holding the plastic cover over the nurse call port at the head end (see Figure 1).
5. Using a 5/16” nut driver, remove the screw (B) holding the power cord clamp to the bumper weldment and remove the clamp from the bumper.
6. Remove the plastic cover at the head end covering the nurse call port.
page 7–10
A
B
FIGURE 1
A
Page 68
Optional Epic+ AC Crossover Board Replacement
7. Using a T27 Torx, remove the four bolts (C) at the head end of the bed holding the control bar mounting bracket to the head end (see Figure 2).
8. Using a #2 Phillips screwdriver, remove the three screws (D) holding the control bar cover to the head end of the bed (see Figure 3).
C
FIGURE 2
D
D D
9. Using a T–27 Torx, remove the 2 bolts holding the AC crossover board cover to the head end frame and remove the cover.
10. Disconnect all wires from the AC crossover board.
FIGURE 3
11. Using needle nose pliers, release the four mounting stand–offs from the board and remove the board.
12. Reverse steps 9 – 12 to install the new board.
13. Reverse step s 1 – 8 of the control bar potentiometer replacement procedure on page 7–1 1 to reassemble the bed.
page 7–11
Page 69
Optional Epic+ Display/CPU Board Replacement
Required Tools:
T27 Torx 1/2” Box End Wrench #2 Phillips Screwdriver Wire Cutters Small Flat Blade Screwdriver Needle Nose Pliers 5/16” Nut Driver
Replacement Procedure:
1. Follow steps 1 – 8 of the AC Crossover Board replacement procedure on page 7–10 & page 7–11.
2. Disconnect all wires from the display/CPU board.
3. Using a #2 Phillips screwdriver, remove the six screws holding the display/CPU board to the control bar cover and remove the board.
4. Reverse steps 2 & 3 to install the new board.
5. Reverse steps 1 – 8 of the AC Crossover Board replacement procedure on page 7–10 & page 7–11 to reassemble the bed.
page 7–12
Page 70
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing of the siderail portion of your equipment. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
SIDERAIL MAINTENANCE CONTENTS
Head and Foot End Siderail Cover Removal 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head and Foot Molded Siderail Replacement 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Cable Replacement 8–4, 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 8–1
Page 71
Head and Foot Siderail Cover Removal
Required Tools:
#2 Phillips Screwdriver
Removal Procedure:
1. Unplug the power cord from the wall receptacle.
2. Using a #2 Phillips screwdriver, remove the 8 phillips screws (A) holding the covers (B) to the siderail.
CAUTION
There are two cables connecting the outside cover to the head end siderail. Be careful not to pull on them when removing the cover.
3. Remove the cables from the siderail. Make note of the proper location for the cables.
4. Reverse the above steps to reattach the cover.
CAUTION
Do not snag the cables when installing the siderail cover.
NOTE
Follow the same procedure for siderail cover removal for the foot end rails.
page 8–2
Page 72
Head and Foot Molded Siderail Replacement
Required Tools:
#2 Phillips Screwdriver 3/8” Nut Driver
Procedure:
1. Unplug the bed power cord from the wall socket.
2. Remove the siderail cover (see page 8–2).
3. Using a 3/8” nut driver, remove the four screws (A) holding the molded rail (C) to the siderail support assembly (B).
NOTE
Note the location of the spacers (D) for re–assembly purposes.
4. Pull up on the molded rail (C) to remove it from the siderail assembly.
5. Reverse the above steps to install the new molded rail.
page 8–3
Page 73
Head End Siderail Cable Replacement
Required Tools:
#2 Phillips Screwdriver Side Cutters
Procedure:
1. Run the head section fully up.
2. Unplug the bed power cord from the wall socket.
3. Using a #2 Phillips screwdriver, remove the eight screws holding the siderail cover and remove the cover.
4. Put the siderail in the down position.
5. Using a #2 Phillips screwdriver, remove the two screws (E) holding the rear siderail pivot arm cover to the pivot arm. Remove the cover to expose the siderail cables.
page 8–4
Page 74
Head End Siderail Cable Replacement (Continued)
6. Using side cutters, clip the cable ties (A) holding the cables together.
7. Using a #2 Phillips screwdriver, remove the cable clamp (C) from the siderail.
8. Disconnect cable (B) from the circuit board and cable (D) from the speaker.
NOTE
The speaker and nurse call are optional equipment and may not be in the siderail as shown.
9. Pull the cables through the siderail (toward the center of the bed).
10. Unplug the cable assembly (F) underneath the head section.
11. Reverse the above steps to install the new cable.
CAUTION
Be sure to position the cables on both sides of the pivot arm, as shown in the illustration on page 8–4, before reattaching the pivot arm cover. If not done properly, the cover will not fit tightly and damage could occur to the cables.
page 8–5
Page 75
Page 76
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing of the foot board portion of your equipment.
FOOT BOARD MAINTENANCE CONTENTS
Foot Board Hinge Removal 9–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Module Replacement 9–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Interface Plug Replacement 9–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 9–1
Page 77
Foot Board Hinge Removal
A
C
A
A
C
B
A
C
Required Tools:
#2 Phillips Screwdriver
Procedure:
1. Using a #2 Phillips screwdriver, remove the screws (A & B) holding the door and hinge assembly to the foot board.
2. If replacing the hinge only, use a Phillips screwdriver to remove the screws holding the hinge to the door.
3. Reverse the above steps to attach the replacement door and/or hinge.
NOTE
Screw (B) is a machine screw and must be reinstalled in the proper hole.
page 9–2
Page 78
Foot Board Module Replacement
A
A
A
Required Tools:
#2 Phillips Screwdriver
Procedure:
1. Unplug the bed power cord from the wall socket. Remove the foot board hinge (see above).
NOTE
Regardless of which module is being replaced, the farthest module to the right must be removed first.
2. Pull the module out of the foot board and disconnect the cable from the module (A).
3. Reverse the above steps to install the new module.
CAUTION
The modules must be overlapped as shown in the illustration to prevent fluids from entering the board cavity and causing damage.
page 9–3
Page 79
Foot Board Interface Plug Replacement
Required Tools:
#2 Phillips Screwdriver
A
B
A
BOTTOM VIEW OF FOOT BOARD
Procedure:
1. Unplug the bed power cord from the wall socket.
2. Remove the foot board from the bed to access the bottom of the board.
3. Properly ground yourself (see page 6–2 for static discharge precautions).
4. Using a #2 Phillips screwdriver, remove the eight screws holding the foot board door to the foot board and remove the door.
5. Using a #2 Phillips screwdriver, remove the two screws (A) holding the plug to the foot board.
6. Disconnect the cable from the foot board module cable. Note proper placement of the cable so it will be reconnected properly.
7. Reverse the above steps to install the new interface plug.
CAUTION
Be sure to install the plug with the flat edge (B) at the top left, as shown in the illustration, or the foot board interface plug will not mate properly with the bed and damage to the plug or foot board could result.
page 9–4
Page 80
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing of the optional Dynamic Mattress System. In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
DYNAMIC MATTRESS SYSTEM MAINTENANCE CONTENTS
Mattress Cover Replacement 10–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bladder Replacement 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foam Base Assembly Replacement 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Circuit Board Replacement 10–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Air Compressor Replacement 10–4, 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Replacement 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 10–1
Page 81
Mattress Cover Replacement
Required Tools:
Wire Cutters Static Protection Equipment (see page 6–2)
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Properly ground yourself. (See page 6–2 for static discharge precautions).
5. Unplug the cables from the control unit.
6. Remove the remaining foam assembly from the bottom cover and set aside.
7. Cut the cable ties securing the cables through the bottom cover grommet.
8. Remove the cables from the bottom cover.
9. Spread out the new bottom cover on a flat surface.
10. Replace the cables through the grommet in the bottom cover.
11. Place the foam assembly containing the air bladder and control unit into the bottom cover being sure the control unit is at the foot end of the new bottom cover.
12. Route the cables along the patient left side of the foam assembly to the control unit.
13. Reconnect the cables to the control unit.
14. Push the cables down into the slit in the base foam assembly.
15. Lift the head end of the foam assembly and pull the cable slack out of the mattress.
16. Fold the grommet material around the cable and replace the cable ties where they were located prior to disassembly.
17. Place the foam assembly back into the bottom cover.
18. Reinstall the upper foam layer with the pink side down.
19. Place the upper cover on the mattress with the “Head End” stamp at the head end of the mattress.
20. Zip the upper mattress cover onto the lower cover.
21. Plug the power supply into the wall socket and test the mattress for proper operation.
To replace the upper cover only:
1. Unzip and remove the old upper cover.
2. Unpack the new upper cover and lay it flat on the mattress, aligning the zipper properly.
3. Zip the upper cover onto the lower cover.
page 10–2
Page 82
Air Bladder Replacement
Required Tools: None
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Unplug the hoses from the air bladder fittings.
5. Remove the air bladder from the mattress.
6. Install the new air bladder into the foam frame.
7. Install the hoses on the fittings of new air bladder.
8. Reinstall the upper foam layer, with the pink side down.
9. Reinstall the upper cover on the mattress with the “Head End” stamp at the head end of the mattress.
10. Zip the upper cover onto the lower cover.
11. Plug the power supply into the wall socket and test the mattress for proper operation.
Foam Base Assembly Replacement
Required Tools: Static Protection Equipment (see page 6–2)
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Disconnect the hoses from the air bladder. Remove the air bladder from the mattress and set it aside.
5. Properly ground yourself (see page 6–2 for static discharge precautions).
6. Disconnect the cables from the control unit. Remove the control unit and set it aside.
7. Remove entire foam base assembly.
8. Install the new foam base assembly with the cut–out for the control unit at the foot end of the cover.
9. Install the control unit into the new foam base.
10. Install the air bladder into the new base foam.
11. Reconnect the hoses to the fittings on the air bladder.
12. Route the cables along the patient left side of the foam assembly to the control unit.
13. Reconnect the cables to the control unit.
14. Push the cables down into the slit in the base foam assembly.
15. Reinstall the upper foam layer, pink side down.
16. Reinstall the upper cover on the mattress with the “Head End” stamp at the head end of the mattress.
17. Zip the upper cover onto the lower cover.
18. Plug the power supply into the wall socket and test the mattress for proper operation.
page 10–3
Page 83
Control Unit Circuit Board Replacement
Required Tools:
Static Protection Equipment (see page 6–2) Standard Screwdriver Needle Nose Pliers 5/16” Socket Wrench or Nut Driver 3/16” Socket Wrench or Nut Driver
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Properly ground yourself (see page 6–2 for static discharge precautions).
5. Disconnect the cables from the control unit.
6. Disconnect the hoses from the air bladder.
7. Remove the control unit from the mattress.
8. Using a standard screwdriver, unsnap the cover of the control unit.
9. Unplug the power connector for the air compressor.
10. Remove the two 5/16” nuts holding the circuit board cover to the bottom cover of the control unit.
11. Remove the two 3/16” modified standoff screws holding the circuit board hand pendant port to the side of the bottom cover.
12. Remove the pressure switch hose from the circuit board.
13. Using needle nose pliers, squeeze the two standoffs holding the circuit board in place and lift up slightly on the circuit board from the circuit board end to remove the circuit board.
14. Reverse the above procedure to install the new circuit board.
15. Plug the power supply into the wall socket and test the mattress for proper operation.
Control Unit Air Compressor Replacement
Required Tools:
Standard Screwdriver
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Disconnect the cables from the control unit.
5. Disconnect the hoses from the air bladder.
6. Remove the control unit from the mattress.
7. Using a standard screwdriver, unsnap the cover of the control unit.
8. Unplug the power connector for the air compressor.
9. Unplug the pressure switch hose from the air compressor.
page 10–4
Page 84
Control Unit Air Compressor Replacement (Continued)
10. Firmly grip the air compressor and lift it out of the control unit box (the air compressor is held down with double–faced tape).
11. Clean the double–faced tape off the bottom cover.
12. Remove the protective coating from the double–faced tape on the replacement air compressor.
13. Install the replacement air compressor into the control unit box. Press down firmly to secure the double–faced tape.
14. Reconnect the pressure switch hose to the air compressor.
15. Reconnect the power connector to the inside of the control unit box.
16. Snap the top cover onto the control unit.
17. Reinstall the control unit into the mattress.
18. Reconnect the hoses to the air bladder.
19. Reconnect the cables to the control unit.
20. Reinstall the upper foam layer.
21. Zip the upper cover onto the lower cover.
22. Plug the power supply into the wall socket and test the mattress for proper operation.
Control Unit Replacement
Required Tools:
Static Protection Equipment (see page 6–2)
Replacement Procedure:
1. Unplug the power supply from the wall socket.
2. Unzip and remove the upper mattress cover.
3. Remove and set aside the upper foam layer.
4. Properly ground yourself (see page 6–2 for static discharge precautions).
5. Disconnect the cables from the control unit.
6. Disconnect the hoses from the air bladder.
7. Remove the control unit from the mattress.
8. Install the new control unit into the mattress.
9. Connect the cables to the new control unit.
10. Reconnect the hoses to the air bladder.
11. Push the cables down into the slit in the base foam assembly.
12. Reinstall the upper foam layer, pink side down.
13. Reinstall the upper cover on the mattress with the “Head End” stamp at the head end of the mattress.
14. Zip the upper cover onto the lower cover.
15. Plug in the power supply and test the mattress for proper operation.
page 10–5
Page 85
Page 86
GENERAL INFORMATION
This section contains assembly drawings and parts lists to assist with the identification of individual compo­nents of the equipment and accessories. In the parts lists, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
ASSEMBLY DRAWINGS AND PARTS LISTS CONTENTS
Base Assembly 11–3 – 11–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Assembly 11–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Lift Assembly 11–13 – 11–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Plate Assembly 11–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Assembly 11–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Crank Assembly 11–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Bar Assembly 11–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Shaft Assembly 11–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Caster Assembly 11–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Steer Caster Assembly 11–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Wheel Assembly 11–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Caster Assembly 11–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Steer Caster Assembly 11–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Wheel Assembly 11–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 11–26 – 11–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Assembly 11–39 – 11–53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Timing Link Assembly 11–54, 11–55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Inner Panel Assembly 11–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Outer Panel Assembly 11–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail DMS Module Assembly 11–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Smart TV Module Assembly 11–59, 11–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail TV Control Module Assembly 11–61, 11–62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Assembly 11–63 – 11–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Timing Link Assembly 11–67, 11–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Board Assembly 11–69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 11–1
Page 87
ASSEMBLY DRAWINGS AND PARTS LISTS CONTENTS (CONTINUED)
Foot Board Assembly 11–70 – 11–75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Main Module Assembly 11–76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board CPR Drop/Cardiac Chair Module Assembly 11–77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Bed Exit Module Assembly 11–78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pendant Assembly 11–79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable I.V. Pole Assembly 11–80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Foot End 11–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Head End 11–82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Dual Head End 11–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 11–84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Latch Assembly 11–85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Holder Assembly 11–86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Transducer Mount Assembly 11–87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Transducer Mount Assembly 11–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 11–89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 11–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Extender Pad 11–91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 11–2
Page 88
Assembly part number 3001–200–3 (reference only)
Base Assembly – Epic & Epic+
page 11–3
Page 89
Base Assembly
Installation of Roll Pin
into Brake Shaft Crank
(4 Places)
page 11–4
Page 90
Base Assembly – Epic & Epic+
HEAD END
HEAD END
page 11–5
Page 91
Base Assembly
HEAD END
LEFT SIDE
FOOT END
page 11–6
Page 92
Base Assembly – Epic & Epic+
page 11–7
Page 93
BOTH ENDS
Base Assembly
FOOT END
page 11–8
HEAD END LEFT SIDE
Page 94
Base Assembly – Epic & Epic+
BOTH ENDS
page 11–9
Page 95
Base Assembly
page 11–10
Page 96
Base Assembly – Epic & Epic+
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A3–349 Hex Hd. Cap Screw 1 AU 3000–200–601 Brake Pedal Label 2 B3–122 Hex Washer Hd. Screw 8 A V 3000–200–602 Stryker Logo Label 2 C3–224 Hex Washer Hd. Screw 4 AW 3000–300–2 Plastic Clip Nut 13 D3–333 Hex Hd. Cap Screw 4 AX 3000–300–58 Plunger Switch 1 E5–20 Carriage Bolt 1 AY 3000–300–113 Cable Tie 6 F11–302 Flat Washer 4 AZ 3001–200–20 Bottom Cover 2 G11–310 Washer 4 BA 3001–200–102 Base Weldment 1 H11–333 Flat Washer 4 BB (page 11–12) Head End Lift Ass’y1 J11–417 Washer 4 BC (page 11–12) Foot End Lift Ass’y1 K16–2 Nylock Nut 8 BE 3001–200–306 Brake Pedal Shaft Brg. 6 L16–11 Nylock Nut 1 BF 3001–200–317 Brake Cam Shaft Bshg. 2 M16–98 Hex Flange Nut 8 BG 3001–200–321 Brake Cam Shaft Bshg. 2 N16–104 Nylock Nut 4 BJ (page 11–17) Brake Crank Ass’y2 P18–36 Plastic Clip Nut 4 BK 3001–200–334 Brake Return Spring 2 Q23–25 Hex Washer Hd. Screw 16 BL (page 11–18) Brake Bar Assembly 2 R23–92 Phillips Truss Hd. Screw 4 BM (page 11–19) Brake Shaft Ass’y, Left 1 S23–101 Hex Washer Hd. Screw 4 BN 3001–200–342 Steer Cable Assembly 1 T26–14 Roll Pin 4 BP (page 11–19) Brake Shaft Ass’y, Right 1 U30–52 Snap Bushing 2 BQ 3001–200–370 Steer Lock Lever 1 V38–151 Cable Tie 4 BR 3001–200–371 Steer Pedal Arm 1 W38–414 Pedal Extension Spring 1 BS 5000–90–13 Steer Label 1 X38–416 Lever Extension Spring 1 BT 45–8O–Ring 1 Y52–305 Flat Washer 1 CA 23–264 Truss Hd. Screw 2 Z52–800 Mounting Standoff 2 CB 3000–200–9 Uni–Pan Cover 2 AA 52–812 Cam Shaft Spring 2 CC 3001–200–8 Bellows Bracket 2 AB 3001–200–14 Edge Strip 8 CD 2030–000–101 Bellows 2 AC 59–746 Mounting Feet 4 EA 715–1–156 6” Ground Chain 1 AD 988–2–708 Caution Label 2 3001–200–53 8” Ground Chain (Option) 1 AE 59–778 Lift Motor Capacitor 2 EB (page 11–21) 6” Steer Caster 1 AF 3000–200–305 Brake Shaft Bshg., Rt. 2 (page 11–24) 8” Steer Caster (Option) 1 AG 3000–200–311 Cam Shaft Thrust Washer 2 EC (page 11–20) 6” Caster 3 AH (page 11–16) Brake Cam Assembly 2 (page 11–23) 8” Caster (Option) 3 AJ 3000–200–328 Brake Guide Bushing 4 FA 2025–1–47 Caster Cover, Right 4 AK 3000–200–331 Brake Shaft Bshg., Lt. 2 FB 2025–1–48 Caster Cover, Left 4 AL 3000–200–336 Rubber Steer Pedal 1 GA 23–25 Hex Washer Hd. Screw 2 AM 3000–200–337 Push Fit Ball Plunger 1 GB 3000–200–343 Brake Switch Bracket 1 AN 3000–200–339 Steer Lock Lever Bshg. 1 GC 3000–300–2 Plasitc Clip Nut 1 AP 3000–200–341 Steer Pedal Bushing 1 GD 3000–300–58 Plunger Switch 1 AQ 3000–200–343 Brake Switch Bracket 1 GE 3001–200–306 Brake Pedal Shaft Brg. 2 AR 3000–200–347 Special Washer 1 GF 2025–31–805 Ground Strap 1 AS 3000–200–348 Special Wide Washer 1 GG 13–18 Ext. Tooth Lock Washer 1 AT 3000–200–349 Special Narrow Washer 1
page 11–11
Page 97
Assembly part number 2030–1–210 (reference only)
Epic+ Base Option Assembly
page 11–11.1
Page 98
Epic+ Base Option Assembly
page 11–11.2
Page 99
Epic+ Base Option Assembly
page 11–11.3
Page 100
Epic+ Base Option Assembly
page 11–11.4
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